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The classical method of metabolic engineering, identify- The classical problem in the early emergence of meta-
ing a rate-determining step i n a pathway and alleviating bolic engineering is identifying a flux-limiting step in a
the bottleneck by enzyme overexpression, has motivated
specified metabolic pathway. This formulation of the objec-
much research but has enjoyed only limited practical
success. Intervention of other limiting steps, of counter- tive embodies an implicit assumption of several layers of
balancing regulation, and of unknown coupled pathways knowledge about the pathway. Not only is the identity of the
often confounds this direct approach. Here the concept pathway assumed-what steps occur-but also the identity
of inverse metabolic engineering is codified and its ap- of the catalysts involved should be known. Furthermore, to
plication is illustrated with several examples. Inverse
metabolic engineering means the elucidation of a meta- choose a possible flux-limiting step, other than one at ran-
bolic engineering strategy by: first, identifying, con- dom, much more information must be available, whether in
structing, or calculating a desired phenotype; second, de- terms of reaction kinetics, intermediate metabolite concen-
termining the genetic or the particular environmental trations, or results from well-designed stimulus-response
factors conferring that phenotype; and third, endowing
that phenotype on another strain or organism by di-
experiments (Cornish-Bowden and Cardenas, 1990; Ga-
rected genetic or environmental manipulation. This para- lazzo and Bailey, 1990; Schlosser et al., 1993).
digm has been successfully applied in several contexts, Later developments of metabolic engineering have con-
including elimination of growth factor requirements in sidered much more complicated metabolic networks and
mammalian cell culture and increasing the energetic ef- objectives such as selectivity improvement or creation of a
ficiency of microaerobic bacterial respiration. 0 1996 John
Wiley & Sons, Inc. pathway new to the original network. However, common to
Key words: inverse metabolic engineering hemoglobin most of these exercises is a rational, deductive approach
cell cycle CHO cell culture culture fluorescence (Bailey, 1991). Typically, based on knowledge of the meta-
bolic system of interest, a genetic manipulation is proposed
INTRODUCTION which in some way has postulated potential benefit based on
the expected perturbation within the known biochemical
Metabolic engineering has been defined as “the improve-
network. This classical way of posing the metabolic engi-
ment of cellular activities by manipulation of enzymatic,
neering problem, and of formulating a solution strategy, will
transport, and regulatory functions of the cell with the use of
recombinant DNA technology” (Bailey, 1991) (use of the here be termed constructive metabolic engineering.
term “improvement” in this definition connotes an identi- Results from the constructive metabolic engineering ap-
fied goal and, therefore, clearly refers to a directed manipu- proach have been mixed. Notable successes have been
lation). The potential applications of metabolic engineering achieved, for example, in bacterial processes for amino ac-
span the entire spectrum of biotechnology, and encompass ids and a few other fine chemicals. However, in many cases,
creation of new processes and products as well as improve- the metabolic consequence of the genetic change based on
ment of existing processes. Considering the general feasi- the constructive strategy differs substantially from that de-
bility of introducing any heterologous genes (natural or syn- sired (Bailey, 1991). Perhaps with the benefit of accumu-
thetic) and of making any change in the host genome, the set lated hindsight, such failures are quite likely due to several
of genetic possibilities available to the metabolic engineer is classes of limitations in knowledge of metabolic networks,
almost infinite. Only a small number of these infinite pos- effects of which will here be called secondary responses to
sibilities will be effective in achieving the metabolic engi- metabolic engineering. First, any network contemplated in
neer’s goals. This means that metabolic engineering is al- undertaking a metabolic engineering constructive design,
most certain to fail unless powerful algorithms can be iden- now and in the foreseeable future, is always a subnetwork of
tified which greatly increase above random chance the a much larger, much more complex global metabolic net-
probability of identifying an effective genetic change. work, at least at the level of a cell and usually extending to
an interacting multicellular population. The subnetwork of
interest is typically coupled with the global network through
* To whom all correspondence should be addressed. Fax: 411-633-10-5 common cofactors and metabolites and, possibly, more
-1 GENETICALLY MODIFIED
INDUSTRIAL ORGANISM
WITH DESIRED PHENOTYPE
productivity, especially under oxygen-limited conditions.
The first such experiment showed that expression of VHb in
the bacteria Escherichia coli enabled growth to higher cell
densities in microaerobic cultivations (Khosla and Bailey,
1988).
Figure 1. Schematic diagram of information flow in inverse metabolic
engineering. The critical step is identifying the genetic basis for a desired
Recent research has explored, in some detail, the rela-
phenotypic characteristic. Genetic engineering then is applied to attempt to tionship between the amount of VHb synthesized and the
confer that phenotype on an industrial organism. corresponding growth phenotype under poorly oxygenated
EcoR I ,
action of VHb within the cell. In particular, there was not,
~p~;dIII
product synthesis at which VHb exerts an influence.
As indicated above, pursuit of an inverse metabolic en-
gineering strategy at least provides stimulus-response in-
formation on how the physiology of the host organism is
affected (or not) by the genetic perturbation introduced.
Accumulation of this information, particularly in the case of
ssp I sal I many different types of substantial physiological responses
to a single gene product, as is the case with VHb, motivates
experiments designed to better understand the mode of ac-
tion and the detailed biochemical effects of effective genetic
modification.
Different avenues have been followed recently to char-
acterize in greater biochemical detail the response of E. coli
to expression of VHb. A starting point for all of these ex-
periments is the hypothesis that, as a reversible site of oxy-
ColEl
gen binding, VHb likely interacts with metabolism at the
Figure 2. The expression vector pKTVl employed for inducible expres- level of the respiratory chain. E. coli is a complicated sys-
sion of different levels of Virreoscilla hemoglobin (VHb) in E. coli W3110 tem in this respect because it possesses two different termi-
(Tsai et al., 1995b). nal oxidases, cytochrome 0, which is expressed under
Escherichia coli
JM 101:pRED2 Total cell protein 2.1-fold increase Khosla and Bailey (1988)
Gro21:pTCAT Total cell protein 30% increase Khosla et al. (1990)
W3110:pKTVI Total cell protein 2.2-fold increase Tsai et al. (1995)
Gro22:pTCAT Chloramphenicol acetyltransferase 80% increase Khosla et al. (1990)
(CAT) activity
Gr021 :pGE245 P-Galactosidase activity 40% increase Khoala et al. (1990)
JM103:pMK79 a-Amylase activity 3.3-fold incease Khosravi et al. (1990)
Psudomonas aeruginosa
B-77 1:pSC160 Viable cell number 11% increase Liu et al. (1995)
Xanthomonas maltophilia
XM:pSC I60 Viable cell number 15% increase Liu et al. (1995)
Bacillus subtilis
1012M15:pMKV6 Neutral protease activity 30% increase Kallio and Bailey (1996)
Corynebacterium glutamicum
13287:pFSl L-Lysine titer 30% increase Sander et al. (1993)
13287:pFSl L-Lysine yield on glucose 24% increase Sander et al. (1993)
Streptomyces lividans
TK64:pWLD5 Final cell density 50% increase Magnolo et al. (1991)
Streptomyces coelicolor
M145:pWLDlO Actinorhodin production 10-fold increase Magnolo et al. (1991)
Streptomyces rimosus Oxytetracycline production 2.2-fold increase Galazzo (personal communication)
Acremonium chrysogenum
C 1O:pULXTR1 Cephalosporin C production 3.2-fold increase DeModena et al. (1993)
Saccharomyces cerevisiae
SEY2101:pEX-2 Final cell density (growth on acetaldehyde) 3-fold increase Chen et al. (1994)
Chinese hamster ovary (CHO) cells
ATCC 9606:pMSG-VHb Tissue plasminogen activator production 40%-100% increase Pendse and Bailey (1994)
“Resultsrelative to controls not expressing VHb are indicated. Details on VHb-expression strategies, host strains and cell lines, and cultivation and assay
conditions are available in the indicated references.
well-aerated conditions and which extrudes four protons per Consistency of all of these findings qualitatively with the
oxygen atom reduced, and a higher oxygen-affinity second starting hypothesis then led to measurements of the levels of
terminal oxidase, cytochrome d, which is expressed only the two terminal oxidases and estimation of their specific
under microaerobic conditions and which extrudes only two activities in VHb-expressing E. coli and VHb-free controls.
protons from the cytoplasm per oxygen atom reduced. The Deconvolution of VHb, cytochrome 0, and cytochrome d
efficiency of proton export from the cytoplasm is, of course, bands from in vivo absorption spectra showed that, under
the crucial energetic determinant for aerobic metabolism microaerobic environments (dissolved oxygen less than 2%
given the many functions of the proton motive force, in- air saturation), the presence of VHb increased cytochrome o
cluding ADP phosphorylation, which are powered by reen- amount by more than fivefold, and increased cytochrome d
try of those protons from the periplasm into the cytoplasm, content by 1.5-fold. Based on oxygen-uptake kinetics mea-
often through specific protein ports. surements of these mutants, the specific activity of cyto-
A series of different types of experiments have probed chrome o was enhanced in the presence of VHb, but no
this hypothetical locus for VHb action at increasing levels difference was observed for the cytochrome d specific ac-
of biochemical definition. First, the net proton efflux per tivity (Tsai et al., 1995b).
oxygen atom reduced was measured for a VHb-expressing Changes in respiratory chain activity and efficiency with
E. coli and a corresponding control. In a resting cell sus- respect to proton pumping should alter both the rates of
pension, E. coli-containing VHb exported three protons per NADH oxidation and ADP phosphorylation. These two
oxygen reduced, whereas VHb-free controls exported only central cofactors are important links among central carbon
two (Kallio et al., 1994). In vivo nuclear magnetic reso- metabolism, respiration, and many other metabolic path-
nance (NMR) spectroscopy measurements, in a growing ways. For this reason a metabolic flux analysis was con-
fed-batch culture observed on-line, showed a twofold in- ducted of the central carbon pathways in E. coli in expo-
crease in ATP accumulation due to the presence of VHb nential growth with and without VHb expression (these ex-
(Chen and Bailey, 1994). Saturation transfer NMR experi- periments were done with the IPTG-inducible constructs
ments on dense resting cell suspensions disclosed an in- and so are based on identical genotypes) (Tsai et al.,1995a).
crease in ATP turnover of approximately 30% in VHb- Figure 4 shows the estimated fluxes, which have been
expressing cells (Chen and Bailey, 1994). scaled to a common glucose uptake rate of 2.6 mmol glu-
i
I
I NADHresp
- -.J 11.19
13.06
-338
-5*46
~ATP
overall
Figure 4. Estimated fluxes (scaled to an equal glucose uptake rate) in E. coli central carbon metabolism and respiration for cultures with cloned VHb
(italic) and without (regular font) (Tsai et al., 1995b).
cose per gram dry cell weight per hour. A major effect of metabolism are also redistributed in the presence of VHb.
VHb is evident at one of the first steps in central carbon Fluxes to lactate, succinate, ethanol, and formate are re-
metabolism in which the flux of glucose into the cell is duced, whereas, somewhat surprisingly, the flux to acetate
partitioned from glucose-6-phosphate into either the pentose per glucose consumed is slightly increased when VHb is
phosphate pathway or the Embden-Meyerhof-Parnas present. (Note: These end-product fluxes are directly mea-
(EMP) pathway. Carbon flux into the cell is directed to a sured experimentally and used as inputs to the estimation of
much greater extent toward the pentose phosphate pathway intracellular metabolic fluxes; hence, these fluxes are pri-
in VHb-expressing cells than in the VHb-free controls, en- mary, direct data and are completely independent of all
hancing synthesis of several biosynthetic intermediates. assumptions and approximations made in the metabolic flux
Interestingly, fluxes to end-products of central carbon analysis.)
tion of either basic fibroblast growth factor (bFGF) or in- cia1 proteins. Figure 7 shows a summary of some of the
sulin, but the morphological phenotypes are clearly differ- molecular species now understood to influence transitions
ent as seen in the microphotos in Figure 6A-D. Cells grown through certain critical cell-cycle checkpoints. Of greatest
with bFGF stimulation assume a rounded-up morphology interest for CHO K1 cells in culture is the GUS transition,
and tend to release from the surface of the cell culture dish, because quiescent cells tend to accumulate in the G,-phase.
while insulin stimulation gives rise to a strongly adherent Hence, genetic engineering to activate movement from G,-
culture with extensive cell-cell contacts. The phenotype into S-phase is the most probable and opportune target for a
evidenced by bFGF stimulation is of much greater potential metabolic engineering approach.
bioprocessing interest because of an increasing emphasis Based on the possible critical importance of cyclin E as a
industrially in stirred-tank, suspended-cell processes. modulator of the G,/S transition, and also on the availability
Although the entire molecular pathway is not yet defined
of genetic and analytical reagents, cyclin E expression in
for any growth factor or mitogen, it is now generally clear
CHO K1 cells cultured in protein-free, basal medium, in
that growth factors influence cell function by binding to a
this medium supplemented with bFGF, and in basal me-
receptor, activating a signaling cascade, and ultimately af-
dium plus insulin, cultures were determined (Renner et al.,
fecting the expression or biochemical state of one or more
molecules involved in regulation of the cell cycle. This 1995). Under the assay conditions employed, no cyclin E
suggests the feasibility of eliminating a requirement for ex- was detected in the protein-free or insulin-supplemented
ogenous growth factors by genetic intervention to accom- cultures, but a significant quantity of cyclin E appeared in
plish the same, or a functionally equivalent, change in levels the bFGF-augmented culture. Motivated, then, by the pos-
and activities of crucial cell-cycle regulating proteins. The sibility that the phenotype arising from bFGF stimulation
possibility of pursuing such a strategy has only recently might be somehow mediated or driven through enhanced
emerged due to rapidly increasing understanding of the mo- cyclin E expression, an inverse metabolic engineering strat-
lecular bases of cell-cycle regulation and also because of the egy emerged.
availability of genes and antibodies for many of these cm- Could enhanced expression of cyclin E give the desired
1.6
-60 -
5
S-, and G, + M-phases revealed that the CHO K1 cells 8 1.2'
1.4 3 -50 8
u$
Y
genetically engineered to overexpress cyclin E had essen- 1.0- 4
g
tially identical cell-cycle time distributions as the bFGF- -40
stimulated wild-type culture, and both of these had cell- t
8 .30
cycle subintervals which differed significantly from those
observed in an insulin-augmented culture. d . 0.8
. 0.6 s .20
The technological potential of a CHO cell line converted . 0.4
to protein-independent growth by this inverse metabolic en- - 10
' 0.2
gineering strategy has been investigated in a simple fed-
batch, compact loop bioreactor (COLOR) experiment in . 0.0 LO
0 24 48 72 96 120 144 168
which a single pulse of additional glucose was added when
glucose concentration in the medium fell below about 0.7 Time ($1
g/L. This cultivation was undertaken in an improved pro-
Figure 8. Growth trajectory of a bioreactor cultivation of CHO K1:cyclin
tein-free medium formulation. The seeding density em- E cells in a serum- and protein-free improved FMX-8 medium. The cul-
ployed ( lo4 cells/mL) was intentionally extremely low to tivation was carried out in a 2.3-L compact loop reactor (Bioengineering,
minimize any possible effects on the experiment of auto- CH). The cells from one late exponential T-150 flask were used as inocu-
crine factors. The cells entered exponential phase with no lum. The initial cell density was 10,000 cells/mL; a final cell density of 2.7
million cells/mL was reached after one single glucose refeed after 108 h.
discernible lag time, increased in numbers exponentially The specific growth rate, p, was 1.05 d-', which corresponded to a dou-
with a doubling time of 15.8 h, and retained a viability of bling time of 15.8 h. The viability exceeded 95% throughout the growth
over 95% until late in the culture when glucose again fell to phase of the cultivation. The cultivation conditions were controlled at the
low levels and culture growth stopped (Fig. 8). Throughout following values: T = 37°C. pH 7.25, PO, 50% air saturation, 580 rpm.
LOW
Mw
Figure 11. Results of two-dimensional electrophoresis of proteins from CHO Kl:E2F-1 cells. The positions of individual CHO cell proteins mapped in
this format are labeled. This protein pattern has been compared with that for CHO K1:cyclin E cells cultured under identical conditions. Circles indicate
some of the 257 different proteins present at significantly higher levels in the CHO KI:E2F-1 cells relative to the CHO K1:cyclin E cells. Squares indicate
positions of some of the 54 proteins relatively downregulated in the CHO Kl:E2F-l cells.
ering the genetic basis for disease. Many investigators have Clearly, defining the genome-phenotype mapping is an ex-
commented on the great difficulty of the latter, particularly tremely difficult, long-term problem in general. Microbial
for phenotypes which depend on changes in multiple genes and cell culture systems provide excellent models for un-
(Lander and Schork, 1994). dertaking this quest. The concepts, measurement technolo-
Microbial and cell culture systems offer data on genetic gies, algorithms, and information management methods de-
stimulus-phenotypic response over a much broader range of veloped in this relatively convenient framework should be
types of changes and responses, and on a time scale orders useful in establishing the genetic bases for disease and other
of magnitude shorter, than feasible for humans or even so- phenotypic properties of higher organisms.
phisticated transgenic animal technology. Furthermore, ex- As noted in the Introduction, constructive metabolic en-
tensive background on the genetic, physiological, and bio- gineering often fails because the designer is ignorant of
chemical properties of standard microbial systems, com- important processes connected with the pathway of interest.
bined with availability of increasingly automated analytical Besides experience in metabolic engineering of industrial
instruments which rapidly provide rich datasets concerning organisms, the frequent experience of finding no phenotypic
many cell parameters, provide a reference frame and a sen- change after gene knockouts in transgenic mice further il-
sitive response readout essential to establishing systematic lustrates this class of difficulties. A potential advantage of
correspondences between genetic and phenotypic changes. inverse metabolic engineering is initiation of the design pro-