Application Note: CPC 100 Test Guide

Test Guide for CPC 100

Contents

1 Introduction .............................................................................................................................. 2

Warning.................................................................................................................................................... 2
2 Requirements for Calibration Equipment .............................................................................. 3

2.1 Recommended equipment or equivalent............................................................................................ 3

2.1.1 CPC 100 accessories................................................................................................................... 3
2.1.2 Current Transformer..................................................................................................................... 3
2.1.3 Power Resistors ........................................................................................................................... 3
2.1.4 DC Shunt...................................................................................................................................... 3
3 Preparation and Fundamentals .............................................................................................. 4

3.1 Fundamentals .................................................................................................................................... 4

3.2 Preparation......................................................................................................................................... 4
3.3 Used Abbreviations ............................................................................................................................ 4
3.4 Conversion Table ............................................................................................................................... 4
3.5 CPC QuickCard Controls ................................................................................................................... 5
4 Test Procedure......................................................................................................................... 6

4.1 High Voltage Output Magnitude and V1 AC Input.............................................................................. 6

4.2 High Voltage Output Current and I AC Input ...................................................................................... 7
4.3 High Current Output 800A AC - Magnitude........................................................................................ 8
4.4 High Current Output 400A DC ........................................................................................................... 9
4.5 Binary Input ...................................................................................................................................... 10
4.5.1 Dry Contact Check ..................................................................................................................... 10
5 Report CPC100 accuracy check ........................................................................................... 11

5.0 Device Identification ......................................................................................................................... 11

5.1 High Voltage Output Magnitude and V1AC Input............................................................................. 11
5.1.1 2kV AC Output – Range 500V AC, V1 AC Input ........................................................................ 11
5.1.2 2kV AC Output – Range 1kV AC................................................................................................ 12
5.1.3 2kV AC Output – Range 2kV AC................................................................................................ 12
5.2 High Voltage Output Current and I AC Input .................................................................................... 12
5.3 High Current Output 800A AC - Magnitude...................................................................................... 13
5.4 High Current Outputs 400A DC and V DC Input .............................................................................. 13
5.5 Binary Input Check........................................................................................................................... 14
5.5.1 Dry Contact Check ..................................................................................................................... 14
6 Specifications......................................................................................................................... 15

7 History..................................................................................................................................... 15

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 Application Note: CPC 100 Test Guide

1 Introduction
This is a guide to test the CPC 100 unit.
• It helps to make a functional test of the CPC 100
• It helps to make a statement that the CPC 100 is within its tolerance limits with a high probability
• It does not help to make an approved statement whether the unit is within its guaranteed
tolerance limits – this is called calibration
The CPC 100 test as described in this document does not need very much equipment.
The CPC 100 calibration as described in the document "Calibration Guide for CPC 100" needs much
more equipment with the advantage to have verified the tolerance limits.
If results of the measurements show that the CPC unit is out of the expected limits, the unit must be sent
to OMICRON electronics for adjustment and recalibration. It is not possible for the user to perform
adjustments of a CPC unit. When sending a unit to OMICRON, please attach a copy of the test results
and send as much background information as possible.

Warning Only qualified, service trained personnel who are aware of the hazards involved should
remove or connect wiring to the CPC.
Measuring high voltages is always hazardous. All CPC terminals (both front and side)
must be considered as hazardous whenever inputs in excess of 42V are connected to
any terminal.
Also read the chapter “Safety Instructions” of the CPC100 reference manual.

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 Application Note: CPC 100 Test Guide

2 Requirements for Calibration Equipment

2.1 Recommended equipment or equivalent

2.1.1 CPC 100 accessories

The CPC 100 standard accessories should be available on site when the test takes place.

2.1.2 Current Transformer

Device Type Manufacturer Homepage

Current KSS 104; 1000:1; 1VA; RITZ Messwandler, http://www.ritz-international.de
Transformer
±0,2% @ 800A @ 0.5VA Germany
AC current
Measurement points:
800A, 400A, 200A
Any other device can be used as long as the following values can be achieved:
Imax = 1000A; ratio 1000:1; 50Hz or 60Hz; 1 VA
Uncertainty < 0,2% @ 800 A
< 0,2% @ 400 A

2.1.3 Power Resistors

Device Type Manufacturer Homepage

Power Resistors 220Ω, HS100 (11x) ARCOL UK Ltd, Cornwall http://www.arcol.co.uk/
England
2k2Ω, HS10
Any other device can be used as long as the following values can be achieved:
Imax = 50mA, R = 2k2Ω / 10W, uncertainty < 5%, TK < 25 ppm/°C
Imax = 500mA, R = 220Ω / 100W (1x), uncertainty < 5%, TK < 100 ppm/°C
Imax = 5A, R = 22Ω / 1000W (10x220Ω/100W), uncertainty < 5%, TK < 100 ppm/°C
Note: Usage of resistors with low temperature drift is recommended to ensure stable readings, although
the uncertainty of the power resistors is not of great influence to the measurement. They are only used to
control the output current of the CPC high voltage output.

2.1.4 DC Shunt

Device Type Manufacturer Homepage

DC Shunt 500ADC 50mV 0.1% Thermovolt AB, Sweden http://www.thermovolt.se
L 500-50/01
Any other device can be used as long as the following values can be achieved:
Imax = 400ADC, R = 0,1mΩ, uncertainty < 0,1% (uncalibrated)

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 Application Note: CPC 100 Test Guide

3 Preparation and Fundamentals

3.1 Fundamentals

Disconnect any cables that may be plugged and are not relevant for the desired test.

3.2 Preparation

Turn the CPC on. Warm-up time > 25 min

Power supply: 230V/50Hz or 110V/60Hz
Ambient temperature: 73°F ± 10°F / 23°C ± 5°C

3.3 Used Abbreviations

• Nom: nominal value of the CPC unit

• Res: Used Resistor for a specific test
• Freq: frequency when the test is performed
• MeasCPC: measured value on the CPC display
• MeasErr: calculated measurement error
• TolCPC: Specified CPC tolerance expressed in %
• TolShunt: Tolerance of a used shunt expressed in %
• TolSum: Sum of tolerances of CPC and reference equipment in %
• Ok?: Assessment if the calculated error is within the specified limit

3.4 Conversion Table

[%] [ppm]
0,01 100
0,1 1000
1 10000

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 Application Note: CPC 100 Test Guide

3.5 CPC QuickCard Controls

A summary of the QuickCard Controls used in the test procedure. For more detailed information see CPC
manual.

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 Application Note: CPC 100 Test Guide

4 Test Procedure

4.1 High Voltage Output Magnitude and V1 AC Input

The 2kVAC of the CPC has the possibility of an internal measurement which is also defined in the CPC
specifications. The output voltage of the CPC is measured using its V1 AC voltage input.

2kV AC

400A DC 800A AC
Vmax
EXT.BOOSTER
300V AC

Warning: Do not exceed a maximum voltage of 300 Vrms. The V1 AC output would be destroyed
an a dangerous situation could arise.
Procedure:
• Start up Quick
• Select output range 500V AC first, then 1000V AC and finally 2000V AC and set the output value as
specified in table in the appendix chapter 5.1 .
• Select Measurement Vout in the first column
• Select Measurment V1 AC in the second column
• Activate the output by pressing the green button
• Read the result Vout and write it to the column MeasCPC Vout
• Read the result V1AC and write it to the column MeasCPC V1AC
• Calculate the Error with

MeasCPC Vout − MeasCPC V1AC

MeasErr = * 1 00%
MeasCPC V1AC
• Assess the result. Test is ok if
MeasErr < TolSum

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 Application Note: CPC 100 Test Guide

4.2 High Voltage Output Current and I AC Input

The internal current measurement of the high voltage output is tested by outputting a specific voltage and
measuring the current flowing over a defined resistance.
Three different load resistors according to the measurement table in the appendix chapter 5.2 are used,
one after each other.
RLoad

2kV AC

400A DC 800A AC
EXT.BOOSTER

Vmax
100V AC

Warning: There are live threatening voltages during this test! At the shunts this is very
dangerous, so please take any precaution that neither the tester nor any passerby
could come into danger. Press the Emergency button when working on the wiring.
Obey national security standards too!
Procedure:
• Start up Quick
• Select output range 500V AC, and set the output value to about 100V. Select Measurements: I Out
and I AC
• Activate the output by pressing the green button
• Adjust the output voltage to set the current as specified in table in the appendix chapter 5.2 .
• Read the result of IOut and write it to the column MeasCPC IOut
• Read the result of I AC and write it to the column MeasCPC IAC
• Calculate the Error with

MeasCPC IOut − MeasCPC IAC

MeasErr = * 1 00%
MeasCPC IAC
• Assess the result. Test is ok if
MeasErr < TolSum
• Repeat the test using the other resistors
Note: Especially at the 5A measurement the results drift as the resistor warms up due to the
change of the resistance value. This is normal, press "Keep Result" to keep both
results at the same time and take the readings.

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 Application Note: CPC 100 Test Guide

4.3 High Current Output 800A AC - Magnitude

To test the current output a high accuracy current transformer is needed.

CT
1000:1

2kV AC

400A DC 800A AC
EXT.BOOSTER

Warning: If the CT's secondary circuit is open when a current is applied to its primary side life
threatening voltages will occur. Therefore leave the secondary side always shorted or
connected to the I AC output of the CPC.
Procedure:
• Start up Quick
• Select output range 800A AC and set the output value as specified in table in the appendix chapter
5.3 .
• Select Measurements IOut and IAC
• Activate the output by pressing the green button
• Read the result of IOut and write it to the column MeasCPC IOut
• Read the result of IAC and write it to the column MeasCPC IAC
• If known add the error of the current transformer at that particular amplitude and enter it to the field
NomErrTransf. If not known enter 0%.
• Calculate the Error with

MeasCPC IOut − MeasCPC IAC

MeasErr = * 1 00% − NomErrTran sf
MeasCPC IAC
• Write the tolerance of the transformer to the column TolTrans
• Add the tolerances of the CPC and the reference CT and write it to the column TolSum
TolSum = TolCPC IOut + TolCPC IAC + TolTrans
• Assess the result. Test is ok if
MeasErr < TolSum

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 Application Note: CPC 100 Test Guide

4.4 High Current Output 400A DC

To test the current outputs a power DC shunt of 0,1 mΩ is required. By measuring the voltage drop across
the shunt the current can be measured indirectly.

Shunt
100 µΩ
2kV AC

400A DC 800A AC
EXT.BOOSTER

Procedure:
• Start up Quick
• Select Output Mode 400A DC first, and set the magnitude as specified in table in the appendix
chapter 5.4 .
• Select Measurement: IOut
• Select Measurement: VDC
• Activate the output by pressing the green button
• Read the result of IOut and write it to the column MeasCPC IOut
• Read the result of VDC and write it to the column MeasCPC VDC
• Calculate the current from the voltage measured and write it to the column Calc Current.
• Calculate the Error with

MeasCPC IOut − MeasCPCVDC

MeasErr = * 1 00%
MeasCPC VDC
• Add the tolerance of the used Shunt and write the result to the column TolShunt
• Add the tolerances of the CPC and the Shunt and write it to the column TolSum
TolSum = TolCPC + TolShunt
• Assess the result. Calibration is ok if
MeasErr < TolSum

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 Application Note: CPC 100 Test Guide

4.5 Binary Input

The function of the binary input should be checked.

4.5.1 Dry Contact Check

Procedure:
• Start up Quick
• Check if the Binary Input does show an open contact symbol:

• Short circuit the binary input

• Check if the Binary Input does show an closed contact symbol:

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Ulrich Klapper Application Note: CPC 100 Test Guide

5 Report CPC100 accuracy check

These pages can be used as a form, to keep the test results and make an assessment of the CPC 100.

5.0 Device Identification

Type
Serial Number
Option
Date
Performed by
Department
Next calibration

5.1 High Voltage Output Magnitude and V1AC Input

5.1.1 2kV AC Output – Range 500V AC, V1 AC Input

Settings Measurements Tolerances

Nom Freq MeasCPC Vout MeasCPC V1AC MeasErr TolCPC Vout TolCPC V1AC TolSum
Ok?
[VAC] [Hz] [VAC] [VAC] [%] [%] [%] [%]
30 55 1,8 0,2 2,0
150 55 0,4 0,3 0,7
300 55 0,3 0,2 0,5

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Ulrich Klapper Application Note: CPC 100 Test Guide

5.1.2 2kV AC Output – Range 1kV AC

Settings Measurements Tolerances

Nom Freq MeasCPC Vout MeasCPC V1AC MeasErr TolCPC Vout TolCPC V1AC TolSum
Ok?
[VAC] [Hz] [VAC] [VAC] [%] [%] [%] [%]
150 55 0,8 0,3 1,1
300 55 0,4 0,2 0,6

5.1.3 2kV AC Output – Range 2kV AC

Settings Measurements Tolerances

Nom Freq MeasCPC Vout MeasCPC V1AC MeasErr TolCPC Vout TolCPC V1AC TolSum
Ok?
[VAC] [Hz] [VAC] [VAC] [%] [%] [%] [%]
150 55 1,4 0,3 1,7
300 55 0,8 0,2 1,0

5.2 High Voltage Output Current and I AC Input

2kV AC Output – Range 500V AC, I AC Input – Range 10A and 1A

Settings Measurements Tolerances

Nom RLoad Freq MeasCPC Iout MeasCPC IAC MeasErr TolCPC Iout TolCPC IAC TolSum
Ok?
[IAC] [Ω] [Hz] [IAC] [IAC] [%] [%] [%] [%]
0.05 2200 55 1,1 2,1 3,2
0.5 220 55 0,2 0,3 0,5
5.00 22 55 0,5 0,3 0,8

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Ulrich Klapper Application Note: CPC 100 Test Guide

5.3 High Current Output 800A AC - Magnitude

800A AC Output

Assuming the CT is class 0.1

Settings Measurements Tolerances

Nom Freq MeasCPC MeasRef NomErr MeasErr TolCPC TolCPC TolTrans TolSum
IOut IAC Trans IOut IAC Ok?
[IAC] [Hz] [IAC] [IAC] [%] [%] [%] [%] [%] [%]
400 55 0,6 0,4 0,2 1,2
800 55 0,4 0,2 0,2 0,8

5.4 High Current Outputs 400A DC and V DC Input

400A DC Output and V DC Input

Settings Measurements Tolerances

Nom Res Freq Meas CPC Meas CPC Calc Current Meas Err TolCPC TolCPC TolShunt TolSum
Ok?
IOut VDC IOut VDC
[IDC] [mΩ] [Hz] [IDC] [UDC] [IDC] [%] [%] [%] [%] [%]
200 0,1 - 0,6 1,1
400 0,1 - 0,5 0,6

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Ulrich Klapper Application Note: CPC 100 Test Guide

5.5 Binary Input Check

5.5.1 Dry Contact Check

Settings Expected Result

Ok?
Contact
open
closed

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Ulrich Klapper Application Note: CPC 100 Test Guide

6 Specifications
Level guaranteed Phase gar.
Input Range Reading Full Scale Σ @100%
10A AC/DC 10A AC 0,1% 0,1% 0,2% 0.20 °
1A AC 0,1% 0,1% 0,2% 0.30 °
10A DC 0,05% 0,15% 0,2% -
1A DC 0,05% 0,15% 0,2% -
V1 AC 300V 0,1% 0,1% 0,2% 0.20 °
30V 0,1% 0,1% 0,2% 0.20 °
3V 0,2% 0,1% 0,3% 0.20 °
300mV 0,3% 0,1% 0,4% 0.20 °
V2 AC 3V 0,05% 0,15% 0,2% 0.20 °
300mV 0,15% 0,15% 0,3% 0.20 °
30mV 0,2% 0,5% 0,7% 0.30 °
10V DC 10V 0,05% 0,15% 0,2% -
1V 0,05% 0,15% 0,2% -
100mV 0,1% 0,2% 0,3% -
10mV 0,1% 0,3% 0,4% -

Level guaranteed Phase gar.

Output Range Reading Full Scale Σ @100%
800A AC - 0,2% 0,2% 0,4% 0.20 °
400A DC - 0,4% 0,1% 0,5% -
2kV AC 0,2%V 0,1% 0,1% 0,2% 0.20 °
1000V 0,1% 0,1% 0,2% 0.30 °
0,05%V 0,1% 0,1% 0,2% 0.40 °
5A 0,4% 0,1% 0,5% 0.20 °
0,05%mA 0,1% 0,1% 0,2% 0.20 °

Level guaranteed Phase gar.

Booster Range Reading Full Scale Σ @100%
0,2%A - 0,25% 0,25% 0,5% 0.50 °
1000A - 0,25% 0,25% 0,5% 0.50 °

7 History
Rev Author Description Tested by Released
1.0 Ulrich Klapper Initial version MSI 2005-01-20
1.01 Ulrich Klapper Ritz link corrected and Power Resistors chapter 2005-08-17
updated
1.02 Ulrich Klapper Order information of equipment needed updated - 2005-09-05

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