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Influence of Asphaltenes Content and Dilution On Heavy Oil PDF
Influence of Asphaltenes Content and Dilution On Heavy Oil PDF
The following questions are those we wish to answer in the Description of an heavy crude
paper. Where do the high viscosities of heavy crude oils come
from? How can the heavy crude oil viscous system be We are interested in this part in the relationship between the
described ? What does dilution actually achieve and how can microscopic interactions between the constituents of a heavy
be enhanced the viscosity reduction? crude and its macroscopic rheological behavior.
Among the many components of heavy crude oils, the Influence of asphaltenes content
asphaltenes, well known by operators for the deposit and Rheological measurements (Figure 1) show that the viscosity
plugging it may cause for some light crudes, have been increases strongly with asphaltenes concentration. Note that
identified as the key in the crude oil viscosity. Actually, many all samples are Newtonian. This results are further interpreted
studies have shown that these high molecular weight polar by analogy to colloidal suspension using the relative viscosity
components self-associate more or less severely depending on of the asphaltenes suspended in the maltenes. The relative
different parameters like temperature and concentration. These viscosity is defined as ηr = η/η0 where η is the viscosity of the
experimental work were usually realized using simple organic system and η0 the viscosity of the maltenes. The curve (Figure
solvents like toluene and toluene/heptane mixtures [9-14] 2) is similar to a typical colloidal viscosity curve. Two
which are not representative of the complex heavy crude oils. different regimes can be distinguished: a diluted regime where
Only few studies have concerned heavy oils or diluted the relative viscosity increases almost linearly with the weight
bitumens[15-23]. The approach we used to answer these fraction of asphaltenes (each particle behaves as if no other
questions was first to investigate the rheological and structural particle was present) and a concentrated regime, above a
behavior of asphaltenes in their natural environment. Results critical concentration C* close to 10%, where the relative
on this point have been detailed in a former paper SPE 65020 viscosity increases strongly with the weight fraction of
[23] and will be summarized in the first part of this paper. asphaltenes. Small angle X-ray scattering (SAXS)
Then the efficiency of different diluents have been studied. measurements confirm that C* corresponds to a critical
overlap or entanglement concentration: below C*, the particles
remain independent from one another and the radius of
Samples and methods gyration of the asphaltene particle remains constant. Above
C*,a correlation length can be measured that decreases with
Heavy oil samples the weight fraction of asphaltenes due to particles
Samples are prepared from a Venezuelan heavy crude oil. The entanglement. An important result to be emphasized is that the
asphaltenes are precipitated with pentane using the norm original crude corresponds to the concentrated regime. Let us
ASTM 863-69 and then grinded. Remixing of asphaltenes in note also that theses results have been confirmed on samples
maltenes is carried out at 80°C for an hour. SARA of several heavy oils from different origins.
decompositions and analysis of this crude are shown on
Table 1. The diluents that are used are different low viscosity Influence of temperature
hydrocarbons, in particular naphtha, kerosene, HCO and LCO Investigation of the thermal behavior of asphaltene system can
cuts. In order to further investigate the dilution process in give information on the structural organization of the system.
heavy oils, different alcohols are also used in a second part of The flow curves presented in Figure 3 show a very strong
the study. The properties of these diluents are gathered in influence of temperature. When using an Arrhenius plot, two
Tables 2 and 3. domains of linearity can be identified corresponding to two
activation energies: Ea = 116kJ/mol for 3°C <T< 40°C and Ea
Methods = 83 kJ/mol for 40°C <T< 80°C. Different interpretations can
Viscosity measurements are performed using a controlled be proposed to explain this non-linearity: existence of
stress rheometer Carri-Med CSL²100. Our approach is based hydrogen bonds between asphaltenes and maltenes that are
on a decomposition of the crude in asphaltenes and maltenes temperature dependent [24], thickening of the solvatation shell
and then recombination. The first point we checked was that of asphaltenes when decreasing the temperature [25-26],
this approach was valid: low angle X-ray scattering and coupling of a fluctuation mode and a diffusion mode as
viscosity measurements have shown that the original heavy described in ref. [27]. More work needs still to be done. In
crude and the remixed sample with the same asphaltene particular structural analysis would be very useful to clarify
content have exactly the same properties [23]. These results this temperature dependent behavior.
allowed us to prepare samples with different asphaltenes
weight fraction. Viscosity measurement have been performed Influence of resins
on samples of maltenes recombined with various amounts of Resins are known [28-30] to have a strong influence on
asphaltenes (from 0 to 20% in weight) at different asphaltenes stabilization within a crude. Their action, usually
temperatures. Concerning tests with diluents, 4 dilution rates described as peptizing, can be represented as their absorbing at
(5, 10, 15 and 20% in weight) and 5 temperatures (3, 20, 40, the periphery of asphaltenes micelles and acting as dispersants
60 and 80°C) have been tested for each diluent. stabilizing the interface between the asphaltenes and the rest
SPE 69711 INFLUENCE OF ASPHALTENES CONTENT AND DILUTION ON HEAVY OIL RHEOLOGY 3
of the crude. An exhaustive study of the role of resins is not in concentration C*, i.e.: the one that is the limit to enter the
the scope of this paper. And we will focus on the description dilute regime. Assuming that the structure of asphaltene
of the influence of resins in the viscosity of the asphaltene particles does not change during dilution (this point will be
dispersion for the studied Venezuelan crude. addressed later on in the paper), the calculation shows that to
reach 10 % of asphaltenes (C*,), from the original 17 %, the
Resins have been obtained using a batch process based on a volume of dilution has to be 41 %.
SARA fractionation. Different samples have been prepared
(1 hour at 80°C under gentle stirring) from the two followings Dilution by low viscosity hydrocarbons
fractions: Let us note that for all the dilution tests no asphaltene
- a mixture of saturated, aromatics and asphaltenes in flocculation has been noticed and that all systems present a
the proportion corresponding to the original crude, i.e. Newtonian behavior in the range of shear rates that has been
12%, 37%, 17% respectively. explored (from 0.01 s-1 up to 1000s-1).
- the resins fraction
Let us first note that all samples show a Newtonian behavior. * Influence of diluent concentration
The evolution of the viscosity as a function of the fraction of Figure 5 shows the viscosity reduction obtained by dilution of
added resins shows (figure 4) a strong negative deviation, as the crude with 4 different diluents at 4 different concentration.
compared to a model linear mixing law. This decrease of Different conclusions can be drawn from this curves:
viscosity traduces the ability of resins to dissociate asphaltenes - the viscosity decreases exponentially with the diluent
aggregates. We can notice that a plateau is obtained at 20% of fraction, as it is usually observed in the literature,
resins that corresponds to the concentration of resins in the - the viscosity reduction is enhanced when the diluent is
original crude. Above 60%, resins start to contribute strongly of low viscosity. Figure 6 shows that with these
to the viscosity by their own viscosity. Similar trends with a diluents the viscosity reduction efficiency is almost
decrease of viscosity more or less important have been proportional to the diluent viscosity,
observed on several other heavy crudes. Structural analysis of - there is no direct relationship between the diluent
resins in the dilute regime has been carried out as well and aromaticity and the dilution efficiency.
shows that the presence of resins modifies the conformation of
the asphaltene aggregates, but this point still needs * Influence of diluent aromaticity
clarification. To further investigate this effect of aromaticy on the efficiency
of viscosity reduction by dilution we have performed dilution
Description of the heavy crude viscous system with mixtures of naphtha with different percentages of
From the above results the description that one can draw for a toluene. Results shown in Figure 7 confirm that increasing the
heavy crude is that of a colloidal system composed of solvated aromaticity of the diluent does not improve the dilution
asphaltene particles entangled in solvent constituted of the efficiency. An advantage of using an aromatic diluent could be
maltenes. Temperature changes the quality of solvent and the displacement of the onset of flocculation of asphaltenes.
modifies, as well as the resins concentration, the initial state of However for most of the heavy crudes we have been dealing
aggregation of asphaltenes and therefore the rheological with asphaltenes stand in the crude as if in very good solvent
properties of the system. This behavior can be compared to the and start only to flocculate after addition of a large amount of
one of semi-dilute amphiphilic polymer colloidal solutions some “bad” solvent. For example with the Venezuelan crude
[31]. used in this study, addition of more than 60% of heptane is
necessary to observe a beginning of asphaltene flocculation.
The high viscosities of heavy crudes are mainly due to the
entanglement of the solvated asphaltenes particles.. The * Influence of temperature
obvious way to reduce the viscosity by diluting the crude is The evolution of the viscosity of the studied Venezuelan
indeed compatible with this description as diluting will reduce heavy crude diluted with naphtha with temperature (Figure 8)
the mentioned entanglement, through the. decrease of the shows that the effect is more important at low temperature.
weight fraction of asphaltenes. However, further questions Influence of temperature can be analyzed using a viscosity
arise:which phenomenon is actually happening when diluting? reduction parameter as suggested by [5]. This parameter
Does the initial aggregation state of asphaltene and/or their allows to compare the efficiency of diluents at different
organization in the maltenes change? Questions will be dealt temperatures independently of the variation of the viscosity of
with in the next paragraph. the crude with temperature. This parameter is defined as:
η (c, T )
vis cos ity reduction (c, T ) = 100 × 1 −
Dilution η (0, T )
where
Let us first calculate the volume of diluent that should be used η is the viscosity (Pa.s) ;
to dilute the Venezuelan crude under study so that the c is the concentration of diluent (% vol) ;
concentration of asphaltenes is reduced close to the critical T is the temperature (K)
4 J-F. ARGILLIER, L. BARRE, F. BRUCY, J-L. DOURNAUX, I. HENAUT, R. BOUCHARD, SPE 69711
Evolution of the viscosity reduction at 15% dilution as a Results presented in Figure 12 show that besides a effect of
function of temperature shows the same trend for the other dilution an other mechanism of viscosity reduction exists with
low viscosity hydrocarbon diluents (Figure 9). Diluent alcohols. At this point we think that this may be due to
efficiency is stronger at low temperature. Let us note that interactions between the chemical OH functions of the alcohol
when comparing the effect of diluents the viscosity reduction and the polar function of the asphaltenes.
still depends on the diluent viscosity.
From the results above we have studied dilution with a blend
* Interpretation of dilution of a an hydrocarbon cut and an alcohol, precisely hexanol in
We have defined (in part 1) the crude as: “asphaltenes in naphtha. Results are presented in Figures 13 and 14 and show
maltenes”. Here, let us make the assumption that when that adding a small percentage of hexanol in the naphtha
diluting a heavy oil by a hydrocarbon cut, the structure of the improves the dilution efficiency. For example addition of 10%
asphaltene particles do not change. Then we may consider that of hexanol in the naphtha improves the dilution efficiency by a
the diluted crude is defined either as: “(asphaltenes in factor of almost 2 when 10% of diluent is used in the crude.
maltenes) in diluent”, or “asphaltenes in (maltenes in Increasing the percentage of alcohol is detrimental as it is a
diluent)”. compromise between the contribution of the alcohol viscosity
(the alcohol is more viscous than the naphtha) and specific
By measuring the viscosity of the mixture (maltenes in interactions between alcohols and asphaltenes.
diluent), that is diluted maltenes in naphtha , we can determine
the relative viscosity of the diluted crude and compare the
curves obtained when recombining asphaltenes in maltenes Conclusion
and when diluting the original crude. Results are presented in
Figure 10. The superimposition of the curves confirm that From rheological and structural measurements heavy oils can
dilution by hydrocarbon cuts does not modify the structure of be described as entangled solvated asphaltene particles in a
the solvated asphaltenes and reduce the viscosity only by an solvent constituted of the maltenes. High viscosities of this
effect of dilution. type of crudes are due to the entanglement of solvated
asphaltenes particles. Any ways that will limit the
Influence of diluent chemistry entanglement will likely reduce the viscosity. Modifications
In order to further investigate the role of diluent chemistry, of the initial state of asphaltene aggregation by changing the
and in particular polarity properties, alcohols have been tested quality of the original maltene solvent (temperature, resins
as diluent. It is however obvious for economical and content,...) of the asphaltenes, may influence the rheological
availability reasons, that dilution by alcohols can not be properties of the system.
envisaged as such on sites. Dilution tests have been performed
with alcohols of various Carbon chain lengths. For alcohols Concerning dilution we have shown that when using low
lighter than butanol, miscibility problems have been observed viscosity hydrocarbons, like light crude oil or naphtha, the
so results will be presented only for butanol up to octanol for viscosity reduction efficiency is controlled by the sole
which is has been checked that no phase separation occurs. viscosity of the diluent and not by its aromaticity. The
colloidal description of a natural heavy oil can be extended to
Figure 11 shows that the viscosity decreases exponentially the diluted heavy oil when viewed as a solution of asphaltene
with the percentage of alcohol. This evolution is similar to the particles solvated in diluted maltenes. When blending with
one observed for low viscosity hydrocarbons diluent. Note that more polar solvents like alcohols polar interactions are
hexanol and HCO have a same efficiency although the alcohol possible and enhancements of viscosity reduction have been
is 5 times more viscous than the HCO. observed. Solvent efficiency can be tailored taking into
account availability and cost aspects.
To compare dilution efficiency of alcohols and hydrocarbons,
results are presented using the relative viscosity defined as:
η (c, T ) Acknowledgements
η rel (c, T ) =
η diluent (T )
The authors thank P. Gateau, V. Ruffier-Méray (IFP),
where: C. Schranz (TotalFinaElf) for interesting discussions and the
− η(c,T) is the viscosity of the diluted crude at a concentration FSH (Fond de Soutien aux Hydrocarbures) for financial
c and temperature T (Pa.s), support.
− ηdiluent(T) is the viscosity of the diluent at the temperature T
(Pa.s).
References
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SPE 69711 INFLUENCE OF ASPHALTENES CONTENT AND DILUTION ON HEAVY OIL RHEOLOGY 5
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6 J-F. ARGILLIER, L. BARRE, F. BRUCY, J-L. DOURNAUX, I. HENAUT, R. BOUCHARD, SPE 69711
40
SARA SARA (% weight) on C20+
dilute system semi-dilute system
(% weight) pentane heptane heptane SARA fractions C*
30
Realtive viscosity
C20+ C H N O S
60
Relative Viscosity
HCO 1,23 21,2 26,6 26,9 24,2
LCO 5,7 4,9 11,5 58,1 1,1 2,8
40
20°C
Table 2: Properties of the low viscosity hydrocarbon diluents
40°C
20
60°C
Alcohol Formula Viscosity at 80°C
20°C (mPa.s) 0
0 0,05 0,1 0,15 0,2
Butanol-1 C4H9OH 2,88
Weight fraction of asphaltenes
Hexanol-1 C6H13OH 5,21
Octanol-1 C8H15OH 9,04 Figure 3: Thermal dependence of the relative viscosity of
maltenes recombined with various amounts of asphaltenes
Table 3: Properties of the alcohols used as diluents
1000
1000
18%
17%
Viscosity (Pa.s)
15% 100
12%
Viscosity (Pa.s)
10%
100 8%
5% 10
2%
1%
0%
1
0 20 40 60 80 100
10
0,1 1 10 100 % resins weight fraction
10000
1000
viscosity 20°C
1000
(Pa.s)
100 100
viscosity (Pa.s)
10
10
1
1 0,1
0,01
1 10 100
0,1
w eight fraction of diluent (%)
0 5 10 15 20 25
weight fraction of diluent (%) 80°C 60°C 40°C 20°C 3°C
100
10
80
1
0,1 1 10 60
0 20 40 60 80 100
viscosity of the diluent (mPa.s)
temperature (°C)
relative viscosity
20
10
15
0%
1 10
11,8%
5 23,1%
0,1
0 5 10 15 20 25 30 82,8%
0
w eight fraction of diluent (%) 0 5 10 15 20
1000 20
Sincor
15 Sincor
100 + hexanol
+ naphtha
viscosity (Pa.s)
vicosity (Pa.s)
10
10
1
20°C, diluted at 10% wt
0 5 10 15 20 25
0
w eight fraction of diluent (%)
0 20 40 60 80 100
hexanol octanol 1-butanol 2-butanol
volume fraction of hexanol (%)
Figure 11: Dilution by alcohols (20°C)
100
light crudes 50
relative viscosity
0
alcohols
1,E+03 0 20 40 60 80 100 120
-50
-100
1,E+02 -200
0,1 1 10
volume fraction of hexanol (%)
viscosity of diluent (mPa.s)
diluted at 10% w t diluted at 20% w t
Figure 12: Comparison between alcohols and hydrocarbon Figure 14: Influence of of addition of hexanol in naphtha on
diluents the viscosity reduction factor (10 and 20% diluent)