CNC Vertical Machining Center: MODEL: C-Type Series

CNC VERTICAL MACHINING CENTER
MODEL: C-Type Series
CONTROLLER:MITSUBISHI M70 / 720 / 730
MACHINE OPERATION MANUAL
VERSION NO.: AMEQM721
DATE:2013/01/09
YAMA SEIKI USA, INC.

CNC
VERTICAL MACHINING CENTER
MACHINE OPERATION MANUAL
VERSION NO. : AMEQM721

EDITOR : R&D Department
MACHINE MODEL : C-Type Series
CONTROLLER TYPE : MITSUBISHI M70 / 720 / 730
NAME OF CUSTOMER :
MACHINE SERIAL NUMBER :
DATE OF MANUFACTURED :
At the time of writing, the book was completely up-to-date. However, due to continual
improvements in design, it is possible that descriptions contained herein may vary to a slight
extent from the machine delivered to you. This merely implies that the machine has been
improved to better fulfill your requirements. If there are any questions, you are encouraged to
contact the nearest YAMA SEIKI representative for clarification.
Patents Notice:
The machines and attachments and parts thereof illustrated and described in this book are
manufactured under and protected by issued and pending local and foreign Patents and
copyright is reserved in any original design features thereof and in the contents of this manual
and every part thereof.
YAMA SEIKI USA, INC.
5788 Schaefer Ave. Chino, CA 91710

TEL: 909-628-5568 FAX: 909-993-5378
Website:www.yamaseiki.com
CONTENTS
CONTENTS
1、 MACHINE INSTRUCTION ...................................................................................................1
1.1 Operator’s Control Panel .................................................................................................2
1.1.1 LCD/MDI Panel.......................................................................................................2
1.1.2 Machine Operator's Panel ........................................................................................9
2、 POWER UP AND POWER DOWN......................................................................................22
2.1 Inspection Before Operation ..........................................................................................23
2.1.1 Checking before Power Up....................................................................................23
2.1.2 Power Up ...............................................................................................................24
2.1.3 Checking After Power Up......................................................................................25
2.1.4 Checking by Manual ..............................................................................................25
2.2 Door Interlock Safety Instruction ..................................................................................26
2.3 Power Down ..................................................................................................................27
2.3.1 Emergency Stop .....................................................................................................28
2.3.2 Other Stops.............................................................................................................28
2.3.3 Power Down ..........................................................................................................31
2.4 Power on Procedure List................................................................................................32
2.5 Power Off Procedure List ..............................................................................................34
3、 OPERATION INSTRUCTION..............................................................................................35
3.1 Mode Selection ..............................................................................................................36
3.2 Manual Operation ..........................................................................................................38
3.2.1 Reference Point Return ..........................................................................................38
3.2.2 Jog Feedrate Operation ..........................................................................................39
3.2.3 Handle Wheel Operation........................................................................................41
3.2.4 Spindle Manual Operation .....................................................................................42
3.2.5 Spindle Tool Unclamping Manual Operation ........................................................43
3.2.6 Tool Magazine Manual Operation .........................................................................46
3.2.7 Chip Conveyor Manual Operation and Trouble Shooting .....................................47
3.2.8 Coolant Tank ..........................................................................................................48
3.3 MDI Operation...............................................................................................................49
3.3.1 MDI Function ........................................................................................................49
3.4 Automatic Operation......................................................................................................52
3.4.1 Executing Automatic Operation.............................................................................52
3.4.2 Block Skip..............................................................................................................53
3.4.3 Manual Absolute ....................................................................................................54
3.4.4 Program Restart .....................................................................................................60
3.5 Program Check and Test ................................................................................................63
i
CONTENTS
3.5.1
Machine Lock ........................................................................................................63
3.5.2
Z Axis Cancel.........................................................................................................63
3.5.3
Dry Run..................................................................................................................63
3.5.4
Feedrate Override...................................................................................................64
3.5.5
Jog Override...........................................................................................................64
3.5.6
Rapid Override.......................................................................................................64
3.5.7
Spindle Speed Override .........................................................................................65
3.6 Tool Setting....................................................................................................................65
3.6.1 Tool Number Setting Initialization ........................................................................65
4、 TROUBLE SHOOTING........................................................................................................79
4.1 Trouble Shooting............................................................................................................80
4.2 Trouble Shooting Guide.................................................................................................80
4.3 Alarm Message with Remedial Measures......................................................................82
4.3.1 Arm/Durm Type.....................................................................................................84
4.4 Reset of Over Travel ......................................................................................................88
4.4.1 Soft Limit Over Travel...........................................................................................88
4.4.2 Hard Limit Over Travel .........................................................................................89
5、 4(5) AXIS SET.......................................................................................................................90
5.1 CLAMP/UNCLAMP M-CODE ....................................................................................91
5.2 RELEVANCE SET ........................................................................................................91
5.3 REMOVE FROM CONTROL TARGET ......................................................................91
5.4 INSTALL .......................................................................................................................95
6、 APPENDIX..........................................................................................................................100
ii
CONTENTS OF FIGURE
CONTENTS OF FIGURE
Figure 1-1.................................................................................................................................................2
Figure 1-2.................................................................................................................................................2
Figure 1-3.................................................................................................................................................5
Figure 1-4.................................................................................................................................................9
Figure 1-5...............................................................................................................................................20
Figure 3-1 Remove the fixed teeth.........................................................................................................71
Figure 3-2 Install gauge .........................................................................................................................72
Figure 3-3 Tool magazine ......................................................................................................................72
Figure 3-4 Operator panel screen...........................................................................................................73
Figure 3-5 Tool gauge ............................................................................................................................73
Figure 3-6 Magazine mounting plate.....................................................................................................74
Figure 3-7 Tool is within spindle ...........................................................................................................74
Figure 3-8 Rotate tool ............................................................................................................................75
Figure 5-1...............................................................................................................................................91
Figure 5-2...............................................................................................................................................92
Figure 5-3...............................................................................................................................................92
Figure 5-4...............................................................................................................................................93
Figure 5-5...............................................................................................................................................94
Figure 5-6...............................................................................................................................................95
Figure 5-7...............................................................................................................................................96
Figure 5-8...............................................................................................................................................96
Figure 5-9...............................................................................................................................................97
Figure 5-10.............................................................................................................................................97
Figure 5-11.............................................................................................................................................98
Figure 5-12.............................................................................................................................................99
iii
1、MACHINE INSTRUCTION
1、 MACHINE
INSTRUCTION
1
1.1 Operator’s Control Panel
1.1.1 LCD/MDI Panel

LCD/MDI consisted of LCD (8.4-type) and keyboard, shown as Figure 1-1.
Figure 1-1
LCD/MDI consisted of LCD (10.4-type) and keyboard, shown as Figure 1-2.
Figure 1-2
2
a. Key function
Various information related to operation, such as the axis counter,
speed display and MSTB command are displayed on the Monitor
screen. The following operations regarding operation can be
executed.
(a) Operation search
(b) Restart search
(c) Editing the searched machining program
(d) Trace (Display of machine movement path)
(e) Check (Display of NC program's tool movement path)
(f) Correction of operating program's buffer
(g) Counter set
(h) Manual numeric command etc.
The setup screen is used to make tool and workpiece related
settings, set user parameters, edit the MDI, set the counter, and
perform manual numerical value commands.
The Edit screen is used to edit the machining program (adding,
erasing and changing), perform checks, and input/output data.
The hardware configuration (card name and sub-number), software
configuration (software number and sub-number), and PLC
program configuration (file name, file label, and execution type)
are displayed in this screen.
The NC memory can be formatted, the absolute position
parameters setting, the SRAM backup, etc. are possible on this
screen. Important operations are protected with a password.
3
PLC Switch Function

The various control signals for NC operation can be turned ON and OFF.
Refer to the instruction manual issued by the machine tool builder for details.
(a). Press the MONITOR & Setting button.
(b). Select the manual by pressing this button which located under
the LCD.
(c). Select the OPR soft-key by pressing the button located under
the CRT.
(d). Press the menu Setting valid.
(e). Press "Y" or INPUT.
(f). Press the cursor keys ↑ and ↓ move the cursor to #" ".
(g). Press the menu key ON.
4
Figure 1-3
PRG RESTART: "ON" indicates program restart function is effective.
ATC ADJUST: "ON" indicates ATC turn forward.
MANUAL ATC CCW: "ON" indicates ATC turn backward, ATC ADJUST need "ON".
A AXIS NEGLECT: "ON" indicates the 4th axis is neglect.

"ON" indicates Manual increment add on the absolute
MANUAL ABS:
coordinate.
OVERRIDE CANCL: "ON" indicates feedrate override is ineffective.
M.S.T LOCK: "ON" means M, S, T code will be neglected.
PLAYBACK MODE: "ON" means teach-in function turns ON.
5
b. Keyboard functions
Page changeover key
When the displayed contents cover several pages, this displays the
contents of the previous page. The " ▲ " mark at the top of the
screen indicates that there is a previous page.
When the displayed contents cover several pages, this displays the
contents of the next page. The " ▼ " mark at the top of the screen
indicates that there is a next page.
Previous screen display key (Part system changeover)

This redisplays the previously displayed screen.
When using a multi-part system NC, this displays the data of the
next part system. The screen does not change if it is a part system
common screen or when only one part system is used.
Menu changeover key
This changes the operation menu for the displayed screen to the
current screen group screen selection menu. This is also used to
cancel the menu operations of the displayed screen.
When all of the menus cannot be displayed at once, this displays
the menus not currently displayed. The " " and " " marks
at the bottom of the screen indicate that there are menus not
displayed.
Data setting keys
These keys are pressed to set alphabetic characters, numerals and
operation symbols, etc.
6
Particular keys
This displays the operation guidance, parameter guidance and
alarm guidance corresponding to the current operation.
These key definitions differ according to the machine tool builder.
Data correction keys

This inputs the data insertion mode. When a data setting key is
pressed, a character is inserted in front of the current cursor
position. The overwrite mode is entered when the DELETE, C・B
CAN, INPUT, cursor or TAB, etc., keys are pressed, or when the
screen is changed.
This deletes the character just before the cursor position
in the data setting area.
This cancels the setting in the data setting area.
Data correction keys

This changes the input between upper case and lower case
alphabetic characters.
SHIFT key
This validates the setting on the lower line of data key.
7
Cursor keys
This moves the cursor up or down one when setting data in the
screen display items.
This moves the cursor one item to the left or right when selecting
data in the screen display items. at cursor left end: Moves to
the right end of previous line. at cursor right end: Moves to
left end of next line.
This moves the data input cursor one character to the left or right
in the data setting area.
Frame keys
This switches the tag.
INPUT key
This fixes the data in the data setting area, and writes it to the
internal data. The cursor moves to the next position.
RESET key
This resets the NC.
Menu list keys

This is function that displays each screen's menu configuration as a
list. (Refer to "1.7 Menu list")
Operation keys
This is alternate key (Alt key).
This is control key.
This is space key.
8
1.1.2 Machine Operator's Panel

Machine Operator's Panel shown as Figure 1-4.
Figure 1-4
9
The description of Machine control panel will be as below:

a. Emergency stop:
If you press the Emergency Stop button on the machine operator's
E RGE NC
M STOP
panel, the machine movement stops in a movement, mechanical
E
Y
reference point will disappear. Spindle stops rotating automatically.
M RR E S T Z The button is locked when pressed. The button can be unlocked by
O
A
A
E
ER N
GE twisting it.
b. Rotary switches:
(a). MODE selector:
It is used when editing a part program stored in memory;

EDIT
to add data to memory; to delete data from memory and
to modify data in memory. To use this mode, Program
Protect switch must in "OFF" position.
AUTO Press the cycle start button of the operating panel. The
program in the AUTO operation memory will be
executed. When pressed, automatically operation begin
and cycle start lamp lights.
MODE DNC Machine can be direct transfer the program while
MDI HANDLE
DNC JOG
machine in auto operation.
AUTO RAPID
MDI The common of the multiple blocks can be input from

EDIT ZRN
the CRT/MDI panel to the MDI operation buffer

memory. The program in the MDI operation buffer
memory can be edited in the same method as that for the
program registered in the memory. Press the START key
of the operating panels the program in the MDI operation
buffers memory will be executed.
can be used to move all axes manually.
HANDLE
Select the axis to be moved by the axial selector, the
selected axis can be moved by Manual Pulse Generator.
Handle Multiplication can be set by actuating one of the
three steps X1, X10, X100.
10
JOG operation can be moved selected axis and moves in its

directions (X+, X-, Y+, Y-, Z+, Z-), Feed rate can be set
by Jog feed rate override switch. Actuate and hold the
corresponding axis key, the machine axis moves
continuously at the set traversing rate. Release the axis
key held so far, the traverse movement will stop.
RAPID operation can be moved selected axis and moves in its
MODE
MDI HANDLE directions, Feed rate can be set by Rapid feed rate
DNC JOG
override switch. Actuate and hold the corresponding axis
AUTO RAPID
key, the machine axis moves continuously at the set
EDIT ZRN
traversing rate. Release the axis key held so far, the

traverse movement will stop.
set to the Home position, press the selected axis to be the
ZRN
reference point. The machine stops at the reference point
return, lighting the Axes Home position LED. If 3 axes
are selected simultaneously by three switches, three axes
moves are allowed at the same time.
(b). Cutting Feed rate Override:
(Ⅰ) With this dial, it is possible to override the feed rate designated by
% the program. An override of 0 to 200% divide to 16 step, this
90 100 110
switch provides to the feed rate of G01, G02, G03 and other G
80 120
70 130 code which may using this feed rate for cutting.
60 140
50 150
40 160
30 170
(Ⅱ) Jog Feed rate Override: With this dial, it is possible to override the
20 180
10 190 feed rate designated by the program. An override of 0 to 3,700
0 mm/min 200
mm/min. divide to 16 step, this switch provides to the JOG or Dry
RUN feed rate switch.
(c). Rapid Feed rate Override:
The Rapid Override switch of 100%, 50%, 25% and F0 is provided,
%
25 50
when the rapid traverse rate is 20 m/min. and this dial is set to 50%,
F0 100 actual rate becomes 10 m/min. F0 is a constant value specified by the
parameter. Rapid override is effective by the following functions:
(Ⅰ) by G00.
(Ⅱ) during canned cycle.
(Ⅲ) in G27 and G28.
(Ⅳ) Manual rapid traverse.
11
(d). Spindle Speed Override:

%
80 90
The spindle speed override switch allows the operator to modify
70 100 programmed spindle speeds in steps of 10% from 50% to 120%.
110
60 The actual spindle speed what you commended can be seen on the
50 120
CRT and displays current block "S".
The switch is active in AUTO, MDI or Dry Run modes.
c. Key switches:
(a). Program Protect switch:
The Program Protect key-switch should be turned to the ON or EDIT
position (left turn) and key removed except when part program editing
is required. Part program can be deleted from memory or modified in
any way when switch is in the OFF position (right turn). With this
control, it can be operated by following process:
(Ⅰ) The program registered in memory and modified.

(Ⅱ) Re-setting the coordinate system.
(Ⅲ) Keying machine parameter by manual.
(Ⅳ) Setting the PC parameter and timer parameter.
d. Push-buttons:
(a). Spindle CW push-button (included red lamp):
The spindle CW push-button is an illuminating, momentary type,
push-button. The light must be "OFF" for spindle CCW mode
CW operation. Effective by mode selected in Handle position (push-button
illuminated). Spindle rotates in clockwise direction.
Note: After machine "ON", spindle speed must be keyed in the

memory by MDI mode, then this button is effective for
pressing.
12
(b). Spindle CCW push-button (included red lamp):

The spindle CCW push-button is an illuminating, momentary type,
push-button. The light must be "OFF" for spindle CW mode
CCW operation. Effective by mode selected in Handle position (push-button
illuminated). Spindle rotates in counterclockwise direction.
Note: After machine "ON", spindle speed must be keyin in the

memory by MDI mode, then this button is effective for
pressing.
(c). (Ⅰ)Spindle Stop push-button (including green lamp):
STOP
In the HANDLE mode, press the button will stop the spindle rotation.
(Ⅱ)Spindle Orientation push-button (including green lamp):
In the ZRN mode, press the button for spindle orientation.
(d). Cycle Start push-button:

The Cycle Start push-button is used to initiate programs in AUTO,
MDI, Dry Run, and Machine Lock modes. It is illuminated while a
data block is being executed. When control is in an End of Block,
Feedhold or MDI condition, the button will not be illuminated. If
Feedhold push-button is pressed during execution of a part program,
Cycle Start light will turn "OFF".
(e). Cycle Stop push-button:
The button allows the operator to stop all axial motion during
execution of an enabled part program. It is active in memory AUTO,
MDI (Block by Block), Dry Run and Machine Lock modes. It is
illuminated when active. It has no effect on active spindle speed. At
M.S.T. operation continues up to the end of the block. Cycle Start
light and Spindle CW or CCW button light will turn "OFF" when feed
hold is activated. Normal operation maybe resumed by pressing Cycle
Start push-button.
(f). X + push-button:
The X+ push-button is momentary type switch that allows the
X operator to jog the X axis in plus X direction. It is enabled when mode

is selected in JOG position. Press the push-button to return to the
reference point by mode selector in "HOME" position.
13
(g). X - push-button:
The X- push-button is momentary type switch that allows the operator
X to jog the X axis in minus X direction. It is enabled when mode is
selected in JOG position.
(h). Y + push-button:
The Y+ push-button is momentary type switch that allows the
Y operator to jog the Y axis in plus Y direction. It is enabled when mode

(i). Y - push-button:
The Y- push-button is momentary type switch that allows the operator
Y to jog the Y axis in minus Y direction. It is enabled when mode is
(j). Z + push-button:
The Z+ push-button is momentary type switch that allows the operator
Z to jog the Z axis in plus Z direction. It is enabled when mode is

selected in JOG position. Press the push-button to return to the
(k). Z - push-button:
The Z- push-button is momentary type switch that allows the operator
Z to jog the Z axis in minus Z direction. It is enabled when mode is
(l). 4th + push-button:
The 4th + push-button is momentary type switch that allows the
operator to jog the 4th axis in CW direction. It is enabled when mode
(m). 4th - push-button:
The 4th - push-button is momentary type switch that allows the
operator to jog the 4th axis in CCW direction. It is enabled when
mode is selected in JOG position.
(n). 5th + push-button:

The 5th + push-button is momentary type switch that allows the
V operator to jog the 5th axis in CW direction. It is enabled when mode

14
(o). 5th - push-button:

The 5th - push-button is momentary type switch that allows the
V operator to jog the 5th axis in CCW direction. It is enabled when
mode is selected in JOG position.
(p). Single Block push-button:

The Single Block push-button is an illuminating, latch type switch
SBK push-button used to initiate AUTO, MDI, Dry Run and Machine Lock
modes. It is illuminated while the push-button is being pressed. One
block of the program is executed, and then the execution is stopped. If
the cycle start button is pressed, the next block is executed and then
the execution is stopped again. The Single Block push-button must be
pressed a second time to be de-activated.
(q). Block Skip push-button:
The Block-Skip push-button is an illuminating, latching type that
causes the control to ignore any block containing a Slash code ( / ).
The function is active when the push-button is illuminated. When the
BDT push-button is not illuminated, the data block is executed. If the slash
code is the first character in the block, all data to the EOB character
will be ignored when the push-button is active. If the slash code is
placed in the middle of a block, only data from the slash code to the
EOB character will be ignored; while data proceeding the slash code
will be executed. To exit from Block Skip, press push-button a second
time. The push-button is active in Dry Run and Machine Lock.
(r). Dry Run push-button:
DRN
The Dry Run push-button is an illuminated, latch type switch that
causes the control to execute of a program and running with feedrate
of JOG OVERRIDE.
15
(s). Optional Stop push-button:

The Optional Stop push-button is an illuminated, latch type switch
that causes the control to stop execution of a part program after
completing a block containing an M01 code. The function is active
M01 when the push-button is illuminated. An M01 code is ignored when
the push-button is not illuminated. The push-button can be activated
before or during a block containing an M01 code. When a block
containing an activated M01 is completed, all slide motion and
spindle rotation ceases, coolant pump turns OFF, Feed Hold
push-button is illuminated and Optional Stop push-button flashes. The
push-button is active in Dry Run and Machine Lock modes.
(t). Machine Lock push-button:
MLK The push-button is an illuminating, latching type push-button. The
light must be OFF for normal machine operation. When Machine
Lock mode is active (push-button illuminated), all axes motion is
inhibited. To exit from Machine Lock mode, press the push-button
again.
(u). Auto power Off push button:
APO
The push-button is an illuminating, latching type push-button.
M30 function will be active after this button has been depressed
(push-button illuminated).
(v). Tool magazine index forward push-button:

CW
Press the button, magazine will be forwarding. (button is illuminated)
(w). Tool magazine index reverse push-button:

CCW
Press the button, magazine will be reversing. (button is illuminated)
(x). Air blower push-button:

BLOW
The air blower function will be active (button is illuminated) when
this button is depressed.
16
(y). Overtravel Release push-button:

When the axes overtravel, set the mode selector in Handle position,
END press Overtravel button, in the mean time, release the axes by Manual
Handwheel.
Caution: Machine may cause machine damage due to axis move to

wrong direction while pressed the button and protection
sensor bypass is active.
(z). Coolant Manual push-button:
MAN
Press the button, the coolant will be distributed. Press the button
again, the coolant will be stopped.
(aa). Coolant Auto push-button:

AUTO The push-button is an illuminating push-button. Press the button,
coolant will be distributed in accordance with M08, M13, M14,
M28, M51 command in Automatic operation. When coolant is being
distributed in Automatic operation, pressing this button again will
stop coolant flow.
(ab). Chip Conveyor forward push-button:
FORWD
The chip conveyor "ON" is active when the push-button is
illuminated. When the push-button pressed a second time, the chip
conveyor is always "OFF" regardless of operating mode.
(ac). Chip Conveyor Reverse push-button:
BACK
The chip conveyor reverse "ON" is active when the push-button is
illuminated. When the push-button pressed a second time, the chip
conveyor is always "OFF" regardless of operating mode.
(ad). Door open push-button:

DOOR
The push-button is an illuminating momentary type push-button.
Press this button while the machine is stationary, the door will be
opened.
(ae). Handle Interruption push-button:

H.INT
Press the button, the axis can be moved by means of handwheel.
17
(af). Z axis lock button:

ZLK
Press the button, Z axis will be locked (light is illuminated).
Z
(ag). Auto Home return button:

AUTO Press the push-button (push-button light will come on), Z axis will
move to its home position automatically. After Z axis is at its home
position, Y axis will follow the Z axis procedure, and then the X
axis.
(ah). Power ON button:
ON
Press this button to turn the control ON.
(ai). Power OFF button:

OFF
Press the button to turn the control OFF.
(aj). Chip Screw ON button:

FORWD
Press the button to active the chip screw, to stop it by press the
button once again.
(ak). Work light button:

LIGHT
Press the button to turn the work lights ON, to press the button
again, the lamp will be light out.
(al). Smoke exhaust button:

SCTN
Press the button to turn the smoke exhaust ON, to press the button
(am). Floor clean water button:

Press the button to turn the floor clean water ON, to press the button
18
e. LED Lamps:
(a). X Axis Home position L.E.D.
The X axis Home position light will be flashed whenever the X axis
move to the reference points and will light up when the X axis
returned to the HOME position.
(b). Y Axis Home position L.E.D.
The Y axis Home position light will be flashed whenever the Y axis
move to the reference points and will light up when the Y axis
HOME
(c). Z Axis Home position L.E.D.
The Z axis Home position light will be flashed whenever the Z axis
X Y Z 4TH 5TH move to the reference points and will light up when the Z axis
(d). 4th Axis Home position L.E.D.
The 4th axis Home position light will be flashed whenever the 4th
axis move to the reference points and will light up when the 4th axis
(e). 5th Axis Home position L.E.D.
The 5th axis Home position light will be flashed whenever the 5th
axis move to the reference points and will light up when the 4th axis
ALARM (a). NC alarm light
(b). Way lubrication abnormal indicator.
(c). Low air indicator.
NC
STATUS (a). ATC ready indicator.

(b). M02 / M30 indicator.
(c). Spindle high gear indicator.
f. LED Display:
MAG SPD
(a). Tool number of spindle.
Display current tool number of spindle.
(b). Tool number of magazine.
Display current tool number of magazine.
19
g. Manual Pulse Generator
Figure 1-5
(a). Axial position selector Selecting which axis you want to move. (X, Y, Z, 4th, 5th)
When switch is placed at X1 position each graduation

X1: the M.P.G. represents 0.001 mm.
Handle Multiplication When switch is placed at X1 position each graduation

(b). X10:
Switch the M.P.G. represents 0.010 mm.
When switch is placed at X1 position each graduation

X100: the M.P.G. represents 0.100 mm.
The feedrate can be adjusted precisely by using the Manual Pulse

Generator. The incremental Jog handwheel allows the operator to
jog a slide in increments when Mode Select Switch is in Handle
(c). Manual Pulse Generator
position. The value of each handwheel increment depends on the
setting of Handle Multiplication switch and the axis to be jogged
depends on the setting of Axial Position Selector.
20
h. Programming finish and alarm light:

It will be flashing every 0.5 second when machine
Red lamp (R):
alerts.
It will be flashing every 0.5 second when program is
Yellow lamp (Y):
finished.
Green lamp (G): It will be shining when machine is in normal operation.
i. Open operation door, front door, side door:

(a.) All axes and spindle stop.
(b.) Program is not running.
DOOR
(c.) Press DOOR to open operation door “ ”.
(d.) The door is automatically locked after being closed.

(e.) Press DOOR to open the operation door. If one wants to open the other
doors, press DOOR again.
21
2、POWER UP AND POWER DOWN
2、 POWER UP AND
POWER DOWN
22
2.1 Inspection Before Operation
Checking List to be followed before operation of the machine is as follows:
2.1.1 Checking before Power Up
DANGER
The electric box, motor, transformer and relay boxes with a

high-voltage mark have terminals of lethal voltage. Only electrical
experts with official qualification are authorized to open their
covers and doors. Cable and wire with damaged film can cause
electric leakage or shock. Double-check that there is no damage on
cable and wire. Failure to follow this warning will result in serious
personal injury or death from electric shock.
Check point Check item Method Remark

‧Air filter unit 1. Drain the water in reservoir? Check visually
2. Any lub. oil in reservoir? Check visually
3. Air pressure 5-7 kg/cm2? Check visually
‧Spindle Oil Cooler 1. Temperature setting value? Check visually
2. Oil sufficient? Check visually
3. Any leakage? Check visually
‧Chip conveyor 1. Chips removed? Check visually
‧Coolant Tank 1. Chips removed? Check visually
2. Coolant sufficient? Check visually
3. Any leakage? Check visually
‧Chip collectors 1. Chips removed? Check visually
2. Anything other than chips? Check visually
‧Slide cover 1. Any chips accumulated? Check visually
‧Magazine door 1. Any chips accumulated? Check visually
‧Table 1. Any chips accumulated? Check visually
23
‧Spindle 1. Spindle taper clean? Check visually

‧Electric cabinet 1. Door closed? Check visually
2. No damage or disconnection on
Check visually
external wiring or cables?
3. Earth grounded? Check visually
‧General 1. Machine environment well sorted out? Check visually
2. No looseness of bolts on cover, etc.? Check visually
2.1.2 Power Up
‧ DO NOT touch any switches or buttons when hands are wet.
‧ CHECK the machine environment is clean so that convenient for
DANGER operation.
‧ CHECK cooler oil, coolant and pneumatic pressure are sufficient
to work.
‧ WARM UP the machine for approx. 15 minutes after turning the

power ON.
CAUTION ‧ WHEN setting the spindle speed above 3,000 rpm, pay the closest
attention.
Power-up procedure is a systematic method of safely turning on the control and the
prepared machine for operation. The following are comprehensive descriptions of the 3
axes procedure:
a. Turn MAIN SWITCH and AIR SWITCH "ON".
b. Press POWER ON push-button.
When buzzer has beeped, that indicates that the control is in an EMERGENCY STOP
condition. Press EMERGENCY STOP push-button in clockwise direction to make certain it is
released; beep will be disappeared. Machine is ready for operation.
c. To Zero return axes:
(a). Set Mode Selector at HOME position.

(b). Set Rapid Override Switch at 50%.
24
(c). Press Home position return push-button (push-button light will come on). Z axis will
move to the Home position (positive direction). After Z axis Home position L.E.D. lights
up showing the Z axis is at the reference zero position, then Y axis will follow up the Z
axis procedure, and move to the Home position automatically until all axes
Home position L.E.D. light up indicated that all axes are at their reference zero position.
(d). Procedure (c) can be operated by the manual push-button of each axis.
(e). Press and release X+ push-button, X axis will move to the positive side of Home
position.
(f). After X+ push-button light is out and X Home position L.E.D. lights up indicating that
the X axis is at its reference zero position, press the Y+ and Z+ push-buttons. When the
slides arrive at their reference zero position, Y+ and Z+ push-button lights will be out
and Home position L.E.D. Y and Z will light up.
(g). Turn Rapid Override Switch to 100% and try procedure (e) again, to be sure this function
is O.K.
2.1.3 Checking After Power Up
Check Point Check item Method Remark

‧Motor 1. No abnormal sound or heat? Check visually
2
‧Air unit 1. Air pressure (5-7kg/cm )? Check visually
2. Hose leakage? Check visually
‧Coolant unit 1. Pump running perfect? Check visually
‧Hydraulic unit 1. System pressure (40 kg/cm2)? Check visually
‧LCD screen 1. No alarm displayed? Check visually
‧Operation panel 1. Warning lamp lights? Check visually
2.1.4 Checking by Manual
No Check item Check result

1. Each axis + direction? - direction? □Normal □Fault
2. Each axis over travel, + direction? - direction? □Normal □Fault
3. Each axis Home return? □Normal □Fault
4. Spindle rotation direction? Orient? Stop? Unclamp? □Normal □Fault
5. Tool magazine index direction in CW? CCW? □Normal □Fault
25
2.2 Door Interlock Safety Instruction
The following activities are not allowed when the door is opened. It could cause alarm.
(1) Press the CYCLE START button to execute the program.
(2) Moving X, Y, Z axis (JOG, RAPID or ZRN).
(3) Manual coolant ON (Except wash gun).
(4) Execute the manual tool magazine while magazine door opened.
The following activity will be ineffective when press the Door open button.
(1) program is executing
(2) spindle is rotating (CW, CCW, locating, or shift) or stalling
(3) X, Y or Z axis is moving (Feedate, JOG, RAPID, ZRN)
(4) chip conveyor is ON (clockwise, counterclockwise)
(5) cooler is spraying
To force the door open without pressing the door open button will be cause the machine in
E-stop status.
Spindle speed will be limited in 50 rpm, and Feedrate will not be higher than 2,000
mm/min.
26
2.3 Power Down
CAUTION
All personnel must know the location of Emergency Stop buttons

and how to use them in case of Emergency.
‧ ALWAYS lock the Main Switch by locker to protect unauthorized

personnel.
CAUTION ‧ DO NOT leave keys on the switches or lockers after machine is
turned off.
To prevent damage the controller, machine tool or drives during shutdown, follow the
Power-Down procedure listed below:
(1) Establish a condition which ensures that the machine tool will not be damaged when
control is shutdown. Ideally, establish an end-of-program condition with all axes at Home
position. If this can not be accomplished, a cycle stop is adequate, but try to position the
axes clear of the workpieces.
(2) Press Emergency Stop push-button. If rotating, spindle will dynamically brake to a stop.
Any axis motion will also cease. Power is removed from axes drive motors and spindle
drive motor, thus disabling axes and spindle.
(3) Press Power OFF push-button.
(4) Turn disconnect switch OFF and turn Air switch OFF.
Note: The machine is placed in E-Stop before the control is turned OFF is to remove
power in two distinct steps; first from the drive motor, then from the drives.
Removing all power at once can damage the machine.
27
2.3.1 Emergency Stop

In case of any emergency cases:
a. Press the emergency button which is nearest button as soon as possible.

b. Machine will be stopped immediately.
c. Screen will display the alarm message "Not ready".
d. After the emergency situation has solved, turn the switch clockwise to release the
emergency button.
e. Then the NC control is ready automatically.
2.3.2 Other Stops

There are several methods to stop machine during machine in AUTO or MDI
operation. The descriptions are as below:
a. Program Stop (M00)
Stops program, stops spindle, turns coolant OFF, "Tool release" push-button is activated.
"Feedhold" light flashes intermittently.
Cycle operation is stopped after a block containing M00 is executed. When the program is
stopped, all existing modal information remains unchanged as in single block operation. The
cycle operation can be restarted by specifying a CNC start.
It is the programmer's responsibility to program an M03, M04, M13, or M14 to restart spindle
and turn coolant on when restarting the program after an M00 program stop.
b. Optional Stop (M01)

Performs the same function as M00 but will not stop the cycle unless "Optional Stop"
push-button is activated (illuminated) before the block containing the M01 is read by the
control. If "Optional Stop" is not activated, the cycle will continue without stopping. When
active, the "Cycle Start" light goes out, "Optional Stop" lights up and "Feed Hold" light is
illuminated. This function is useful when it is necessary to gauge the workpiece during setup.
Pushing "Cycle Start" push-button allows program to continue. It is the programmer's
responsibility to program an M03, M04, M08, M13 or M14 to restart spindle and turn coolant
on when restarting program after an M01 Optional Stop.
28
ON: Press the button, button lamp will light up.

M01
Machine will be stopped after the block containing the M01 is read by the
control. Machine will be restarted after release the Optional Stop
push-button.
OFF: Release the button, button lamp will go out.
Machine will continue without stopping after the block containing the
M01 is read by the control.
c. End Of Program (M02, M30)
The M02 or M30 is used at the end of the program. It is usually the last block programmed. It
stop the spindle, and turns coolant off. "Cycle Start" light goes out and Feedhold light flashes
intermittently. When entering a program in memory from MDI keyboard, placing M30 at end of
Program will cause program to automatically return to stop when M30 is encountered in the
enabled program.
d. Single Block
It is illuminated while the push-button is being pressed. One block of the program is executed,
then machine will be hold on, the execution is stopped.
ON:
SBK
It will be illuminated while the push-button is being pressed.
One block of the program is executed, and then the execution is stopped. If
the Cycle Start button is pressed, the next block is executed and then the
execution is stopped again. At the end of each program block, the machine
is placed in a Feed Hold condition.
OFF:
It will be de-activated while the bush-button is being released.
Note 1: When G28 & G30 are in the same block, the execution will
stop in G28 or G30 whatever which G code is executed.
Note 2: In Canned cycle, machine will stop at the end of point 1, 2
and 6 during Single Block is activated.
Note 3: When Single Block is activated, machine will not be
executed during a block containing an M98P__; M99;
and G65. But machine will be executed during a block
containing an address other than O, N or P, and M98__,
Rapid Traverse or M99.
Feedrate Traverse Note 4: NC will be shifted into Single block status automatically
when the mode selector change to EDIT or MDI mode
while program is in executing.
29
e. Feedhold button
The axial movement will be feedhold temporary when this push button has
been depressed while machine in operation at the mode of AUTO or MDI
selection, but spindle and coolant will be active continuously.
The light will light up when Feedhold button has been depressed.
‧ The feed will be decelerated when machine axis is moving.
‧ Dwell will be cancelled when program is in G04 status.
‧ M.S.T or B action will be executed till end of single block.
Note 1: If mode selector turn to Handle mode while program is executing, the
NC will be shift to machine block status.
Note 2: NC will be alert while program is executing, then NC will be shift to
machine lock status.
If machine to be operated continuously, then push the Cycle start button once
again.
f. Spindle Reset
The spindle can be stopped during machine in AUTO operation. Press Feed
STOP
Hold button, machine will stopped, then push Spindle Stop button, the
push-button will be illuminated. The spindle will be restarted after pressing
Cycle Start button, all axes movement will be executed 1.5 sec. later on.
The Spindle stop push-button can also be used to manually release the tool
holder from the spindle, once pressed the button, the button light will be
flashed then push the footswitch for tool unclamping which is located in
front of the operator‘s door. The drawbar will stay in the open position as
long as the button is held depressed. The button light will be flashed in 30
seconds valid for tool unclamping from Spindle. The spindle unclamping
function will be invalid once light flashing stopped. This push-button is
available only when spindle rotation is stopped and machine is out of cycle.
g. Reset
The Reset push-button is active anytime control is ON. It cancels active
spindle speeds and slides motions, resets G and M codes to start-up
conditions and cancels active offsets. If Tool Change is progressing when
"Reset" is pressed, ATC will progress continuously until "Reset" is held
depressed. "Reset" is also used to clear an alarm State after fault has been
corrected. To return a program in memory to the beginning, press "Program"
push-button.
30
2.3.3 Power Down

When the control loses power, either because of a power fail or because the Power
Off push-button has been pressed, the control system disables all outputs, including the
machine power permission control relay. If the control power is lost during any data entry
operation, the correctness of the data being entered cannot be guaranteed and should be
verified. All information previously entered into the system is retained; active
information such as an operator entered MDI block is lost. There are some mechanical
safety devices on the machine that can protect the operator or third party. A list is as
below:
Safety Items Power ON Power Lost
Spindle Tool Power Drawbar Clamp Clamp
Spindle Tool Power Drawbar Unclamp Clamp
Spindle Motor Rotating Stop
All Axes Movement Moving Stop
Z Axial Brake Unclamp Clamp
Tool index for searching tool Indexing Stop
Power Switch On Off
Controller Power Unit On Off
Reset procedure after power lost:

a. Turn the main power OFF.
b. Depressed the E-Stop on the operator's panel.
c. Replace the workpiece or tools if necessary due to bad quality caused by the power
lost.
After power returning back, power up by the procedure mentioned above. Returning
all cutting conditions before power lost, then cycle start continuously.
31
2.4 Power on Procedure List
‧ DO NOT touch any switches or buttons when hands are wet.

‧ CHECK the machine environment is clean so that convenient for
DANGER operation.
‧ CHECK cooler oil, coolant and pneumatic pressure are sufficient
to work.
‧ WARM UP the machine for approx. 15 minutes after turning the
power ON.
CAUTION ‧ WHEN setting the spindle speed over 3,000 rpm, pay the closest
attention.
(1) Turn ON Air Switch.
(2) Turn ON the Main Power Switch of electrical cabinet at the back of
the machine.
(3) Press the Power On button on the machine operator’s panel to switch
ON
the numerical control on.
E RGENC (4) Release the Emergency Stop button.

M STOP
E
M RR E S T Z
O
A
A
E
ER
GEN
(5) Set the Mode Selector in Handle position. Move all axes away 200mm
from Home position by Manual Pulse Generator.
(6) To Zero return axes:
(Ⅰ)Set the Mode Selector in ZRN position.
(Ⅱ)Set Rapid Feedrate Override Switch at 50%.
32
AXIS
(Ⅲ-1). Manual:
The Zero return procedure can be operated by the manual
Z Y V push-button of each axis. Press and release -X push-button, X
X
END
X F1
axis will move to the Home position. Press the +Y and +Z
push-buttons, Y axis and Z axis will move to the Home
Y Z V
position.
(Ⅲ-2). Auto:
AUTO
Press the Auto Home return button, Z axis will move to its
Home position automatically. After Z axis is at its Home
position, X axis will follow the Z axis procedure and then the Y
axis.
HOME (7) All axes Home position LED lamps will light up when all axes
returned to the Home position.
X Y Z 4TH 5TH
33
2.5 Power Off Procedure List
‧ ALWAYS lock the Main Switch by locker to protect unauthorized

personnel.
CAUTION ‧ DO NOT leave keys on the switches or lockers after machine is
turn off.
(1) If the program is executing, the operator need to press the Single
SBK
Block push-button. One block of the program is executed, and then
the execution is stopped.
(2) Press the RESET push-button to stop all machine movements.
G
E R ENC (3) Press the Emergency Stop button.
M STOP
E
M RR E S T Z
O
A
A
E
ER
GEN
(4) Press the Power Off button on the machine operator’s panel to switch
OFF
the numerical control off.
(5) Turn OFF the Main Power Switch.
34
3、OPERATION INSTRUCTION
3、 OPERATION
INSTRUCTION
35
3.1 Mode Selection
According to the safety regulation whenever mode selection, all movement must be stopped.
If mode exchange between AUTO / MDI and HANDLE / JOG / HOME, spindle, all axial
movements will be stopped.
• Returning to the mode of AUTO, press the CYCLE Start button, machine will be
start.
• Returning to the HANDLE mode, it must be started from the beginning.
(1) Returning to Auto mode for executing the program, and then
CAUTION spindle rotating will be remain the same as previous RPM &
direction.
(2) Turn the mode selection from AUTO to HANDLE mode during
program in executing, if each of axis displacement has been
determined. It will affect the machine dimension when the
program is executing continuously.
Whenever cancel or stop temporary to execute the program in AUTO mode, please follow
the regular procedure to avoid any mode exchange.
(1) Cancel programming execution
(Ⅰ) Push the E-stop button.
(Ⅱ) Press the Reset button.
(2) Stop programming execution temporary

2-1 Feedhold:
(Ⅰ) Push FEED HOLD button.
(Ⅱ) To Returning back - Push CYCLE START button.
2-2 Feedhold; spindle stop:

(Ⅰ) Push FEED HOLD button, Axis movement will be stopped. Then push the Spindle
stop button, the spindle will be stopped. If the spindle stop is not depress after the
axis movement has been completely stopped, then spindle will not be stopped.
(Ⅱ) Push the CYCLE STOP button, the axial movement will be stopped, then the spindle
will be stopped automatically.
(Ⅲ) Returning back to the previous status - by pushing the CYCLE START button, then
spindle will be returning to rotate, axial movement will be remain the same as before.
36
(1) Normal programming edit at the end of the program will be M02
CAUTION or M30 which means program to be ended and delete all
information in the temporary storage.
(2) If programming edit of M02 or M30 at the end of program was
missing, then it is necessary to push the RESET button after
program execution ending. Or press the RESET button before
doing any operation on the machine.
(3) If machine did not follow mentioned above regulation, then
following condition will be happened:
At MDI mode:
(Ⅰ). Key-in the sample program as mentioned left:
O0000; a. Push the CYCLE START button, then spindle will be rotating in
M03 S300; 300 rpm in CW, then program M03 S300 will be disappeared.
%
b. Change the mode to HANDLE, spindle will be stopped.
c. Mode selector turning back to MDI, then push the CYCLE

START button, spindle rotation will be ineffective.
d. Press the RESET button to end all procedure.
(Ⅱ). Key-in the sample program as mentioned left:

O0000; a. Push the CYCLE START button, then spindle will be rotating in
M03 S500 300 rpm in CW, all axes will be moving normally.
X500.;
Z-300.; b. Change the mode to HANDLE, the axis movement will be
X-500.; stopped first, spindle will be stopped few second later, the LCD
Z300.; will keep the same.
% c. Mode selector turning back to MDI, then push the CYCLE
START button, spindle rotation will be kept remain the same in
500 rpm, then axis movement will be remain the same as before.
The program execution will be disappeared, but spindle will be
rotating in 500 rpm because of there is neither M05 nor M02,
M30 in the program.
d. Press the RESET button to ending all action.
37
3.2 Manual Operation
3.2.1 Reference Point Return

It is necessary to move each axis 200mm away from Home position
CAUTION by manual Handle mode before reference point return.
MODE a. Set the mode selector in HOME ZRN position.

MDI HANDLE
DNC JOG Home mode is selected, if X, Y, Z, 4th or 5th are selected

AUTO RAPID
simultaneously by three or four push-buttons (X-, Y+, Z+, 4th + or 5th
EDIT ZRN
+), four or five axes moves are followed at the same time.
Note:Before Home return positioning, moves away min. 200 mm

from Home position by using M.P.G. handwheel.
HOME b. If press X- button, Z axis will move to its home position. After Z axis
is at its home position, Z axis position will be reset in "0".
X Y Z 4TH 5TH There are three possibilities to interrupt the home return function:
‧ Press the Reset push-button on LCD/MDI panel.
AXIS
‧ Turn the mode selector away from HOME position.
‧ Press the Emergency Stop button.
Z Y V
END
c. After Z axis is at its home position, Y axis will follow the Z axis
X X F1
procedure, and then the X axis 4th axis 5th axis.
Y Z V
d. Each selected axis will be moving to its HOME position with Rapid
%
feedrate to the designed deceleration position, then move to the
25 50
F0 100 HOME position with 200 mm/min feedrate. The feedrate override
switch can be adjusted while the axis is moving.
38
3.2.2 Jog Feedrate Operation

a. Jog Mode
MODE (a). Set the mode selector in position.
MDI HANDLE
DNC JOG
JOG mode is selected, X axis can be moved by pressing X+
AUTO RAPID
momentary push-button (button is illuminated) that allows the
EDIT ZRN
operator to jog the X axis in the plus X direction with its Jog Override
Feedrate. Axial movement will stopped by released the push-button.
Depress X- push-button (button is illuminated) that allows the
operator to jog the X axis in the minus X direction with its Jog
Override Feedrate. Y, Z, 4th axes are the same as X axis procedure.
(b). Select JOG feedrate override switch
%
80
90 100 110
120 With this dial, it is possible to override the feedrate designated by the
70 130
60
50
140
150
program. An override of 0 to 3,700 mm/min. divide to 16 step, this
40
30
160
170
switch provides to the JOG feedrate switch. Tolerance will be ±3%。
20 180
10 190
0 mm/min 200
AXIS
(c). Select the axis what you want to move.
JOG or RAPID mode is selected, all axis can be moved by pressing

Z Y V
X+,X- or Y+, Y-, etc. momentary push-button (button is illuminated)
END
X X F1 that allows the operator to jog the X axis in the plus or minus X
direction with its Jog Override Feedrate. Axial movement will stopped
Y Z V
by released the push-button.
39
b. RAPID override mode

MODE (a). Set the mode selector in position.
MDI HANDLE
DNC JOG
RAPID mode is selected, X axis can be moved by pressing X+
AUTO RAPID momentary push-button (button is illuminated) and that allows
EDIT ZRN the operator to move the X axis in the plus X direction with its Rapid
Override Feedrate. Axial movement will stopped by released the
push-button. Depress X- push-button (button is illuminated) and
that allows the operator to move the X axis in the minus X direction
with its Rapid Override Feedrate. Y, Z, 4th axes are the same as X
axis's procedure.
(b). Select the RAPID override switch
%
25 50 The Rapid Override switch of 100%, 50%, 25%, and F0 is provided,
F0 100
when the Rapid traverse rate is 20 m/min. and this dial is set to 50%,
actual rate becomes 10 m/min., F0 is a constant value specified by the
parameter.
AXIS
(c). Select the axis what you want to move.
JOG or RAPID mode is selected, all axis can be moved by pressing

Z Y V
X+, X- or Y+, Y-, etc. momentary push-button (button is illuminated)
END
X X F1 and that allows the operator to move the X axis in the plus or
minus X direction with its Rapid Override Feedrate. Axial movement
Y Z V
will stopped by released the push-buttons.
40
3.2.3 Handle Wheel Operation
MODE (a). Set the mode selector in HANDLE position.

MDI HANDLE
DNC JOG
Select the axis to be moved by the axes selector, the selected axis can
AUTO RAPID
be moved by Manual Pulse Generator (M.P.G.). Handle Multiplication
EDIT ZRN
can be set by actuating one of the three steps X1, X10, X100.
(b). Set the Axis select mode
The axis to be moved is selected by setting of Axis select mode. The

Handle wheel allows the operator to move a slide in increments when
Mode Select Switch is in X, Y, Z or 4th position.
(c). Set the Handle Multiplication Switch
The value of each hand wheel increment depends on the setting of

Handle multiplication switch and the axis to be jogged depends on the
setting of Axis select Mode. A list of movement amount per degree is
as below:
‧ Input system X1 X 10 X 100
‧ Metric input (mm) 0.001 0.010 0.100
‧ Inch input (inch) 0.0001 0.0010 0.0100
(d). Handle wheel
To rotate the wheel in one turn (360°), it will create 100 pulse. Turn in
CW direction, the axis will be moving in "＋" direction, Turn in CCW
direction, the axis will be moving in "－" direction.
Note 1:
If the Handle is rotated in excess of 5 turns /sec, there is a
difference between the Handle rotation amount and the
machine movement distance.
Note 2:
Rotating the Handle too fast when X100 is selected, moves
the tool or table at a rate as fast as the rapid traverse rate. A
sudden stop gives the machine tool a shock.
41
3.2.4 Spindle Manual Operation

‧ Do not approach the spindle while it’s running.
‧ Stop the spindle before maintain the spindle.
CAUTION
‧ Be sure the tool clamping is secured before spindle running.
The spindle can be rotated by 4 push buttons when the mode at
Manual mode selection (including Handle, Rapid, Jog).
When the spindle is running, mode shift to Auto mode position,
then the spindle will be stopped.
Spindle CW push button:

CW
The spindle CW push-button is an illuminating, momentary type
push-button. The light must be OFF for spindle CCW mode operation.
Effective by mode selected in Handle position, press the CW
push-button. Spindle rotates in clockwise direction.
Spindle Stop push-button:
STOP
Spindle can be stopped by the following methods:
a. Press the Reset button in Handle mode, spindle will be stopped

immediately. The push-button will be illuminated whenever
spindle is not in running.
b. Commanded M05 when mode selector is in AUTO position.
c. Press the push-button on the programmer's panel or Emergency

stop button.
The CW & CCW push-buttons will light out when spindle is

stopped.
Spindle Counter Clockwise (CCW) push-button:

CCW
The spindle CCW push-button is an illuminating, momentary type
push-button. The light must be OFF for spindle CW mode operation.
Effective by mode selected in Handle position, press the CCW
push-button. Spindle rotates in counter clockwise direction.
42
3.2.5 Spindle Tool Unclamping Manual Operation

‧ DO NOT approach the spindle while it’s running.
‧ BE SURE that the power been turned off before servicing the
CAUTION
spindle unit.
‧ CHECK AND MAKE SURE that the spindle is stopped while
cleaning the spindle taper.
MUST STOP the axial movement while in spindle tool loading and
unloading.
‧ MAKE SURE that there is no tool in the tool pockets of the

WARNING magazine of whatever number is occupied on the spindle.
‧ IF the spindle has been occupied by a tool, DO NOT modify the
spindle tool number at the value of "0".
‧ The tool must be performed by dimension check, clean and
tightened pull stud before spindle loading.
‧ The tool to be mounted must meet the specified specifications as
below:
43
BM Series:
BM-850 BM-1020 BM-1200 BM-1460
Max. tool dia./adjacent (mm) 90/150 90/150 90/150 90/150
Max. tool length (mm) 250 250 250 250
Max. tool weight (kg) 8 8 8 8
BM-1400 BM-1600 BM-1800 BM-2100
BM-2500
Max. tool dia./adjacent (mm) 130/250
Max. tool length (mm) 300
Max. tool weight (kg) 15
AF/AV Series:
AF/AV-610 AF/AV-650 AF/AV-860 AF/AV-1000
44
AF/AV-1600 AF/AV-1800
Max. tool dia./adjacent (mm) 130/250 130/250
Max. tool length (mm) 300 300
Max. tool weight (kg) 15 15
Set the mode selector at the Handle or Jog or Rapid position.

MODE
MDI HANDLE
Press Tool Unclamp push-button on the spindle head to let
DNC JOG
spindle unclamp.
AUTO RAPID
EDIT ZRN
Press Tool Unclamp push-button on the spindle head to let
spindle clamp.
45
3.2.6 Tool Magazine Manual Operation

MAKE SURE all items as mentioned below before tool loading at
WARNING magazine.
a. Before your requested tools are put into the magazine,

pre-check tool tips are in good condition and tighten and
clean the tool holder.
b. The tool to be mounted should meet the specified

specifications as the list shown below.
c. During mounting of your requested tools in the magazine,

Make sure that your expected tool pocket numbers are
assigned by the controller.
a. Magazine index forward

Select "HANDLE" mode, press "Magazine (CW)" button, then
CW
magazine will be indexing forward.
b. Magazine index reverse

Select "HANDLE" mode, press "Magazine (CCW)" button, then
CCW
magazine will be indexing reverse.
46
c. Loading & Unloading from the Magazine

Be caution when loading the tool at the magazine:
(a). Before your requested tools are put into the magazine, pre-check tool tips are in
good condition and tighten and clean the tool holder.
(b). The specification of the tool must be as below:
BT40 BT50
Max. tool diameter 90 127
Max. tool length 250 300
Max. tool weight 8 15
(c). Tool magazine door must be closed at all time.

(d). During mounting of your requested tools in the magazine, make sure your
expected tool pocket numbers are assigned by the controller.
3.2.7 Chip Conveyor Manual Operation and Trouble Shooting

a. Operation
Press this button on the operator panel, and then the chips shall be
FORWD
coming out from the conveyor. Users could stop the conveyor by
pressing this button again.
Press the button to active the chip screw, to stop it by press the button
FORWD
once again.
DO NOT remove the chips by hands in order to avoid any injury.

CAUTION
b. How to remove the chip from the table?

(a). Use brush or water gun to clean the chip to screw conveyor.
(b). Turn the chip conveyor ON to remove the chip from screw conveyor.
47
c. Trouble shooting
(a). Use hook to remove the chip from the conveyor.
(b). Check the conveyor condition.
Press this button once for forwarding
FORWD
Press this button for reversing.

BACK
(c). If it still does not move, it means the motor might be broken. Please contact
with your agency.
3.2.8 Coolant Tank

a. Manual operation
(a). The cock must be turned on first.
MAN
(b). Press this button; the indicator will light up and the coolant will come
out from spindle side.
(c). Press this button again; the indicator will black out and the coolant
will stop.
b. Command
M08: Coolant ON
M09: Coolant OFF
c. Water gun
(a). The cock must be turned OFF.
MAN
(b). Press this button.
(c). The water gun will be enabled when the light illuminates.
(d). Press this button again, and the water gun will be stopped.
48
3.3 MDI Operation
3.3.1 MDI Function

The MDI mode provides the operator with the means to manually enter and execute
program information one block of information at a time. MDI blocks are executed
independent of the Active NC program. Each MDI block is completely executed before
the next MDI block can be entered.
The MDI mode is terminated by depressing one of the other mode keys. If an MDI
block is displayed in the MDI Block entry area when the MDI mode is terminated, the
block is erased. The control state which was active when the MDI mode was entered is
retained when the MDI mode is terminated, unless the state is changed from end of block
to end of program while in the MDI mode, in which case the end of program state is
retained.
Note: The MDI mode can not be terminated if the cycle of an MDI block has been
started and has not been completed (in cycle or suspended in the middle of the
block).
49
Programming
MODE Set the mode selector in MDI position. Press the PRGRM push-button,
MDI HANDLE
DNC JOG the LCD screen will displayed as below:

AUTO RAPID
EDIT ZRN
‧ To program in MDI mode is the same program sditing.

‧ When the parameter #1144 mdlkof" is "0" (MDI setting impossible), switch to the MDI mode
once to press the menu "MDI".
About program editing, please refer to MITSUBISHI 700_70

Series INSTRUCTION MANUAL.
50
Program Execution
Set the cursor on the head of the program. (Start from an intermediate
point is possible) Press the Cycle Start push-button on the Control
Panel. Machine will start to run. When the program end (M02, M30) or
% is executed, the program will be erased automatically and the
operation is end. By command of M99, return to the head of the
program is performed.
Cautions and others:

a. Programs registered in the program memory can be called as subprogram. In this case, the nest
of subprogram is up to 2-loops combined with automatic operation (AUTO) program. (If a
caution macro option is provided, up to 4-loops combined is possible.)
b. If the custom macro option is provided, even in the MDI mode, custom macro program
preparation and execution is possible. However, when a macro program which call another
macro program, macro call is not possible.
c. A program to be prepared in the MDI mode uses program memory vacant area. If there is no
vacancy in the program memory, program preparation in the MDI mode is not possible.
d. Program prepared in the MDI mode will be erased in the following cases:
(a). Set Mode Selector at HOME position.
(b). Set Mode Selector at HOME position.
(c). Set Mode Selector at HOME position.
(d). Set Rapid Override Switch at 50%.
e. The editing operation during the stop of MDI operation will start from the cursor position
which makes start, but not from the current cursor position.
51
3.4 Automatic Operation
3.4.1 Executing Automatic Operation

The program which stored in memory can be executed in AUTO mode, only one
program can be performed at the same time. To search the program number and enable it
as follows:
MODE
MDI HANDLE
(a). Set the mode selector in EDIT position. When once an expected
DNC JOG
program is selected, load the program by pressing the RESET
AUTO RAPID
push-button on the MITSUBISHI operator's panel.
EDIT ZRN
(b). Set the mode selector in AUTO position.
(c). Press the softkey under the mode selection of MONITOR, the
programming O number will be showing up.
(a). Call the required program.
(b). Press the CYCLE START push-button, the button light will come on.
After automatic operation is started, the following are executed:

a. A one-block command is read from the specified program.
b. The block command is decoded.
c. The command execution is started.
d. The command in the next block is read.
e. Buffering is executed. That is, the command is decoded to allow immediate
execution.
f. Immediately after the proceeding block is executed, the execution of the next block
can be started because buffering has been executed.
g. Hereafter, automatic operation can be executed by repeating the steps (4) to (6).
52
3.4.2 Block Skip

a. ON: Depressed the push-button, button light will come ON.
BDT
The function is active when the push-button is illuminated. The
control will ignore any block containing a Slash code ( / ) when mode
selector is in AUTO or MDI position.
b. OFF: Released the push-button, button light will turn OFF.
When the push-button is not illuminated, the data block is executed,
even any block containing a Slash code ( / ).
For example:
N1 G54;
N2 G90 G81 X50 .Z-20. R3 .F100;
/ N3 X30.; ( Slash code is in front of the block )
N4 X10.;
N5 G80;
M30;
Please refer to the MITSUBISHI Programming Manual for detail.
53
3.4.3 Manual Absolute

This ON/OFF soft-key selects whether the amount of manual movement is to be
added to the absolute value.
For example:
:
N001 G01 G90 X100.0 Y100.0 F1000 ;
N002 X200.0 Y150.0;
N003 X300.0 Y200.0;
54
a. When block N002 has been executed after manual operation (X axis + 20.0, Y axis +100.0) at
the end of movement of block N001.
( 220, 250 )
Manual Absolute is OFF

( 120, 200 )
( 200, 150 )
Manual
Operation
( 100, 100 )
Manual Absolue is ON
b. When the Feed Hold button is pressed while block N002 is being executed, manual operation
(Y axis +75.0) is performed, and the cycle start button is pressed and released.
Y Manual Absolute is OFF
(300, 275)
(200, 225) Manual Absolute is ON
(150, 200 ) (300, 200)

Manual Operation
(200, 150)
(150, 125)
(100, 100)
55
c. When the Feed Hold button is pressed while block N002 is being executed, manual operation
(X axis +75.0) is performed, the control unit is reset with RESET button, and block N002 is
read again.
( 300, 275 )
( 200, 225 ) Manual Absolute is ON
( 150, 200 ) ( 300, 200 )

Manual Operation
( 200, 150 )
( 100, 100 )
d. When there is only one axis in the following command, only the commanded axis returns.
N1 G01 G90 X100.0 F500 ;

N2 X200.0 ;
N3 Y150.0;
Manual absolute is ON
Manual
Operation
56
e. When the following commands are incremental commands, operation is the same as when the
MANUAL ABSOLUTE push-button is OFF.
NOTE:
The following conditions will be happened when manual operation is performed
during cutter radius compensation.
(a) The MANUAL ABSOLUTE push-button is OFF and cutter compensation is being
performed.
After manual operation is performed with the Manual Absolute push-button in OFF
position during cutter compensation, automatic operation is restarted then the tool moves
parallel to the movement that would have been performed. If manual movement had not
been performed, the amount of separation equals to the amount that was performed
manually.
Manual Absolute is OFF - Tool Path
Tool Path
Program Path
Manual
Operation
57
(b) The MANUAL ABSOLUTE push-button is ON and cutter radius compensation is being
performed.
Machine operation upon return to automatic operation after manual intervention with the
manual absolute push-button in ON position during execution with an absolute command
program in the cutter radius mode will be described. The vector, the remaining part of the
current block and the beginning of the next block is shifted in parallel the amount of
manual movement performed is included in the calculations of the vectors of the two
blocks subsequent to the current block. This also applies when manual operation is
performed during cornering.
(Ⅰ) During block execution
Example 1:
Program path
(Absolute command)
Tool Path
(before manual operation)
Manual Operation
Assume that the Feed Hold was applied at point PH while moving from PA to PB of
programmed path PA, PB, and PC and that the tool was manually moved to PH'. The
block end point PB moves to the point PB' by the amount of manual movement, and
vectors VB1 and VB2 at PB also move to VB1' and VB2'. Vectors VC1 and VC2 between
the next two blocks PB - PC and PC - PD are discarded and new vectors VC1' and VC2'
(VC2' = VC2 in the example above) are produced from the relation between PB' - PC and
PC - PD. However, since VB2' is not a newly calculated vector, correct offset is not
performed at block PB' - PC. Offset is correctly performed after PC.
58
Example 2:
Program Path
(Absolute Command)
Manual Operation
Tool Path
VA1'
This is an example when manual operation is performed during cutter radius cornering.
VA2', VB1', and VB2' are vectors moved in parallel with VA2, VB1 and VB2 by the
amount of manual movement. The new vectors are calculated from VC1 and VC2. Then
correct cutter radius is performed for the blocks following PC.
(Ⅱ) Manual operation was performed when execution of a block was terminated by single
block stop.
Manual
Operation
Program Path
(Absolute Command)
Tool Path
Vectors VB1 and VB2 are shifted by the amount of manual operation. Sub-sequence
processing is the same as case (a) described above.
An MDI operation can also be intervened as well as manual operation. The movement is
the same as that by manual operation.
59
3.4.4 Program Restart

When feed hold has been applied and reset because the tool has broken, etc., restart
with Restart type 1.
When a tool is damaged (Restart type 1):
a. Press Feed Hold button and retreat to the tool change position by manual means or MDI.
b. Press the RESET key and suspend the present processing.
c. Replace with a new tool.
If the tool compensation amount (tool length, tool radius) is changed, change the tool on tool
compensation screen.
d. Search the block to be restarted.
(Example) When tool breakage during execution of O1000 N7 occurred, and restarting from the
O1000 N6 block
(a). Press the feed hold button and retreat to the tool change position by manual means or
MDI. Press the reset key and suspend the present processing.
(b). Replace with a new tool.
(c). When using tape operation, index the top of the tape.
(d). Press the main menu [Resrart].
(e). Set the position to restart search in the setting area.
(f). Press the [INPUT] or [Search exec] menu.
e. Turn the program restart switch ON.
f. Execute the manual numerical value command (S,M,T,B)

(a). Press the submenu [MSTB history].
(b). Using the [↑],[↓],[→] and [←] keys, move the cursor to the position of the data to set.
(c). Press the [INPUT] key.
(d). Repeat steps (2) and (3).
(e). When completed with all settings, press the [Close] or [MSTB history] menu.
60
g. Move the axes to the restart return position.

(a). Return to the automatic operation mode.
(b). Press the cycle start button.
h. Turn the program restart switch OFF.
i. Press the cycle start button.
When restarting machining operation after the following cases (Restart type 2):
If a machining program differing from the machining program to be restarted was

run before starting restart search, restart with restart type 2.
When the coordinate system of the automatic operation last time and the coordinate
system of the machining restart are changed, it is possible to restart.
(Note) The necessary matters for starting the machining program, such as setting the
coordinate system, must be completed before starting restart search.
61
a. In the MDI mode, set the coordinate system to be used when starting the program to be
restarted.
b. Move each axis to the program start position.
If the command at the head of the program is an incremental command or G92 command, and
none of the axes are at the program start position, the program does not restart properly.
c. Search for the block to be restarted.
(Example) When restarting from subprogram O123 N6 B2 called from main program O1000
(a). Turn the power ON, and return all axes to the reference position.
(b). In the MDI mode, set the coordinate system to be used when starting the program to be
restarted.
(c). Move each axis to the program restart position.
(d). When using tape operation, index the top of the tape.
(e). Press the main menu [Restart search].
(f). Press the [Type 2].
(g). Press the sub-menu [Top search].
(h). Using the [ ↑ ],[ ↓ ],[ ↑ ] and [ ↓ ] keys, move the cursor to the target machining
program.
(i). Press the [INPUT] key.
(j). Set the position to restart search in the setting area.
(k). Press the [INPUT] or [Search exec] menu.
d. Turn the program restart switch ON.
e. Execute the manual numerical value command (S,M,T,B)

(a). Press the submenu [MSTB history].
(b). Using the [ ↑ ],[ ↓ ],[ → ] and [ ← ] keys, move the cursor to the position of the data to
set.
(c). Press the [INPUT] key.
(d). Repeat steps (2) and (3).
(e). When completed with all settings, press the [Close] or [MSTB history] menu.
f. Move the axes to the restart return position.
(a). Return to the automatic operation mode.
(b). Press the cycle start button.
g. Turn the program restart switch OFF.
h. Press the cycle start button.
For further details, please refer to the Section 2.3 Restart Search of
MITSUBISHI 700 Series INSTRUCTION MANUAL.
62
3.5 Program Check and Test
3.5.1 Machine Lock

This function is used to check a program.
MLK
When Machine Lock mode is active (push-button is illuminated), move
command pulses are inhibited. Consequently the position display is
updated as specified by the program, but the tool does not move. The
M, S, and T are executed.
Note: When a G27, G28 or G30 command is specified, the tool does not
go to the reference point and the reference point return completion
led does not go on.
3.5.2 Z Axis Cancel

When the PLC switch # 11 setting up at ON position, the Z axis will
ZLK
not be moved while machine at Manual/Auto operation.
Z When the Z axis Cancel push-button is pressed, button is illuminated,
an Z axis command can be ignored during Manual or AUTO operation.
Position display up dates as if the axis were moving. To exit Z axis
cancel, press push-button a second time, button lamp will lights out.
3.5.3 Dry Run

When the Dry Run push-button is pressed (button is illuminated)
DRN
during in MDI or AUTO position, the Feedrate specified by the
program is ignored. G00 will kept the same as Rapid Feedrate, G01
will becomes as Max. Jog Feedrate by JOG Feedrate override switch
control (P1410). To exit this function, press the push-button a second
time, button lamp will lights out.
63
3.5.4 Feedrate Override
% With this dial, it is possible to override the Feedrate designated by the

90 100 110 program in MDI or AUTO mode. An override of 0 to 200 % can be
80 120
70 130
60 140 applied to override all axes in G01 command. M48, M49 or Rigid
50 150
40 160 Tapping function are always override 100%, this dial is not available.
30 170
20 180
10 190
0 mm/min 200
3.5.5 Jog Override
% JOG mode is selected, X axis can be moved by pressing X+

90 100 110 momentary push-button (button is illuminated) that allows the operator
80 120
70 130
60 140 to jog the X axis in the plus X direction with its Jog Override Feedrate.
50 150
40 160 Axial movement will stopped by released the push-button. Depress X-
30 170
20 180 push-button (button is illuminated) that allows the operator to jog the X
10 190
0 mm/min 200 axis in the minus X direction with its Jog Override Feedrate. Y, Z, 4th
axes are the same as X axis procedure.
3.5.6 Rapid Override

The Rapid Override switch of 100%, 50%, 25% and F 0 is provided,
% when the rapid traverse rate is 18 m/min. and a G 00 is commanded in
25 50
F0 100 MDI or AUTO mode, this dial is set to 50%, actual rate becomes 9
m/min. F 0 is a constant value specified by the parameter.
Rapid override is effective by the following functions:
(1) by G00.
(2) during canned cycle.
(3) in G27 and G28.
(4) Manual rapid traverse.
(5) Rapid traverse in manual reference point return.
64
3.5.7 Spindle Speed Override

% The Spindle Speed Override switch allows the operator to modify
80 90 programmed spindle speeds in steps of 10% from 50% to 120% during
70 100
machine in MDI, AUTO or Dry Run mode. The actual spindle speed
60 110
what you commanded can be seen on the LCD screen and displays
50 120
current spindle speed at Spindle Speed meter. If commanded spindle
speed is 2,000 RPM, set the Spindle Speed Override at 50%, the actual
Spindle speed will be 1,000 RPM.
3.6 Tool Setting
3.6.1 Tool Number Setting Initialization

Tool Loading/Unloading & Tool Change Testing:
MAKE SURE all items as mentioned below before tool loading at
WARNING magazine.
(a). Before your requested tools are put into the magazine,
pre-check tool tips are in good condition and tighten and clean
the tool holder.
(b). The tool to be mounted should meet the specified
specifications.
(c). Tool magazine door must be closed all the time.
BM Series:
BM-850 BM-1020 BM-1200 BM-1460
65
BM-1400 BM-1600 BM-1800 BM-2100
BM-2500
Max. tool dia./adjacent (mm) 130/250
Max. tool length (mm) 300
Max. tool weight (kg) 15
AF/AV Series:
AF/AV-1600 AF/AV-1800
Max. tool dia./adjacent (mm) 130/250 130/250
Max. tool length (mm) 300 300
Max. tool weight (kg) 15 15
66
MAKE SURE ALL FOLLOWING ITEMS MUST BE CORRECT

WARNING BEFORE TOOL CHANGE.
‧ BE SURE that the tool number in the spindle and magazine are
relative to each other.
‧ MAKE SURE that there is no tool in the tool pocket of the
magazine when the tool is in the spindle.
‧ IF the spindle has been occupied by a tool, DO NOT modify the
spindle tool number at the value of "0".
‧ The tool must be performed by dimension check, clean and
tightened pull stud before spindle loading.
‧ Tool loading number must meet the required T# executed while
WARNING tool table initialization.
‧ Following procedure is prohibited while tool initialization:

a. Tool number initialization is no bigger than the maximum tool
number of the machine.
b. After tool initialization/modified, all process must be
reconfirmed.
c. The spindle tool number must be at the pocket where is empty
in order to be sure that the tool returning back will not
damage the tool magazine.
67
a. Registering a Tool in the Magazine Pot

Operation method (Selecting a magazine No.)
(1) Press the menu Magazn 1 . The tool data of the set magazine No. appears.
(Note) The No. of magazines differs according to the machine specification.

Operation method (Registering the tool in the magazine pot)
(1) Designate the pot No. The tool data appears with the designated pot
No. at the head.
Pot No. 21 INPUT
The cursor moves to the tool No. setting
column.
(2) Input the tool number. The input tool number displays and the cursor
moves to the next tool number.
50 INPUT
When the INPUT key is pressed without
setting a value, the tool number does not
change and the cursor moves to the "tool
number" for the next pot number.
(Note) To set "D", use the → key to move the cursor.

Refer to the manual issued by the machine tool builder for details on the "D" functions and
purposes.
68
b. Registering a big Tool in the Magazine Pot

Operation method (Setting The Machine Parameters)
(1) Press the function key Mainte The menu for the maintenance related screen
will appear.
(2) Press the menu Param. The parameter menu will be appear.
(3) Press the machine parameter selection A massage prompting input of the password
menu. will appear.
If the password has been input once after the
power was turned ON , the cursor will appear
at the machine parameter screen.
(4) Set the password and press the INPUT key. The cursor will appear at the Machine
Parameter screen , and the machine parameters
can be set.
MPARA INPUT
(5) Press the menu Param number 18001 The parameter NO.18001 will be appear.
INPUT
(6) Set the big tool NO. and press the Tool number 2 will be set big tool.
INPUT key.
1 INPUT
(7) Press the function key Setup The menu for the setup related screen will
appear.
(8) Press the menu T-reg The tool registration menu will be appear.
No. at the head.
Pot No. 1 INPUT
column.
(10) Input the tool number. The input tool number displays and the cursor
9999 INPUT
69
No. at the head.
Pot No. 3 INPUT
column.
(12) (12) Input the tool number. The input tool number displays and the cursor
9999 INPUT
(Note1)Parameter #18001 to Parameter#18008 = Big tool number.

(Note2)Tool number 9999 = Can not put tool inside
c. Setting/Erasing the Tool No. of Spindle/Standby Tools

Operation method (Setting the tool No. of spindle/standby tools)
(1) Press the Spindle standby menu. The cursor appears at the top tool No. of
spindle/standby.
In addition, the first "D" column is highlighted.

(2) Move the cursor to the data to be set using
the ↑ and ↓ keys.
(3) Input a new tool No. The tool No. changes. The cursor moves to the
next tool No.
50 INPUT (Note1)
(4) Press the Spindle standby menu again or The spindle/standby setting mode is cancelled.
key to quit the spindle/standby setting
mode.
(Note 1) When the Spindle standby menu again or key is pressed before pressing the INPUT
key, the spindle/standby setting mode will be cancelled and the set data will be ignored.
(Note 2) Move the cursor with → key to set the "D" data.
70
Operation method (Erasing the tool No. of spindle/standby tools)

(1) Press the Spindle standby menu. The cursor appears at the top tool No. of
spindle/standby.
In addition, the first "D" column is highlighted.
(2) Move the cursor to the tool No. to be erased The tool No. of spindle/standby changes to “0”.
and input “0”.
0 INPUT
(Note 1) Move the cursor with → key and set “0” to erase the "D" data as the same manner as the
tool No.
d. ATC Arm Type Tool Magazine Adjustment

(a). Magazine position adjustment:
Remove the fixed teeth of spindle (Figure 3-1), and mark them to make for
restoring to original position after completing the installation.
Figure 3-1 Remove the fixed teeth
71
(b). Install the gauge to spindle and arm separately (Figure 3-2).
Figure 3-2 Install gauge
(c). Use the tool wrench to manually change the arm (Figure 3-3) or turn on the
“ATC ADJUST” function (Figure 3-4); then press the CYCLE STRAT button.
Figure 3-3 Tool magazine
72
Figure 3-4 Operator panel screen
(d). Until the arm rotates to the side of spindle, use the tool to correct the center
points are all in same position (Figure 3-5).
Figure 3-5 Tool gauge
73
(e). Make sure the magazine position and angle are correct, screw the nut, and then
set 2 pins in each location (Figure 3-6).
Figure 3-6 Magazine mounting plate
(f). Clamp a tool in spindle (Figure 3-7).
Figure 3-7 Tool is within spindle
74
(g). Rotate the arm to catch the tool which is in spindle. Then, adjust spindle Z
position to rotate the tool smoothly (Figure 3-8).
Figure 3-8 Rotate tool
(h). Switch to machine coordinate screen, at the Step 7 we need to lift Z axis up
0.5mm. Then, input this machine coordinate value to PARAMETER #2038.
75
(i). Set the spindle orientation angle: -35999 to 35999 in PARAMETER #3108.
e. ATC Arm Type Trouble Shooting of the Interrupted Arm Action

Operation method (To turn switch "#27 ATC ADJUST" ON)
(1) Press the menu Setting valid . The menu Setting valid will be highlighted.
A message confirming the start of PLC switch
setting will appear.
(2) Press "Y" or INPUT The PLC switch setting mode will be entered.
The cursor will appear at the PLC switch No.
position.
The menu keys ON and OFF will appear
normally.
(3) Press the cursor keys ↑ and ↓ to move The #27 number is highlighted.
the cursor to "#6".
(4) Press the menu key ON . To turn OFF, press the menu key OFF.
The "#27 Program restart" switch turns ON,
and a * mark appears.
76
(a). SWITCH TO "HANDLE" MODE

(b). PRESS CYCLE START PUSH BUTTON
(c). MANUALLY UNCLAMP & CLAMP TOOL
(d). MUST CHECK TOOL LIST (SPINDLE TOOL AND POCKET TOOL)
77
f. MANUAL ARM CCW FOR OPERATION

Operation method:
turn switch "#27 ATC ADJUST" and "#28 MANUAL ATC CCW" ON
(a). SWITCH TO "HANDLE" MODE

(b). PRESS CYCLE START PUSH BUTTON
(c). MANUALLY UNCLAMP & CLAMP TOOL
(d). MUST CHECK TOOL LIST (SPINDLE TOOL AND POCKET TOOL)
78
4、TROUBLE SHOOTING
4、 TROUBLE
SHOOTING
79
4.1 Trouble Shooting
This chapter is describing how to find and fix the problems coming out from the PMC
(Programmable Machine Controller), other than Alarms from NC or Servo system may describe
by MITSUBISHI manual. Check the following items, if the machine still can not function
properly; then please contact our Representative or our Office in your territory and give the
following particulars: (1) Machine Model; (2) Serial No. (All are on the machine nameplate); (3)
Condition of the machine (as much detail as possible).
4.2 Trouble Shooting Guide
In case of any short circuit or thermal break caused by any mechanical overloaded or
mis-operation, when electrical malfunction occurs, a prior knowledge of the components
governing the various machine functions can be very useful in isolation the problem to a specific
area of the control circuit.
Once the problem area has been defined, the electrical components controlling that function
should be checked for proper operation. The coils of any of the electrically held control devices
included within the problem area should be checked to see if they are in the proper state;
energized or de-energized as specified in the electrical diagrams. This can be accomplished by
checking the state of the indicating mechanism on the control device. If a coil is found to be in
the incorrect state, then the components and related circuitry controlling the state of that
component must be checked using a volt-ohm meter or similar checking device. First checks to
be certain that 220 Volt supply is being delivered to the problem area. The circuit components
will generally operate within a range of 198 to 240 volts. If the supply voltage is below the
minimum value, it may be inadequate to energize the circuit components. In this case, check the
transformer output to see if it is within the prescribed range (220 Volt ±10%). If not, check the
power source to see if line voltage is being delivered to the electrical system. If the power source
and transformer outputs appear to be adequate but the voltage being delivered to the problem
area is low, there is probably a “short” somewhere in system between the transformer and the
problem area.
With the proper voltage being supplied to the problem area, check across each of the circuit
components until a loss of voltage is detected, thereby indicting the component causing the
problem.
80
It is quite possible that the coil of the electrically held control device is in the proper state
but a system malfunction still exists. In this case, the related circuit components controlling the
state of that coil would appear to be functioning properly electrically, thereby indicting that it is
not necessary to check out the circuit as previously described. In this situation, the contacts
should be inspected for mechanical binding, welded contacts, dirt, dust, corrosion or similar
abnormality.
If the components previously checked appear to be functioning properly and a malfunction
still exists, check the electrical circuit for such abnormalities as defective motor, stuck solenoid,
broken or loose wiring, short circuit, etc.
Some common component problems and their possible cause and cures are listed on the
Trouble shooting guide.
81
4.3 Alarm Message with Remedial Measures
A list of currently occurring alarms or messages can be displayed on this screen.

The displayed messages include the NC alarms, stop codes, alarm messages, operator
messages, etc.
A history of alarm information can be displayed also.
■ NC message
82
■ PLC message
■ ALARM History
83
4.3.1 Arm/Durm Type

‧ ONLY qualified person is authorized to service followings. Failure
WARNING to do so will result in serious injury or death.
No. Alarm Message Solution

F2 SPINDLE OIL COOLANT ALARM ‧ Check the spindle oil cooler unit whether there are
any problems. Refer to the relevant manual.
‧ Check the wiring of the unit for any damage.
F5 EMERGENCY STOP PUSH ON Release all Emergency Stop buttons on the machine
operation panel, the MPG and on all other machine
components.
F7 ATLM FAILURE Check the Auto Tool Length Measuring device, its
setup and wiring (ATLM optional).
F17 MOTOR OVERLOAD ‧ Confirm the fans of the motors are running and the
air vents are free of obstacles and excessive dust.
‧ Shut down the machine. Observe the safety
instructions and open the electric cabinet to visually
check whether the thermal relays and fuses are in
good condition and in ON position. If any of them
is OFF, wait for a few minutes and then switch it
ON again.
‧ Refer to the electric diagram to make sure the trip
value is set correctly.
F19 LUBRICATION PRESSURE LOW ‧ Check the automatic guide way lubricator and the
lubricant level.
‧ Press the RESET button on the guide way
lubricator. Press and hold the FEED button. The
pressure should reach 8-10 kg/cm² in 10 – 20
seconds. Do not press the FEED button for more
than 60 seconds!
‧ Check the lubrication piping for leaks and damage.
‧ Check the lubricant level sensor and its electric
circuit.
F21 4TH AXIS CLAMPED Make sure the 4th axis is unclamped.
84

F22 READ IN ERROR T CODE The tool number called by the M6 command is not
listed in the tool tables. Update the tool tables or the
program.
F23 H/L GEAR POSITION ERROR ‧ Make sure the air pressure for the gear shift
mechanism is sufficient.
‧ Check the solenoid valve is working properly & its
piping is not damaged.
‧ Make sure the limit switches for the high/low gear
are set correctly.
F24 Z AXIS NOT 2ND HOME Run G91 G30 Z0.0 in MDI mode to position the Z-Axis
correctly.
F25 CTS TANK LEVEL LOW ‧ Check the CTS tank level.
‧ Check the level sensor and its electric circuit.
F26 SUB TANK LEVEL LOW ‧ Check the SUB tank level.
F27 CTS SYSTEM LEVEL HIGH ‧ Check the coolant levels of main and CTS coolant
tanks and remove excessive amounts of coolant.
‧ Check the level sensors and their electric circuits.
F29 RESISTOR UNIT ALARM Shut down the machine, wait 10 Minutes and turn ON
the power back on.
F30 5TH AXIS CLAMPED Make sure the 5th axis is unclamped.
F31 PLC SWITCH #27 ATC ADJUST Check the PLC switch #27. Set to OFF when the
ON procedure requiring the ATC Jog function is completed.
F32 PLS SWITCH #28 MANUAL ATC Check the PLC switch #28. Set to OFF when the
CCW ON procedure requiring the ATC Jog reverse function is
completed.
F34 LUBRICATION LEVEL LOW ‧ Check the lubricant level.
F35 AIR LOW FEED HOLD ‧ Confirm the external air valve is open.
‧ Check the valves & piping of the pressurized air
system and confirm the pressure is correct.
F36 MAGAZINE TYPE ERROR Check the parameter #6401 bit 1.
0: Arm type ATC magazine
1: Drum type ATC magazine
F51 T COMMAND > 9998 Invalid tool number (too large). Check the tool number
in the program.
85

F52 T COMMAND NO.=0 Can not use M6T0 (Drum type ATC only).
F53 TOOL NO.DUPLICATED Check the tool table for identical tool numbers.
F54 ATC NOT READY ‧ Make sure the limit switches for spindle clamping
& unclamping are set correctly.
‧ Make sure the tool magazine is in the correct
position for a tool change.
F55 MG POCKET ARE FULL TOOL All tool pockets of the ATC magazine are filled with
tools. The Drum Type ATC magazine always requires at
least one empty pocket. If there are empty pockets
modify the tool tables to match the actual magazine
occupation.
F57 GEAR CHANGE FAILED ‧ Make sure the air pressure for the gear shift
mechanism is sufficient.
‧ Check the solenoid valve is working properly & its
piping is not damaged.
‧ Make sure the limit switches for the high/low gear
are set correctly.
F60 POCKET SWITCH FAILURE ‧ Check the air pressure
‧ Check the pocket swing mechanism for damage and
stuck chips.
‧ Check the solenoid valve & piping of the tool
pocket actuator.
‧ Check the sensors of the tool pocket.
F61 DOOR INTERLOCK (DOOR Make sure all the guard doors are closed and the
OPEN)
sensors are working properly.
F62 CYCLE START ERROR Make sure all the guard doors are closed and the
sensors are working properly.
F63 SETTING MODE Notification. Turn the AUTO / SET key switch to SET
position when done with the current operation to erase
the Message.
F64 GENERAL OR CE MODULE Check the bit 3 of parameter #6405. The setting
ERROR
depends on the machine being CE conform (European
Union only). IF CE conform the bit 3 must be set to 1;
otherwise set to 0.
86

M1 CAUTION: MAKE SURE THE Check the position of the Z axis and the orientation of
SPINDLE IS ABOVE THE ARM
the spindle before using the ATC ADJUST function.
(ARM TYPE ATC - PLC switch #27).
Check the function!
M3 A AXIS DURING CLAMP STATE Unclamp A axis.
 A AXIS CLAMPED
M4 CAUTION: MAKE SURE THE Check the position of the Z axis and the orientation of
SPINDLE IS ABOVE THE MG
the spindle before using the ATC ADJUST function.
(DRUM TYPE ATC - PLC switch #27).
Check the function!
M5 MG TYPE ERROR Check the parameter number 6402 bit 7. If the machine
is equipped with a chain type ATC magazine set
parameter 6402 bit 7 to 1; otherwise set to 0.
M6 MG RIGHT IS AVAILABLE ONLY DRUM TYPE ATC only. Set the PLC switch #27 - ATC
IN ATC JOG MODE
ADJUST to ON and the PLC switch #28 – MANUAL
ATC CCW to OFF.
M8 MANUAL INPUT IS INVALID IN Switch to appropriate mode to enter commands.
AUTO MODE
M11 TOOL NUMBER MUST BE SAME Check the pocket number and tool number.
AS POCKET NUMBER. Check the error text
M13 CTS FILTER DIRTY Clean or replace the filters of the CTS coolant tank.
Check the tank for excessive dirt.
M15 M.S.T.B CODE LOCK Check the PLC switch #18 – M.S.T. LOCK. Set to OFF
to enable M, S, T and B code execution.
M16 OIL COOLER OFF: SPINDLE Check the spindle oil cooler system. Set the PLC switch
SPEED LIMITED
#19 OIL COOLER OFF to OFF once the problem is
fixed.
M17 PLEASE X/Y/Z REFERENCE Initiate a Home Return for all axes if the machine is
POSITION RETURN equipped with (optional) linear scales.
If the machine is not equipped with linear scales set the
bit 3 of parameter #6407 to 0.
M20 MAGAZINE BYPASS Check the PLC switch #10 – NO MAGAZINE. Set to
ON if no ATC Magazine is present; otherwise set to
OFF.
87
4.4 Reset of Over Travel
There are two travel limits at both ends of the axes: one is setting by Software parameter
setting, and another is setting by Hardware setting.
4.4.1 Soft Limit Over Travel

When the axes movement over travel to its soft limit, machine will be alert and
displayed as below:
"OVER TRAVEL"
Machine will stop immediately. In this case, please move the axis in its reverse
direction by press axial movement push-button and press the reset button, and machine
will be ready for operation.
88
4.4.2 Hard Limit Over Travel

When the axes movement over travel to its hard limit, machine will be alert and
displayed as below:
"NOT READY"
To solve this alarm, please refer to the following procedure:
MODE
a. Turn the mode selector in Handle position.
MDI HANDLE
DNC JOG
AUTO RAPID
EDIT ZRN
b. Press Over travel button, in the mean time, release the axes as
END
following procedure.
c. Move the axes to its reverse direction by M.P.G.
d. Release the Over travel button.

END
e. Press the Reset button on the MITSUBISHI panel to cancel the alarm
message.
89
5、4(5) AXIS SET
5、 4(5) AXIS SET
90
5、4(5) AXIS SET
5.1 CLAMP/UNCLAMP M-CODE
M10：4TH axis clamp M11：4TH axis unclamp
M45：5TH axis clamp M46：5TH axis unclamp
5.2 RELEVANCE SET
PLC Switch Function #17：4(5) axis auto unclamp when operation mode select
HANDLE／JOG／RAPID／ZRN。
5.3 REMOVE FROM CONTROL TARGET
(1) Reference position return

(2) [MAINTE]，shown as Figure 5-1。
Figure 5-1
91
5、4(5) AXIS SET
(3) [Param]，shown as Figure 5-2。
Figure 5-2
(4) [Param number]  [key in 8201]  [INPUT]，shown as Figure 5-3。
Figure 5-3
92
5、4(5) AXIS SET
(5) Use the keys to move the cursor the position to be set。
(6) [key in 1]  [INPUT]。
(7) [MOINTOR]  use the keys " " and " "  [PLC SW]，shown as
Figure 5-4。
Figure 5-4
93
5、4(5) AXIS SET
(8) [Setting valid]  [Y]，shown as Figure 5-5。
Figure 5-5
[#6]A AXIS NEGLECT & [#20] 5 AXIS NEGLECT  [ON]。
94
5、4(5) AXIS SET
5.4 INSTALL
(1) [MAINTE]，shown as Figure 5-6。
Figure 5-6
95
5、4(5) AXIS SET
(2) [Param]，shown as Figure 5-7。
Figure 5-7
(3) [Param number]  [key in 8201]  [INPUT]，shown as Figure 5-8。
Figure 5-8
96
5、4(5) AXIS SET
(5) [key in 0]  [INPUT]。
(6) [MOINTOR]  use the keys " " and " "  [PLC SW]，shown as
Figure 5-9。
Figure 5-9
(7) [Setting valid]  [Y]，shown as Figure 5-10。
Figure 5-10
97
5、4(5) AXIS SET
[#6]A AXIS NEGLECT & [#20] 5 AXIS NEGLECT  [OFF]。
(9) Absolute position setting

I. [MAINTE]  [Mainte]，shown as Figure 5-11。
Figure 5-11
98
5、4(5) AXIS SET
II. [To Abs pos]，shown as Figure 5-12。
Figure 5-12
(3) [Next axis] select 4(5) axis。
(5) [Absolute posn set]  [key in 1]
(6) [Origin-P]  [key in 1]
(7) [Power off]  [Power on]
99
6、APPENDIX
6、 APPENDIX
100
6、APPENDIX
Appendix A: Auto running test

O15(PRE-RUNNING TEST)
G91G28Z0.X0.Y0.
#100000=2014
#100001=1
#100002=1
#101=#100010-1
#100000=2013
#100001=1
#100002=2
#102=#100010+1
#100000=2013
#100001=1
#100002=3
#103=#100010+1
G01X#101Y#102Z#103F2000
#101=#0
#102=#0
#103=#0
G4X2.
M99
101
6、APPENDIX
Appendix B: Function test

O8600(...FUNCTIONS...TEST...)
G40G80G49
G91G28X0Y0Z0
M98P8601L70
G91G28X0Y0Z0M05
#100000=2014
#100001=1
#100002=1
#101=#100010-1
#100000=2013
#100001=1
#100002=2
#102=#100010+1
#100000=2013
#100001=1
#100002=3
#103=#100010+1
G0X#101Y#102Z#103
#101=#0
#102=#0
#103=#0
M30
102
6、APPENDIX
Appendix C: M code
M code Function
M00 Program Stop
M01 Optional Stop
M02 End of Program
M03 Spindle Forward
M04 Spindle Reverse
M05 Spindle Stop
M06 Automatic Tool Change
M07 Air Blow ON
M08 Coolant ON
M09 All Coolant OFF (Cancel M07，M08，M28，M51、M61)
M10 4th Axis Unclamp；M 11 4th Axis Clamp
M13 Spindle Forward - Flood Coolant ON
M14 Spindle Reverse - Flood Coolant ON
M15 ATC Door Open
M16 ATC Door Close
M19 Spindle Orientation
M21 Tool Pocket Down & Magazine Move in
M23 Spindle Unclamp
M25 Spindle clamp
M27 Arm Up & Magazine Move Out
M28 Flood Coolant ON (OPTION)
M29 Rigid Tapping Mode ON
M30 End of Program
M51 Coolant Through Spindle ON (OPTION)
M56 ATLM & Air Clean ON
M57 ATLM & Air Clean OFF
M61 Chip Wash Pump ON
M62 Chip Conveyor ON
103
6、APPENDIX
M code Function
M63 Chip Screw ON
M64 Chip Remove System OFF
M70 Mirror Cancel
M71 X Axis Mirror Effective
M72 Y Axis Mirror Effective
M73 Z axis Mirror Effective
M85 Oil Mist ON
M86 Oil Mist OFF
M87 Air Extraction ON
M88 Air Extraction OFF
M98 Call Sub-program
M99 Return to Main Program
104
6、APPENDIX
Appendix D: G code
G code Function
G00 Positioning
G01 Linear interpolation
G02 Circular interpolation CW
G03 Circular interpolation CCW
G02.3 Exponential function interpolation positive rotation
G03.3 Exponential function interpolation negative rotation
G02.4 3-dimensional circular interpolation
G03.4 3-dimensional circular interpolation
G04 Per-second Dwell
G05 High-speed high-accuracy control II (High-speed machining mode)
G05.1 High-speed high-accuracy control I (Spline control)
G06.2 NURBS interpolation
G07 Hypothetical axis interpolation
G07.1
Cylindrical interpolation
G107
G08 High-accuracy control
G09 Exact stop check
G10 Program data input (Workpiece offset input / Tool compensation input)
G11 Program data input cancel
G12 Circular cut CW
G13 Circular cut CCW
G12.1
Polar coordinate interpolation ON
G112
G13.1
Polar coordinate interpolation cancel
G113
G15 Polar coordinate command OFF
G16 Polar coordinate command ON
G17 Plane selection X-Y
G18 Plane selection Z-X
105
6、APPENDIX
G code Function
G19 Plane selection Y-Z
G20 Inch command
G21 Metric command
G22 Stroke check before travel ON
G23 Stroke check before travel cancel
G27 Reference position check
G28 Reference position return
G29 Start position return
G30 2nd to 4th reference position return
G30.1 Tool change position return (Z axis → X axis • Y axis)
G30.2 Tool change position return (Z axis → X axis → Y axis)
G30.3 Tool change position return (Z axis → Y axis → X axis)
G30.4 Tool change position return (X axis → Y axis • Z axis)
G30.5 Tool change position return (Y axis → X axis • Z axis)
G30.6 Tool change position return (X axis • Y axis • Z axis)
G31 Skip / Multi-step skip function 2
G31.1 Multi-step skip function 1-1
G33 Thread cutting
G34 Special fixed cycle (bolt hole circle)
G35 Special fixed cycle (line at angle)
G36 Special fixed cycle (arc)
G37 Automatic tool length measurement
G37.1 Special fixed cycle (grid)
G38 Tool radius compensation vector designation
G39 Tool radius compensation corner arc
G40 Tool radius compensation cancel
G41 Tool radius compensation left
G42 Tool radius compensation right
106
6、APPENDIX
G code Function
G40.1 Normal line control cancel
G41.1 Normal line control left ON
G42.1 Normal line control right ON
G43 Tool length compensation (+)
G44 Tool length compensation (-)
G43.1 Tool length compensation along the tool axis
G43.4 Tool center point control type 1
G43.5 Tool center point control type 2
G45 Tool position offset (extension)
G46 Tool position offset (reduction)
G47 Tool position offset (doubled)
G48 Tool position offset (halved)
G49 Tool length compensation cancel / Tool center point control cancel
G50 Scaling cancel
G51 Scaling ON
G50.1 G command mirror image cancel
G51.1 G command mirror image ON
G52 Local coordinate system setting
G53 Basic machine coordinate system selection
G54 Workpiece coordinate system 1 selection
G54.1 Extended workpiece coordinate system selection (48 sets)
G60 Unidirectional positioning
G61 Exact stop check mode
G61.1 High-accuracy control mode
G61.2 High-accuracy spline interpolation
107
6、APPENDIX
G code Function
G62 Automatic corner override
G63 Tapping mode
G63.1 Synchronous tapping mode (normal tapping)
G63.2 Synchronous tapping mode (reverse tapping)
G64 Cutting mode
G65 Macro call (simple call)
G66 Macro modal call A (modal call)
G66.1 Macro modal call B (block call per macro)
G67 Macro modal call cancel (modal call cancel)
G68 Coordinate rotation ON
G69 Coordinate rotation cancel
G70 User fixed cycle
G73 Fixed cycle (step)
G74 Fixed cycle (reverse tap)
G75 Fixed cycle (circle cutting cycle)
G76 Fixed cycle (fine boring)
G80 Fixed cycle cancel
G81 Fixed cycle (drill/spot drill)
G82 Fixed cycle (drill/counter boring)
G83 Fixed cycle (deep drilling)
G84 Fixed cycle (tapping)
G85 Fixed cycle (boring)
G87 Fixed cycle (back boring)
108
6、APPENDIX
G code Function
G90 Absolute value command
G91 Incremental command value
G92 Coordinate system setting
G92.1 Workpiece coordinate system pre-setting
G93 Inverse time feed
G94 Asynchronous feed (Per-minute feed)
G95 Synchronous feed (Per-revolution feed)
G96 Constant surface speed control ON
G97 Constant surface speed control OFF
G98 Fixed cycle Initial level return
G99 Fixed cycle R point level return
G100~G225 User macro (G code call) Max. 10
109
6、APPENDIX
Appendix E: High-speed high-accuracy

control parameters
M720/730 M70A M70B
REMARKS
Parameter SSS/accuracy SSS/speed G05P10000 G05.1Q1
#1086 0 0 1 1 G00 non-interpolation
#1148 1 1 1 1 Initial high precision
#1149 0 0 0 0 Arc deceleration speed change
Acceleration and deceleration
#1205 1 1 0 0
before G0 interpolation
#1206 10000 10000 10000 10000 Maximum speed
#1207 100~400 100~400 100~400 100~400 Time constant
Arc radius error compensation
#1209 350 350 350 350
factor
G01 soft
#1568 57 57 57 57
acceleration/deceleration filter
G00 soft
#1569 57 57 57 57
acceleration/deceleration filter
Soft acceleration/deceleration
#1570 29 29 29 29
filter 2
SSS control adjustment
#1571 0 0 0 0
coefficient fixed value
#1572 1 1 1 1 Arc command overlap
#2007~#2009 30 30 30 30 G1 time constant
#2010 45 45 45 45 Feed forward gain
Minimum corner deceleration
#2096 0 0 0 0
speed
#2139 1 1 1 1 OMR-FF invalid
#8019 0 0 60 60 R COMP
#8020 20 20 7 10 DCC. angle
#8021 1 1 1 0 COMP_CHANGE
#8022 20 -200 -100 0 CORNER COMP
#8023 80 35 35 0 CURVE COMP
#8025 0 0 1 0 SPLINE ON
110
6、APPENDIX
M720/730 M70A M70B

REMARKS
Parameter SSS/accuracy SSS/speed G05P10000 G05.1Q1
#8026 30 30 30 0 CANCEL ANG.
#8027 0.02 0.02 0.02 0 Toler-1
#8028 0.02 0.02 0.02 0 Toler-2
#8029 0.1 0.1 0.1 0 FairingL
#8030 2 2 2 0 MINUTE LENGS
#8033 0 0 1 0 Fairing ON
#8034 1 1 1 0 AccClamp ON
#8036 0 0 0 0 CordecJudge
#8037 0 0 0 0 CorJudgeL
#8090 1 1 0 0 SSS ON
#8091 1 1 0 0 StdLength
#8092 1 1 0 0 ClampCoeff
#8093 0 0 0 0 StepLeng
#8094 0 0 0 0 DccWaitAdd
111

CNC Vertical Machining Center: MODEL: C-Type Series

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CNC VERTICAL MACHINING CENTER

MODEL: C-Type Series

CONTROLLER:MITSUBISHI M70 / 720 / 730

MACHINE OPERATION MANUAL

VERSION NO.: AMEQM721

YAMA SEIKI USA, INC.

VERSION NO. : AMEQM721

YAMA SEIKI USA, INC.

5788 Schaefer Ave. Chino, CA 91710

1.1 Operator’s Control Panel

1.1.1 LCD/MDI Panel

LCD/MDI consisted of LCD (10.4-type) and keyboard, shown as Figure 1-2.

PLC Switch Function

(a). Press the MONITOR & Setting button.

(e). Press "Y" or INPUT.

(g). Press the menu key ON.

PRG RESTART: "ON" indicates program restart function is effective.

ATC ADJUST: "ON" indicates ATC turn forward.

A AXIS NEGLECT: "ON" indicates the 4th axis is neglect.

M.S.T LOCK: "ON" means M, S, T code will be neglected.

PLAYBACK MODE: "ON" means teach-in function turns ON.

Previous screen display key (Part system changeover)

These key definitions differ according to the machine tool builder.

Data correction keys

This cancels the setting in the data setting area.

Data correction keys

Menu list keys

This is control key.

This is space key.

1.1.2 Machine Operator's Panel

The description of Machine control panel will be as below:

It is used when editing a part program stored in memory;

MDI The common of the multiple blocks can be input from

the CRT/MDI panel to the MDI operation buffer

JOG operation can be moved selected axis and moves in its

traversing rate. Release the axis key held so far, the

(d). Spindle Speed Override:

(Ⅰ) The program registered in memory and modified.

Note: After machine "ON", spindle speed must be keyed in the

(b). Spindle CCW push-button (included red lamp):

Note: After machine "ON", spindle speed must be keyin in the

(d). Cycle Start push-button:

X operator to jog the X axis in plus X direction. It is enabled when mode

Y operator to jog the Y axis in plus Y direction. It is enabled when mode

Z to jog the Z axis in plus Z direction. It is enabled when mode is

(n). 5th + push-button:

V operator to jog the 5th axis in CW direction. It is enabled when mode

(o). 5th - push-button:

(p). Single Block push-button:

(s). Optional Stop push-button:

(v). Tool magazine index forward push-button:

(w). Tool magazine index reverse push-button:

(x). Air blower push-button:

(y). Overtravel Release push-button:

Caution: Machine may cause machine damage due to axis move to

(aa). Coolant Auto push-button:

(ad). Door open push-button:

(ae). Handle Interruption push-button:

(af). Z axis lock button:

(ag). Auto Home return button:

(ai). Power OFF button:

(aj). Chip Screw ON button:

(ak). Work light button: