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    © All Rights Reserved
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    47 views13 pages

    Standard Air Handling Unit - Ceiling Type

    Uploaded by

    Nanda Auliana

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 13
    STANDARD AIR HANDLING UNIT -CEILING TYPE TICA CENTRAL AIR-CONDITIONING CA-TFD-201610V01 DIRECTORY Features Nomenclature General Data Jet Type Unit Design Selection Dimension Wiring Diagrams Installation Precautions For Installation And Use Maintenance And Service 2 13 16 18 19 2 lL WOE IQ CPT} ‘AIR HANDLING UNIT Features Patented structure, low air leakage rate TICA patented design of labyrinth seal structure which provides low air leakage formed by using aluminum sections with concave and convex chamfer at joints of AU body and tightening with bots and nuts. No water leakage ‘The unit adopts the one-piece drain pan, which is covered by seamlessly integrated insulation materials after overall coating Using the Germany advanced spraying equipment. The drain aan installed on the unit base can act as prevention of water kage both during installation and us. Robust structural design Prevention of cold bridge and rust “TIGA labyrinth AHU has an aluminum ally frame and a hidden ‘metal inner frame, in which the former constitutes @ rigid body with high resistance to torsion by using a tonon structure and tightening with bolts and nuts, while the later greatly improves te strength of the unt [Al metals inside TICA labyrinth AHU are isolated from those ‘outside by means of polyurethane foaming and specially designed seals, eliminating insulation strips commonly used in general AHUs and therefore preventing the cold bridge, Frames of aluminum sections are embedded around all paneh ‘completely isolating corners of metal panel from air and moisture and thereby preventing rust spot on panels. Professional selection software ‘The cooling coils and heating cols are selected by professional selection sofware which is programmed in strict accordance with laws of engineering and modified accorcing to actual ‘service of coils to provide more relable sofware Mechatronic control ‘The unit uses large LGD screen and touch Keys and supports features such as one-key startup, automatic operation, and ‘multistatus display. It fs equipped with highly-eliable single- ‘hip microcomputer with a super ant-nterteence ably. Major elements are reliable and quallly products of world-famous brands including Schneider, LG and TICA. In adaition, there re variety of outer interlocking accessories, and interfaces reserved forthe fe valve, fesh air valve (starting and stopaing simultaneously with the air supply motor), and water valve contro. as WOE IQ CPT} ‘AIR HANDLING UNIT Nomenclature | Tro 030 E CLR 41 2 W Hs B: Direct drive(380V) - Bel drive(38ov) C- 3-speea(220v) S- Jet ype(380V) W. White outer panel M- Metal 24. External Static Prssure 24x 10 = 240Pa 41 row heating coil 2-2 rows heating call N-No heating eo 4-4 rows cooling col 6-6 rows cooling col N-No cooling coil Re Return aie Frosh ai Left (face supply alr) R- Rightiface supply ar) ©-Caling type D-Product generation 030- Airflow 30006MH TED- Celing Type Standard Air Handling Unit Method To Determine The Side Of Unit The unit is left type ~~ Air flow Air flow ~ Facing the air foi water ping at left side indicates lft type Otherwise. right type 4 | 160 | General Data General Data - TFD-B/D. Retum air condition tng eve WOO CBT} Fresh air condition General Data-TFD-B/D Unit ESP and Power(kW) EE ee as ope pee ee =fol=|=bel@l=]=|=l=|=l=|=]=l=l=| = 2 ee alelwl@lol= [== l=l=lol=lel= felled ls oe [am ee esos cel=|=|>]=[=)=]=]= bo ye © |= ee =he[=[atel= po [@t=p=[= |=) = [=o [= ee sale fw [otw tebe Pmt bw bo oP ote pe pm os Se = i ee cro |rmoo] ser | ox | aco 12 | se] wee | aor | cee fez] ce [oo] a | a 5 22 22 22 22 30 30 30) alel=folalu|afolmlwl=al=lel=|ope=] fs ae welon] of oe]om] mle] fmfm lm) fo l= foo] | ee a = fe —|—____. lL WOE IQ CPT} ‘AIR HANDLING UNIT General Data-TFD-C Retum air condition Fresh air condition lL UO aad Wm ‘AIR HANDLING UNIT General Data-TFD-S. Retum air condition Retum air condition(Separate Heating Coil) Fresh air condition Fresh air condition(Separate Heating Coil) n lL WOE IQ CPT} ‘AIR HANDLING UNIT Jet Type Unit Design Selection Dimension “The thermal performance parameter calculation ofthe ordinary celing type unit isthe same with that ofthe jet type air hanlng unit adopting the sphercal nozzle. Design selacion mainly incides te calculation of ar fow organization. Metal direct drive (series 8) ~ ceiling type For a speced project. te pope jt type air handing unit needs tobe selected ater he ai supply distance, unt oo ° - inetataion height, a oupply temperctue, end ei eupply volume ere determined, andthe cold ae ht airflow supped pat bby the unit must meet the following requirements: Cote ate tt 28 = 1 The cl ana ot ir are sont th spect eation — 4 iC 2. The eld jt ow dows nt cop dow daring he ep proeeso avid causing uncoaabe oe : a 3. The ho canbe eet othe requed height and cation, o i fas 4 The ond temperature ference meets he design requtement Design selection must take ino account the mutual impact ofthe multiple air supply nozzles of the uni. The spread es a ee of te jet ow i approximately 0.4 ies wider than the jl range, An appropriate conguaton sto make te unit a a Geployment ders sigh smal han te dion wah te unt snl losely tothe cling, te impact of er ca ecu [reo ce adhesion should also be considered. The jet range of the attached air flow is 1.4 times larger than the common ait flow. oe tose set Se 0 300 a senses | 300240 ze =e Metal belt drive (series D) — ceiling type . e000 a nn Jet Range Recommendation - ‘Based on the performances of the unit and the spherical nozzle, the recommended horizontal air supply range (unit: m) 4 of vous types of handing un a flows: : 105 sas 105 [sas tro | om | oz | ox | o10 | 060 | oo | om | om | ov | os | 120 E ae aT e © ° = re s * [Fange(LxW) |FlangeiLws| Rows [ 6Rows, ec owtance| 20 | 27 | ar | a | os | a | a | © | wm | mw | Direct drive (series 8) ~ ceiling type * nor -—_ & omar |] iP Jonton ba ~ our | ‘oon ‘emu ew euteiches ed acne for wa a i nen) ‘end the distance between Units should not be to lag. = {marca pueden sarge wien ot es ner ema cn nat con fac ewe cre » Tame tLe tern) Thee bose ot nye cn ayy 1 nha etn ~ - 22 Ten rea | 13 lL WOE IQ CPT} ‘AIR HANDLING UNIT Wiring Diagrams TFD-D/B/S- sora n dsl cence] Ghee one pe ‘ ‘eerie mi oe onan el Sep rreensir camper Teo-c (ms 2 rn x te tote ‘0, 1a | inpwruTL SL WPLE ee eet ee UDF @TICA ‘AIR HANDLING UNIT Product function ‘TFD builtin control system is used to control the TFD unit fan and the 220V water valve. The main components of ‘he control system are low-voltage apparatus and temperature controller provided by warld-amous brands. When the {temperature controler with communication features is configured, the unt can be convenient connected to the BAS or third-party control system to implement remote network monitoring ofthe unt. ‘multi-protection design of control cabinet from conditions such as short circuit, power loss, and averioad ‘safeguards the motors rllabilty If the switch-ype water valve Is connected, It can be tured off when the indoor temperature reaches the set temperature to ensure comfortable indoor envionment and improve energy efficiency. Control cabinet installation ‘The control cabinet is installed to the side of TFD unit before delivery, and the temperature contol is randomly shipped. During on-site installation, the temperature controller is installed on the wall of the indoor control raam to Implement remote contol. On-site sing includes the cables for power contral and the signal cables connecting the temperature controller and the contol cabinet. Notes. 1. While using water valve can save energy, it is strcty prohibited forall fresh air units forthe sake of antisreezing protection 2. The water valve and temperature controller are optional 3, The contr! system is optional nea [a WOE IQ CPT} ‘AIR HANDLING UNIT Installation Precautions For Installation And Use "= Carefully check the unit for damage before instaling il, and please contact the retaler for repair and replacement under any af the folowing conditions: impact or serious deformation of the unt, obvious scratch that affects the appearance of the unit panel or housing, and looseness or breakaway ofthe fan or motor. * For the purpose of safely, hoist the celing-mounted unit fmiy in the way as shown in the figure on the right, or loadlunload and move it with a forklift, ensure the hoisting point is frm with sufficient strength to bear the unit weight and make sure the unit is love Before wiring, check whether the power supply voltage, frequency and phase are Consistent with the unt and ensure the power supply voltage deviation doesn’ exceed + 10% of the rated voltage, Before starting the fan, get into the fan case and rotate the fan impellar by hand, carefully check whether there is any metal scraping sound and eliminate the abnormality if any. After switching on the power suppl, start the fan, check whether the impeller rotates in the correct direction. In case of incorrect rotation direction, just change the phase sequence of the power supply incoming line. * Its recommended that a plenum chamber be set at the unit air inlevoutlet, an air volume control valve on the air duct and a fire damper in accordance with fire control requirements, If an electric air volume contol vaive is installe, start the air valve actuator and then the fan, while close the fan and then the ir valve actuator. Drain x ! Unit 400mm, joomm, U Type Water Seal ‘= Wash the water pipes before connecting them. Pay attention to the cold (hot) water inflow and outfow directions, connect the pipes as per the marks on the unl, and aquip the unit water inlet pipe with avalve and a iter io adjust the ‘ow: In case of avernauling, cut of the cod (not) water source, prevent impurities from entering the heat exchanger so ‘as not to block it, and use insulated water nit and outlet pips for thermal insulation, ‘= When connecting the water init and outlet pipes, fk them wit a pipe tong and prevent them from being subject to {a torsional force during operation. Its recommended that Teflon tape ba used for sealing to avoid water leakage. ‘Condensate water from tho unit must be connected ata certain water seal height ané drained into the sewer through @ drain pipe as shown inthe fgure above. ‘= Nover make the unit bear the weights of air duct, water pipes, etc. connectod with it * Earth the unt reliably, and check whether the electric circuits are in good concitions and comply with the electric safety rogulrements. "Make sure the unit is installed by professionals who are familar wih the product and relevant local rules and avoid Impact, pressing and scratch during installation. stallation Ball Type Water Seal Installation “© Switen off the power supaly when the unit doesrt operate for along ime or in winter. © To avoid an electric shock, a fre and other possible injuries, aways Keepin mind the folowing rules and observe them: Never try to instal or modify the AG unit by yoursel for improper operation (f ary) may cause water leakage, electric shock and fre. Never connect the grounding wie ofthe AC tothe gas pipe, tap water pipe lightning rod, etc = Use the accessories specified by the company and ask the manufacturer or authorized dealer to provide installation and techrieal services. + Isolate the unt controller data ine and the power supply line to avoid interference. Never damage the power supply line, and never tum on af off the AIC unit by plugging er unplugging the power supply, Never fish the AIC unit wth water directly, otrenwis, electric shock or other accidents may occur [Never try to repair by yoursel for improper repair may cause operation fault or bumoul othe unt; please contact the local branch or authorized service provider if ropairis needed, ‘The air conditioning unit shall not operate in cortosive gas environment, for instance, acid, alkali, salt mist, etc. Otherwise, may lead to te damage to the unt enclosure, pipoline or elactcal wlements. ‘Tho space around the unit shall be Kept clean, ry and wellventiated, In ease the heat exchanger onthe ar side can be cleaned regulary (atthe interval of 1-2 months), ts good heat transfer effect can be maintained and the energy can be saved, ‘The drain pipe must be laid according to the requitements in the Insvucton to ensure smooth water drainage and proper measures for thermal insulation shal be taken to prevent the generation of condensate, The drain pipe must be inspected before the unt operates. In case of blockage, foreign matters must be eliminated to ensure smooth drainage ofthe condensate, © The wing of the power supply and the electrical system fr the unit shal be inspected frequenty to confim whether the wiring is fm, whether electrical elements operate abnormally. In case of abnormalies, the repair ané replacemant shall be performed in time and the regular inspection shall be conducted to confirm whether the grounding is reliable, © The minimum startup votage ofthe unit must be kept above 80% ofthe rated voltage, the voltage during operation ‘must be within 210% of the rated vollage and the vollage difference among all phases shall be within 2%. Overvatage or undervotage will have adverse effect onthe unit. Stable power supaly shall be guaranteed and in case of unstable voltage, excessive current will be generated atthe moment of unit startup for operation, and this may damage the unit motor. The unit maintenance and repair can only be conducted provided thatthe unit is shut down and its disconnected with the power supply, Incase of unit failure, it can only be started after causes for the failure are identifed and eliminated and no forced startup shall be conducted before the faire is not eliminated. nea | a9) © No short connection of the lines forthe unit protection device shall be conducted. Otnerwise, tis may lead to the unit failure ‘The internal cables of the unit shall be protected propery to prevent the insulation layer from damage due to sharp objects. The wire and cable shall be kept faraway ftom the heat source and they shall not be bent or twisted © Alrthor ‘The accumulated dust of the unit strainer shall be inspected regularly (twice for each month as recommended). Users who have instaied differential pressure detector shall clean or replace the fiter in case the final resistance reaches the Specified vaiue and TICA suggests that the fnal resistance value shall be: specification of fitration efficiency suggested final resistance (Pa) 33 100-200 ca 50-250 M56 250-300 * Heat exchanger ‘The cal fin, opper pipes, etc of the heat exchanger shal be tres from scratch or fattening due to impact. The coll shall bbe kept ciean and the col fi can be brushed and washed with the nyion brush. It shall be cleaned with the vacuum Cleaner before brushing Incase ofthe compressed air, the coll may be cleaned withthe high-pressure ar pipe or nozzle. Upon the cleaning of the col ts external surface shall be free ftom dust and the heat transfer effect ofthe internal surface shall reac’ its intial updating and heat transfer capacity, Besides the fin cleaning, intemal incrstaton shall be washed and removed from the col after the col has been used for 2~3 years. The cold water and hol water forthe unit col shall be sofened water ‘= The belt tightness shall be readjusted after the unit has operated for one week and the regular inspection shall be conducted avery three months of operation in future, ‘The wiring pile head of the wire willbe loosened after the unit operates for a certain time. It shall be inspected anc tightened onthe third day upon the frst startup * Bearings forthe fan and the motor shal be inspected regularly (three times per month as recommends). The seat ring of the motor bearing (fr instance, V-seal rng) shall be inspected, and it sall be replaced timely necessary; the erection joint shal be inspected to confi whether itis loose; the bearing operation shall be inspected through monitoring the ‘brormal noise, vibration, oil consumption or with the Bearing vibration measurement element, etc. In case of any abnormalities, the unit shal be shut down immediately, and causes shall be identifed and eliminated timely. Heating shall be condliced or special tools shal be used for ie assembly and cisassembly of bearings and bearings shall not be knocked viotently or moved. * Sonvicing of fan boating For fans withthe oll nozze, the lubricating ol of matching specication shal be filed into the bearing regulary In ease that the users select tho grease of the same designation for grease filing, they shall use the grease of the designation all the time. © The vality of the lubricating grease depends on the grease type, revolving speed of bearings, bearing diameter ang ‘operating environment. Under normal condition, the lubricating graase shall be replaced aftr the fan has operated for ‘bout 1,500; in case that the fan keeps 24-hour operation, the lubricating grease shall be replaced upon 500~700-hour operation. * Methods for lubricating oil filing: the bearing shall keep rotating during the grease filing, and in case that a layer of fresh grease overfiow from the dust cover, the grease fling may be stopped and the wind whee! shall be rotated quickly ‘manually to discharge excessive grease, Maintenance And Service The air conditioning unit is an equipment and users are suggested to record the dally operation data of the ‘equipment and to conduct regular maintenance and service 44. The fallowing inspections shall be conducted properly before the use ofthe equipment ‘+ The power supply wiring of al indoor end equipment shall be inspected to confirm whether there is wrong wiring ‘and whether the fan rotation is normal {The inspection shall be conducted to confirm whether all ar valves atthe inlet and outlet of the indoor end equipment are open ‘+The inspection shall be conducted to confirm whether all power supply lines and contol lines are connected in position and whether the wiring is correct according tothe wiring diagram, whether the grounding is reliable and whether all connection terminals are secure 2, Daly maintenance during the equipment use: Unit msinenance contents SS STS Se Remar Tier mal Tecra Dopo te fen asin soma be . ‘ln rene Fi rata ane TOR 1 te encima tn pear eae a

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