SERVICE No.: OB- 3598 TRAINING AND PUBLICATION 010 BULLETIN a aa PUBLICATION APPLICABLE COUNTRIES: INFORMATION TALC COUNTRIES | [NC AMERICA BRMIGENERAL COUNTRIES, EUROPE. (ADVANCE ORDER. eee ee (OTHERS) To: Service Manager CORRECTION TO & REPAIR MANUAL The following manual has revised service informatio . LAND CRUISER / LAND CRUISER PRADO. Pub. No RM17X1E Pub, Neme: Ropair Manual Section Title Paragraph ‘COMPONENTS AKD-FTV ENGINE CONTROL CRANKSHAFT POSITION SYSTEM SENSOR (wi DPF) REMOVAL. INSTALLATION The revised pages listed above are attached. (The corrected parts are indicated by arrows.) Please attach the accompanying revised pages to the applicable pages in the manual above. This Bulletin does not cause the Flat Rate Manual to be changed. This bulletin is also available on the OASIS Global Service Information Center. Inquiries : BM_correction_information@mia.mx.foyota.co.jp KEEP IN BINDER TOGETHER WITH SERVICE PUBLICATIONS GUIDE TOYOTA MOTOR CORPORATION QPTOYOTA rechnicat deveLopMent DEPARTMENT No.2 TECHNICAL SERVICE DIVISION CUSTOMER FIRST PROMOTION GROUP[COMPONENTS} 1KD-FTV ENGINE CONTROL ~ CRANKSHAFT POSITION SENSOR (w/ DPF) IF 2 for Automatic Transmission: for Cold Area Specification Vehicles: 8 OIL COOLER HOSE: NO. 3 ENGINE WIRE RADATOR RESERVOIR ax aE NO, 2 WATER NO. 1 WATER BY-PASS HOSE = Wenge nose No.1 AR HOSE Gi — no. 1 raiaror Hose wbee INTERCOSLER AIR HOSE BRACKET (CLAMP) FAN SHROUD TYPE A: aS pea a @ clave @cLamP (CRANKSHAFT POSITION SENSOR CRANKSHAFT POSITION SENSOR a x4 g FAN FAN AND GENERATOR, MS PULLEY VeeLT FAN ees 7) eLuiD COUPLING ASSEMBLY == Specified torque @ Non-reusable part Ban Comeeted} ‘Correction o Pub, No, RMI7XLE (Bulletin No,OB-3598)1/51KD-FTV ENGINE CONTROL — CRANKSHAFT POSITION SENSOR (w/ DPF) REMOVAL 4. REMOVE UPPER RADIATOR SUPPORT SEAL (See page) 2, REMOVE FRONT BUMPER LOWER COVER (See page) 3. REMOVE NO. 1 ENGINE UNDER COVER SUB- ASSEMBLY (See page } DRAIN ENGINE COOLANT (See page ) REMOVE NO, 3 ENGINE WIRE (for Cold Area Specification Vehicles) (See page ) 6. REMOVE NO. 4 AIR HOSE (See page ) 7. REMOVE INTERCOOLER AIRHOSE (See page) EIS, 8, REMOVE NO. 1 RADIATOR HOSE (See page ) 9. REMOVE FAN SHROUD (See page ) 40._ REMOVE CRANKSHAFT POSITION SENSOR ae Text in Illustration ‘lame "2__| Wie Hamess Camps (&) 3 Vike Hamess Camps (1) Detach the 2 wire hamess clamps (A, 8). (2). Disconnect the crankshaft position sensor connector. (3) Detach the crankshaft position sensor connector from the No. 1 vacuum transmitting pipe. (4) Remove the clamp. NOTICE: + Make sure that no portion of the clamp remains in the clamp installation hole. If there is any portion of the clamp remaining, remove it. + Do not reuse the clamp. Pewee ‘Comrection to Pub. No. RMI7X1E (Bulletin No OB-3598)25[REMOVAL] 1KD-FTV ENGINE GONTROL — CRANKSHAFT POSITION SENSOR (w/ DPF) (6) Remove the bolt and crankshaft position (b) TYPE 8: sensor, Text in Illustration — 7 [oan *2__ [Bracket (Slane) "S| Wire Hammess Clames (8) Ta [Wire Hamess Clamps (6) Brees (1). Detach the 2 wire hamess clamps (A, B). (3). Detach the crankshaft position sensor (4) Remove the clamp. 6) ©) (7) Detach the 2 wire hamess clamps from the INSPEC’ Disconnect the crankshatt position sensor ‘connector, connector from the No. 1 vacuum transmitting pipe. NOTICE: + Make sure that no portion of the clamp remains in the clamp installation hole. If there is any portion of the clamp remaining, remove it. + Do not reuse the clamp. Remove the bolt and bracket (clamp) Remove the bolt and crankshaft position sensor. bracket (clamp), TION 4. INSPECT CRANKSHAFT POSITION SENSOR (a) Measure the resistance according to the value(s) in the table below. Standard Resistance Taser Connection Condon Tpeciied Coniton 2 Sold ree w 70H) 12 Hot noes maz | Correction to Pub. No. RMI7X1E (Bulletin No.OB-3598)5/5‘4KD-FTV ENGINE CONTROL — CRANKSHAFT POSITION SENSOR (w/ DPF) NOTICE: In the chart above, the terms "cold” and "hot" refer to the temperature of the sensor. “Cold” means approximately -10 to 50°C (14 to 12°F). “Hot” means approximately 50 to 100°C (122 to 242°F), {f the result is not as specified, replace the crankshaft position sensor, INSTALLATION 1. INSTALL CRANKSHAFT POSITION SENSOR (@) Apply a light coat of engine oil to the O-ring of the crankshaft position sensor. (©) TYPE A’ Text in illustration = [clare ‘Wie Hamess Clam (A) 7a __[ ire Hames Camp Frotusion (1) Install the crankshaft position sensor with the bolt. Torque: 8.5 N*m (87 kgf*cm, 75 in.*Ibf) NOTICE: Make sure that the O-ring is not damaged or does not jump out of position during installation. Install a new clamp. NOTICE: + Make sure that no portion of the clamp remains in the clamp installation hole. If is any portion of the clamp remaining, remove it. Make sure the crankshaft position sensor wire harness is installed in the position shown in the illustration. ‘Comrection to Pub. No. RMI7XIE (Bulletin No,OB-3598)45UNSTALLATION] {KD-FTV ENGINE CONTROL — CRANKSHAFT POSITION SENSOR (w/ DPF) (@) Attach the crankshaft position sensor connector to the No. 1 vacuum transmitting pipe. (4) Connect the crankshaft position sensor ‘connector. (8)_Altach the 2 wire harness clamps (A, 8). (© TYPES Text in Illustration [Game ‘Wire Hamess Camp (a) = | Wire Hamaes Camp () Promusion 75 __| Bracket (Clam : (1) Install the crankshaft position sensor with the bolt Torque: 8.5 N‘m (87 kgf*om, 78 in.*Ibf) NoTici Make sure that the O-ring is not damaged or does not jump out of position during installation. Install the bracket (clamp) with the bolt Torque: 13 Nm (132 kgfem, 9.5 ft."1bA) Install a new clamp. NOTICE: + Make sure that no portion of the clamp remains in the clamp installation hole. If there is any portion of the clamp remaining, remove it. Make sure the crankshaft position sensor wire harness is installed in the position shown in the illustration. tach the crankshaft position sensor connector to the No. 4 vacuum transmitting pipe. Connect the crankshaft position sensor connector. Attach the 2 wite harness clamps (A, B). Attach the 2 wire harness clamps to the bracket & 2. INSTALL FAN SHROUD (See page } Consted 3. INSTALL NO. 1 RADIATOR HOSE (See page ) Correction to Pub. No. RMITXIE (Bulletin No.OB-3598)5/5SERVICE No. OB- 3585 BULLETIN FRAN PUBLICATION APPLICABLE COUNTRIES: INFORMATION [ALL COUNTRIES [IN AMERICA MBMIGENERAT. COUNTRIES, EUROPE [ADVANCE ORDER lomner loTHeRs To: Service Manager CORRECTION TO Gf REPAIR MANUAL The following manual has revised service information: LAND CRUISER / LAND CRUISER PRADO Pub. No: RM23G2E Pub, Name: Repair Manual Section Title Paragraph COMPONENTS 1KD-FTV ENGINE CONTROL CRANKSHAFT POSITION SYSTEM SENSOR (wi DPF) REMOVAL INSTALLATION, The revised pages listed above are attached. (The corrected parts are indicated by arrows.) Please attach the accompanying revised pages to the applicable pages in the manual above. This Bulletin does not cause the Flat Rate Manual to be changed. This bulletin s also available on the OASIS Global Service Information Center. Inquiries : BM_correction_information@mta.mx.{oyota.co jp KEEP IN BINDER TOGETHER WITH SERVICE PUBLICATIONS GUIDE TOYOTA MOTOR CORPORATION QDTOVOTA sccsnical oeveLopmenr DEPARTMENTNO.2 TECHNICAL SERVICE DIVISION CUSTOMER FIRST PROMOTION GROUP[COMPONENTS] ‘1KD-FTV ENGINE CONTROL ~ CRANKSHAFT POSITION SENSOR (w/ DPF) for Automatic Transmission: OIL COOLER HOSE for Cold Area Specification Vehicles: i X2— {rave cone) NO. 3ENGINE WIRE a NO. 1 AIR HOSE FAN SHROUD RADIATOR RESERVOIR, = Oe ane) NO. 2 WATER BY-PASS HOSE NO. 1 WATER BY:PASS HOSE B— no. RaowsToR Hose 2x2 INTERCOOLER AIR HOSE foe ame} TYPE A: EXCESS a @cLAMP CRANKSHAFT POSITION SENSOR BRACKET (CLAMP) LS @cLAMP CRANKSHAFT POSITION SENSOR [5owr. sone Fin Karem, wae aa FAN PULLEY FAN FLUID COUPLING Specified torque @ Non-reusable part FAN AND GENERATOR VBELT ASSEMBLY Brat conn Correction to Pub. No. RM23G26 (Bulletin No.OB-3595)1/51KD-FTV ENGINE CONTROL — CRANKSHAFT POSITION SENSOR (w/ DPF) REMOVAL 4, REMOVE UPPER RADIATOR SUPPORT SEAL (See page ) 2. REMOVE FRONT BUMPER LOWER COVER (See page) 3. REMOVE NO. 1 ENGINE UNDER COVER SUB- ASSEMBLY (See page } 4, DRAIN ENGINE COOLANT (See page ) 5, REMOVE NO, 3 ENGINE WIRE (for Cold Area Specification Vehicles) (See page ) 6. REMOVE NO. 4 AiR HOSE (See page ) 7, REMOVE INTERCOOLER AIR HOSE (See page ) 8 REMOVE NO. 1 RADIATOR HOSE (See page } 8. REMOVE FAN SHROUD (See page ) REMOVE CRANKSHAFT POSITION SENSOR @) TYPEA Text in iilustration Stem 3] Wee Hesnose Carpe * ‘Wee Hames Campa (1) Detach the 2 wire harness clamps (A, 8). (2) Disconnect the crankshaft position sensor connector. (8) Detach the crankshaft position sensor ‘connector from the No, 1 vacuum transmitting Pipe. (4) Remove the clamp, NOTICE: +. Make sure that no portion of the clamp remains in the clamp installation hole. If there is any portion of the clamp remaining, remove it. Fore + Do not reuse the clamp. Conrection to Pub, No. RM23G2E (Bulletin No,OB-3595)2/5[REMOVAL] 1KD-FTV ENGINE CONTROL ~ CRANKSHAFT POSITION SENSOR (w! DPF) (6) Remove the bolt and crankshaft position sensor. (b) TYPEB: Text in Illustration s_[elame S| Basket (Clam) "a__ | Wiee Bartees Clamps a__| Wee Hamess Giamps @) (1) Detach the 2 wire hamess clamps (A, B}. (2) Disconnect the crankshaft position sensor connector. (9) Detach the crankshaft position sensor connector from the No. 1 vacuum transmitting pipe. (4) Remove the ciamp. NOTICE: + Make sure that no portion of the clamp remains in the clamp installation hole. If there Is any portion of the clamp remaining, remove it. + Do not reuse the clamp. (5) Remove the bolt and bracket (clamp). (8) Remove the bolt and crankshaft position sensor. (7) Detach the 2 wire harness clamps from the bracket (clamp), a INSPECTION Conecte} 4, INSPECT CRANKSHAFT POSITION SENSOR (@) Measure the resistance according to the value(s) in the table bel Standard Resistance “Foster Connection Condition Spactiod Condition cold 76501 7740.0 . 2 Hot 2086 to 3226.8 ‘Correction to Pub, No, RM23G2E (Bulletin No.OB-3595)5/51KD-FTV ENGINE CONTROL ~ CRANKSHAFT POSITION SENSOR (w/ DPF) NOTICE: In the chart above, the terms "cold" and “hot” refer to the temperature of the sensor. "Cold” means approximately -10 to 50°C (14 to 12°F). “Hot” means approximately 50 to 100°C (122 to 242°F). IF the result is not as specified, replace the crankshaft position sensor 4, INSTALL CRANKSHAFT POSITION SENSOR (@)_ Apply a light coat of engine oil to the O-ring of the crankshaft position sensor, (0) TYPE A: Text in illustration =| lame Wire Hames Camp) "a Wire Hameas Clamp @) Prerason (1) Install the crankshaft position sensor with the bot Torque: 8.5 N°m (87 kgf*cm, 75 in.“Ibf) NOTICE: ‘Make sure that the O-ring is not damaged or does not jump out of position during installation. Install a new clamp, NOTICE: + Make sure that no portion of the clamp remains in the clamp installation hole. If there is any portion of the clamp remaining, remove it. Make sure the crankshaft position sensor wire harness is installed in the position shown in the illustration. Prova Correction to Pub. No, RIM23G2E (Bulletin No OB.UNSTALLATION} 1KD-FTV ENGINE GONTROL ~ CRANKSHAFT POSITION SENSOR (w/ DPF) (@) Attach the crankshaft position sensor connector to the No. 1 vacuum transmitting pipe. (4) Connect the crankshaft position sensor connector. (6) Attach the 2 wire hamess clamps (A, B). Text in ilustration “1 [came wire Hares Clamp (A) =a | re Harnass Clamp (@) Fronusion “5 | Bracket (Glam) : (1). Install the crankshaft position sensor with the bot Torque: 8.5 N’m (87 kgftcm, 75 in.“Ibf) NOTICE: Make sure that the O-ring is not damaged or does not jump out of position during installation. Install the bracket (clamp) with the bolt Torque: 13 N'm (132 kafom, 9.5 ft."Ibf) Install a new clamp. NOTICE: + Make sure that no portion of the clamp remains in the clamp installation hole. If there is any portion of the clamp remaining, remove it. Make sure the crankshaft position sensor wire harness is installed in the position shown in the illustration. Attach the crankshaft position sensor connector to the No. 4 vacuum transmitting pipe. Connect the crankshaft position sensor connector. ‘Attach the 2 wire hamess clamps (A, B). ‘Atach the 2 wire harness clamps to the bracket (clamp). A 3. INSTALL FAN SHROUD (See page } (Comected] 3, INSTALL NO, 1 RADIATOR HOSE (See page ) ‘Comreetion to Pub, No. RM23G2E (Bulletin No. 0B-3595)5/5SERVICE No.: OB- 3597 TRAINING AND PUBLICATION ||_010 BULLETIN = PUBLICATION APPLICABLE COUNTRIES: INFORMATION TALL COUNTRIES | [Nc AMERICA BRR CENERAL COUNTRIES, EUROPE. [ADVANCE ORDER. jother [OTHERS To: Service Manager CORRECTION TO [ig REPAIR MANUAL The following manual has revised service information: Pub. No. RMO4Z6E Pub, Name: HIACE Repair Manual Section Title Paragraph COMPONENTS AKD-FTV ENGINE CONTROL |CRANKSHAFT POSITION, SYSTEM SENSOR (w/ DPF) REMOVAL INSTALLATION The revised pages listed above are attached (The corrected parts are indicated by arrows.) the manual above, Please attach the accompanying revised pages to the applicable page This Bulletin does not cause the Flat Rate Manual to be changed. This bulletin is also available on the OASIS Global Service Information Center. i Inquiries : BM_correction_information@mta.mx.toyote.co jp KEEP IN BINDER TOGETHER WITH SERVICE PUBLICATIONS GUIDE ‘TOYOTA MOTOR CORPORATION QPTOYOTA recinical neveLoPMent DEPARTMENT NO2 TECHNICAL SERVICE DIVISION CUSTOMER FIRST PROMOTION GROUP1KO-FTV ENGINE CONTROL SYSTEM — CRANKSHAFT POSITION SENSOR (w/ DPF) CRANKSHAFT POSITION SENSOR (w/ DPF) COMPONENTS eT FAN PULLEY: Ba FAN AND GENERATOR V BELT | ASSEMBLY [TYPE A: WIRE HARNESS- CLAMP (A) CRANKSHAFT- POSITION SENSOR TYPE B: BRACKET (CLAMP) pare WIRE HARNESS. CLAMP (A) POSITION SENSOR em grem, AT] ‘Specified torque @ Nor-reusable part Baw Conected} Correction to Pub. No, RMOSZ6E (Bulletin No.OB-3597}116AKD-FTV ENGINE CONTROL SYSTEM - CRANKSHAFT POSITION SENSOR (w/ DPF) REMOVAL 4. DISCONNECT VANE PUMP OIL RESERVOIR ASSEMBLY (See page } LOOSEN FAN PULLEY (See page ) REMOVE FAN AND GENERATOR V BELT (See page ) 4, REMOVE FAN PULLEY (See page) 5. REMOVE CRANKSHAFT POSITION SENSOR (@) TYPE A: Text in Illustration "1 [Came Wire Harness Camps (8) 2 [Wire Harness Guamas ‘Wire Haress Camps (0) Detach the 2 wire harness clamps (8, C). Disconnect the crankshaft position sensor connector. Detach the crankshaft position sensor connector from the No. 1 vacuum transmitting pipe. Remove the clamp. NOTICE: + Make sure that no portion of the clamp remains in the clamp installation hole. if there is any portion of the clamp remaining, remove it. + Do not reuse the clamp. Remove the bolt and crankshaft position sensor, Remove the wire harness clamp (A) from the crankshaft position sensor. Correction to Pub, No, RMO4Z6E (Bulletin No OB-3597)2/6[REMOVAL] 4KD-FTV ENGINE CONTROL SYSTEM ~ CRANKSHAFT POSITION SENSOR (w/ OPF) (b) TYPE B Text in Illustration a feteme Bracket (Camp) ‘Wire Hamess Clamps i) 7a” [ire Hemneas Clamps A) 4 7a [wire Hamees Clamps Cy Detach the 2 wire harness clamps (B, C) Disconnect the crankshaft position sensor connector. Detach the crankshaft position sensor connector from the No. 1 vacuum transmitting pipe. Remove the clamp. NOTICE: + Make sure that no portion of the clamp remains in the clamp installation hole. If there is any portion of the clamp remaining, remove it. + Do not reuse the clamp. Remove the bolt and bracket (clamp). Remove the bolt and crankshaft position sensor. Remove the wire hamess clamp (A) from the crankshaft position sensor. Detach the 2 wire hamess clamps from the bracket (clamp), A covccet INSPECTION 4. INSPECT CRANKSHAFT POSITION SENSOR (a) Measure the resistance according to the value(s) in the table below. Standard Resistance 5 Connection Tonto” Spriwa Conaion . 12 Coe tet aa a re et [noes eo a25 a Correction to Pub. No, RMO4Z6E (Bulletin No,OB-3597)3/61KD-FTV ENGINE CONTROL SYSTEM ~ CRANKSHAFT POSITION SENSOR (w/ DPF) NOTICE: In the chart above, the terms "Cold!" and "Hot" refer to the temperature of the sensor. "Cold" means approximately -10 to 50°C (14 to 12°F). “Hot” means approximately 50 to 100°C (122 to 212). Ifthe result is not as specified, replace the INSTALLATION 1. INSTALL CRANKSHAFT POSITION SENSOR (@) Apply a light coat of engine oil to the O-ring of the crankshaft position sensor. (b) TYPE A: Came Prceusion "S__ [Wire Hamess Clamp A) “a | Wire Harness Camp 7s [ire Hamese Clamp (©) « Install the wire harness clamp (A) to the crankshaft position sensor connector. (2) Install the crankshaft position sensor with the bot Torque: 8.5 N‘m (87 kgf*cm, 75 in.“tbf) NOTICE: ‘Make sure that the O-ring is not damaged or does not jump cut of position during installation. (3). Install a new clamp. NOTICE: + Make sure that no portion of the clamp remains in the clamp installation hole. If there is any portion of the clamp remaining, remove it Bocce Comection to Pub, No. RMOAZ6E (Bulletin No,OB-3597}4/6[INSTALLATION] ‘1KD-FTV ENGINE CONTROL SYSTEM ~ CRANKSHAFT POSITION SENSOR (w/ DPF) +" Make sure the crankshaft position sensor wire harness is installed in the position shown in the illustration. Attach the crankshaft position sensor connector to the No. 1 vacuum transmitting pipe. Connect the crankshaft position sensor connector. Attach the 2 wire hamess clamps (6, C). Text in illustration Ls came = Bracket Ciame) Wire Hamecs Cisnp (A) = Wra Hamess Clamp Vir Hares Clamp (©) Bi conc Install the wire hamess clamp (A) to the crankshatt position sensor connector. Install the crankshaft position sensor with the bolt. Torque: 8.5 N'm (87 kgf*cm, 75 in.“Ibf) NOTICE: ‘Make sure that the O-ring is not damaged or does not jump out of position during installation. Install the bracket (clamp) with the bolt. Torque: 43 N'm (132 kgfom, 9.5 ftIbf) Install a new clam. NOTICE: + Make sure that no portion of the clamp remains in the clamp installation hole. If there is any portion of the clamp remaining, remove it Make sure the crankshaft position sensor wire harness is installed in the position shown in the illustration, Attach the crankshaft position sensor connector to the No. 1 vacuum transmitting pipe. Connect the crankshafl position sensor connector. Attach the 2 wire hamess clamps (8, C). ‘Correction o Pub. No. RMO4Z6E (Bulletin No.OB-3597)516(INSTALLATION) ‘JKD-FTV ENGINE CONTROL SYSTEM ~ CRANKSHAFT POSITION SENSOR (w! DPF) (8) Attach the 2 wire hamess clamps to the bracket (clamp). TEMPORARILY INSTALL FAN PULLEY (See page ) INSTALL FAN AND GENERATOR V BELT (See page ) TIGHTEN FAN PULLEY (See page ) CONNECT VANE PUMP OIL RESERVOIR ASSEMBLY (See page ) 2 3 4. 5. ‘Comection to Pub, No. RMO4Z6E (Bulletin No.OB-3S97}6/6