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  • TS-MEP-MECH-07-Rev 00 - Method Statement For Installation & Testing of Domestic Water Supply Pipe (PPR, Copper & Pex) & Insulation Work

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    TS-MEP-MECH-07-Rev 00 - Method Statement for Installation & Testing of Domestic Water Supply Pipe (PPR, Copper & Pex) & Insulation Work

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    195 views21 pages

    TS-MEP-MECH-07-Rev 00 - Method Statement For Installation & Testing of Domestic Water Supply Pipe (PPR, Copper & Pex) & Insulation Work

    Uploaded by

    senthilkumar_5425717

    Copyright:

    © All Rights Reserved
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    Kempinski Business Bay Hot! Technical Submittal scription TathodSttemanforinstalation & nga of Submittal: Testing of Domestic Water Supply Pipe (eR, Copper & Pex) & insulation Work He 1 oamnmat ity 1) teinaiows C] Goes: Ol tothe 5 were 1 mea rase oy November 2016 [Received by NEB New pow Be) \-y- | Mumace iil ‘SOBHA ENGINEERING AND CONTRACTING LLC. DUBAI - UAE METHOD STATEMENT FOR INSTALLATION AND TESTING OF DOMESTIC WATER SUPPLY PIPE (PPR, "COPPER & PEX ) & INSULATION WORK Reviewed | Checked by | Approved by Description mr ne. reo | SER | vero x enn [| Tagena tes Document No, ‘renner SECL ‘CONTENTS: 10 20 20 40 50 60 70 80 80 100 10 130 140 150 160 70 180 score DEFINITIONS / ABBREVIATION DocuMeNTATION carcuarion SUPERVISION SAFETY ARRANGEMENT EQUIPMENTS: PERSONAL PROTECTIVE EQUIPMENT (PP) ‘TRAINING HOUSE KEEPING COMMUNICATION WELFARE FACILITIES MATERIALS HANOUING AND STORAGE EXECUTION ‘COMPLETION OF WRK. EMERGENCY ARRANGEMENTS arTaciENTS MAN: ‘score “his method statement deta the method of nstalloton nd testing of Domestic waters supply pipe werks fer Project: KEMPINSKT BUSINESS BAY HOTEL (Proposed 28+-G+23+Roof), Pot # 246-690, Business Bay, Dubai UAE DEFINITIONS & ABBREVIATIONS (CONTRACTOR SSOBHA ENGINEERING AND CONTRACTING L.C ss Safety Engineer Hse Heath safety and Environment Pec Project Engineer Ci MEP CONTRACTOR. ‘SOBHA ELECTROMECHANICAL WORKS LLC Projet Manager (RC Engineer Projet Eine Plumbing Paanbing Superior Inspection and Test lan Method statement Matera Approval heck Project Quality lon Work inspection Request ee ver Ps me Ms mas ror wir ma ater inspection request mimace MN |< 3, REFERENCE DOCUMENTS + Speceaton + Approved shop dreninas ‘Approved materia subrital + Rls assessment + Manuacturer recommendation for instaeton and safety precautions + Dubal Municip regions 4. CIRCULATION - om + ae +s 5. SUPERVISION 5.1, PROJECT MANAGER (MEP) ‘+ Tobe the focal pont for interfaces and ether communications with the Company 8 Hain contactor a5 required during execton of work. He shal ensue that sdequate quay ‘measure ae beng undertaken, He shoud ao ensure tat the reper tol ad tacks ae ‘atablefor the tiny completion of the ob n a quality manner. 5.2. QA/QCENGINEER + Stall ensure inepectons ar conducted as per the correct specations,PQP & TPs + To ensire al epedtions, prope to & takes and manpower ae usd at al stages of + To ensure al caret sues of procedures approved Mater, shor drawings and Standards are aval at the pont of tse He should abo ensure the weeks eames wth the contract requirements /approved shop cravings. He shal be responstle fr te toa ‘ual contol for Insasaton werk Inte wh Company for epecsen of ation wor ‘Inspect for any damage dung shipping handing and storage of maria 1+ Monitor the quality of work 8 ensue that futiment of specified requement and that a oly record lated to the work ae complet, Hainan Comprehensive on and test recor for any further documentation PaaS VAN |S.) ss 53. 54 PROJECT ENGINEER Reviews the Method Sttement before starting the work, explins the same to the ‘subordinates and prepares program forthe daly Job. Aware ofall cde of practices, ‘Standards & Spoctetons ana HEE plan and to appreciate the worfrce to perform a time Bound and quity jo. PEP shod ensure that safety measures ave taken to avoid ay Unerpectad events. Ene the approved cavlled documents are used for execton of ‘works at ste He shoul ensire that any minor deviation approved by Engineer frm the ‘pproved shop dauing shall be refacted on the as bull drawings and signed by the Contactor and consutant and. maitan the record of Red te marked crawing for preparation of as bu draw. PLUMBING SUPERVISOR nau all safety equipment, proper tol takes are avaiable atthe point of we. Aare ofa procedures, were methoarstructions, quay requirement f the time completion of te ob and exp tothe tsk ore for execwon ofthe jb. Sxectes all cvs 2 er the conrat requirements, oppleable code of procce and azreved shop drawings nour the approved cotoled documents ae used for exciton oF works at ste [SAFETY ARRANGEMENTS, “Toot box ak has to be conducted and ll the hazards have tobe Wentied before starting the work irk permits shal be sued from HSE department as requred ike werk incon space, ot wk, pressure testing, Inte ight wrk, Workin shat ec Personnel Protective Equipment’ (PPE) to be wom by the tsk foe during execution at Ste ‘lear the obras frm the sucunding area to avo Neor misses and acer. ‘Warning sans ae barcades wil be provided wherever i required. Manufacturer's recommendation has to be flowed on heath and safety wile during Installation. ay process adopted and may havea partic safety risk wl be assessed and adresse as required. EQUIPMENTS. Cert Seating Measuring Tape Stndrd teeniian Tool box Pipe cuter acksaw bade Pipe fiter hand tool VAN ls Stee 30, n. 2. 7 Pipe ining welding machine PERSONAL PROTECTIVE EQUIPMENT'S + Safety Hemet, Safety Shoes. + High visti ace, + Gloves ‘TRAINING ‘+ Toolbox tak shall be conducted befor starting othe work. ‘+ Hazard dentition and risk assessment sheet shall be explained to all warkers before Stating ofeach actvty by PS “+ Firat Aid Tring shal be conducted by HSE Department to a spe eam to attend any emergency cases. + Tradesman performing the descrbed work wil be plumbing techicans/Pumbers. It deemed necessary spect teanindvidias wil undergo further Valting and awareness ‘rogram forte acy by producon/Qualty Assrance Deportes. HOUSEKEEPING A work place where service personal are werking wil be cleared of al scrap mater traxringGean and heslthy werk envionment aswel a to manta fee access nd egress inthe event of emergency ‘COMMUNICATION +The method statement and related rk assessment shall be communicated to the team whi il err the Jo. + Any changes at ste de to adel ste conten must be discussed with project engineer ‘and wil eommaneate to consultant for advice and approval pir to inplementaton of wok + Plumbing Supervisor/Foremen wil communicate from werk area t ste ofe via mobile pone, WELFARE FACILITIES + Use ste wear faites +n summer season ORS shal be provided to workers as requred 1d-y break shall be provided as por Dubs munity Ging Pea seer 13, MATERIALS. Poproved PPR ples; PEK ples and figs. 114, HANDLING AND STORAGE. When offloading pipes sha be lovered to the ground ether manual or wth mechanical ad [ke crane depending on te quartty ofthe plpe and should not be dope to the round. {A pipes shal be store in proper storage contin, which ae ree from dust, sunight and ‘tere temperatres and a per manufacturer recommenaton Fer temporary storage tinber supports stall be provided neath th pipe wth minimum ‘Spacing f 3m. Closer suppers wl be requed fer ses below 160m. Fer ong term storage, the ppe Sal be stacked in racks with adequae spacing and supports ‘Rw ger ameter lp paced a the bot as shown in belo aur. Pipes shal be gen adequate support a al ines and sal be stacked ona fat surface ree ‘ram any sharp objets. pes shall not be stored under direct sung to aved ultra Weletdexradation. Larger ppe sins of ticker css sal aways be placed atthe btom. Hening MN ==: “ 45, EXECUTION. 15.1, PRE-INSTALLATION CHECK. + Ensue that al HSE equements at st are implemented in acordance with project set plan, + Ensue that the latest reviion of the approved shop droning stampsd with “ISSUED FOR CONSTRUCTION” boing used. Te latest craig shel be issued tothe ecncerned peopl and the ‘iperended draw shal be sumendered to the document controler. Not hat any reason the raving are subject to reion; work should not to proceed in these areas unl an update drawing bho been used, Any devaton shal be nimated tothe engines for appro ‘+ Ensure that all materials used have pase receling laspedtion (MIR) In accordance with A procedures and are nether damaged nor defedve. Ary non-conforming ates must be bold by storekeeper end retumed to quoratine area mn accardance with procedure 7 Faas ati ‘Eroue Gat al Planes and hebas are avare ofthe corect mataials Fanding and wtaaton procedure to ensure best quay of werkmarship. Trang shall be proved by manufacturer 3 nd wan requ, Ensure thatthe flor fished level & grid reference are proven st by the surveying team. (Check an ensure tht pipe of proper sie and fing is slected as pr schedule, (On Technkal Rooms, Mechanical Rooms, elecrcal rooms, plant rooms et. secure "Work to Proceed’ pri rm te main contactor pir ta canmencing of work. Installation of Domestic Ht & Cold Water Piping (PPR/COPPER Pipes). Ensure ony approved drovings and mater are used for isan. ‘Mark the plpereuting onthe Soto sab or a requ, duly cordnatd wth other serves and 235 per approved layout drawings. Install hangers and supports wth approved materi ‘Te spacing of the supports forthe vertical and horizontal pipes shall be in ccordoce with the approved details drawings and standards as appabl ‘The ppes sal be installed a designate levels as per the coordinated ay, “The pipes ae cut to required length, and ll sharp edges ad burs sal be removed Al safety measures tobe taken fo ison welding of PPR. Use proper sie offen weld bushes for jltng of PPR pipes and iting while ring. nse manufactures recommended tml for heating and hand pressing, ‘Al vahes shal be nstated In an easly sczessielcation and adequate spce shal be avaible or ‘maintenance PVE wl be Ital! 2s par manufacture’ intructons a lecatlons aponbved en approved shop ravings. Isolating vahes sal be installed as per approved rang. Make sue that water hammer arrestor installed nal open crcut water system. It must be selected {as per approved shop drags Make sire that the water meter installed as per manufacturer recommendation and as per approved shop drawings Ensure thatthe Bacon preventer installed in horzotal or verte postin as pe approved shop srewings. [Ai pipe ons shal be let exposed unt satstactary completion of host pressure testing, ‘The ple werk, vahes ete, shall be Kentied a= per specfictens and manutocturer recommendation. ‘Aker Instalaton ientcaton label to be done for ll ver supply ie ONS (Cold woter Supp). Hus (Ht water suply) & HWR(Het water retur. ‘SUPPORT SPACING DETAILS. PIPE SIZE IN(Mm) | suPPORT spAciNG | THREADROD SIZE ‘sino . PEs i co z eave SO 1000 6 PPR Pines jointing method. ‘+ Before joining, the pipes and mings shel be checked for defects and te jltng surfaces are eared thor, ‘+ Manufacture’ instalation procedure sal be folbned for ning the pipes. ‘+The PP pipes shal be jones by Elect fsion welding by sutably qualified and sled tradesmen. ‘+ ipes wil be ct to square before assembly of tings & al burs to be rubbed, ‘+ nsert pipe othe socket vith sigh sting action to full socket depth to check the ment. “+ Remove the pes from the socket and heat using he fusion welding plate “+ Once plpes ae heated eet in tothe sacket and ao to cal in erder form a perfect Joint. “+The surfaces ofthe pipes and fing must be dean and witout blemish. Ends must be cebn cut at right angles, ‘+ Before caning cut welding, check thatthe ply-fuson deve operates correctly and that reaches the requlred welding temperatre + Welding & cared out heating simultaneously the male and female parts tobe joined together. (Once the welding temperatures eached,coupng sexed out to btn tight ne. + Pe and ting ae inserted to the eige of the matrix and held steady without rotating once the heating as been completed the parts are exacted fom the eating Wement and rapidly ote aly, 50 as nat to ceate an excasive seam -Conoes Pipes iointina method, ‘+ Sef Jong, the pipes and tings shal be checked for defects and the joing surfaces are eared thorough. + Manufacturer’ installation procedure shal be folomed fr ning the pipes. ‘+ Soldering/ Brain jo wl be done as per speiation suppers recommextation. 415.2 Installation of Domestic Hot & Cold Water Piping (PPR & Copper Pipe. Baan at 12 WAN es. naar ony approved drovings and nate are used for Raabe ‘Mark the pipe reuting onthe soit ef sb or as requred, duly cordnatd wth oer serves and 3s per approved layout drags. Intl angers and supports wih approved materi ‘The epacng of the supprts fr the vertical ad oczntalplpes shall be in scorénce with the pproved det ravings and standards as appicable. “The pes shal be installed at designate levels as per the coordinated layout, “The pes ae otto required length, anal sharp edpes and burs shal be removed Al safety measies tobe taken for fusion weting of PPR. Use proper se of ison weld bushes fr ining of PPR pipes and tings while ong Ensure manufetce's recommended timing fer heating and hand pressing ‘A vaes shale instal in an easly accuse cation and adequate space shal be aval for rmaintenonce. Ensure that Air ents Intaled on al high pols required fr effient operation and venting of system whether ested onthe drawings Rvs wil be installed as per manufacturer’ instructions at leations approved on approved shop traigs Isolating valves shal be insted tal pols "ake sure that woter homme arrestor isan allopen cet water sytem, It must be select as per approved shop cravings. Moke sure thet the water meter ietalled as per manufacturer recommendation and as per approved shop cranings. Ensure ta the Backfiw preventers installed in horizontal or vertical posten as per approved shop rownas. Alpe ons sha be let exposed unl stfectry completion of hycrosto pressure testing, ‘The pipe work, voNes etc, shal be Wentiied as per speciatins and_ manufacturer recommen. ‘Aer Intaltionidentcation label to be done fer CS & HWS. ‘Alt water reer pipes and tings shal be copper and as per approved meter submit Hydrostatic Test. zen completion of alton, the open ended ppes shal stably be pope or banked. Al the joints shal be et uncovered unt satisfactory completion of testing. Connect calibrate pressure gauge tothe pipe werk ata sutable lca ‘Check and ensie al dain valves ar close and inne ales ae ope, Falthe section of ppe work under test wth Gan water. Subject the Cold & Hat Water pping to hyo tet for 24 hours of 1.5 times ofthe working pressure, Tee Th ST Sass mmace WAN | 22... ses=: |... 15s 152 ‘Mer pressuring te pipe work to The requred pressure, a hoking Une of 2 hours shall be alow Inspect alos, valves, tings ec for leaks, thre isa drop n pressure. Repat leaks and detects, any, wth new mater a= required and retest the pipe work unt satstacor results ae obtained. Cconaant/Consutant shall be ntfid at least 24 hours in advance Wo witness the test by submission of week inspection request. (Only clbratd pressure gauge shall be used fr pressure testing ‘Water Supply Pipe insulation Works. Approved materials to be used forte instalation, ‘Al insulates pipework installed on rot, th in plat room and wherever epesed to view shal be 19s per seats. Cold water services pipe werk instaled on ref level shall be thermally irsusted were exposed Srfaces shale cad protected against u-v degradation as per approved material submit Insulton tides wl be as per the attached water supp pipe insulation schedule PPR Pipe Cadding. ‘Al insulate pipe work insted on oot within plant com and wherever exposed to vw shal be ‘added wh approved mater PEK Pipes & Fittings Installation Procedure Ensue only approve drawings and materi reused fr instalation Before marking starts, ste engineer shall ensure thatthe route of Pex pipe is corned with other series ae applicable, oc wal shall be marked by Foreman 2s per the approved shop drawing wth reference to wal or (ri ine ad it shal be the eovenint locaton of supply requirements for santary tings. ‘Chase te wall vertically Gorm with X Sm depth forint the corrugated sleeves ‘Wherever the plastic boes tobe installed, Sutable size of Styrofoam shal be fed on wal before plastering. Pat box shal be fed fr female elbow inside the wal by cement at the velo sanitary fitures and i shal aon to dry. ‘Actual length of pipes tobe installed shal be messwed fom the ste and shall be ct aczoringy by Pex pipe cater. ‘Burs fom Isde and ouside sta be removed by emery paper. Pex ppe shal be installed inside the wall trough corugated sleeves anc female ebow shall be ‘ennetted othe Pex pie ale adeptor shale Instala othe domestic water supply ean Yo Pepi. WAN | crs 153 HYDROSTATIC TEST: "+ Upon completion of instalation, the open ended pipes shal stably be plugged or blanked 1+ Alte joints shall be left uncovered ut satstactory completion of testing. “+ Connect a cabrated pressure gauge othe pipe wok ata sutabl eatin, “+ Check and ensure al rain valves ae dosed ar intne vals are open. + Fillthe section of pipe werk under test ith ean water. + Subject the Cold & Hot Water piping to yoko test at for 2 hours of 15 times of the working pressure, whichever the highest by us @ mechaical hand pump. + After pressuring the pve wor to the required pressure, holding tine of 2 hours shall be alowed. + Inspec ol ft, vais, tings et. for leaks, there is 3 drop in pressure + Repak leaks and defects, any, with rew materiel as requted and reas the pipe work nt ‘Stsacory results ae tained. + Consutant{Conautant shall be noted at least 24 hours In advance to witness the test by Submision of work inspection request. + On) cabrated pressure gauge shal be used for pressure testing, “+ Aundersrund ping al be tested in accordance wit the manufacturer test pressure, before tack ling con commence the sme tobe avalabe during the sai ten. 16, COMPLITION OF WORK. + ARer completion of work, QUOC Enlner shal check the instalation as per epprove drawings and spectation, + After nspeetion of QAIQC Enlner, IR shal be raised for constant approval, 117, EMERGENCY ARRANGEMENT + Any emergency cases sol be reported to HSE department and immediate sper, ‘She shel be evocuted i requte as pr ste evcustion plan 18, ATTACHMENTS + Risk Assessment + Inspection and Test Pan ‘+ Instaliaton inspection Chectist + Gravity Test Record Check ist EPG eee CHECK EST FOR: Pressure Testing of Water Supply Network RueNe SUBCONTRACTOR CONTRACTOR []|hme stort ‘SECTION OF WORK: Mechanical TOEATION Lave: win nas “AREATLOCATION Smem [eae Wate pps Tat Fess [_—“tetteses —T Pinna sysTeM Demet Wier Sup Pipe (PPR Copy Fe) Wark [TEST PRESSURE working ece - MINIMUM AMBIENT TEMP, “TEST MEDIUM TEMP, DATE oF Test DDuRATION oF TEST MIN 2HOURS, TESTING FLUIDIGAS ae 2 Tete snd i ran tr pl Tetra mt ply FOR CONTRACTOR For Date ‘enoc: Consaea meeps Rae Sign | Name a _ fe Syren nce nt | t Bla lels ony | ‘ By 7 Tlelele viele | sme "a's sores | me veoronare=ne 7 "es am) | sa fe] >| See | = ‘somseon jane maul Pawenar seize sunoy | wey was] | ommeme a ‘all [nme | ames OD) um fail NP) | sun ‘DNA: Poked rs La ETO Ta aS Bane Fas - ad : ee e102 "00 a0 zoowanraasurroason wos | ooronnrn | EOC | ytMOsW | saan stem shinny 377 ‘ONLLDYALLNOD ¥ ONTAZRNIONS VHEOS ~ ANGHRIvEBC INBWNOMIANG 9 ALBANS “HEWSH SISATWNV GUVZVH / LNSWSS3SSV SIE f TS RTT {% ea yeast oes Mel» |e] e| Suamrtuceuosuoe aa ppexs Sudeorsod) 5 | ¢ | ¢ | femen an ve “ns lesa ae “ sonny pamat geen eas ee é ayia eh Demat eg aeteanopeny ase on Tara = vo aga eo 9 ae spt Zl el ele] SSemmemernreymtmmne | 6 |< | © | samy] wera ans coc ; ee ae faa auinn pane hon cen Bo OS ate

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