FIELD REPLACEABLE UNIT DOCUMENTATION Satellite” 4000/401 0/4020 Series “BATTERY PACK REMOVAL Battery Latch Tum the computer upside down as shown. Slide the battery lateh in the direction ofthe arrowto releaseit Pull the battery pack slightly forvard and itt cout the battery pack 1 2. BATTERY REMOVAL Battery cover tab Battery pack Battery cover tab Battery cover assembly 1. Push two tabs on battery cower ass'y. outwards and remove the battery pae inthe ditedion ofthe arrow. OPTIONAL PCMCIA CARD REMOVAL PC card i lot Eject button eve PC card 1. Open the PC card slot cover. 2.Slice the PC card lock to the unlock position. 3. Pull out the eject button net tothe PC card you ‘wart to remove and pressthe button to pop the PC card out slightly. 4. Gragp the PC card and remove it KEYBOARD REMOVAL Keyboard brace Keyboard 4..Open the display panel 2. Lift outthe Keyboard brace. TOSHIBA Tough Enough for Today's Word.FIELD REPLACEABLE UNIT DOCUMENTATION Satellite” 4000/4010/4020 Series KEYBOARD REMOVAL Keyboard Keyboard cable Keyboard | connector 1, Rotate the keyboard out and! lay it face down on the palm rest. Be careful not to apply pressure to the keyboardeable, 2. Disconnect the keyboard cable from PJI10 on the system board and remave the keyboard. HDD REMOVAL M2525 Si ver screw HDD slot cover 1. Turn the computer upside down 2. Remove one M2.5x25 silver screw, 3. Lift off he HDD stot cover. EXPANSION MEMORY REMOVAL Insulator sheet Laiches 1, Lit up the ineulator sheet cavering the expansion memory, hake sure the computer is in boot mode 2. Gently press out the latches and the expension memory will pop up. 3. Grasp the expansion memory and pull it out HOD bracket 1. Grasp the HDD braeket and pull it forwardto disconnect the HDD, then grasp the back end of the bracket and lit it out 2. Remove four flat-head screws tom the HDD bracket and lit out the HDD TOSHIBA Tough Enough for Todays Word.FIELD REPLACEABLE UNIT DOCUMENTATION Satellite™ 4000/4010/4020 Series TOP COVER REMOVAL M2.5x6 silver scene 12.5285, silver sore M2S6 sliver screve. 1, Tum the computer upside down and remove two M2.5x6 silver screws fom the battery slot, one WD.5x6 eilver eerew fom the HDD dot, five MZ.5x25 silver screws from the bottom cover and two M2.5x6 silver screws fiom the back of the computer. 2. Tum the computer right side up and open the displ ay. Top cover Display assembly 1, Remove four M2.5x6 brass screws securing the ‘top cover. 2. Release eight latches securing the top cover and display assembly: three latehes on the let side, three latcheson the front and two latches on the right side. 3. Lif offthe top cover and display assembly in the direction ofthe arrow. Speaker LeD cable cable SpeakerAnverter Insulator 11. Lift up the insulator covering four cables and disconnect them: left speaker cable fom PJ24, right ‘speaker cable from PJ22, FL eable fom P44 and LCD cable fom P43 (DSTN) or P23 (TFT) models. NOTE; Keep tape covering Speakeninverter cables for assembly. INSULATOR REMOVAL Insulator Pin Tape. RTC & backup battery pad 1. Lift out the ineulator over the postioning pin. MOTE: Be sure to reinstall the insulator when assembling the unit. Ifthe insulator is not installed the unit ‘will not power ON, TOSHIBA Tough Enough for Todays World.FIELD REPLACEABLE UNIT DOCUMENTATION Satellite” 4000/4010/4020 Series RTC and BACKUP BATTERY REMOVAL Backup battery RTC battery 1. Remove the tape securing 9 pad over the RTC and backup batteries. 2. Disconnedt the RTC battery cable fiom PJT onthe system board, 3. Disconnect the backup battery ftom PJ802 on the system board. 4. Lift outthe RTC and backup battery. FDD REMOVAL FDD lex cable M2536 brass screw 1, Disconnect the FDD flexible cable ftom P14 on the system board, 2. Remove one M2.5x6 brass screw securing the FDD and remove the FDD. 3, Remove four flat-headl screws securing the FDD to the FD case and separate the FDD flom its case. 4, Disconnect the FDD flexible cable ftom the FDD. Flex, cable M2.5x6 silver screw: LED BOARD and MEMBRANE SWITCH REMOVAL Membrane Pda swvtchy 1. Disconnect the LED board flexible cable fom the LED board. 2. Remove one MB.Sx6 silver screw. 3.Lif upthe left side ofthe LED boardito clear a latch (on the right sie to remove the board, 4. Disconnect the merrbrane'switch cable from P19 on the system board, 5. Release one latch at the front edge ofthe membrane ‘switeh and lit out the membrane switch, MOTE: The FDD , flexible cable and FOD bracket are all separate parts, Please DO NOT send the defedive F DD with the fexible cable and bracket to TOSHIBA. The four screws, fexible cable and the FDD bracket should be kept to assemble the FD you receive from TOSHIBA for the customer's unt TOSHIBA Tough Enough for Todays Word.FIELD REPLACEABLE UNIT DOCUMENTATION Satellite” 4000/4010/4020 Series ‘CD-ROM DRIVE REMOVAL Pate, cD-ROM flexible cable 1, Disconnect the CD-ROMflexible cable tom PJ16 on the system board 2. Remove two MPxé6 brase ecrewe securing the CD-ROM drive. 3. Slide out the CD-ROM drive in the direction ofthe M2x6 brass screws arrove SYSTEM BOARD REMOVAL 1. You il first remove the PC card slot cover, Pull out the PC card eject buttons and push them in fully, do not bend them 2. Insert tneezers between the top of the PC card slot cover and the bottom cover of the computer to release twolatches. 3. Pull the top ofthe PC card slot cover forward to remave it. Two internal latehes prevent the card from being pulled straight out, so rotate the top HOTE: The CD-ROM, fexible cable and bracket are all separate parts, Please DO NOT send the defective CD-ROM, flexible cable and bracket to TOSHIBA, The to screws, flexible cable and the CD-ROM bracket should be kept to assemble the CD-ROM you receive from TOSHIBA for the customer's unt, CAUTION: When you lock P 4998 on the CD-ROM ‘connector and P16 on the system boarcl, push beth sides ofthe connector lever at the same time. If you push the center of the lever, the cable can become disconnected easily or the connector broken, M286 brass screws System M2 5x4 Brace board brass serew 4. Disconnect the following five cables: RIC battery cable ‘rom PJ14, backup battery cable Tom PJ802, LED board flexible cable fiom P15, membrane switch eable fom PJAT and CD-ROM P42 on the system board 5. Remove two NB.5x4 brass screws. One securing the system board diredily andthe other securing a small braceon the comer ofthe system board. Lift out the brace with the screw. 2. Remove two NB.5x6 brass screws securing the system board, 3. Lift up the left side of he system board about S cm and pull it ouf from the left side to avoid damaging the PC card eject buttons, jeeable fom TOSHIBA Tough Enough for Todays Word.FIELD REPLACEABLE UNIT DOCUMENTATION Satellite” 4000/4010/4020 Series OOLING FAN REMOVAI REMOVING THE SPEAKERS M2Se6 Left and Right brass sores Speaker brace 1. Remove Tape covering PJ8 andthe fan cable 1. Remove one M2.5x6 brass screw securing each 2.Disconneetthe fan cable fom PJB on the system board. speaker brace. 3. Remove two MD.5x6 brass screws securing the 2, Remove each brace and iitaut the speakers. eaoling fan. 4. Lift out the cooling fan from the system board. HOTE: The cooling fan and system board are separate parts. Please DO NOT send the fanto TOSHIBA with defective eystem boards. The fan and two screws should be kept to be attachedto the system board yOu receive trom TOSHIBA for the customers unit. CPU BOARD REMOVAL ————— Processor module 1214 brass sans System board 1 Remove three MPx14 brass screws and two M24 brass ‘serewe securing the processor module to the system board, inthe following order: 5--4--3-2-1 2. Lift out the heat sink. 3.Grasp the processor module evenly on both sides andl pullthe module carefullyto cisconnedt it trom from Pull onthe systemboard. TOSHIBA Tough Enough for Todays World.FIELD REPLACEABLE UNIT DOCUMENTATION Satellite” 4000/4010/4020 Series DISPLAY MASK REMOVAL Display mask Mask. aan Name seal 1.Remove mask seal and name seal at the hinges to expose two M2.5x6 brass screws securing the display mask. 2.Remove the two M2.5x6 brass screws that were covered bythe seals. 3.A total of 18 snaps secure the display mask Carefully inset your fngers between the mask and the LCD panel and pry open the snaps, Start with six snaps across the top af the display mask. ‘ea? locations one peo) Oe 4., Continue unsnapping the mask along the sides (4 snaps on each side), at the bottom (2 snaps) sts TOSHIBA Tough Enough for Todays Word.FIELD REPLACEABLE UNIT DOCUMENTATION Satellite” 4000/4010/4020 Series FL INVERTER and SCREEN REMOVAL er silver serems — M25x6 brass screw FL inverter LOD module: board _M2Sx6 brass screw Contrast board Mase brass screw: maser silver screws 1. Remove two M2.Sx6 brass screws securing the FL inwerter board. 2. Carefully rotate the FL inwerter board out; fam right to left then disconnect the FL inwerter eable from CN1 and the HV cable from CH2. Remove one M2.5x4 brass screwsecuting the contrast board. ON CDS MODELS ONLY! Disconned the contrast board cable fom PJ1 on the contrast board and lit out the board Remove four M2.5x7 silver screws securing the LCD module to the LED cover Carefully rotate the LCD module from right to lett ofthe LED cover. Disconnect the LCD eable fom the LCD module and remove the LCD from the computer TOSHIBA Tough Enough for Todays Word.