Primary Input Voltage in Vrms = 240 V

Primary Input Current in Irms = A (Optional)

Secondary Output Voltage in Vrms = 19.3 V

Secondary Output Current in Irms = 10.95 A

Transformer Effieciency = 0.9 (Assumption)

Transformer VA Rating = 234.82

Primary Current = 0.98 (A) > Calculate here if the primary input current is unknown
> Select primary wire gauge for 200A/sq.cm Pg 336

Assuming transformer operate at continuously, C = 1.2

Core Area, a = 18.39 sq.cm

Stacking Factor = 0.9 (Assumption)

Gross core area, A = 20.43 sq.cm

For square type core,

Core width = 4.52 cm

Turns per volt = 8

N 10
=
V 4 FfaB
where V - voltage across the winding in volts r.m.s
F - form factor of the a.c waveform
f - frequency in Hz
a - cross-sectional area of the core
N - number of turns of considered winding
B - flux density in maxwell per unit area

Operation frequency, f = 50 Hz
Form factor, F = 1.1 (For sine wave)
Flux Density, B = 11500 (For CRGO core metal stamping)

Turns per volt = 2.15

Number of turns in primary = 515.88

Number of turns in secondary = 45.633

* Determine wire size according to SWG or AWG Table

Primary wire gauge = 137 (turns/sq. cm)
Secondary wire gauge = 12.8 (turns/sq. cm)

* Determine window area according to SWG or AWG Table

Area occupied by primary = 3.77 sq. cm
Area occupied by secondary = 3.57 sq. cm
Total area occupied by windings = 7.33 sq. cm must be 15.32 sq. cm
 input current is unknown.
or 200A/sq.cm Pg 336

Waste Free Core Dimension Design

13.56

2.26 2.26
11.30 4.52 6.78

* in cm
* according to Core Proportions Table (Pg 77)
(Pass)
Transmissible Power, K . f . Bm . J . Kw . Aw . Ac
P=
10 4

where K - operating waveform constant

f - operating frequency
Bm - Maximum flux density swing of the core material (Wb/m²)
J - Current density of wire (amp/cm²)
Kw - window area utilisation factor
Aw - window area of core (cm²)
Ac - Core area (cm²)

Primary Input Voltage in Vrms = 240 V

Primary Input Current in Irms = A (Optional)

Secondary Output Voltage in Vrms = 24 V

Secondary Output Current in Irms = 10 A

Primary current = 0.79 > Calculate here if the primary input current is unknown.
> Select primary wire gauge for 400A/sq.cm Pg 200

Input VA = 377.12
Output VA = 240.00

Transformer Efficiency = 0.90 (Assumption)

Transmissible Power, P = 308.56

Maximum Flux Density, Bm = 0.20 Wb/m² (Typical 0.2 - 0.3)

Current Density of Wire, J = 400.00 Amp/cm² (Refer to Enamelled Copper W
Window Area Utilisation Factor, Kw = 0.50 (Typical 0.4 - 0.5)
Circuit Constant, K = 2.20 (Depends on circuitry, refer boo
Circuit Constant, K1 = 6.28 (Depends on circuitry, refer boo
Operating Frequency, f = 50 Hz
Core area, Ac = 0.255 cm² (Refer Dimension of Ferrite Co
Window Area of Core, Aw = 0.25 cm² (Refer Dimension of Ferrite Co

Area Product, 4 = 701.28 > Check for suitable coredimension at Pg 326

Ap=( Aw× Ac ) cm
Turns per volt, T 1 = 624.14
=
V K 1 . f . Bm . Ac×10−4

Primary Turns = 299585.78

Secondary Turns = 14979.29

Winding Area Required = Total no. of turns

Turns per cm²

Primary turns per cm² = (Refer to Enamelled Copper Wire SWG Table
Secondary turns per cm² = (Refer to Enamelled Copper Wire SWG Table

Primary Winding Area = #DIV/0!

Secondary Winding Area = #DIV/0!

Checking: Bmax = 0.02 (Within Limit)

Total window area required = #DIV/0! #DIV/0!
is unknown.

(Typical 0.2 - 0.3)

(Refer to Enamelled Copper Wire SWG Table Pg 200)
(Typical 0.4 - 0.5)
(Depends on circuitry, refer book Pg 196)
(Depends on circuitry, refer book Pg 196)

(Refer Dimension of Ferrite Cores Pg 326)

(Refer Dimension of Ferrite Cores Pg 326)

e coredimension at Pg 326

e SWG Table Pg 200)

e SWG Table Pg 200)