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Eduardo Perondi
Universidade Federal do Rio Grande do Sul
Filiada à
AV. PAULISTA, 2073 - HORSA II - CJ. 1003 - CEP 01311-940 - SÃO PAULO – SP
Author:Gilligan-SID:1271-GUID:35214251-129.11.21.2
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2005-01-4033
Author:Gilligan-SID:1271-GUID:35214251-129.11.21.2
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work is emphasized the improvement of stored energy with [6] present a model of a Regenerative Braking System
the ABS action. Besides, it is shown that the ABS system (RBS) assembled to a Parallel Hybrid Electric Vehicle
reduces the stopping distance and improves the stability of (PHEV). Simulation results of the PHEV showing the
the vehicle. regenerative braking performance improvement are
presented.
2. REGENERATIVE BRAKE SYSTEM Panagiotidis, Delagrammatikas and Assanis in [7]
report fuel savings of 15% in some HEV vehicles
Brake systems of most standard automotive vehicles configurations. These are values much more conservatives
convert kinetic energy in heat that is dissipated to the than the ideal 59% presented previously, but are still very
atmosphere. The brake activation process can be divided in significant concerning energy efficiency performance. The
two thermodynamical processes. The former is the friction advanced technology involving hybrid vehicles limits its
phenomena. In this process, the dynamic energy is application to only few commercial models.
converted to calorific energy. The second process consists The approach adopted in this work is alternative
of the heat transference from the brakes to the surrounding because we propose the use of a pneumatic-mechanic
ambient. system. This study is based on the analogy with the electric
An analysis of the efficiency of a regenerative brake regenerative systems, aiming costs decreasing and faster
should involve the vehicle potency and the transport cycle and easier application.
to determine the energy percentage that can be absorbed by
the regenerative system.
Wicks and Donnelly, in [3], show the work cycle for an 3. REGENERATIVE BRAKE DESIGN
urban bus and perform a regenerative brake application
potentiality analysis. They show that the portion of 91% of This work reports the design of a pneumatic
total energy is wasted by the brakes, being the remaining regenerative brake system to be applied in a commercial
energy dissipated by the air and tire-ground frictions. It is vehicle. The proposed pneumatic system must be installed
also verified that 59% of the work produced by the motor is in parallel to the traditional brake, seeking global energy
consumed by the brakes, being, in an ideal situation, the efficiency improvement. Therefore, it is necessary to
potential of energy saving. These results indicate the accomplish the determination of a system with potential
viability of research in this area. application viability and achieve the energetic efficiency
Today, the most advanced studies in regenerative brakes study with the regenerative system integration. The study of
are in the application of electric storage systems. This efficiency is done through simulations using a vehicle
technology is mainly based in the use of the difference of dynamics model integrated with a regenerative and ABS
speed between a rotaries axis and a fixed magnetic field system model. A private transport vehicle (urban zone bus)
that induces the manifestation of electric current. which works with compressed air to execute some actions
Previously, in the past systems, the current induced during as automatic door driving and in the passive brake potency
the activation of the brake in electric motors was dissipated system (air brake) was used.
by Joule effect in benches of resistors, wasting the energy. The solution of the equations set seeking the system
Due to the technological progress of electronics and control dynamic behavior determination is accomplished with the
techniques, it is possible at present to absorb and store this use of the numeric integration software Matlab/Simulink®.
electrical energy. Through the Simulink module, the blocks diagrams are
Flinders, Mathew and Oghanna [4] present the built and the set of associated differential equations is
implantation in electric trains of regenerative systems based solved. The simulation results allow the observation of the
on modern tiristors application witch allows high potency influence of the regenerative system in the dynamic
rectification. These regenerative system, used in north of behavior and the energetic efficiency improvement.
New Zealand railroad, provided 13% of reduction in energy The parameters of the dissipative brake were defined in
waste. It is also shown measurements of energy losses did such a way that the system behavior performs accordingly
during the application of dynamic brakes in the source line to the Brazilian National Standards (ABNT, 2004) [8]. The
of Central Queensland (where coal is transported by a regenerative brake system was incorporated so that the
distance of 400km). The total energy wasted during the modified system maintains the same operational and
activation of the brake is of 8,7MWh. Taking into account functional characteristics of the previous system. The
the whole process, approximately 100GWh are wasted. simulations were accomplished using a private transport
Besides its application in trains, regenerative systems cycle model. The results were analyzed considering the
are used in hybrid vehicles (HEV, hybrid electric vehicles), energy savings in the braking process and in the global
in which there is an auxiliary electric motor coupled to the context, aiming at the evaluation of the economical
combustion motor. This vehicle conception presents some potentiality of the regenerative system application.
advantages, as smaller dimension and weight and the Automotive vehicles can be used in several
appropriate rotation control of the combustion motor, environmental conditions, so, their requirements can vary
causing the economy of fuel and emissions reduction as significantly. The energy consumed in a vehicle is mainly
related by He and Hodgson in [5]. Cikanek and Bailey in due to the resistance of the air, to the friction of the tires
Author:Gilligan-SID:1271-GUID:35214251-129.11.21.2
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d 2x dx (3)
(M Car )d 3 Mgd1 Fty (d1 d 2 ) 0
dt 2 dt
Author:Gilligan-SID:1271-GUID:35214251-129.11.21.2
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Where d1 is the distance of the center of gravity to the block the back and front horizontal forces are used to
front axis and d2 is the distance of the center of gravity to calculate the equivalent angular speeds in each wheel
the back axis. The moment in the back wheel can be which depend on the action of the dissipative brakes, on the
described by loss for the internal friction in the two wheels and on the
action of the regenerative brake in the back wheels.
d 2T dT (4) The brake subsystem block diagram is a subsystem of
Jt T f Cang Ftx .rt 0 the transmission system. In this subsystem, the hydraulic
dt 2 dt
pressure of the brake action is multiplied by the actuator
cylinder piston area, resulting in the equivalent force. This
Where Tf is the torque due to the application of the force, through the equation for drum brake from Gillespie
brake, Jt is the moment of inertia with respect to the back [10], results in the equivalent torque. The drum brake
axis, Cang is the internal friction dumping coefficient and rt action is then added to the regenerative torque which
the radius of the back tire. calculus is based on the analysis of the free body diagram
The horizontal forces Ftx and Fdx are proportional to presented in Figure 4.
the contact friction coefficient and to the normal forces Fty
and Fdy, respectively. The force Ftx is expressed by
Ftx PFty
(5)
R p Lp sen2T
vp R p wa ( senT ) (6)
2
The friction coefficient µ is a function of many Where ȡ is the atmospheric air density and Ap is the
parameters like environment conditions, vertical loads, traverse area of the piston.
surface types, translation speeds and internal pressures of The variation of the pressure in the tank (Eq. (8)) due to
the tires. For analysis simplification purposes, in this study, the injection of the mass flow, being considered an
only the initial speed is tested with different values. The adiabatic isentropic process with small temperature
other parameters are considered constants. variation, is given by Perondi and Guenther in [12].
Author:Gilligan-SID:1271-GUID:35214251-129.11.21.2
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6. RESULTS
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5
activated slowly until the vehicle stops. Figure 6 shows that x 10
5
the vehicle velocity decreases quickly in ABS braking case ABS braking
in comparison with the passive braking. Figure 7 shows the Passive braking
occurrence of a considerable reduction (about 5m) in 4
stopping distance with the ABS action in comparison to the
20 35
ABS braking ABS braking
15
25
20
10
15
10
5
5
0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 6 – Vehicle velocity, 50%/s and µ=0,7 Figure 9 – Rear wheel angular velocity, 50%/s and µ=0,7
Author:Gilligan-SID:1271-GUID:35214251-129.11.21.2
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20 35
ABS braking ABS braking
15
25
20
10
15
10
5
5
0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 10 – Vehicle velocity, 100%/s and µ=0,7 Figure 13 – Rear wheel angular velocity, 100%/s and µ=0,7
5
x 10
4.5 18
ABS braking ABS braking
4 Passive braking 16 Passive braking
3.5 14
Vehicle Velocity (m/s)
Tank Pressure (Pa)
3 12
2.5 10
2 8
1.5 6
1 4
0.5 2
0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 12 – Tank pressure, 100%/s and µ=0,7 Figure 14 – Vehicle velocity, 400%/s and µ=0,7
Author:Gilligan-SID:1271-GUID:35214251-129.11.21.2
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30 vehicle stops.
25
Figure 18 shows the vehicle velocity decreasing
20 quickly in ABS braking in comparison with passive
15 braking, the vehicle stops first. Figure 19 shows a reduction
in about 2m in stopping distance with the ABS case. There
10 is an increasing of 48% in compressed air stored in ABS
braking case (see Fig. 20). The system dynamic perform as
5
in previous cases.
0
0 1 2 3 4
Time (s)
Figure 15 – Stopping distance, 400%/s and µ=0,7
5
x 10 20
3.5
ABS braking ABS braking
3 Passive braking Passive braking
2.5
2
10
1.5
1 5
0.5
0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 16 – Tank pressure, 400%/s and µ=0,7 Figure 18 – Vehicle velocity, 50%/s and µ=0,9
35 40
ABS braking ABS braking
Rear Wheel Angular Velocity (rad/s)
30
25
25
20
20
15
15
10 10
5 5
0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 17 – Rear wheel angular velocity, 400%/s and µ=0,7 Figure 19 – Stopping distance, 50%/s and µ=0,9
Author:Gilligan-SID:1271-GUID:35214251-129.11.21.2
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5
x 10
4.5 20
ABS braking ABS braking
4 Passive braking Passive braking
3.5
3
2.5
10
2
1.5
1 5
0.5
0 0
0 1 2 3 4 -1 0 1 2 3 4
Time (s) Time (s)
Figure 20 – Tank pressure, 50%/s and µ=0,9 Figure 22 – Vehicle velocity, 100%/s and µ=0,9
35 35
ABS braking ABS braking
Rear Wheel Angular Velocity (rad/s)
25 Stopping Distance(m) 25
20 20
15 15
10 10
5 5
0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 21 – Rear wheel angular velocity, 50%/s and µ=0,9 Figure 23 – Stopping distance, 100%/s and µ=0,9
Author:Gilligan-SID:1271-GUID:35214251-129.11.21.2
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35 35
ABS braking ABS braking
Rear Wheel Angular Velocity (rad/s)
Stopping Distance(m)
25 25
20 20
15 15
10 10
5 5
0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 25 – Rear wheel angular velocity, 100%/s and µ=0,9 Figure 27 – Stopping distance 400%/s and µ=0,9
20 35
ABS braking ABS braking
Rear Wheel Angular Velocity (rad/s)
15
25
20
10
15
10
5
5
0 0
0 1 2 3 4 0 1 2 3 4
Time (s) Time (s)
Figure 26 – Vehicle velocity, 400%/s and µ=0,9 Figure 29 – Rear wheel angular velocity, 400%/s, µ=0,9
Author:Gilligan-SID:1271-GUID:35214251-129.11.21.2
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8. REFERENCES
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