ADVANCE PRODUCT QUALITY PLANNING - MATRIX

CATEGORY FOR APQP E Process Sequence / Layout change LEGEND

A New Product / Part F Process Equipment change u Activity to be done
B Design Change G Relocation of Plant Blank Activity not required
C Material Change H Supplier change v Prime Resp. Deptt.
D Process Parameter Change (Temperature/Cycle time/Coolng time etc.) I Operator Change m Supporting Deptt.
CATEGORY Responsible Department Reference
S.No. Description
A B C D E F G H I MKT ENG DEV QA PRO PUR Standards
1 Receipt of Enquiry along with Specification/Drawing/Reference sample etc. u u u v
2 Pre Feasibility Study u u u u u u u u v m
3 Clarification from customer for incomplete information u u u v m m
4 Technical Feasibility u u u u v m
5 Cost Estimation u u u u v
6 Receipt of LOI from customer u u u u v m
7 Preparation of Project Development Team u u u u v
8 Preparation of Timing Chart u u u u m v m
9 Process Flow Chart u u u u v m m
10 Bill of Material (BOM) u u u u v
11 Passed History Study u u v
12 Component Drawing u u u u v m
13 Drawing Review u u u m v m
14 Review of Process Flow Chart u u v m
15 Listing of Special Characteristics u u m v m
16 Evaluation of Regulatory/Statutory requirement, Environment Health & Safety u u v m m
17 Process FMEA u u u m m v m
18 Productivity Goal u u m v m
19 Quality Goal u u u v m m
20 Control Plan (Prototype) u u u v m
21 Tool Design / Drawings u u v m m m
22 Tool Manufacturing u u u u m v m m m
23 Gauge / Equipment Testing u u u m v m m
24 Sourcing of Raw material / BOPs u u u u m m v
25 Sample Trial Run u u u u m v m m
26 Follow-up results during product development u u u m v m
27 Review with customer u u u u v
28 Layout Plan u u m v m
29 Component Procurement u u u m m m v
30 Ppk Study Plan u u m v
31 Operator Process Instruction u u u u u u u u u m v m m
32 Logistic Study u v m m m
33 Packing Specification u u v m m m m
34 Pre Launch Control Plan u u u u m m v
35 MSA Plan u m v m
36 Production Trial Run (Pilot Lot) u u u u m v m m
37 Process / Product validation u u u u m v m
38 Process Capability Evaluation u u u u m m v m
39 MSA Study u v m m
40 PPAP u u u u v m
41 Customer Approval u u u u v
42 Feedback Analysis / Corrective Action u u u u m v m m m
43 Production Control Plan u u u u m v
44 Production Source Approval u u u u
45 PQP Summary and Sign off u u u u m m v m
46 Mass Production Plan u u u u m m m v
Rev No. Description Date Signature Prepared by Verified by Approved by

0 Initial release 15/01/208