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SAE TECHNICAL 2005-01-4033


PAPER SERIES E

MODEL OF AN ABS PNEUMATIC REGENERATIVE


BRAKING SYSTEM

Mauricio Blanco Infantini


Universidade Federal do Rio Grande do Sul

João Francisco Fleck Heck Britto


Universidade Federal do Rio Grande do Sul

Eduardo Perondi
Universidade Federal do Rio Grande do Sul

Filiada à

XIV Congresso e Exposição Internacionais


da Tecnologia da Mobilidade
São Paulo, Brasil
22 a 24 de novembro de 2005

AV. PAULISTA, 2073 - HORSA II - CJ. 1003 - CEP 01311-940 - SÃO PAULO – SP

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2005-01-4033

MODEL OF AN ABS PNEUMATIC REGENERATIVE


BRAKING SYSTEM
Mauricio Blanco Infantini
Universidade Federal do Rio Grande do Sul, Porto Alegre - Brasil.

João Francisco Fleck Heck Britto


Universidade Federal do Rio Grande do Sul, Porto Alegre - Brasil.

Eduardo André Perondi


Universidade Federal do Rio Grande do Sul, Porto Alegre - Brasil

Copyright © 2005 Society of Automotive Engineers, Inc

accomplished by companies, institutes and universities in


ABSTRACT research for its substitution and establishment of more
efficient systems. The technology of regenerative brakes is
The energetic efficiency of automotive vehicles can in agreement with this trend.
be increased through the use of regenerative brake system.
This paper introduces a mathematical model of an ABS Nowadays, there are few known commercial
(anti-lock braking system) pneumatic regenerative brake. In applications of regenerative brake systems. However, there
regenerative brakes the energetic efficiency of automotive are many researches and studies that seem to be still
vehicles is increased through the conservation of part of the insufficient for its extensive application. Most of the
kinetic energy of the vehicle. In this work we propose a regenerative brakes studied are electrical. These systems
pneumatic system where the energy is stored in an air are based on the use of electrical generators and chemical
compressed state. In this system, the brake is equipped with batteries. These systems are usually present in hybrid
the anti-lock braking system (ABS) and the regenerative vehicles (Otto motors and electric motor) and electric
brake acts in a parallel way with the traditional brake. In trains.
this work, it is shown that, due to the fact that ABS system
takes advantage of the maximum adherence between the In this work performance of a regenerative system
tire and the ground, the use of an anti-lock braking system based on pneumatics and designed for an urban bus
(ABS) allows a greater energy saving when compared to equipped with ABS is evaluated. It is simulated different
passive braking system. The simulations were performed brake pedal activations for medium and high adherences
for wet and dry asphalt. Different brake pedal activating for between the tire-ground. The objective is the observation of
reduction of the vehicle velocity and emergency braking the behavior of the regenerative system in different
were simulated as well. The system is modeled and conditions reaching the improvement of the efficiency due
designed for an urban bus application, and the results show to the ABS action. Earlier studies executed by Britto [1]
the energy saving improvement with the ABS action. indicate that in the passive brake, in some critical braking
conditions, the wheels could be locked and, therefore, the
1. INTRODUCTION transmission system could not drive the compressor during
this braking phase. To study the reduction of performance
Regenerative brakes are characterized by dynamic in this case, an ABS model was attached to the regenerative
energy conservation through potential energy saving for braking system to avoid the wheels locking.
subsequent application. The traditional brakes are friction
based and dissipate the dynamic energy resulting in The ABS control logic is presented briefly in the
important losses in the energy efficiency. Fossil fuels section 5 below. Early studies showed the efficiency of this
reserves are limited and high investments are currently the ABS logic applied to passenger vehicles [2]. In this

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work is emphasized the improvement of stored energy with [6] present a model of a Regenerative Braking System
the ABS action. Besides, it is shown that the ABS system (RBS) assembled to a Parallel Hybrid Electric Vehicle
reduces the stopping distance and improves the stability of (PHEV). Simulation results of the PHEV showing the
the vehicle. regenerative braking performance improvement are
presented.
2. REGENERATIVE BRAKE SYSTEM Panagiotidis, Delagrammatikas and Assanis in [7]
report fuel savings of 15% in some HEV vehicles
Brake systems of most standard automotive vehicles configurations. These are values much more conservatives
convert kinetic energy in heat that is dissipated to the than the ideal 59% presented previously, but are still very
atmosphere. The brake activation process can be divided in significant concerning energy efficiency performance. The
two thermodynamical processes. The former is the friction advanced technology involving hybrid vehicles limits its
phenomena. In this process, the dynamic energy is application to only few commercial models.
converted to calorific energy. The second process consists The approach adopted in this work is alternative
of the heat transference from the brakes to the surrounding because we propose the use of a pneumatic-mechanic
ambient. system. This study is based on the analogy with the electric
An analysis of the efficiency of a regenerative brake regenerative systems, aiming costs decreasing and faster
should involve the vehicle potency and the transport cycle and easier application.
to determine the energy percentage that can be absorbed by
the regenerative system.
Wicks and Donnelly, in [3], show the work cycle for an 3. REGENERATIVE BRAKE DESIGN
urban bus and perform a regenerative brake application
potentiality analysis. They show that the portion of 91% of This work reports the design of a pneumatic
total energy is wasted by the brakes, being the remaining regenerative brake system to be applied in a commercial
energy dissipated by the air and tire-ground frictions. It is vehicle. The proposed pneumatic system must be installed
also verified that 59% of the work produced by the motor is in parallel to the traditional brake, seeking global energy
consumed by the brakes, being, in an ideal situation, the efficiency improvement. Therefore, it is necessary to
potential of energy saving. These results indicate the accomplish the determination of a system with potential
viability of research in this area. application viability and achieve the energetic efficiency
Today, the most advanced studies in regenerative brakes study with the regenerative system integration. The study of
are in the application of electric storage systems. This efficiency is done through simulations using a vehicle
technology is mainly based in the use of the difference of dynamics model integrated with a regenerative and ABS
speed between a rotaries axis and a fixed magnetic field system model. A private transport vehicle (urban zone bus)
that induces the manifestation of electric current. which works with compressed air to execute some actions
Previously, in the past systems, the current induced during as automatic door driving and in the passive brake potency
the activation of the brake in electric motors was dissipated system (air brake) was used.
by Joule effect in benches of resistors, wasting the energy. The solution of the equations set seeking the system
Due to the technological progress of electronics and control dynamic behavior determination is accomplished with the
techniques, it is possible at present to absorb and store this use of the numeric integration software Matlab/Simulink®.
electrical energy. Through the Simulink module, the blocks diagrams are
Flinders, Mathew and Oghanna [4] present the built and the set of associated differential equations is
implantation in electric trains of regenerative systems based solved. The simulation results allow the observation of the
on modern tiristors application witch allows high potency influence of the regenerative system in the dynamic
rectification. These regenerative system, used in north of behavior and the energetic efficiency improvement.
New Zealand railroad, provided 13% of reduction in energy The parameters of the dissipative brake were defined in
waste. It is also shown measurements of energy losses did such a way that the system behavior performs accordingly
during the application of dynamic brakes in the source line to the Brazilian National Standards (ABNT, 2004) [8]. The
of Central Queensland (where coal is transported by a regenerative brake system was incorporated so that the
distance of 400km). The total energy wasted during the modified system maintains the same operational and
activation of the brake is of 8,7MWh. Taking into account functional characteristics of the previous system. The
the whole process, approximately 100GWh are wasted. simulations were accomplished using a private transport
Besides its application in trains, regenerative systems cycle model. The results were analyzed considering the
are used in hybrid vehicles (HEV, hybrid electric vehicles), energy savings in the braking process and in the global
in which there is an auxiliary electric motor coupled to the context, aiming at the evaluation of the economical
combustion motor. This vehicle conception presents some potentiality of the regenerative system application.
advantages, as smaller dimension and weight and the Automotive vehicles can be used in several
appropriate rotation control of the combustion motor, environmental conditions, so, their requirements can vary
causing the economy of fuel and emissions reduction as significantly. The energy consumed in a vehicle is mainly
related by He and Hodgson in [5]. Cikanek and Bailey in due to the resistance of the air, to the friction of the tires

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with the ground and the internal dumping of the movable


parts, besides the amount consumed by the brakes.
Therefore, it is less effective to use a regenerative system
for vehicles that travel broad distances with operational
situation that needs low braking actions. Smaller vehicles
have space restriction, hindering the application of the
proposed pneumatic regenerative system. So, the most
appropriate vehicles for the system implantation are buses
and urban trucks that have intense accelerations cycles and,
consequently, considerable efficiency losses caused by the
frequent activation of brakes. This is the main situation
usually addressed in the electric regenerative brakes
bibliography. Therefore, it was convenient the choice of an
urban bus working in the air ocean level pressure.
The proposed regenerative brake system is composed Figure 1- Proposed regenerative brake system
by a compressor, a tank and a clutch that links the
transmission axis and the compressor. It was chosen an The main objective is to study the performance
alternative double action piston-type compressor. In this variation due to regenerative brake equipped with an ABS
former proposed design, only the back wheels of the with respect to the traditional passive brake system. The
vehicle are coupled to the regenerative brake system. system free body diagram is presented in the Figure 2.
The scheme of the proposed system installed in the
vehicle is presented in the Figure 1. After the brake pedal is
pressed in the braking action process, besides the
dissipative brakes activation, the vehicle transmission
system separates the motor of the transmission train. Then,
through a clutch, the compressor is automatically linked to
the transmission axis (the coupling mechanism is not
accomplished in this work). So, the compressor initiates the
process of air pumping to the vessel, generating an opposite
torque to the motor axis. At this time, the dissipative brake
is also working, and the two systems act together, slowing Figure 2– Free body diagram of the vehicle.
down the vehicle. The traditional electric regenerative
systems are similar. In the electric systems, during the
braking action process, the electric generator is driven by The equilibrium equations can be obtained from the
the vehicle motor transmission system and applies a free body diagram of the vehicle. The horizontal forces can
negative torque, causing the slow down of the vehicle. The be expressed by Eq. (1)
generated electric charge is stored in batteries for
subsequent application. d 2x dx (1)
M 2
 C ar  Fdx  Ftx 0
dt dt

4. THE REGENERATIVE MODEL


Where M is the mass of the vehicle, Car is the damping
In this section the mathematical model of the system is coefficient of the air, Fdx and Fdy are the reactive forces of
presented. To simplify the analysis, some considerations the friction between the tire and the ground. In the vertical
are specified. The first condition is that in the beginning of direction, it can be expressed as
the simulations, the joining between the compressor and the
transmission is already done and the motor is already Fdy  Fty  Mg 0 (2)
separated from the system. Then, the initial instant is
considered with null acceleration and constant vehicle Where g is acceleration of the gravity, Fdy is the front
speed. reaction force in the vertical direction and Fty is the back
reaction force in the vertical direction. The moment caused
by the contact forces with the ground by the front wheel are
described by

d 2x dx (3)
(M  Car )d 3  Mgd1  Fty (d1  d 2 ) 0
dt 2 dt

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Where d1 is the distance of the center of gravity to the block the back and front horizontal forces are used to
front axis and d2 is the distance of the center of gravity to calculate the equivalent angular speeds in each wheel
the back axis. The moment in the back wheel can be which depend on the action of the dissipative brakes, on the
described by loss for the internal friction in the two wheels and on the
action of the regenerative brake in the back wheels.
d 2T dT (4) The brake subsystem block diagram is a subsystem of
 Jt  T f  Cang  Ftx .rt 0 the transmission system. In this subsystem, the hydraulic
dt 2 dt
pressure of the brake action is multiplied by the actuator
cylinder piston area, resulting in the equivalent force. This
Where Tf is the torque due to the application of the force, through the equation for drum brake from Gillespie
brake, Jt is the moment of inertia with respect to the back [10], results in the equivalent torque. The drum brake
axis, Cang is the internal friction dumping coefficient and rt action is then added to the regenerative torque which
the radius of the back tire. calculus is based on the analysis of the free body diagram
The horizontal forces Ftx and Fdx are proportional to presented in Figure 4.
the contact friction coefficient and to the normal forces Fty
and Fdy, respectively. The force Ftx is expressed by

Ftx PFty
(5)

Equations (1) to (4) allows the composition of the


block diagram elaborated for Simulink/Matlab
implementation. Figure 3 presents the system main block Figure 4 – Free body diagram of the regenerative brake
diagram. system

The relationship between the angular speed wa of the


axis and the translational speed of the piston vp given by
Mabie [11] is presented in Eq. (6):

R p Lp sen2T
vp  R p wa ( senT  ) (6)
2

where Rp is the radius of the "crank", Lp is the length of the


connecting rod and ș is the angle formed between the
radius Rp and the normal vector of the traverse area of the
piston. The relationship between the mass flow m dm / dt
and the translational speed is presented in Eq. (7):
Figure 3 – Main block diagram of the model.
m UAp v p (7)

The friction coefficient µ is a function of many Where ȡ is the atmospheric air density and Ap is the
parameters like environment conditions, vertical loads, traverse area of the piston.
surface types, translation speeds and internal pressures of The variation of the pressure in the tank (Eq. (8)) due to
the tires. For analysis simplification purposes, in this study, the injection of the mass flow, being considered an
only the initial speed is tested with different values. The adiabatic isentropic process with small temperature
other parameters are considered constants. variation, is given by Perondi and Guenther in [12].

The vertical reactions are calculated in each wheel using dp RrT


m (8)
the model of suspension of Maclay (1997) [9], where the dt Vt
stiffness and dumping coefficients of the suspension and
the gravity center position are considered. The reactions are
multiplied by the friction coefficients and the result is used In Eq. (8), R is the constant of the air, r is the
to calculate the front and rear friction forces. relationship among the specific heats with constant pressure
The transmission system is elaborated based on the and volume, T is the absolute temperature and Vt is the
generalization of the Eq. (4). In this system, the torque due volume of the tank. The pressure variation integrated along
to the action of the brakes, Tf, is calculated in a subsystem the time represents the reactive pressure against to the
block (the “brake subsystem block”). In the transmission movement of the piston. This effect causes the braking

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action. The reactive equivalent torque is presented in Eq. § Oe Oe ·


(9): Tf ¨  ¸ Pa.rr (14)
© m  On m  On ¹
Tregen p tan A p R p senT (9)
where Ȝ is the adherence between the drum and the brake
inside layer, e is the distance perpendicular of the actuator
The torque calculated according with Eq. (9) is then
force until the pivot, n is the perpendicular distance of the
added along the time to the torque given by the traditional
friction force line until the pivot, m is the perpendicular
dissipative brakes. The pressure generated by the
distance of the normal force until the pivot, Pa is the
regenerative system is accumulated in the vessel.
actuator force and rr is the drum radius. The wheel slip (S)
The elastic potential energy collected in the tank is
is defined according to the situation: braking or
expressed by Eq. (10):
acceleration of the wheel. In the case of braking, the wheel
slip is given by
E p.Vt (10)
v  wrdyn
5. ABS CONTROL LOGIC S (15)
v
The designing process of the wheel slipping controller
needs to take into account the behavior of some variables of According to Semmler [13], neglecting M* (due to its
the system, such as: torque supplied by the engine (Ma) and small contribution), an expression for the torque to keep the
by the brakes (Mb), the longitudinal force (Fx) on the wheel. wheel in the desired slip (Sd) can be given by.
Equation (11) expresses the balance of the torques applied
on the wheel: Jv Jv
Tf ( abs ) Ma  rdynFx  ( S  1)  [ (16)
rdyn rdyn
Jw rdynFx  aFy  Mf  Ma  Mb (11)
where a PD (proportional derivative) control law is given
where rdyn is the rolling radius, w is the angular velocity of by:
the wheel, Fn is the normal force on the wheel and Mf is the
bearing friction toque. Figure 5 presents a graphic
interpretation of Eq. (11):
[ kp ( Sd  S )  kd ( Sd  S ) (17)

and v is the longitudinal velocity of the wheel, kp is the


proportional factor and kd is the derivative factor.

6. RESULTS

The system engine was modeled with 8 cylinders with


piston radius of 70mm. The proposed vessel volume is
0,1m3. The simulations were performed with an initial
vehicle velocity of 60 km/h in the cases of wet (µ=0,7) and
dry asphalt (µ=0,9).
Figure 5 – Forces and torques acting on the wheel
The analyses were performed aiming the study of the
energetic saving due to the ABS action when compared to
The term aFy+ Mf can be replaced by:
passive braking. The results are related with the way that
the brake pedal is activated and the energy stored. It was
M* aFy  Mf (12) executed simulations for brake pedal velocities of 50%/s,
100%/s and 400%/s (the unit used to measure the brake
The Eq. (11) can be then rewritten as: pedal velocity is the percent of pushed pedal course per
second [%/s]).
Jw rdynFx  M *  Ma  Mb (13)
6.1 – REDUCTION VELOCITY MANEUVER
(50%/s), WET ASPHALT – The results presented in this
The applied torque (Tf) on the wheel is given by:
section show the behavior of the regenerative system in a
reduction velocity maneuver. In this case, the brake pedal is

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5
activated slowly until the vehicle stops. Figure 6 shows that x 10
5
the vehicle velocity decreases quickly in ABS braking case ABS braking
in comparison with the passive braking. Figure 7 shows the Passive braking
occurrence of a considerable reduction (about 5m) in 4
stopping distance with the ABS action in comparison to the

Tank Pressure (Pa)


passive braking. In this case, there is an increase of 50% of
3
the pressure of the air stored in ABS braking over passive
braking, as it can be verified in Fig. 8. The curves began to
present different behavior close to 1s, that is, when the rear 2
wheels are locked in passive braking as can be seen in Fig.
9. In ABS braking case, the rear wheels present angular
1
movement until the vehicle stops, and consequently, store
more energy in the tank, while in passive braking the rear
wheels are locked in the beginning of the braking (as can 0
0 1 2 3 4
be seen in Figures 6 and 9). Time (s)
Figure 8 – Tank pressure, 50%/s and µ=0,7

20 35
ABS braking ABS braking

Rear Wheel Angular Velocity (rad/s)


Passive braking 30 Passive braking
Vehicle Velocity (m/s)

15
25

20
10
15

10
5
5

0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 6 – Vehicle velocity, 50%/s and µ=0,7 Figure 9 – Rear wheel angular velocity, 50%/s and µ=0,7

6.2 – STANDARD BRAKING MANEUVER


(100%/s), WET ASPHALT - The results presented in this
40 section represent the behavior of the regenerative system in
ABS braking
35 Passive braking a usual braking maneuver. The brake pedal is activated
until the vehicle stops. Figure 10 shows that the vehicle
Stopping Distance(m)

30 velocity decreases quickly in ABS braking case in


25 comparison with passive braking. Figure 11 shows a
considerable reduction (about 6m) in stopping distance
20 with the ABS action when compared to the passive braking.
There is an increase of about 160% in the pressure of the
15
air stored in ABS braking over passive braking case as it
10 can be verified in Fig. 12. The curves began to present
different behavior close to 0.5s, that is, when the rear
5
wheels are locked in passive braking, as can be seen in
0 Figure 13. As in previous case, in ABS braking case, the
0 1 2 3 4 rear wheels present angular movement until the vehicle
Time (s)
stops, and consequently, store more energy in the tank,
Figure 7 – Stopping distance, 50%/s and µ=0,7
while in passive braking the rear wheels are locked in the
beginning of the braking (see figures 10 and 13).

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20 35
ABS braking ABS braking

Rear Wheel Angular Velocity (rad/s)


Passive braking 30 Passive braking
Vehicle Velocity (m/s)

15
25

20
10
15

10
5
5

0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 10 – Vehicle velocity, 100%/s and µ=0,7 Figure 13 – Rear wheel angular velocity, 100%/s and µ=0,7

6.3 – EMERGENCY BRAKING MANEUVER


40
ABS braking (400%/s), WET ASHPHALT - The results presents the
35 Passive braking behavior of the regenerative system in an emergency
braking maneuver. The brake pedal is activated until the
Stopping Distance(m)

30 vehicle stops. Figure 14 shows that the vehicle velocity


25 decreases quickly in ABS braking case in comparison with
passive braking. Figure 15 shows a considerable reduction
20 of about 8m in the stopping distance with the ABS action in
15
comparison to passive braking. There is an increase of
440% in compressed air stored in ABS braking over
10 passive braking (see Fig. 16). The curves began to present
different behavior close to 0.25s (when the rear wheels are
5
locked in passive braking) as can be sees in Fig. 17. As in
0 previous cases, in ABS braking case, the rear wheels rotate
0 1 2 3 4
Time (s) until the vehicle stops, and consequently, store more energy
Figure 11 – Stopping distance, 100%/s and µ=0,7 in the tank, while in passive braking the rear wheels are
locked earlier as can be seen in figures 14 and 17.

5
x 10
4.5 18
ABS braking ABS braking
4 Passive braking 16 Passive braking
3.5 14
Vehicle Velocity (m/s)
Tank Pressure (Pa)

3 12
2.5 10
2 8
1.5 6
1 4
0.5 2
0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 12 – Tank pressure, 100%/s and µ=0,7 Figure 14 – Vehicle velocity, 400%/s and µ=0,7

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6.4 – REDUCTION VELOCITY MANEUVER


40
ABS braking (50%/s), DRY ASPHALT - The results presents the
35 Passive braking behavior of the regenerative system in a reduction velocity
maneuver. The brake pedal is activated slowly until the
Stopping Distance(m)

30 vehicle stops.
25
Figure 18 shows the vehicle velocity decreasing
20 quickly in ABS braking in comparison with passive
15 braking, the vehicle stops first. Figure 19 shows a reduction
in about 2m in stopping distance with the ABS case. There
10 is an increasing of 48% in compressed air stored in ABS
braking case (see Fig. 20). The system dynamic perform as
5
in previous cases.
0
0 1 2 3 4
Time (s)
Figure 15 – Stopping distance, 400%/s and µ=0,7

5
x 10 20
3.5
ABS braking ABS braking
3 Passive braking Passive braking

Vehicle Velocity (m/s)


15
Tank Pressure (Pa)

2.5

2
10
1.5

1 5
0.5

0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 16 – Tank pressure, 400%/s and µ=0,7 Figure 18 – Vehicle velocity, 50%/s and µ=0,9

35 40
ABS braking ABS braking
Rear Wheel Angular Velocity (rad/s)

30 Passive braking 35 Passive braking


Stopping Distance(m)

30
25
25
20
20
15
15
10 10
5 5

0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 17 – Rear wheel angular velocity, 400%/s and µ=0,7 Figure 19 – Stopping distance, 50%/s and µ=0,9

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5
x 10
4.5 20
ABS braking ABS braking
4 Passive braking Passive braking
3.5

Vehicle Velocity (m/s)


15
Tank Pressure (Pa)

3
2.5
10
2
1.5
1 5

0.5
0 0
0 1 2 3 4 -1 0 1 2 3 4
Time (s) Time (s)
Figure 20 – Tank pressure, 50%/s and µ=0,9 Figure 22 – Vehicle velocity, 100%/s and µ=0,9

35 35
ABS braking ABS braking
Rear Wheel Angular Velocity (rad/s)

30 Passive braking 30 Passive braking

25 Stopping Distance(m) 25

20 20

15 15

10 10

5 5

0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 21 – Rear wheel angular velocity, 50%/s and µ=0,9 Figure 23 – Stopping distance, 100%/s and µ=0,9

6.5 – USUAL BRAKING MANEUVER (100%/s),


DRY ASPHALT- The results presents the behavior of the x 10
5
4
regenerative system in a usual braking maneuver. The ABS braking
brake pedal is activated until the vehicle stops. Figure 22 3.5 Passive braking
shows that, as in the previous studies, the vehicle velocity
decreases quickly in ABS braking case when compared 3
Tank Pressure (Pa)

with the passive case. Figure 23 shows a reduction of about 2.5


2m in the stopping distance with the ABS action in
comparison to passive braking. The increasing in the stored 2
air pressure in ABS braking case over passive braking is
1.5
about 90% (as it can be verified in Fig. 24). Again, with
more efficient braking presented by ABS system, more 1
energy is stored in the pressure vessel in the ABS case (see
0.5
figure 22 and 25).
0
0 1 2 3 4
Time (s)
Figure 24 – Tank pressure, 100%/s and µ=0,9

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35 35
ABS braking ABS braking
Rear Wheel Angular Velocity (rad/s)

30 Passive braking 30 Passive braking

Stopping Distance(m)
25 25

20 20

15 15

10 10

5 5

0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 25 – Rear wheel angular velocity, 100%/s and µ=0,9 Figure 27 – Stopping distance 400%/s and µ=0,9

6.6 – EMERGENCY BRAKING MANEUVER


(400%/s), DRY ASPHALT - The results presents the
behavior of the regenerative system in an emergency
braking maneuver. The brake pedal is activated until the
5
vehicle stops. Figure 26 shows the vehicle velocity x 10
3
decreasing quickly in ABS braking in comparison with ABS braking
passive braking, the vehicle stops first. Figure 27 shows a Passive braking
considerable reduction around 5m in stopping distance with 2.5
the ABS action in comparison to passive braking. There is
Tank Pressure (Pa)

an increase of 340% in compressed air stored in ABS 2


braking over passive braking as it can be verified in Figure
28. The curves separate close to 0.25s, that is, when the 1.5
rear wheels are locked in passive braking, see Figure 29. In
ABS braking the rear wheels rotate until the vehicle stops, 1
and consequently, store more energy in the pressure vessel,
while in passive braking the rear wheels are locked soon in 0.5
the beginning of the braking, see Figure 26 and Figure 29.
It justifies the higher tank pressure for ABS braking respect 0
to passive braking. 0 1 2 3 4
Time (s)
Figure 28 – Tank pressure, 400%/s and µ=0,9

20 35
ABS braking ABS braking
Rear Wheel Angular Velocity (rad/s)

Passive braking 30 Passive braking


Vehicle Velocity (m/s)

15
25

20
10
15

10
5
5

0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 26 – Vehicle velocity, 400%/s and µ=0,9 Figure 29 – Rear wheel angular velocity, 400%/s, µ=0,9

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7. CONCLUSIONS [6] Cikanek, S. R., Bailey, K. E., Regenerative Braking


System for a Hybrid Electric Vehicle. Proceedings of
the American Control Conference. Anchorage, 2002.
In this paper, the modeling of a pneumatic regenerative
brake equipped with ABS is presented. The simulations [7] Panagiotidis, M., Delagrammatikas, G., Assanis, D.,
performed with the model show that the use of an ABS 2000, “Development and Use of a Regenerative
brake system would to improve the pneumatic regenerative Braking Model for a Parallel Hybrid Eletric Vehicle”.
brake system performance when compared with passive Ann Arbor:.
braking. The ABS system avoids the wheels locking,
allowing a more efficient activation of the compressor by [8] INSTITUTO NACIONAL DE METROLOGIA,
the transmission system. The results show the considerable NORMALIZAÇÃO E QUALIDADE INDUSTRIAL,
improvement in pressure stored when ABS braking is used 2004. “Portaria n.º 30”. Brasília.
and also that the performance of the regenerative brake
system is dependent on the passive brake system pressure [9] Maclay, D., 1997, “Two DOF Vehicle Suspension
adjustment. Model”. Cambridge.
Further studies will include simulations to study the
influence of the pneumatic regenerative brake system in the [10] Gillespie, T. D., 1992. “Fundamentals of Vehicle
mechanical brake system heating, which is a source of one Dynamics”. Warrendale: Society of Automotive
of the main trouble in actual brake systems applied to heavy Engineers, Inc,
vehicles. As, in the case of regenerative brakes, the
regenerative system stores part of the kinetic energy of the [11] Mabie, H. H. 1980, “Mecanismos”, LTC 2.ed. Rio de
vehicles, less energy will be dissipated by Joule effect in Janeiro: LTC,.
the friction braking process. So, the mechanical brake
system will have his heating curve changed, and as it is [12] Perondi, E. A., Guenther, R., 2003 “Modelagem de um
known, the process involving the material abrasion servoposicionador pneumático com atrito”. Ciência &
effectiveness properties and the system temperature Engenharia. Uberlândia: , v.12, n.1, p.43 - 52,.
presents a nonlinear behavior, the gains in breakability
could be significant with regenerative brakes. This fact, [13] Semmler, S., Isermann, R., Schwarz, R., and Rieth, P.,
allied to the energy saving, could justify real industry 2003, “Wheel Slip Control for Antilock Braking
investments in this area. Systems Using Brake-by-Wire Actuators”, SAE,
Warrendale, EUA

8. REFERENCES

[1] Britto, J. F. F. H. 2004. “Freio Regenerativo


Pneumático”. Universidade Federal do Rio Grande do
Sul. Porto Alegre, Brasil.

[2] Infantini, M. B., 2003, “Braking Systems


Experimental Test and Virtual Modeling”, Politecnico
di Torino, Turin.

[3] Wicks, F., Donnely Y, K, 2002, “Modeling


Regenerative Braking and storage for vehicles”, New
York.

[4] Flinders, F., Mathew, R., Oghanna, W., 1995.


“Energy Savings Through Regenerative Braking
Using Retrofit Converters”. Central Queensland,
Australia.

[5] He, X., Hodgson, J., 2002, “Modeling and Simulation


for Hibrid Electric Vehicles – Part I”: Modeling, IEEE
Transactions on Intelligent Transportation Systems.
vol. 3 no. 4.

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