Servo control 85 with foot pedal to contro! hydraulic hammer 300 and cylinder / stone crusher 305 (located on the left hand side on the cab floor) Added control valve block 116 with integrated contro! spool 117 and primary pressure relief valve 122, 135 and secondary pressure relief valve 136. Switch 93 ( 833 ), installed in servo line of installation kit AHS 5 on connection a1 of control valve block 116. ‘See section 16.50 “Flow Reduction” Senennung/Description/Dénaminaion yp "gpage 16 LIEBHERR Medel rou ‘Abvtromia partir de Hydr. Installation Ki AHS5 DatumieditionDate 07.93 BlatuPagerreuillo 16.44.0420 30 40 a 50 56 70 n R B 76 81 85, 90 92 Hydraulic tank Var. displacement double pump Gear pump /Servo control Test point /Pump P2 Test point/Pump P1 Servo oil unit Solenoid valve / Servo control (Y3*) Distributor block Two way check valve Two way check valve ‘Two way check valve Two way check valve ( only on R 900-922) from right servo control 4-way Servo control / 2- way with foot pedals Switch / Servo control ( B30* ) ‘Switch/ Travel (B32* ) * Positions in electr. schematic in section 8. Different location when electronic switch 93 ( B33 ) is installed 93. Switch/ flow reduction/ Hydr. Installation Kit (833*) 94 Switch /Servo control (B22* - only on R932 and R942) 100 Compact control valve block / 7- way 115 Distributor valve 116 Added control valve block / 1-way 117 Spool / Hammer 300 and cylinder 305, 120 Primary pressure relief valve / Pump P2 121 Primary pressure relief valve 122 Primary pressure relief valve / Pump P1 135. Primary pressure relief valve / hammer operation and retract cylinder 136 Secondary pressure relief valve - extend cylinder 305 300 Hydraulic hammer 305 Hydraulic cylinder / Rock crusher 320 Shutoff valve For schematic for R 932 and R 942, see reverse page 16.44.05R900-R922 jenennuns 1/Description/Dénomination LIEBHERR Hydr. Installation Kit AHS5 ‘Abstrom/ partirde DatumveditionDate BlatuPagerFeuille, 07.93 16.44.05R932-R 9421. Use In order to operate an additional hydraulic installation, such as an hydraulic hammer at full load / at max. engine RPM, but with reduced pump flow (since these hydraulic installations require less oil), it is necessary to install and adjust components which reduce pump flow in Litronic machines. 2. Principle When the appropriate installation is actuated via switch B33, an electrical signal is forwarded via the electronic control to circuit board 4 (fig. 1). A limit signal corresponding to the adjustment of the two potentiometers P1 and P2, which are integrated in the Circuit board, is forwarded to the electronic horsepower control For description, see sub group 8.71 This causes the pumps to return to a certain selected pump angle (flow) Location of switch B33 = On R912 in the control line of the installation kit, on distributor block 70. + OnR 902, R932 and R942 in the control line of the installation kit, on the control pressure connection of the added control valve block 116 Benennung/Description’Dénomination LIEBHERR Datum/Edition/Date 04.91 ‘otrol reso 95} Special Installation Flow Reduction yp See pa 20 page 16 Model ‘Sub Group Index Type ° ‘Abitrom/a partir ae 16.50.01Versions of circuit board Ad for flow reduction + Version 1, installed up to Dec. 1990 In this version, potentiometers R15 / R16 for pump angle limitation of pumps P1 / P2 are adjustable multi position switches, see fig. 4 Version 2, installed from January 1991 ‘The potentiometers R15 / R16 for pumps P1 / P2_ are rotating potentiometers, which are adjustable to any desired intermediate value, see fig. 5. 3. Adjustment 3.1. Adjustment of reduced pump flow with circuit board Ad “Version 1" Reduced pump flow is adjusted by turning adjustment washer 1 on potentiometer P1 or P2, until the slot of the washer is straight above the preselected notch. Example ‘An R912 Litronic machine is to be supplied with max. flow of 140 I/min by pump P1. ‘The max. flow without reduction on this machine is 200 l/min per pump. The necessary reduction of 30% is obtained when the adjustment washer of the potentiometer for pump P1 (marked ” P1 “on plate) movesinto notch 5 ( equals 68% of max. flow, or 136 l/min) oO bhitithre 12345678 ship! 1650013.2 Test and board Aa 3.24 3.22 LIEBHERR Datumeaition/Date 04.91 jjustment of reduced pump flow with circuit fersion 2" Adjustment Guidelines The potentiometer R15/R16 may only be checked and adjusted if the electrical current (mA) is checked at the same time. Connect test fitting (Tool No. 33/ Id.-No. 6001232) or test box with adapter cable (Tool No. 30-32 Id.- No. 6002698 and 9357555 / 9357556 ) in connection with a multimeter to check the amperage to regula- ting solenoids Y4/Y5 of pump P1/P2, see fig. 6 or 7. Adjust the potentiometer only when the Diese! engine is running at max. RPM. At the same time actuate the corresponding pilot control valve To adjust potentiometer R 15/R 16 see fig. 4,5,6and 7 Connect test adaptor or test box with multimeter, see fig. 60r7. Determine the adjustable amperage of the regulating solenoid via the required flow quantity ( Qred. in min) from diagram 8, Run the Diesel engine at max. RPM. ‘Actuate the corresponding pilot control valve for the added installation and measure the electrical current Turn potentiometer R 15 or R 16, see fig. 5, until the correct amperage (mA ) shows on the multimeter. Note: Potentiometers R15 / R16 are adjustable over the total range from 250 to 750 mA, which means the pumps can be adjusted to any value between Qmax and Qmin. enennung/Description/Dénomination Flow Reduction eo: Oa " Hom "Ig (ey'> I) 2 Oe 5 re gun Gacy || K TEAS Biba Hee dah To check current with test adapter Test box Horsepower control No. 6202698 pow ‘Adapter cable ta-No: 9357556, . Adapter cable do. 9357355] Cable to circuit hoard At To check current with test box 7 Typ See page 16 Model “Sub group Index Type ‘Abyfromia partic de BlatuPagerreuile 16.50.02Turn to the right to reduce oil flow with smaller amperage. Turn to the left to reduce oil flow with larger amperage. After correct adjustment of pump flow for this special installation, remove the test box or adapter cable and reestablish electrical connections as before. 3.2.3 Example, see diagram 8: A hydraulic hammer installed on a R 912 Litronic is supplied by pump P1 with maximum flow of 140 l/min ‘According to the diagram, the amperage on the regulating solenoid Y4 of pump Pt is 600 mA. Current Value’ Amperage (may Diagram 8 7 (pvo64 tPvd75: |: LPvD 100 | LPVD 125: Pvp 140: 750 * 7 =F 4 fed 4 \ * 1 600 — ce ‘ { 500 ‘ ' + 1 4 1 4 Lol : { ' + poche ¥ t 1 en) 1 ' i 1 peceeeed Quantity @ costco, eat ° sominal a ° L i Pump flow mini Pump flow maxi ‘at pump angle min, ‘atpumpangle max. 1650.024. Retrofit of "Flow reduction” installation Connect switch B33 with hose 5 and fitting 6 between distributor block 70 or added control valve block 116 (on R932 and R 942 and pressure hose 79 of the installation kit. Install circuit board A4 to bracket 1 and screw complete panel into box 26 On R 932 and R 942, which are fitted with A13 circuit board (circuit board for special installations), bracket 1 is not required. In this case, circuit board Ad is installed directly on circuit board A13 with spacers. Connect connector cable 2 between circuit board A4 (Plug X70) and circuit board At (plugs X13 and X12) Connect cable 3: ~ Short part 3.1 with 2 pole Sure-Seal plug to switch B 33. ~ Long part 3.2 with 2 pole Sure-Seal plug to reserve plug 27 of main cable kit - engine 28 (besides main fuses in battery box) ~ Wire with cable shoe 3.3 to ground screw on swing platform Connect the 3 pole plug X72 of the main cable kit - engine (in box 26) into plug X72 on circuit board Ad R902-R912 R902, 932- R942 yp See page 16 Mode! “subgfoup index" Type Benennung/Description/Dénomination LIEBHERR Flow Reduction ‘Abitrom partir de DatumfEditionDate BlatvPaaerreuille 16.50.03 09.911 = Sern 15" xp ean (isa) Al 2 Cable/ Circuit board At - Circuit board Ad F3 Fuse 15A 3 Cable for switch 833 R1__Potentiometer / Pump angle reduction 27 Sure -Seal Plug am main cable kit - engine (optional installation) Al Circuit board X12 Plug A1/2 pole X13 Plug A1/9 pole X70 Plug A4/9 pole Aa Circuit board / Flow reduction 13 Circuit board / Added installation (only on R932 - R942) X71 PlugA4/9 pole 833 Switch/ Flow reduction X72 Plug A4/3 pole 165003use In order to operate an additional hydraulic installation, such as an hydraulic hammer at full load, max. engine RPM, with reduced pump flow (less oll requirement), the installation and adjustment ‘of components to reduce pump flow in Litronic machines is necessary. When the appropriate installation is actuated via an integrated switch, an electrical signal is forwarded via the electronic control to print plate AZ Two potentiometers R 15 / R16, integrated in print plate A2, reduce electrical current to the regulating solenoids ¥4/ Y5 for pumps P1/ P2 to the adjusted value. This causes the pumps to work at a certain pump angle (flow), which is in proportion to the regulating current Description of flow reduction installation, see fig. 1-3 1. The standard print plate A2 - installed in the instrument panel to the left next the operator's seat above print plate Al - contains both adjustable potentiometers R 15 and R 16. For diagram and description of print plate A2, see electrical system, section 8.40. 2. To reduce pump flow, electrical current to regulating solenoids Y4 and Y5 on variable displacement double pump is reduced to acertain value by adjusting potentiometers R15/ R16 For construction and function of regulating solenoids and pump adjustment, see variable displacement double pump, section 7.10, 3. Switch 93 ( B33 ) is installed in servo control line of the appropriate installation Every time the added installation is actuated, a signal is forwarded to the electronic horsepower control. In this electronic control, the signal is processed and potentiometer RIS/ R16 actuated Note: ‘Switch shown in fig. 3 is installed in front of the added control valve block 116 in servoline b1 Benennung/Descripton/Dénomination LIEBHERR Flow Reduction in A - Model Machines Datumedionibate 05.90 Typ seePage 16 Model “Sud Group index Type ‘Abitrom/a partirde BlatuPage Feuile 16.51.01Regulating solenoid Pump Plug blue = fa id'No. 6001232 \ \ cable AX s.r {oregulating soleng tee tage wa 4 | wa. To check voltage with Test adapter Testbox td-No: 6202698 Horsepower control ‘Adapter cable {dno 9357556 (er cable fo.9357555| Cable to Print plate At 5 | Tocheck voltage with Test box To check and adjust reduced pump flow 1. Adjustment Guidelines 1.1. The potentiometer RIS/R16 may only be checked and adjusted if the electrical current (mA is checked at the same time. Connect test fitting (Tool No. 33, Id.-No. 6001232) or test box with adapter cable (Tool No. 30 - 32, Id.-No. {6002698 and 9357555/ 9357556) in connection with a multimeter to check the current between the electr. connection of the regulator solenoids ¥4/ Y5 of pump P1P2, see fig. 4 or 5. 1.2. Adjust the potentiometer only when the Diesel engine is running at max. RPM. At the same time actuate the appropriate servo control valve. 1.3 Switch 93 ( 833 ) must be functioning properly , this is a prerequisite for proper function of the adjusted flow (Qred.) 2. Toadjust potentiometer R15/R 16, see fig. 4,5, 6 and 7 2.1. Connect test fitting or test box with multimeter, see paragraph 1.3 and fig. 4orS. 22 The adjusted electrical current of the regulator solenoid is determined by the necessary flow ( Q red, in min ) from the diagram (comparison chart) on reverse page, see example, fig. 7. 2.3. Bring Diesel engine to max. RPM. Actuate the appropriate servo control for the added installation and check the electrical current, 2.4 Turn potentiometer R 15 or R 16 with a screw driver, see fig. 6, until the determined value (mA) shows on the multimeter. Note: The adjustment range of the potentiometer R 15/R 16 equals a current of 750 - 530 mA, which results in a hydraulic flow from pump P1 /P2 of 200-112 limin.Turn clockwise = to reduce current Turn counterclockwise = toincrease current ia 25. After correct adjustment of pump flow for the additional |. hydraulic installation remove test box and/or adapter cable and reconnect electrical connections. Example, see fig. 7: The manufacturer of the added hydraulic installation, as | the hydraulic hammer, specifies a max. pump flow of 170! Fein’ Using the chart, this results in a current on the regulator solenoid Y4/Y5 of pump PI /P2 of 670 mA, | Current Comparison Chart Current - Pump Flow to - 1 750 ‘ BEAIREEEPA SO PF hes eae peed das ! ae Fondo : —— 530 fT a Peper poy : tapers ob | ; 25 112140 160 180 200 gpimpps (in ymin) Intermediate value for installation (in l/min) Senennung/Desrption/Dénomiation Typ SeePoge ve LIEBHERR Mooel Sub grove Flow Reduction ‘Abtromia part de Datum iEaition/Date BlatuPagerFeuille 0290 16.51.02Connection of Switch 93 ( B 33) on Print plate A2 Print plate A2 83 oF 138 TDooo =] SS Ge 2 Eee) x95) x7 a8 135 an Oo Bt x60 Yaa] ES) sy] =] fn xe3 | 33 K56 Tr pe) xa[o< 336 « 7 K62 730 B33 See also electrical system (schematic A2) in section 8.40