Ausdruck unterlieat nicht dem Anderungss Vom DIN autorisierte Kopie Et ody DN Sprachendienst DEUTSCHE NORM Toothing of chain wheels for roller chains as specified in DIN 8187 and DIN 8188 Profile dimensions \Verzahnung der Kettenrider fir Rollenketten nach DIN 8187 und DIN 8188; Profilabmessungen Supersedes October 1976 edition. In keeping with current practice in standerds published by the International Organization for Standardization (/SO), 2 comma has been used throughout as the decimal marker. ‘See Explanatory notes for connection with International Standard ISO 606 — 1982 published by the International Organization for Standardization (ISO). Dimensions in mm 1. Designation Designation of toothing fora chain wheel with 21 teeth (21 Z) for a 10 8 ~2 duplex roller chain as specified in DIN e187: Ney Toothing DIN 8196 —21Z10B-2 2 Terminology 2.1. Wheel tooth gap form Pitch polygon chain pitch dy roller diameter (maximum) d pitch circle tip diameter dy root diameter 1 roller seating radius angular piteh X roller seating angle 2 tooth flank radius tooth height above pitch polygon 2 number of teeth ‘ig height of tooth above pitch circle Figure 1 22 Wheel rim profile By tooth width Bz and B3 width over two (or three) teeth © tooth side relist rq, tooth side radius shroud filet radius € transverse pitch (theoretical dimension) di, absolute maximum shroud diameter ‘Simple chain wheels Duplex chain wheels Triplex chain wheels Figure 2. Continued on pages 210 5 [eum veriag GmbH, vin has ha excoae "GM of sale for Gelman Slanaa/de (OW Nrmar) ‘DIN 8196 Part 1 Engl. Price group 6 0788 lee No. 0105,Ausdruck unterlieat Vom DIN autorisierte Kopie Page 2 DIN 8196 Part 1 3. Calculation of dimensions 3.1. Pitch circle diameter and root diametor a= Pony, ® a vn = 2", ory, se able 2) a=d-a, @ 3.2 Tooth gap form ‘The tooth gap form produced when the teeth are cut are determined by the minimum and maximum tooth gap forms. ‘The transition from the tooth flank radius to the roller seating radius shall be smooth and without a step. Minimum tooth gap form ® Pain O12 dh (@ + 2) o ‘Maximum tooth gap form © remax = 0,008 dy (2? + 180) @ When hobs are used to make the chain whee! teeth, the roller seating angles will be automatically determined by ‘the form of the hob and the number of teeth on the chain wheel. The flanks will thus be given an involute form, the minimum radii of which will in some cases be below the values obtained from equation (5). 3.3 Tip diameter and tooth heights The fllowing equations sal be ved to cae the sium ond aca eth pf ded 28-9 ° meat (20a o Hf overlaps occur when cutting the teeth (pointed teeth), the effective maximum tip diameter will then be det mined by the tooth cutting tool. For designing the teeth, either the tooth height above the pitch circle, thanx = 0625 p05 dy ania = 08-05 cy - 28 (12) or the tooth height above the pitch polygon Remax = 0,625 « p - 05 dy +. SBP ang 03) Kin = 0,5 + (p - dy) (14) may be used, ensuring that max > dammac 894 fin > dyin 3.4 Wheel rim profile Tooth width, By, for P127; for simple chain wheels 083-6; 0,95-by, for duplex and triplex chain wheels: 0,91 -y 0,83 by; for quadruplex chain wheels and more: 0,88 -b, 0,93-b4; (where b is the width between inner plates) The tolerance on By shall be h14. The width Ba, Bg, etc. = (number of strands — 1) .e+By. The tooth side relief, c, shall be equal to 0,1 -p up 10 0,15 -p; {for bicycle and moped chain wheels, c, shall be equal to 0,08 «p up to 0,078 -p) The tooth side radius, rg, shall not be smaller than p. Table 1. Maximum sroud filet radius, 4 Piteh,p taxi Upto 9525 8 Over 9525 up to 19.05 08 Over 19,05. vp t0 38.1 38 Over 381 1 ‘The absolute maximum shroud diameter is given by: cot = 105-g-2-r4-1 a p-cot > & 5) is the maximum plate depth; forcot =, see table 2.) 2Ausdruck unterlieat Vom DIN autorisierte Kopie 4 Checking the root diameter “The root diameter of wheels with even numbers of teeth {see figure 5) shall be checked by measuring over pins {as specified in DIN 2269) which are inserted in opposite ‘tooth spaces; Figure 5, Ma=d+ dain 6) dead “7 For My andd, the limit deviations shall be equal to +901 DIN 8196 Part 1 Page 3 ‘The root diameter of wheels with odd numbers of teeth (s00 figure 6) shall be checked by measuring over pins (as specified in DIN 2269), inserted in tooth spaces as, ‘most nearly opposite each other; Mp, shall be obtained from equation (18). Me= cos T+ danin=d-9+demin (18) (For q, see table 2.) ‘The tolerance on the root diameter, d,, and on My, shall behit 5 Radial and axial run-out tolerances 5.1. Radial run-out ‘The maximum tolerance on radial run-out between the bore and the root diameter when the wheel is seated at ‘the bore shall be equal to 0,008 -d; + 0,08 mm or 0,15 mm (whichever is the greater), up to a maximum of 0,76 mm, 52 Axial run-out ‘The maximum tolerance on axial run-out measured with reference to the bore and the flat part of the side face of the teeth, when the wheel is seated at the bore, shall be equal to 0,009 -d + 0,08, up toamaximum of 1,14mm. 6 Number of teeth ‘The recommended range of teeth being from 9 to 150, preferred numbers of teeth are 17, 19, 21, 23, 25, 38, 57, 76, 95 and 114. 7 Bore tolerance Unless otherwise agreed between the manufacturer and the purchaser, the tolerance for the chain wheel bores shall be H8. 8 Marking Chain wheels conforming to this standard shall be marked swith: manufacturer's name or mark; ‘number of teeth and associated chain number, 9. 212 10 B — 2, or manufacturer's equivalent number.Ausdruck unterlieat Vom DIN autorisierte Kopie Page 4 DIN 8196 Part 1 Table 2. Values of y, cot and ¢ for equations (1), (15) and (18) z] » jot | @ 2 y | cts | @ 2 y [ors] ¢ 2 274748 | 098481 || se | 1878016 | 16,76253 | o.06s | | 108 [34,7058 | 34,69017 | 0.90000 10 3.07768 60 | 19:10792| 1808114 110 | 3501685 | 35,00457 1" 340569 | o,seoa2 || 1 | 19,42549 | 19,90973 | o.gaae7 | | 111 | 35,3971 | 35,32296 | 0.99000 2 3.73208 62 | 19,74368| 19,71832 112 |36,68838 | 35,64196 13 405716 | 09271 || @3. | 20,0184 | 2003600 agave | | 113 | 35,97365 | 35,95075 | 0.99090 14 438128 ‘64 | 20,38002 | 2035547 114 [3620192 | 3627814 15 4.70463 | 0,90452 || @8- | 20,6820 | 20,67403| o.99971 | | 115 | 3661019 | 36,59653 | 0.99001 16 502734 88 |21,01639 | 20.99268 116 | 36,92846 | 36.91492 7 54053 | 90573 || 67 | 21,33458 | 21,31113| ago73 | | 117 |37,24673 | 37,23331 | 0.99001 18 567128 68 |21,65277 | 21,62967 118 |37:56500 | 37/5516 9 598267 | 099668 || 69 | 21.97097 |21,94820| 099074 || 119 [7.68928 | 37,87008 | o.99001 20 631375 70 |22:28017 | 22.26673 120 | 3820165 | 9a.18846 2 663457 | 090720 || 71 22,58525| o.gee76 | | 121 | 36.51962| 38,50684 | o,so002 2 695515 R 2290377 122 | 3883810 | 3882522 23 727554 | 090767 |] 73 23,22227 | 0.0977 | | 123 | 30,15637 | 39,14360 | o,g9092 24 | 7.96130] 7.59575 1" 2354078 124 |30,47465 |09,46108 25 | 797873| 7.91582| ogescs || 75 23,86028| 0.90978 || 125 | 30,70292| 99,78036 | o,99002 26 | 820623| sasra 78 247777 126 | 40,1120 | 40,00873 27 | gets79| 955555| ogees || 77 24,49628 | 0.90079 | | 127 | 40,42048| 40,41711 | o,g9092 28 | 893140| 987525 8 2491476 128 | 40,74776 | 40,79548 29 | 924907] 9.19485] ogeass | | 79 |25,15911 | 25,19022| 0.9990 | | 129 | 41,0660 | 41,05906 | og99e9 30 | 956877| 9.51496 80 | 25,47134 | 25,45170 190 | 41,3841 | 4137223 31 | 98e452| 9.3980| 90872 || 91 |25,76957 | 25,77017 | 90081 || 131 |.41,70259 | 41,6900 | 0.90003, 32 | 1020280 | 10,15317 82 | 26,10780 | 26,.08864 132 | 42,02087 | 4200807 33 |10,52011 | 10,47247 | ogoae7 |] #3 | 2642803 | 26,40710 | og9982 || 133 |.42:99915 | 2.32734 | o.ge009 34 [1089796 | 10,70172 84 | 26,74426 | 2672556, 194 |42.6574s | 42.64871 35 |11,18582 1.11081 | og9ee9 | | 985 | 27,06260| 27,04402 | 0.99983 || 135 |.42.97571 | 2.96408 | 90909 38 [11147371 | 11149005 ‘98 | 27,38074 | 27,36247 136 | 43,29390 | 43,28244 | 37 | 11,79163 | 11,74915| oget0 || 87 | 27,60898 | 27,68002 | o.geee4 | | 137 | 43,61228 | 43,6008! | 0.99093 38 |12,10957 | 1206821 88 | 28.01722| 27,99087 198 | 43,9056 | 4391918 30 | 1242762 | 1238722] osso19 || 99 |20.9546 [26.1781 | ogees4 | | 120 |44.24804 | 4429754 | os9008 40 | 12,74549 | 12.70820 90 | 28,66971 | 2869625 140 |44,56712 | 44155590 41 | 19106348 | 19.02515| og9927 || 91 |28.97195 28,9549 | 099085 || 141 | 44,88541 | 4467427 | 099904 42 |13:38149 | 13,34407 ‘92 | 29,29020 |29,27313 142 | 45,2036 | 45,19263 43 | 13360051 | 13,66286| 090033 | | 93 | 20.60845 | 29,59158 | o.s08e || 143 | 45,52198 | 45,51099 | ogo904 44 | 1401754 | 1398163 ‘98 | 2992670 | 29,00909 144 [45,84026 | 45,82095 45 | 14,33569 | 14:30067 | og99a9 || 95 |30,24495 | 20.2842 | ogaaes | | 145 | 46,25854 | 46,14771 | og9904 46 | 1465964 | 1461948 ‘96 | 30,56320 | 30,54684 148 | 46,4768 | 46,46607 47 | 1497171 | 1499828 | ogeasa || 97 |30,88146 | 30,86626| o9eae7 | | 147 | 46,70512| 46,78443 | 0.99004 48 | 1528079 | 16.25705 92 | 31,19971 |31,18368 143 |.47,11340)| 47,10279 49 | 15,0788 | 1557581 | ooe049 || 90 |31,51797 |31,50210| 090087 | | 149 | 47.43169| 47,42114| 099004 60 | 15,92507 | 15.89454 100 | 31,83623 | 31,82052 150 | 47,74997 | 47.73950 81 | 1624408 | 16.21327 | 9905s | | 101 |32,15448 |32.13893 | 0.99988 52 | resez1s | 1653197 102 | 9247274 | 37.45734 3 | 1688031 | 16.8506 | o.9a66 | | 103 | 32,79100| 32,77575| 0.99088 54 | 17,1984 | 17,16934 104 | 33,10926 | s3,00416 85 | 1751657 | 17,48800| geese | | 105 |33.42753| 3341256 | 0.99060 86 | 17,8347 | 17,60865 106 | 33,74579 | 33,73007 57 | 1615285 | 18,12529| o.e96z | | 107 | 3406405 | 3¢.04097 | 0.99989 88 | 16,47100 | 16.44301 108 |94,98292 | 34,367Ausdruck unterlieat Vom DIN autorisierte Kopie DIN 8196 Part 1. Page 5 Standards referred to DIN 2269 Measuring pins DIN 8187, Roller chains; European type DIN 8188 Roller chains; American type Other relevant standards DIN 8192 Chain wheels for roller chains as specified in DIN 8187; dimensions DIN 8196 Part 2 Toothing of chain wheels for extended pitch roller chains as specified in DIN 8181; profile dimensions DIN 8197 Steel sprocket chains; reference profiles for hobs for chain wheels for roller chains DIN 8198 ‘Steel sprocket chains; profiles of tooth cutters for chain wheels for bushed roller chains and roller chains Previous editions DIN Kr 3231 Part 2 = DIN 73.231 Part 2: 12.95; DIN 73.232 Part 2: 03.41, 06.50; DIN 73233: 03.41, 06.50; DIN 8196: 09.59, 03.63; DIN 8196 Part 1: 10.76. Amendments The following amendments have been made to the October 1976 edition 8} A reference has ben made to ISO 606 — 1982 »} The tooth eight above the piteh circle, fy, has been added in figure 1 6) An equation detining ra mn has been inclvded «) Equations defining hy max #7d gin have been added | Values ofthe minimum shrous fillet radi, ra, have been deleted and the values of ra max have been reduced Measuring pins complying with DIN 2269 have been specified instead of gouge cylinders 4) The calculate values of, cot anda in table 2 have been amended hh) The standard has been editorially revised Explanatory notes ‘The tooth gap form dimensions for chain wheels as specified in this standard are identical with those given in clause 5 of International Standard ISO 606 — 1982, Short pitch transmission precision roller chains and chain wheels International Patent Classification F 16H 95/30 A010 61/04