14/2020 Francais Deutsch Espafiol ERCO 3222 EL ERCO 4022 EL Cod.4-102142 - 1.0 del 03/04 C © ; Manuale d’uso Operator's manu Manuel d'utilisat << Manual de uso hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 314/2020 manual viewer iti waduaone, dt memorzacone eletronca, shprozion ed aatamento wile oparalecon quai | eno \conpresmicotimecopiefwosatcre soorenst — Htaliano {rs nomazon’ cortenite i quesormansale soo sac 3 vent cna ren Wags reserved. No par of tis publication may be trarlated, stored in an electronic retrieval system repro + ‘duced, or partially or totally adapted by any means incuding ~—- English tcrotim and photosats) without prox permission. ‘The ntormation contained herein may be subject to madtca tions without prior notice «sds de traduction, de mémorsation électoniqu, de eproductionet d adaptation complete ou patel par : tout type de moyen iy compre micrfims ot copie photosta tiqucs) sont reserves Francais Lsnformations rouries dans ce manvel pewvent ere mad figes tout moment et sans préavis ANI See de: tbe dex Schr, edt Mlnsowie der geramten des telwacenAnpacsing durch h cin beihiges Mitel elnschepich Metin and Pasko en} sind vorbehalten. Deutsc! bie in devem Handbuch eathaltonen IfomationenKinnen Ohne Vorbeachld grande werden exervades los derechos de traducci6n, grabacin clectonica,eproducin y adaptacin total o parcial con = cuaiquiemesioincludos mizstimes yeopiaewreesncss”” §— ESPAHOL Lasinformacioges contends 2 el presente manual pueden sulivataiones sia avi previo Uhiicio Pubblicazioni Tecniche 2 Manuale d'uso ERCO 3222 EL - ERCO 4022 EL hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal1472020 manual viewer CONTENTS TECHNICAL DATA INTENDED USE ... oe GENERAL SAPETY RULES. TRANSPORT no UNPACKING INSTALLATION AREA... INSTALLATION Anchor bolt installation procedure Electrical connections Connection of the two pillars. mn with cables passing above the pillars on with cables passing across the floor Connecting to the electricity mains Checking the operation Lubrication SAFETY DEVICE SPECIFICATIONS CONTROL AND MONITORING DEVICES .. Master switch/Up-down selector switch Front panel STARTUP seinnisiniir ROUTINE MAINTENANCE Cleaning USE vsrsnnnnnnnnnnnnnn Positioning the vehicle Lifting the vehicle Lowering the vehicle EMERGENCY PROCEDURES .. Powered emergency procedure ‘Manual emergency operation STORAGE SCRAPPING ‘TROUBLESHOOTING... ALARMS AND INDICATORS COMMISSIONING PROCEDURE PRELIMINARY TEST BEFORE USING THE LIFT ARCESSORIBS sesnnsnnitesusewacaoccanei FIREFIGHTING EQUIPMENT TO BE USED ELECTRICAL DIAGRAM .. ERCO 3222 EL - ERCO 4022 EL operators manual at hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 319314/2020 TECHNICAL DATA Figa Parameter ERCO 3222 EL ERCO 4022 EL Max. load capacity kay) 3200 2000 Total width & (mm) 3250 3350 Working width € {maj 2500 2600 Height of pillar A (mm) 2550 2750 Max height G (mm) 1985 Min height F (mm) 5 Travel {mm} 1850 Long arm min-max D (mip ‘Short arm min-max E (men) Liftingtime (sey SCS Motor power kW) 1x35 135 Lift weight (kay 00 850 Noise (Leq) measured atthe operator work poston BIA) <70 INTENDED USE ‘This manual is an intogeal part of the product. Read the warnings and instructions In this manual carefully: they provide important information concerning SAFETY IN USE and MAINTENANCE, KEEP THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE ERCO 3222 EL This lift is designed for lifting cars and light trucks up to a maximum weight of 3200 ke. ‘The design specifications ofthis lift make it suitable for use indoors; it therefore cannot be used outdoors. ‘The load on the supporting points complies with the regulations in force, which for Hits ‘with a maximum capacity of 3000 kg specify a longitudinal woight distribution of 23 of the "weight an the front and 1/3 at the rear, or vice versa (see fig. 1) ‘Therefore, do not under any circumstances exceed the maximum fraction of the working load (3200 kg} corresponding to 2/3 of the maximum liting capacity, to avoid compromis- ing the stability and consequently the intrinsic safety of the lif. For the same reason, the maximum permitted difference in load between the two pillars Is 10% of the maximum load, Le. 320 kg, for example 1440 kg on the left pillar, 1760 kgon the right pillan, 2 ERCO 3222 EL - ERCO 4022 EL operator's manual hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 419314/2020 ERCO 4022 EL This lift is designed for lifting cars and light trucks up to a maximum weight of 4000 kg Tho design specications ofthis lit make it suitable for use indoors; it thorofore cannot be used outdoors. The load on the supporting points complies with the regulations in force, which for lifts with a maximum capacity of3000 kg specify a longitudinal weight distribution of 2° of the \weight on the front and 1/3 atthe rear, or vice versa (see fig). Therefore, do not under any circumstances exceed the maximum fraction ofthe working Jad (4000 kg) corresponding to 2/3 of the maximum lifting capacity, to avoid compromise ing the stability and consequently the intrinsic safety ofthe lift. For the same reason, the maximum permitted difference in load between the two pillars {s 10% of tho maximum load, i.e. 400 kg, for example (1800 kg on the let pillar, 200 kg on the right pill. LX wonoine [Never lift even a light load with just one pillar; this might cause the load to become seriously unstable. The device must be used only fr its intended purpose. Any other useis tobe considered improper and therefore unreasonable. The manufacturer shall notbe held responsible for any damage resulting from improper, incorrect or unreasonable use. GENERAL SAFETY RULES This equipment must only be used by specifically trained and authorised personnel Any tampering or modifications to the equipment without the prior authorisation of the ‘manufacture, shall release the manufacturer fom al liability for damages resulting from the aforesaid actions, ‘Tamperingwithorremoving thesafety devices constitutesabreach ofthe European safety regulations, The machine may only be used in areas where there is no risk of explosion or fire. ~ Always use original accessories. Our machines are designed to be fitted with original ‘accessories only + Installation must be carried out by qualified personnel in full compliance with the instructions given below; = Mako sure that no hazardous situations arise during operation ofthe equipment; in the fevent of any malfunction, stop the machine immediately and call in the authorised dealers technical support service. Any work on the electrical system, including minor operations, must be carried out by 2 qualified technician. A wornine The lift is designed to be used by one operative at a time ERCO 3222 EL - ERCO 4022 EL operators manual B hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 519314/2020 TRANSPORT Since thelitispackedin aspecial woodencrate,itcan only be handledusinga pallet truck (or forklift truck, fiting the forks into the slots as shown in figure 2 UNPACKING Aller unpacking, make sure that the machine is undamaged by checking for damaged parts In case of damage do not use the machine and call in a qualified technician (your local dealer). A\wonnine ‘The box containing the accessories is packed inside the crate: DO NOT THROW IT OUT WITH THE PACKAGING ‘The packing materials (plastic bags, polystyrene, nails, screws, wood blocks et.) must never be left within the reach of children as they constitute a potential hazard, Dispose ofthese materials in the designated collection centrasifthey are pollutingor non biodegradable. INSTALLATION AREA ‘An area of atleast 4600 x 5000 mm is roquired for installation of the machine. From the operator position, the operator is able to monitor the entire machine and its surrounding area. He must ensure that there are no unauthorised persons, or objects which may cause hazards, i this area Before installing the lilt, check the specifications ofthe supporting surface available, or prepare a surface with the minimum characteristics stated below. ‘The lft must be fixed to thissurlace using heavy-duty anchor fittinesas described in point “Anchor bolt installation procedure” of this manual “The said surface must be capable of supporting at least 25 Ky/em and have a strength rating of at least 250 R’bk ‘Tho layer ofconcrote must be sufficiontto ensure offective installation ofthe anchor bolts, land have a good structure toa depth of at least 200 mm, Ita surface ofthis kind is not available, two separate foundation plinths can be construct ‘ed, The minimum characteristics required are: Dimensions 1200x1200 (igure 3) Depth 600 mm, = Concrete class 250 R’bk - Reinforcement Fe B 44K. 4 ERCO 3222 EL - ERCO 4022 EL operator's manual hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 813314/2020 INSTALLATION After unpacking, handle the pillars withthe aid of suitable stings. Anchor bolt installation procedure ERCO 3222 EL |. Place the two pillars in the installation zone 2. Straighten the pillars to the vertical position and then position them so that they are properly aligned with the distance B = 3250 mm between them (ig 3) 4. If necessary place shims underneath the bases of the pillars so that they are firmly supported and the pillars are portectly vertical 4. Use adrill bit f18 to drill oles atleast 190 mm deep, and clean the holes thoroughly 5. Fittheten MI2FischerFH 18x100/50H orequivalentanchor bolts in the holesand then tighten witha torque wrench set at 80 Nm first place the thickwasher providedwith the fixing kit between the anchor bolt washer and the pillar base plate ERCO 4022 EL 1. Place the two pillars in the installation zone 2. Straighten the pillars to the vertical position and then position them so that they are properly aligned with the distance D = 3350 mm between them (fig 3) 4. If necessary place shims underneath the bases of the pillars so that they are firmly supported and the pillars are porfectly vertical 4. Use a dill bit 24 to dill holes atleast 200 mm deep, and clean the holes thoroughly 5. Fitthe ten Ml6 Fischer FH 2425 H or equivalent anchor bolts in the holes and then tighten witha torque wrench set at 120 Nm first place the thick washer provided with the fixing kit between the anchor bolt washer and the pillar base plate After a few cycles with ful load, check that the anchor bolts are still firmly tightened, This check must be repeated every 3 months. ZL wove ‘The manufacturer declines liability forany damages resulting from failure to follow the above instructions, which may invalidate the warranty. ERCO 3222 EL - ERCO 4022 EL operators manual 2% hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 719314/2020 Electrical connections ‘The machine's electrical system consists of a control panel halfway up the right-hand pillar, and wiring consisting of largo-gaugo wires for the power supply and the two motors and small-gauge wires for the control devices (limit switches and Hall effect sensors). ‘The two pillars mustbe connected togetheratthe top (standardsolution)orat the bottom, AX worninc ‘Any work on the electrical system, including minor operations, must be carried out by ‘a qualified technician ‘The electrical connections consis ofthe following stages: ‘connection ofthe two pillars: ~ connection to the electricity mains Connection of the two pillars (On shipment, the cables ofthe motor and the sensors installed on the left-hand pillarare disconnected irom their respective devices, removed irom the pillarand wound into-coils. During shipment, the two pillars are packed independently. Connection with cables passing above the pillars ‘To restore the connection between the two pillars, proceed as follows: |L_ Place the right-hand pillar in its definitive position and fix it to the floor, 2. Place the left-hand pillaria its definitive position and fix ito the floor 3. Fitthe metal raceway pipes (optional) to form the arch connecting the two pillars. The roomwhere the itis installed must be at least 420.cm high (see fig 4) The cables must bbe inserted in the raceway pipes duting construction of the connecting arc. 4. Once the connecting arch between the two pillars is complete, insert the left-hand pillar Hall effect sensor cable through the slot provided in the motor mounting plate and connect it tothe Hall effect sensor circuit board: 5. Passthe elt-hand motor(M1)cableandthe left-hand motoroverloadutout (St) cable through the two cable glands on the lid of the motor terminal box and connect them totheir respective terminals. The connection order ofthe left-hand motor cable wires, is, BLUE=W2, BROWN=U2, BLACK =V2, The connection orderofthe overload cutout cable wires is nat important. 6. Connect the cable ofthe left-hand up limit switch (SQ4) to contacts 21 and 22 of limit ‘switch SQ. Ths cable and its mit saitch may or may not be preset, depending om te if version 7. Insert the cable ofthe left-hand down limitswitch (S02) Into the hole in the top of the left-hand pillar and bring it out of the bottom hole just above the limit switch itsel Then connect the cable wires to contacts 21 and 22 of the limit switch itself. The connection order is not important. %6 ERCO 3222 EL - ERCO 4022 EL operator's manual hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 819314/2020 Connection with cables passing across the floor 1. Place the right-hand pillarin its definitive position and fixittothe floor, takingcare not to damage the cables leading out ofthe base; 2, Place the left-hand pillar in its definitive position, keeping Itjust above the floor with the aid of a crane: 3. Unwind the cols of cables atthe base ofthe right-hand pillar, passing them along the channel already made in the floor between the two pillars, 4. Insert thecable ofthe Hall effect position sensor (screened cable}, the left-hand motor (M1) cable, the cable ofthe left-hand motor overload cutout (SI) and the cable of the Jeft-hand up limitswitch (S04) and bring them up from the base ofthe left-hand pillar, bringing them out of the hale provided on the top of the pillar itsell Fix the cables ‘temporarily with adhosive tape. NOTE: The cable ofthe left-hand up limit switch (SQA) may or may nol be present, depending onthe Il wersion 5. Insorttho cable ofthe left-hand down limit switch (SQ2) and bring it up from the base ofthe left-hand column, bringing it out of the bottom hole inthe pillar. Fx the cable temporarily with adhesive tape 7. Onceall the cables have been inserted, lower the left-hand pllarand fit definitively to the floor. 8, Make the definitive connection of the cables to the relative devices, The connection order ofthe left-hand motor cable wires s: BLUE =W2, BROWN =U2, BLACK =V2. The connectionorderofthe overload cutout cable witesis not important. Connect the wires ofthe cables of limit switches SQ2 and SQ to contacts 21 and 22:the wire connection der is not important. During all these operations, it may be of assistance to use a cable laying tool ofthe kind ‘normally used by electricians to aid insertion of the various cables. Connecting to the electricity mains The machine must be connected to the mains electricity supply by the customer. Toconnect tothe electricity supply, use a3 core-+earth cable with cross section of2.5 mi The cable must be completed with a mains plug ofthe type in use in the country where the lift is installed The lifts fitted for the mains connection cable to arrive from above, but it can also be received from below. However, inthis case a cavity has to be dug undemeath the base of the right-hand columa to allow the power supply cable to pass. Ifthe power supply cable enters from above. it must be inserted into the hole provided fon the arch connecting the two pillars. Afterit leaves the tubular element which forms the arch, tmust be insorted in the hole in the top ofthe right-hand pillarand brought into the electrical panel. The cable can be brought into the pillarthrough the plece of compressed air hose inserted for this purpose when the lift is produced. Ifthe powersupply cable arrives from below, use a cable laying tool ofthe kind normally used by electricians to aid insertion of the cable through the inside of the pillar. Once the cable has been positioned, peel it as appropriate, strip the sheathing off the ‘ends of the wiresand fitthem with insulating bushingsand the R,S, and PE wire markers provided. Remember that the PE (earth) wire marker is specifically required by the EN 60204 standard on electrical equipment, and itis therefore absolutely essential to fit it. ERCO 3222 EL - ERCO 4022 EL operators manual a hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 919314/2020 Refer to fig 5 for details on how to prepare the end! of the power supply cable ‘The wires must be connected as shown in the electrical system diagram, ie = wires R, S and T to the terminals of the three-pole fuse holder FUL, ensuring that the markings correspond (wire R to terminal RI etc: ~The PE (earth) wire to the brass earth bar provided. ‘The machine normally runs on a 400 Volt 50 Hz (Star) supply or 220 Volt 50 Hz (Delta, depending on the customers request. The actual power supply Voltage is stated on the rating plate. ‘The oloctrical system and connoctions are factory configured as a function of the supply voltage‘trequency, For special versions please contact CORGHIS.P.A LAX wonnine Do not change the factory settings ofthe electrical connections and do not supply the ‘machine with a voltage and/or frequency that is different from that specified on the rating plate. Bofore supplying power to the machine, make the following chocks: Check that the power supply voltage and frequency correspond to the values stated on the rating plate, ‘Check the condition of the conductors and ensure that the earth conductor Is present. = Ensure that there is an overcurrent protection breaker installed upstream of the ‘machine, witha differential safety breaker = Connect the appliance's cable to the mains socket, wiring the three phases R.S.T andthe ‘earth conductor with all due care, and in compliance with the regulations in force. ZX wonninc ‘The manufacturer declines liability for any damages resulting from ail above Instructions, which may invalidate the warranty, re tofollow the Checking the operation When the up-down selector switch is in the central (rest) position, the control electronic Circuit board is not receiving power. When the selector switch is moved to start any ‘operation, the circuit board receives power. ‘The indicator devices (warning lights and internal buzzer! must behave as follows: ~The three green “power on’ lights (+12V, +12VA, +24V) must remain on foraslongas the selector switch is activated. one or more ofthese lights fails to illuminate, there is an anomaly inside the electronic circuit board or the transformer. ~The two red overload cutout lights (THERML and THERMR) must always be off. one or both ofthese lights are on, the motors have overheated or there isa malfunction of the electrical system ~The red alarm light must come on fora short time (visual diagnostic function} when any ‘operation begins. Ifthe light remains on once the operation fs in progress, an alarm 1s present. 28 ERCO 3222 EL - ERCO 4022 EL operator's manual hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 1019314/2020 ~The buzzer must sound forashort time (acoustic llagnostc function) when any operation begins. If the buzzer sounds once the operation is in progress, this provides service Information or indicates an alacm (ifthe alarm light is also on}. (On shipment, the carriages of the two pillars are placed at the same height above the ground (about 500 mm) and the heights ofboth ofthem aresavedon thecontrol electronic circuit board Then raise and then lower the lift using the selector switch on the control panel. The carriages mustascond or descend simultancously. fot the carriagos run in theopposite direction to that set using the selector switch, swap two wires inside the power supply lug. lithe two carriages move in opposite directions to each other, check that the wires have been connected correctly on the terminal box ofthe left-hand motor (MI) (BLUE = W2, [BROWN =U2, BLACK = V2), Check again that the movement obtained corresponds tothe direction set using the selector switch CCheck that the top limit switchas are working properly by raising the lift and operating them by hand: the upward movement must stop immediately. During the downward ‘movement, the up limit switches must not interrupt travel ofthe lit. Note: the left-hand pillar up limit switch (S04) is only installed on some versions of the lit CCheck that the bottom limit switches are working properly by lowering the lift and ‘operating them by hand: the downward movement must stop immediately only on the pillar on which the limit switch Is tripped. Repeat the check on the other limit switch, During the upward movement, the down limit switches must aot interrupt travel ofthe hi LX wosoine In case of anomalies or malfunctions, refer to the table in the Troubleshooting section and/or the techaical manual. Lubrication - Fill the container provided with VANGUARD EP 68 oll or an equivalent = Wet the felt with plenty of oil ~ Check that the felt is correctly positioned: it must be touching the lifting screw ERCO 3222 EL - ERCO 4022 EL operators manual 2» hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 113814/2020 SAFETY DEVICE SPECIFICATIONS ‘Thelittisequipped with salety devices aimed at ensuring maximum protectionofthe user in the event of a malfunction ‘The following safety devices are fitted ~ Carriage anti-misalignment device: the control electronic circuit board uses two Hall effect sensors to monitor the position of the cattiages in relation to the supporting surface, and thus to correct any carriage misalignment. If for any reason the carriage misalignment exceeds the threshold of 50 mm, movement ofthe lifts cut out immed ately and a guided emergency procedure is enabled, allowing the lift to be returned to the ground, and the carriages realigned. - Antl-crushing device. crushing of feet Is prevented by special foot euardslitted both on the ams and on the base ofthe pillar, which prevent the feet from approaching danger - Faulty load-bearing nut screw safety device: each if pillars fitted with acastiron safety rut screw; duringnormal operation, there isno load on the salety nut screw. I'the thread ofthe load-bearing nut screw becomes worn, the safety nut screw guarantees support for the carriage and its load: moreover, a mechanical device allows the carriage to be lowered only but not lifted again, = Motor overload cutout: ifthe motor overheats, this device is tripped, stopping it from ‘operating until it has cooled down. Each motor has its own overload cutout. “Hold torun" controls: when tho up/down solectorswitch isreloased the lfthalts upward ‘or downward movements at once. A\wornine Allthe safety devices must not under any circumstances be tampered with, bypassed, ‘or removed to avoid compromising operating safety. The manufacturer declines all liability for failure to observe this rule. 30 ERCO 3222 EL - ERCO 4022 EL operator's manual hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 1219314/2020 CONTROL AND MONITORING DEVICES Master switch/Up-down selector switch (fig.6) When the switch (1) is tumed clockwise (to 1) the lift starts to ascend; when the switch (I) Js turned anti-clockwise (to 2) the lift stars to descend The switch is of hold-to-1un type, so when itis released it returns tothe central position (0), topping the movement in progress immediately. This switch also acts as a master on-off switch Front panel (fig.6) The front panel has 6 LEDs (2) which indicate the lif's status. Three LEDs are green and indicate thata numberof power supply voltages are reaching the control electronic circuit board. The other three LEDs are red and come on to indicate that alarms are present. The meaning of each LED is stated in the table below: Leps Colour __Deseription THERML RED ‘Nommally off Wluminates to indicate that the left-hand motor overload cutout has been tripped, so Up and Down functions are disabled, Also see the ALARMS section, MOTOR OVERLOAD CUTOUT TRIPPING, THERMR RED ‘Normally off lluminates to Indicate that the right-hand motor overload cutout has been tripped, so Up and Down functions are disabled. Also see the ALARMS section, MOTOR OVERLOAD CUTOUT TRIPPING, ALARM RED Normally off. When on, it indicates that an alarm is present. The alarm present can be identified on the basis of this LED's illumination made. See the ALARM STATUS AND INDICATIONS table in point "ALARM STA- ‘TUS AND INDICATIONS". +I2VA GREEN Indicates that the +12V power supply, used inside the control electronic circuit board, is present. Should al- ways be illuminated when the selector switch is being operated. av GREEN Indicates that the +12V power supply, used by the Hall elfoct sensors, fs present. Should always be illuminated when the selector switch is being operated, 32av GREEN Indicates that the +24V power supply, used Inside the contiol olectronic circuit board, is prosont. Should al- ways be illuminated when the selector switch is being operated. ERCO 3222 EL - ERCO 4022 EL operators manual 3 hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 1999314/2020 START-UP ZX wannine ‘The machine must be putinto service by specially trained personnel, in orderto assure the correct functioning of the lit and all its mechanical and electrical safety systems. ‘The instructions to be followed are provided inthe final section ofthis manual, forthe use ff the technicians who carry out the start-up procedure only No work by unauthorised staff must be permitted A\woenine ‘The manufacturer declines labilty for any damage resulting from failure to follow the above instructions, which may invalidate the warranty. ROUTINE MAINTENANCE In order to guarantee that the machine remains in good working order and operates correctly tis essential to follow the instructions below: = Once a month, lubricate the nut screws and screws with VANGUARD EP 68 oil or an equivalent; Every 3 months check thatthe lift fixed firmly to the groundby checkingtheanchorbolt tightening torque:80 Nm for M12 (ERCO'3222 EL} anchor boltsand 120 Nm forMl6(ERCO 4022 EL) anchor bolts = Check the nut screw wear rod often; ~ Clean the lift, Being careful to remove any foreign objects that may interfere with the functioning of the mechanical or electrical safety devices. Cleaning ‘When cleaning the machine (pillars and plastic guards) use only a soft cloth, dipped ina non-aggressive detergent fnecessary. Donat use solvents (petroleum spirit, turpentine, acetone, et) ‘To clean the space between the pillars, simply sweep up the dit. Never use pressurised water (e.g. high pressure water cleaners) to clean the machine 32 ERCO 3222 EL - ERCO 4022 EL operator's manual hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal +4i9314/2020 USE ‘The machine must only be operated by authorised personnel. Use of this equipment by persons not familiar with the procedures described in this manual may constitute a hazard Tho operation of tho machino is a follows: Positioning the vehicle When positioning the vehicle on the pads, observe the following precautions: ERCO 3222 EL. 4) The total vehicle weight must not exceed 3200 kg and must be distributed as prescribed by the regulations, which specifya maximum load fraction of2133ke forone axle (corresponding to 2/3} and 1066 kg for the other axle (corresponding to 1/3), 'b)_ When positioning the vehicle on the pads make sure that itsaligned and centred in relation to the lifts longitudinal axis. €} Themaximum load of3200 kgmust be distibutedoverthe comersofarectangle 1000 ‘mm wide and 1800 mm long. In case of lower widths and/or longer lengths, the lilt’s capacity is reduced. In these circumstances, or in other cases not covered by this ‘manual, users are advised to contact the manufacturer. Do not use accessories not authorised by the manufacturer to alter the lift pad positions. ERCO 4022 EL. 4) The total vehicle weight must not exceed 4000 kg and must be distributed as prescribed by the regulations, which specify amaximum load fraction of 2666ke forone axle (corresponding to 2/3} and 1333 ke for the other axle (corresponding to 1/3), 'b)_ When positioning the vehicle on the pads make sure that itsaligned and centred in ‘elation to the lifts longitudinal axis. €}_ Themaximum load of 4000 kgmust be distributedoverthedcomersofarectangle 1000 ‘mm wide and 1800 mm long. In case of lower widths andior longer lengths, the lit’s capacity is reduced, In these circumstances, or in other eases not covered by this ‘manual, users are advised to contact the manufacturer. 4) Do not use accessories nat authorised by the manufacturer to alter the lift pad positions. ERCO 3222 EL - ERCO 4022 EL operators manual 3 hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 1919314/2020 Lifting the vehicle ‘Turn the upidown selector switch clockwise and release it once the required working hoight is reached. ‘Check carefully thatthe load remains stable throughout the ascent. IF the vehicle becomes unstable or in the event of anomalous operation of the lift, immediately stop the upward movement, wait for the load to stabilise and lower the Vehicle tothe ground alittle ata time. Now reposition the load correctly or put the lift out ‘of operation if the instability is caused by a technical problem, Lowering the vehicle ‘Turn the up/down selector switch anti-clockwise and release itonce the required working hoight is reached. ‘Check carefully thatthe load remains stable throughout the descent. If the vehicle becomes unstable oF in the event of anomalous operation of the lift, Jmmediately stop the downward movement, walt for the load to stabilise and lower the vehicle tothe ground alittle ata time. Now reposition the load correctly or putthe lift out (of operation i the instability is caused by a technical problem, Forall service requirements, contact authorised service centres and demand the use of original part. 34 ERCO 3222 EL - ERCO 4022 EL operator's manual hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 1619314/2020 EMERGENCY PROCEDURES ‘Two-pillar lifts offer the following emergency operating procedures: - POWERED EMERGENCY = MANUAL EMERGENCY ‘These two modesare intended for handling emergency situations which may arise due to ‘malfunction, incorrect loading, power failure, ete The purpose is to enable the operator to lower the lit carriages in order toallow removal of the vehicle. Emergency procedures may be executed by the user, but we recommend contacting our technical service department to clear up any uncertainties first. Emergency procedures are potentially hazardous and must be executed with extreme caution: make sure that ll persons are at a safe distance from the lift before proceeding. This chapter uses a number of specific terms to describe the lif's operating status. The following table summarises this terminology. Not all the states listed in the table are available on al lifts: this depends on the version. Lock-ouT. Condition in which all operating controls are completely disabled, ALARM Condition nwhichafunction istemporarilydisabledtowarn the operator of a malfunction or hazard. There are different alarm conditions, each of which is associated with adilferent type of signal POWERED EMERGENCY Aconditioa in which the lift, although in an alarm condition, ‘may be operated in a limited way to enable the user to attempt to reset its operation MANUALEMERGENCY _Aconditioa in which the lifts controlled by directly turning the lit screw by hand withthe aid of spanners. This made is typically used when electrical power is lacking Powered emergency procedure The powered emergency procedure allowsthe user toattempt to reset thellif’s operation withthe aid of the contrl circuit board and is enabled automatically when come types of alarm occur. For information about the types ofalarm with which powered emergencymodeisenabled, refer to the table provided in the Alarms and indcalors section To execute the powered emergency procedure, proceed as follows: |L- Make sure that all persons are clear of the area around the lift to a safe distance. Operate the Up/Down selector switch and hold itin operating position: the buzzer will sound intermittently to signal a pre-alarm for about one second, and then the lift will start to move Up or Down, This operation isonly permitted a maximum oftwice: ifthe carriages have nat reached the {ully lowered position (both limit switches operated) by the end of the second attempt, the lif locks out definitively and the only way of bringing the carriages back tothe ground and exiting the alarm status is by using the manual emergency procedure, ERCO 3222 EL - ERCO 4022 EL operators manual 35 hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 11931472020 manual viewer Note that in powered emergency mode the operator can raise or lower the liftor perform ‘combinations of the two for up to a maximum of two overall operations However, the lift can only exitan alarm status during a descent, provided the conditions are met (both limit switches activated) Manual emergency operation To lower the lft n the event of a power failure, proceed as follows: 1. Switch off the electricity supply using the switch on the mains control panel 2. Remove the guards from the pulleys on the tops ofthe pillars; 3. Use two spannersto turn the locking nuts of the two lifting screws simultaneously. The ‘crows must be turned in synchrony to prevent cariage misalignment. 4. Continue to turn the screws by small amounts in synchrony uatil the carfiages are completely lowered (both limit switches must be activated), 5. When the powersupply stestored, tum the powersupply tothe lft back onand lower theliftto reset the internal position counters (naturally, since the carriagesare already ‘on the ground, they will not move), STORAGE Ifthe machine is to be out of use fora lone period of time, it must be disconnected from the electricity supply and any parts which might be damaged by dust must be protected. SCRAPPING tthe machine is not tobe used again, electric motor. Itis also necessary to make safo those machine pars that may constitute a hazard, Determine the classification ofthe equipment in accordance with its disposal class. Dispose ofthe various components ofthe lift as motal or electronic refuse at appropriate collection centres, If classified as special waste, disassemble the machine and sort the components accord: ing to type, disposing of them in accordance with legal requirements, is important to make it unusable by removing the 36 ERCO 3222 EL - ERCO 4022 EL operator's manual hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 1919314/2020 TROUBLESHOOTING No operation ‘Mains fuses (FUL) or transformer fuse blown, Replace the damaged luses: if the fuses blow again, callin the after-sales service. Electrical system failure % Contact the after-sales servic. The lift does not rise completely Load in excess of rated capacity Check the lifrs maximum load Power supply voltage too low. % Check the power supply voltave V-belts slack. Stretch the V-belts Noise during ascent or descent [Nut screws and serews not properly lubricated = Lubricate ERCO 3222 EL - ERCO 4022 EL operators manual 37 hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 1919314/2020 ALARMS AND INDICATORS sTaTus ALARM WARNING LIGHT BUZZER ——ALARMO—————SCRapidiintermittent OF Cause: Data error in eeprom memory. This error is only deleted al the start ofthe up or dowa smovemont (when the selector suitch is moved from the rest poston. Action: Powered emergency is enabled fora maximum of two attempts. the it does aot ext the alarm state during these two attempts, normal operation can be restored by returning the carriages tothe ully lowered position limitswitches activated) by hand and then giving a down command. If the error does not disappear of recurs at the aext ‘operation, callin the after-sales service ALARM 1 Stea om Cause: Misalignment of the carriages exceeding the maximum permitted limit Action: Powered emergency is enabled fora maximum oftwo attempts. the lift does not ‘exit the alarm state during these two attempts, normal operation can be restored by returning the carriages tothe ully lowered position limitswitchesactivated) by hand and then giving a down command. If the error daes not disappear or recurs at the aext ‘operation, callin the aftor-salos servic. ALARM 2 Steadily on off ‘Cause: One or more dip switcheson the control electroniccircuitboardare setatON when {an operation is started, Action: Theliftislocked outand powered emergency isnotenabled, Release theup-down ‘switch and setall the dip switches at OFF, then try another operation. the alarm recut, call in the after-sales service. ALARM 3 Slowintermitreat on ‘Cause: One or both Hall effect sensor circult boards are disconnected or It impossible toreadthe magnets dueto mechanicaldeformation and/orbecause a pulleyisnot turning. ‘Action: Powered emergency is enabled fora maximum oftwo attempts. the lift does not ‘exit the alarm state during these two attempis, normal operation can be restored by retuming the cariages tothe fully lowered position limitswitchesactivated) by hand and then giving a down command. If the ertor does not disappear of recurs at the next ‘operation, callin the aftor-salos sorvic. ALARM 4 Slow intermittent Slow intermittent NOT USED. ALARM 5 Uneven intermittent off On=short off= long ‘Cause: The count value of one or both Hall effect sensors has become negative. Action: Powered emergency is enabled fora maximum oftwo attempts. tha lit does not exit the alarm state during these two attempts, normal operation can be restored by retuming the carriagesto the lully lowered position (limitswitchesactivated) by hand and then giving a down command. If the error does not disappear or recurs at the acxt ‘operation, callin the after-sales service 38 ERCO 3222 EL - ERCO 4022 EL operator's manual hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 201931472020 manual viewer Caution: function off Uneven intermittence temporarily disabled On = short, Off = tong NOT USED Caution: danger om ‘Slow intermittent On = long Of = long NoT USED COMMISSIONING PROCEDURE ‘The machine must be put into service by specially trained personnel, in order to assure the correct functioning ofthe lift and all ts mechanical and electrical safety systems, UNDER NO CIRCUMSTANCES SHOULD THE MACHINE BE PUT INTO SERVICE BY UNTRAINED PERSONNEL ‘The commissioning procedures forthe electrical and safety systems and the accessories are described in the following paragraphs, Carry out the steps of the commissioning procedure inthe order stated in this manual, to avoid malfunctions that may damage the machine and put people's safety at risk. LX wosoine ‘The manufacturer dectines liability forany damages resulting from failure to follow the above instructions, which may invalidate the warranty. ERCO 3222 EL - ERCO 4022 EL operators manual 39 hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 211931472020 manual viewer PRELIMINARY TEST BEFORE USING THE LIFT ‘The Tift has been constructed in compliance with European Directive 98/37/EC. In ‘accordance with article 4.1.2.3 ofthis Directive, the coefficients adopted forthe tests are as follows: 1.25 for static test. 1-1 for dynamic test ERCO 3222 EL Alter the commissioning procedures described below, the STATIC TEST procedure must be performed with an overload coefficient of 1.25; the corresponding load is 3200x1.25=4000kg, divided into 27% = 2667 kg and 1/3 = 1193 ke. ‘The DYNAMICTEST procedure must also be performed with an overload coefficient of. the corresponding load is 3200x1.1=3520kg, divided into 2/3= 2347 kgand 1/3 = 1173 kg. ERCO 4022 EL Ater the commissioning procedures described below, the STATIC TEST procedure must be performed with an overload coefficient of 1.25; the corresponding load is 3200x1.25=5000kg, divided into 2/3 = 3333 kg and 1/3 = 1667 kg ‘The DYNAMICTEST procedure must also be performed with an overload coefficient of. 1: the corresponding load is 4000x!.|=4400kg, divided into 2/3 = 2933 kg and 1/3 = 1467 kg. ACCESSORIES Use only original CORGHI SpA accessories. 40 ERCO 3222 EL - ERCO 4022 EL operator's manual hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 221931472020 manual viewer FIREFIGHTING EQUIPMENT TO BE USED When choosing the mest suitable fire extinguisher consult the following table: Dry material _—Inflammable liquid Electrical equipment Water YES, No, Foam YES, YES Powder ves* YES, co: YES" YES YES* - Cam be used in the absence of more approrile methods oro control small ie outbreaks Axon ‘The indications in this table aro of a gonoral nature. They are designed as a guideline for the user. Information about the applications of each type of extinguisher must be requested from the manufacturer. ELECTRICAL DIAGRAM Fig? Al Control cireit board (CB2C) AQ HALLeffect sensor (L} 83 HALL effect sensor circuit board (R) BFL TX photocell BF2 RX photocell PUI Mains fuses FU2 Transformer primary fuses KMI “L” MI contactor KM2_ "R' M2 contactor Mi Ly motor M2 °R" motor QS1_ Master switch on panel QS2__ Up/Down selector switch /reverser SI “L' motor overload cutout (M1) 2 "R’ motoroverload cutout (M2) QI “R' down limit switch SQ2_“L" down limit switch SQ} °R° up limit switch SQ5 Auxiliary limit switch (not fitted) TCI Transformer XSI Electric plug ERCO 3222 EL - ERCO 4022 EL operators manual hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal a 2319314/2020 om = 7 3 Ss a ee =e 2 a 5 > 3} Frangais Deutsch Espanol ERCO 3222 EL ERCO 4022 EL Cod.4-102142 - 1.0 del 03/04 C © ; Illustrazioni € $i Illustrations and Illustrations et $i Bilder und Zeichi llustraciénes y € hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 241931472020 manual viewer la [ 2 RCO 3222 EL - ERCO 4022 EL hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 2519314/2020 manual viewer & o A B Cc ERCO 3222 | 1350 3250 3750 ERCO 4022 | 1450 3350 3850 ERCO 3222 EL - ERCO 4022 EL 3 hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 2619314/2020 manual viewer GNYE = VERDE-GIALLO (GREEN-VELLOW) RCO 3222 EL - ERCO 4022 EL hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 2ri9314/2020 manual viewer ERCO 3222 EL - ERCO 4022 EL 5 hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 2819314/2020 od.00026064 RCO 3222 EL - ERCO 4022 EL hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal14/2020 {cod.00026064: ERCO 3222 EL - ERCO 4022 EL 30193 hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal14/2020 manual viewer EC declaration of conformity “We, CORGHT SPA, Stra Staal n.9, Coregyo (RE), ITALY do hereby declare that the product [a rack ERRCO $222 -ERCO 4022 as heen examined bythe aiid odes foe the “EC versio” exam fo its BUREAU ‘VERITAS. wit head offices in “4, rbe Reaneqin - 75850 Paris Cedex 17" and succesfully ssc al fess and controls in ation othe EC version homologs, comply with the following anda: FEN 292,EN2922. EN ODD. PEN 1493 scoring to droves: ‘SRTICE * S9/336{CEE amendede by dnetive 92/3 /CEE THOMCEE EC type es conicaton: 1? 0062 - SOX -0229.07 -03 (EXT 01/1003), N* 0062 1X -€230.07 -03 (EXT OW/1003), cng Fides CORGHI SpA 1M, Fetes (ng. manager) IMPORTANT: The HC Conformity Decarato cane the machine ot sed excel) Wh COR. {Ciera accession obsrvane othe srctons cnt nthe te ana “Te fo sas contans EN S014 pcan Déclaration CE de conformité Nous, CORGHI SPA, Std Statale 468s" 9, Coegpio (RE), ITALIF, elaroas que le até pont éévateur FRCO 3222-FRCO 4022 ~ 2A examing par organisms note pou examen "CE de type” pour pons elevates BUREAU. ‘VERITAS - ave site social “34, rue Rennequn 75850 Pais Cedex I7"— ela puss avec succés es esse ations reais a homolgaten CE de ype. +s conform aux norms sivas EN 2001, EN 2022 EN cop0e PEN 1403, SU asl. est pe pares eee Niaick + S90336CEE modi para dretive 92/311CEEE Lancer, “anestatone’examen CE de ype: ‘N= 0062 - 150K -0229-07 -08 EXT 0171003) [N° 0062 -150X -0280-07 -03 EXT 1/143) A Coreg, 01/02/04 thas CORGHT SpA M_ Frames (Eg. manager) IMPORTANT: La délration CX de conform come comme tlle om avene da eco appar wt ps wis avec des aecesoires rine CORGHT ein, de tute fr, contra a8 Indians cement dame moe! ote Lemodle de présente craton et cota oe et uve pr cre EN 40 0 RCO 3222 EL - ERCO 4022 EL hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 3119314/2020 manual viewer CE - Konformititserklirung ‘CORGHTSPA, Strida State 468, Ne 9, Corregeio (RE), ITALY, ext hermit, dal ds Prout Hebebainne ERCO 5222 -ERCO 4002 yon de fur de “CE-Typenpratng” von Hebebahnen anersilea Fiaichtung BUREAU VERITAS, Init Stn “34, ae Remnegui - 75850 Paris Codex 17” ~ gop wurde wd mit positive Ergetnis den Anorderangen der tr die CE=Typenzaassng erfrderichen Prutungen nd ‘Atmahmen gen hat. de Anonderugen folgender Norn ents EN 292.1, EN 2922, EN e004, PrEN 1493 auf Grundlage dor Vorgaten durch flgeado Riclnon: = 9N/STIEWG: = S8/S361E WG mit Anderung dure de Rican 923 EWG: TV IMEWG, Beschoinigung doe CE-Typenpatung ‘N= on ISX - 0229-07 -08 EXT 01/1003) [N-0062 - SOX - 0230-07-03 (EXT 01/1003) Wickes = ‘CORGHISp A. 1M, rates (Eng. manager) UOrgnsleuhir ander ter acm der in dee Herat see ‘Aavedsngen verwendet ve as Mgt erie Erne esp den Aedes drip EN 45014 etn Vorzahen. Comegeio, 1/02/04 Declaracién CE de conformidad {La mercanil abajo femante, CORGHI SPA. con sede en Strada Stata 468 a°8, Coops (RE), ITALIA, declare quo potato ‘Pucnteclvador ERCO 5222 -ERCO 4022 a sido examina por el organism nati para el examen “CE de ip” para putes ‘levares BUREAU VERITAS oo domi en 4, rue Rennaauin- 75850 Paris Cedex 17 yh cnfentado con éxito las prachasyveiicactones relatives a a homelogacia CE de tipo; = se conforma a silentas norma: EN 202.1, FN 2002, ENDO 1, PrEN 1493 en base alo contemplado en as Diectivas Sousiice: = S9/S361CEE, mosicaa pr a Directva 8/3 1CEE: “TMEMcEE. Cnt de examen CE del ipo "N° 0062 -I50X - 0229-07-03 (EXT 01/1003) [N+ c0n2 - 150X -0250-07 -05 (EXT 1/1003) CORGHI S.A. 1M. Feness | rig) ‘scisivameat leads on acteurs ergs CORI yea caller ca en cumple des Fnac: contin nel mano ew ERCO 3222 EL - ERCO 4022 EL u hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 921931472020 manual viewer Dichiarazione CE di conformita Noi CORGHI SPA, Strada Statale 468 n°9, Correggio (RE), ITALY, dichiariamo che il prodotto ponte sollevatore ERCO 3222 -ERCO 4022 - & stato esaminato dall’organismo notificato per esame “CE di tipo” per ponti sollevatori BUREAU VERITAS con sede sociale “34, ruc Rennequin - 75850 Paris Cedex 17”— ed ha subito con sucesso le prove e verifiche relative all omologazione CE del tipo. sono conform alle seguenti norme: 2, EN 60204-1, Pr in base a quanto previsto dalle dircttive: ~ 98/37/CE ~ 89/336/CEE modificata con la direttiva 92/3 1/CEE = 73/23/CEE Attestato d’esame CE del tipo: N° 0062 - 1SOX - 0229 -07 - 03 (EXT. 01/10.03) N° 0062 - 1SOX - 0230 -07 - 03 (EXT 01/10.03) z Correggio, 01 / 02 / 04 e CORGHISp.A. z M. Frattesi E IMPORTANTE: La dichiarazione CE di conformita decade nel caso in cui la) machina non venga utilizzata unicamente con accessori originali CORGHI c/o} ‘comunque in osservanza delle indicazioni contenute nel Manuale «uso. 11 mosello delta presente dichiarazione & conforme a quanto previsto nell EN 45014, hhtpsisimanualze.comidoct4454082/erco-$222-e1--ereo-4022-e-operator-s-manal 33193