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Research Article
A New Calculation Method of Dynamic Kill Fluid
Density Variation during Deep Water Drilling
Honghai Fan,1 Song Deng,1 Weiyan Ren,1 Xili Duan,2 Cong Cui,2 and Jing Yang1
1
State Key Laboratory of Petroleum Resources and Engineering, China University of Petroleum, Beijing 102249, China
2
Faculty of Engineering & Applied Science, Memorial University, St. John’s, NL, Canada A1B 3X5
Copyright © 2017 Honghai Fan et al. This is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
There are plenty of uncertainties and enormous challenges in deep water drilling due to complicated shallow flow and deep strata of
high temperature and pressure. This paper investigates density of dynamic kill fluid and optimum density during the kill operation
process in which dynamic kill process can be divided into two stages, that is, dynamic stable stage and static stable stage. The
dynamic kill fluid consists of a single liquid phase and different solid phases. In addition, liquid phase is a mixture of water and oil.
Therefore, a new method in calculating the temperature and pressure field of deep water wellbore is proposed. The paper calculates
the changing trend of kill fluid density under different temperature and pressure by means of superposition method, nonlinear
regression, and segment processing technique. By employing the improved model of kill fluid density, deep water kill operation in
a well is investigated. By comparison, the calculated density results are in line with the field data. The model proposed in this paper
proves to be satisfactory in optimizing dynamic kill operations to ensure the safety in deep water.
prediction have been widely used in petroleum drilling site integration. Despite instantaneous density and improvement
shown below [6, 7]: in calculation accuracy of density that could be obtained
by this method, the changes of temperature and pressure in
102 [𝑝𝑝 + 𝑝𝑒 − 𝐺𝑝 (𝐻 − ℎ)] deep water are not thought about, which may have significant
𝜌= , (1)
ℎ effects on kill fluid density [12]. Improvement is therefore
desired from further research.
At present, same method has been adopted for calculation
calculation method of additional stress: of deep water well kill fluid density in on-land drilling.
However, deep water well kill is faced with the problem
102 (𝑝𝑝 + 𝑝𝑒 )
𝜌= , (2) of narrow fluid density window and difficulty in determi-
ℎ nation of fracture pressure. Density change in process of
deep water drilling is not taken into account in current
calculation method of pressure ratio: calculation method [13]. The existing determination of well
kill method mainly adopts initial seawater density, neglecting
102𝐾𝑝𝑝
𝜌= , (3) the fluid density variation in complicated environment. With
ℎ variability in high temperature of deep water and the high
temperature and pressure of deep oil and gas reservoir, it is
calculation method of additional equivalent density: crucial to predict the fluid density variation with change of
𝑃𝑒 temperature and pressure which is significant to deep water
𝜌 = 𝜌md + . (4) drilling development and avoid deep water drilling accident
ℎ and ensure safety. Therefore, a multiphase multicomponent
dynamic kill well fluid density model under the temperature
Among them, 𝑝𝑒 is additional pressure, MPa; 𝑝𝑝 is pore
and pressure variations in deep water is proposed in this
pressure, MPa; 𝜌md is formation fluid pressure, g/cm3 ; ℎ is paper.
depth of kill well, m; 𝐻 is half depth of oil layer, m; 𝐺𝑝 is
gradient of pore pressure, MPa/m; 2. Calculation Model
Although the method is convenient, it has the following
disadvantages for it does not resolve the problems in kill fluid 2.1. Wellbore Temperature and Pressure Field in Dynamic Kill
such as structure and well depth, especially the difference
between deep dynamic kill process, geological conditions, 2.1.1. Seawater and Formation Temperature Field Model.
engineering, and onshore drilling. These methods are used Regression of seawater temperatures is given [14]:
to monitor the formation pressure so as to determine drilling 𝑎2
fluid pressure determination, while they are not applicable in 𝑇 = 𝑎1 + , (ℎ ≥ 200 m) , (5)
1 + 𝑒(𝑎0 +ℎ)/𝑎3
engineering simply because it is rather difficult to measure the
formation pressure of gas invasion or blowout in the drilling where 𝑎0 , 𝑎1 , 𝑎2 , and 𝑎3 are correlation coefficients, 𝑎0 = 130.1,
process. 𝑎1 = 39.4, 𝑎2 = 37.1, and 𝑎3 = 402.7; 𝑇 is sea water temper-
ature, ∘ C; ℎ is sea water depth, m.
The principle of U type tube was used for well kill fluid
Formation temperature is given [15]:
density calculation whereas the effect of fluid temperature
pressure into account was not taken into account in this 𝑇𝑒𝑖 = 𝑇𝑠 + 𝐺𝑧, (6)
method [8]. The effects of low temperature on rheological ∘
parameters of drilling fluid and the annulus circulating where 𝑇𝑠 is a representative temperature, C; 𝐺 represents
pressure loss of each well section are considered to calculate geothermal gradient, ∘ C/m.
the density of dynamic kill drilling fluid density; however,
the multiple phases and components in dynamic kill in deep 2.1.2. Wellbore Temperature Field Model in Dynamic Kill. The
water were not taken into account [9]. The gas migration rule equation for temperature field in drill string is [16]
of gas-liquid two-phase flow is adopted to obtain the pressure d𝑇𝑝 𝑇𝑎 − 𝑇𝑝
determination on shallow well liquid security value while the = + 𝑇𝑓𝑝 , (7)
d𝑧 𝐵
effect of temperature is not considered [10]. Based on the
theory of gas-liquid two-phase flow pressure and pressure where 𝑇𝑓𝑝 is a temperature caused by pressure loss in drill
characteristics of whole wellbore derived from Y type tube, string, ∘ C; 𝑇𝑓𝑝 = (1/𝜌𝑚 𝐶𝑚 )(d𝑃𝑓𝑝 /d𝑧); 𝐵 = 𝑚𝐶 ̇ 𝑝𝑚 /2𝜋𝑅𝑝 𝑈𝑝 ;
calculation on fluid density of well section was derived 𝐶𝑝𝑚 is drill fluid or kill fluid specific heat capacity, J/(kg⋅∘ C);
and design method of kill fluid density was introduced 𝑅𝑝 is drill string outside radius, m; 𝑈𝑝 is heat transfer
without any consideration for influence of temperature and coefficient from annulus to drill string, J/(m2 ⋅s⋅K); 𝑇𝑎 is the
pressure [11]. A new method to calculate the density of temperature in annulus; 𝑇𝑝 is the Internal temperature of drill
dynamic kill well is also proposed which gets the inlet kill string.
well fluid instantaneous density of mixing slurry according Annulus temperature field is
to the instantaneous displacement of seawater and drilling
fluid weighting at a certain time and then obtains density d𝑇𝑎 1 1
= (𝑇𝑎 − 𝑇𝑝 ) − (𝑇𝑒𝑖 − 𝑇𝑎 ) − 𝑇𝑓𝑎 . (8)
value of each point in the borehole by the principle of d𝑧 𝐵 𝐴
Mathematical Problems in Engineering 3
In this equation, temperature caused by fluid pressure loss 𝐷𝑏 is drill bit diameter, m; 𝑅 is rate of penetration, m/s;
is calculated by the equation 𝑇𝑓𝑎 = (1/𝜌𝑚 𝐶𝑚 )(d𝑃𝑓𝑎 /d𝑧); 𝐴 = V𝑠 is chip slip velocity, m/s; V𝑓 is upward velocity of fluid
𝑚𝐶̇ 𝑝𝑚 (𝐾𝑓 + 𝑅𝑤 𝑈𝑎 𝑇𝐷)/2𝜋𝑅𝑤 𝑈𝑎 𝐾𝑓 , 𝑇𝑒𝑖 is well wall temper- in annulus, m/s; 𝐾 is velocity correction factor; 𝐷𝑜 is well
ature, ∘ C; 𝐾𝑓 is formation layer thermal conductivity, diameter, m; 𝐷𝑖 is drill string external diameter; 𝐷hy is
J/(m2 ⋅s⋅∘ C); 𝑅𝑤 is well radius, m; 𝑈𝑎 is heat transfer coefficient annulus hydraulic diameter, m; 𝑝pt is total pressure loss of
between hohlraum drill fluid and well wall in the well string, power law turbulent fluid in the circular pipe; 𝐵0 = 4𝐾[4(2𝑛+
J/(m2 ⋅s⋅K). 1)/𝑛]𝑛 .
2.1.3. Wellbore Pressure Field in Dynamic Kill. Bottom-hole 2.2. Kill Fluid Density Model
pressure can be represented by the following equations:
2.2.1. Density Component Model. Kill fluid density is calcu-
𝑝bhc = 𝑝hy + 𝑝𝑎 + 𝑝wh , (9) lated based on the composite model [17]:
𝐻 𝜌𝑜 𝑓𝑜 + 𝜌𝑤 𝑓𝑤 + 𝜌𝑠 𝑓𝑠 + 𝜌𝑐 𝑓𝑐
𝑝hy = ∫ 𝜌𝑔 d𝐻, (10) 𝜌 (𝑝, 𝑇) = , (14)
1 + 𝑓𝑜 (𝜌𝑜 /𝜌oi − 1) + 𝑓𝑤 (𝜌𝑤 /𝜌wi − 1)
𝐻0
where 𝜌𝑜 is oil density of kill fluid, kg/m3 ; 𝜌𝑤 is water density
𝑝𝑎 = 𝑝al + 𝑝at , (11)
of kill fluid, kg/m3 ; 𝜌𝑠 is solid phase density of kill fluid,
where 𝑝bhc is bottom-hole circulating pressure; 𝑝hy is hydro- kg/m3 ; 𝜌𝑐 is chemical additive density, kg/m3 ; 𝑓𝑜 is the volume
static fluid column pressure; 𝑝𝑎 is annular pressure loss; 𝑝wh fraction of oil phase; 𝑓𝑤 is the volume fraction of water phase;
is surface casing pressure; 𝑝al is total pressure loss of power 𝑓𝑠 is the volume fraction of solid phase; 𝑓𝑐 is the volume
law fluid in annulus laminar flow section; 𝑝at is total pressure fraction of chemical additive; 𝜌oi is the oil phase density after
loss of power law fluid in annulus turbulent flow section. volume changes caused by temperature and pressure, kg/m3 ;
Assume that laminar flow sections in drill string are 𝑁1 , 𝜌wi is the water phase density after volume changes caused by
turbulent flow sections are 𝑁2 , and 𝑀1 laminar flow sections temperature and pressure, kg/m3 .
in the annulus with the length of each section are 𝐿 𝑖 ; sectional Consider the kill fluid as solid and liquid phase in which
area is 𝐴 𝑖 , annulus external diameter and inner diameter of the liquid phase is water or oil and the solid phase are all other
each section are, respectively, 𝐷𝑜𝑖 and 𝐷𝑖𝑖 : liquid immiscible materials, except cuttings.
𝑀1 The solid phase is assumed to have 𝑁 materials, the
𝐿𝑖
𝑝al = 𝐵0 𝑄𝑛 ∑ 𝑛+1 𝑛
volume ratios are 𝑘1 , 𝑘2 , . . . , 𝑘𝑁, and the liquid phase volume
𝑖=1 𝐷hyi 𝐴 𝑖 ratio is 𝜆 among them. So
𝑀1 𝑁
𝐴 𝑖𝐿 𝑖 𝜆 + ∑𝑘𝑖 = 1.
+ 𝐷𝑏2 𝑅 (𝜌𝑠 − 𝜌) 𝑔∑ 2 − 𝐷2 ) (𝑄 − 𝐾 V 𝐴 )
, (15)
𝑖=1 (𝐷𝑜𝑖 𝑖𝑖 𝑠 𝑖 𝑖=1
(12) The following equation is established by (10) and (11):
𝑀2
𝑘2
𝐿𝑗
𝑝at = 𝑘1 𝑄 ∑ 𝜌0 (𝑝0 , 𝑇0 )
𝑛𝑏+1 𝑘2 𝜌 (𝑝, 𝑇) = ,
𝑗=1 𝐷hyj 𝐴 𝑗 (16)
1 + 𝜆 (𝜌𝑓 (𝑝0 , 𝑇0 ) /𝜌𝑓 (𝑝, 𝑇) − 1)
𝑀2
𝐴 𝑗𝐿 𝑗 where 𝜌𝑓 (𝑝0 , 𝑇0 ) is the density of kill liquid phase under
+ 𝐷𝑏2 𝑅 (𝜌𝑠 − 𝜌) 𝑔∑ .
2 2
𝑗=1 (𝐷𝑜𝑗 − 𝐷𝑖𝑗 ) (𝑄 − V𝑠 𝐴 𝑗 ) atmospheric temperature and pressure, kg/m3 ; 𝜌𝑓 (𝑝, 𝑇) is
the density under certain temperature and pressure (𝑝, 𝑇),
Pressure distribution in well bore is therefore kg/m3 .
𝐻 𝑀1 In (16) it is notable that the key to calculate kill fluid
𝐿𝑖
𝑝bhc = 𝑝wh + ∫ 𝜌𝑔 d𝐻 + 𝐵0 𝑄𝑛 ∑ 𝑛+1 𝑛 density under a certain temperature and pressure is to know
𝐻0 𝑖=1 𝐷hyi 𝐴 𝑖 the liquid density variation with temperature and pressure.
𝑀1 Density of the fluid solid phase is not affected by the
𝐴 𝑖𝐿 𝑖
+ 𝐷𝑏2 𝑅 (𝜌𝑠 − 𝜌) 𝑔∑ 2 − 𝐷2 ) (𝑄 − 𝐾 V 𝐴 )
temperature and pressure in the kill process. The liquid phase
𝑖=1 (𝐷𝑜𝑖 𝑖𝑖 𝑠 𝑖 is obviously influenced by temperature and pressure. The
(13) effect of temperature is thermal expansion, and pressure
𝑀2
𝑘2
𝐿𝑗 affects the compression. As a result, the underground density
+ 𝑘1 𝑄 ∑
𝑛𝑏+1 𝑘2 is no longer equal to surface density because of the above
𝑗=1 𝐷hyj 𝐴 𝑗
factors.
𝑀2
𝐴 𝑗𝐿 𝑗
+ 𝐷𝑏2 𝑅 (𝜌𝑠 − 𝜌) 𝑔∑ , 2.2.2. Liquid Water Density. Under a given temperature,
2 − 𝐷𝑖𝑗2 ) (𝑄 − V𝑠 𝐴 𝑗 )
𝑗=1 (𝐷𝑜𝑗 liquid water density at different pressures can be expressed
as
where 𝐴 is annulus cross-sectional area, m2 ; 𝐿 is length when
calculating annulus pressure loss for different sections, m; 𝜌𝑤 = 𝜌𝑤0 𝑒𝛼(𝑝−𝑝0 ) , (17)
4 Mathematical Problems in Engineering
Table 1: Water compression coefficient under normal temperature where 𝜌𝑤(𝑁,20) is water density at 20∘ C; 𝑁 is atmospheric (at),
and different pressures. kg/m3 .
𝑝 (atm) Similarly, under a given pressure, water density at differ-
𝑇 (∘ C) ent temperatures can be obtained by using data fitting of the
5 10 20 40 80
expansion coefficient from Table 2. The fitting equation can
20 0.000052 0.000052 0.000052 0.000051 0.000050
be obtained:
𝑝 = 1 atm: 𝛽 = −4 × 10−8 𝑇2 + 1 × 10−5 𝑇 − 10−4 (𝑅2 =
Table 2: The coefficient of expansion of water under different 0.9989).
temperatures and pressure.
𝑝 = 100 atm: 𝛽 = −4 × 10−8 𝑇2 + 1 × 10−5 𝑇 − 6 × 10−5
𝑇 (∘ C) (𝑅2 = 0.9992).
𝑝 (atm)
0∼10 10∼20 40∼50 60∼70 90∼100 𝑝 = 200 atm: 𝛽 = −3 × 10−8 𝑇2 + 1 × 10−5 𝑇 − 2 × 10−5
1 0.0000 0.00015 0.00042 0.00055 0.00071 (𝑅2 = 0.9987).
100 0.0000 0.00016 0.00042 0.00054 0.00070 𝑝 = 500 atm: 𝛽 = −2 × 10−8 𝑇2 + 8 × 10−6 𝑇 − 8 × 10−5
200 0.0000 0.00018 0.00042 0.00053 0.00070 (𝑅2 = 0.9989).
500 0.0001 0.00023 0.00042 0.00052 0.00066 Using a superposition method, at the initial pressure of
one pressure (1 atm), water density can be calculated:
−7
ln 𝑝+5×10−5 ) By fitting the data in Figure 1, water density at different
𝜌𝑤(𝑁,20) = 998.2𝑒(𝑁−1)(−9×10 , (20) pressure and temperatures can be calculated with
1080 1150
1040
Density (Kg/G3 )
1000
Density (Kg/G3 )
960 1050
920
880
840
1 200 400 600 800 1000 1200 950
1 140 275 410 550 680 820 960
Pressure (atm)
Pressure (atm)
20∘ C 140∘ C
20∘ C 120∘ C
50∘ C 170∘ C
40∘ C 150∘ C
80∘ C 200∘ C
70∘ C 180∘ C
110∘ C
90∘ C 200∘ C
Figure 1: Density of water under different temperatures and
pressures. Figure 2: Density of oil phase under different temperatures and
pressures.
2.2.3. Oil Phase Density. The oil phase density also changes The following equation can be obtained from (23):
along with temperature and pressure. The empirical correla-
tion is expressed as [18, 19] 𝜌 (𝑝, 𝑇)
𝜌0 (𝑝0 , 𝑇0 ) (28)
𝜌𝑜(𝑝,𝑇) = 𝐴 0 + 𝐴 1 𝑝𝑇 + 𝐴 2 𝑝 + 𝐴 3 𝑝2 + 𝐴 4 𝑇 + 𝐴 5 𝑇2 , (25) = .
1 + 𝜆 (𝜌𝑓 (𝑝0 , 𝑇0 ) / (𝜆 1 𝜌𝑤 (𝑝, 𝑇) + (1 − 𝜆 1 ) 𝜌𝑜 (𝑝, 𝑇)) − 1)
where 𝜌𝑜(𝑝,𝑇) is the liquid oil density under a given temper-
ature and pressure, kg/m3 , 𝐴 0 , 𝐴 1 , 𝐴 2 , 𝐴 3 , 𝐴 4 , and 𝐴 5 are 3. Case Study
constants, 𝐴 0 = 880.7, 𝐴 1 = 3.97737 × 10−10 , 𝐴 2 = 1.8574 ×
10−7 , 𝐴 3 = 2.2548 × 10−15 , 𝐴 4 = −0.648, and 𝐴 5 = −1.6741 × 3.1. Analysis of Influence Factors in Model. Dynamic kill is a
10−4 . relatively new type of well kill method in deep water drilling.
This correlation has a pretty good precision. The following Here some wells’ kill data are chosen for a case study. Some
modified correlation is proposed by comprehensively con- of the related parameters of this well are shown in Table 3.
sidering oil phase density in different borehole sizes; then During the initial “dynamic stable stage,” the sea water
method of concentrated summation of sections is adopted: could be chosen as the initial density of well kill fluid.
Water depth (m) 549 Known pressure of shallow gas (Mpa) 13.3 Surface temperature of sea water (∘ C) 21
Well depth (m) 1036 Length of DP (m) 946 Length of D (m) 60
Length of conductor pipe (m) 104 OD of DP (m) 0.14 OD of DC (m) 0.22
Conductor pipe OD (m) 0.76 ID of DP (m) 0.12 ID of DC (m) 0.09
Conductor pipe ID (m) 0.71 Hole size (m) 0.31 PV (pa⋅s) 0.001
Length of riser (m) 570 Normal drilling fluid density (kg/m3 ) 1018
Density (Kg/G3 )
Emulsifier (g) 6.8 1320
Humectant (g) 4.5
Fluid loss control agent (g) 9.1 1280
Organic (g) 2.7
Simulate cuttings (g) 9.1 1240
10.34
20.68
31.02
41.36
51.71
62.05
72.39
82.73
93.07
103.41
above the seabed wellhead; therefore, only fluid density below −0.40
is calculated in this sample. First of all, wellbore temperature −0.80
field can be elicited according to the data in Figure 3; then, Pressure (atm)
−1.20
temperature field model can be obtained as shown in Figure 5 −1.60
on (8). −2.00
As is shown in Figure 5, based on the boundary condition
that bottom temperatures are equal, temperature distribution 26.67∘ C 176.67∘ C
can be obtained. The lowest geothermal gradient exists 93.33∘ C
at the seabed. In addition, annual temperature rises with Figure 4: Error analysis of real value and calculated value.
the increasing of the depth. However, it decreases when
approaching the bottom part, whereas the temperature in the
drilling string continues to increase.
4. Conclusions
From (28) and (29), density distribution rule of the
circulation can be elicited. And then result is compared with (1) In this paper, all phases of the kill fluids in dynamic
that in the in static condition. well kill operation are taken into account in which this
As is shown in Figure 6, comparison indicates that tem- paper further divides the process into dynamic stable stage
perature and pressure exert a greater influence on annual and static stable stage. If the initial kill fluid and heavy kill
density and density variation in the drilling string. Compared fluid are mixed together, it will greatly increase the difficulty
with Fu’s method [13], it is proven to be more accurate as of calculation. The model developed in this paper is more
shown in Figure 6. Density declines sharply when it moves accurate in predicting fluid density than previous models
towards the bottom of the well; however, density increase since it fully considers initial kill well and heavy kill fluid
will be slow or even static in high temperature. Meanwhile, flowing in the wellbore with a grading (section) method.
density in an annulus keeps increasing, indicating that (2) The kick tolerance decreases with the increase of water
bottom pressure plays a decisive role. depth, which requires the accurate control of well kill fluid
Mathematical Problems in Engineering 7
Acknowledgments
1000
The authors gratefully acknowledge financial support from
“The National Natural Science Foundation of China” under
1200 the following projects: “The Stability Analysis of Wellhead
and Study of Riser-Conductor (Casing) Characters in Deep
String Formation
Water” with Fund no. 51574261, “High Speed Flow in Pro-
Annulus
duction Pipe Column Induced Vibration Characteristics of
Figure 5: Temperature field of wellbore under mudline. High Pressure Gas Wells” with Fund no. 51274219, and “Basic
Research on Drilling and Completion of Complex Oil and
Gas” with Fund no. 51221003.
Density (Kg/G3 )
1150 1200 1250 1300 1350
0 References
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[2] S. Ohara, Improved Method for Selecting Kick Tolerance During
400 Deepwater Drilling Operation, Louisiana State University, Baton
Rouge, La, USA, 1995.
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