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Caterpillar 416E Blackhoe Loader Shematic Hydraulic System
Caterpillar 416E Blackhoe Loader Shematic Hydraulic System
July 2009
FLUID POWER SYMBOLS
Component Locations BASIC COMPONENT SYMBOLS
Machine Schematic Part
Description MAIN AUX
19
20
B-1
D-5
FILTER GP - OIL
MANIFOLD GP - CONTROL (BACKHOE) 259-6742
210-6243
N/A
Hydraulic System PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
21 D-7 MANIFOLD GP - CONTROL (BACKHOE) N/A 259-6744
COMBINATION CONTROLS
22 C-5 MANIFOLD GP - CONTROL (LOADER) 259-6745 N/A 416E: 422E: 428E:
23 C-5 MANIFOLD GP - CONTROL (LOADER) N/A 259-6743
24 C-6 MANIFOLD GP - RIDE CONTROL 245-8780 SHA1-UP HBE1-UP SNL1-UP
25 B-4 PUMP GP - METERING 247-7868
296-6714
CBD1-UP SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
26 B-2 PUMP GP - PISTON (IMPLEMENT AND STEERING) OR MANUAL & PILOT PILOT OR MANUAL
Tap Locations
Pressure, Sampling, and Sensor
Tap Schematic
Description
The 416E, 422E, and 428E
Number Location machines are equipped with a
T1 C-3 STEERING AND IMPLEMENT PUMP DISCHARGE
mechanically controlled back-
T2 C-2 LOAD SENSING
hoe valve that is visible with
ELECTRICAL SYMBOLS TABLE
SOS B-1 OIL SAMPLING
the floor plate at the rear of HYDRAULIC SYMBOLS (ELECTRICAL)
the cab removed.
G
SOS
M
14 10 19 31 32 1 24 27 28 6 16 17 12 2 8
(19) Hydraulic Oil Filter
TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
(FLUID) (GAS / AIR)
39 40
RENR6482-03
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
3 5 13 4 15 11 29 30 45 26 25 7 18 9 33 T
43/44
PRESSURE TEMPERATURE LEVEL FLOW
3 5 13 26 28 2 SWITCH SWITCH SWITCH SWITCH
(31/32) Loader Valve 38
24 Page,
CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
(37) Extendable Stick Control Valve
(41) Stick Control Valve The 416E, 422E, and 428E machines are CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR
(36) Bucket Control Valve equipped with a mechanically controlled 325-PK
(42) Swing Control Valve loader valve. PREVIOUS STANDARD
(35) Boom Control Valve
(34) Auxiliary Control Valve WIRE WIRE COLOR
(20/21) Control Manifold (33) Auxiliary Loader Control Valve
(39) Left Stabilizer Control Valve (43/44) Tilt Control Valve
325-PK-14 B A
(40) Right Stabilizer Control Valve (38) Lift Control Valve
(22/23) Control Manifold
4 29 30 45 19 31 32 1 24 27 25 12 CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
IDENTIFICATION
T2 T2
The pump is located below the cab (19) Hydraulic Oil Filter
floor plate. The pump control valve is
mounted on top of the pump and SOS
contains a flow compensator spool
and pressure cutoff spool. The
implement and steering pump (27) Ride Control Pressure Switch
supplies oil flow to the loader valve (26) Implement and Steering Pump
group, backhoe valve group, and T1
steering system. These illustration shows the implement and steering
pump out of the machine. The following components are (24) Ride Control Manifold
T2 visible:
T1
Load Sensing pressure tap (T2), Pump Discharge pres-
(28) Hydraulic Oil Tank sure tap (T1), Hydraulic Oil Tank (28), Oil Sampling port
(26) Implement and Steering Pump (SOS), and Hydraulic Oil Filter (19) (1) Ride Control Accumulator
A
B
A
B
416E
STABILIZER STABILIZER
C
RH LH
C
D
E E
P
R
N
P
M
N
M
L BOOM SWING BUCKET STICK
E
L
E
AUXILIARY EXTENDABLE
(40) VALVE GP - (39) VALVE GP - F
F
CONTROL (STABILIZER) (RH) STICK
CONTROL (STABILIZER) (LH) G
K J H
G 259-6746 259-6746 K J H
D D
(20) MANIFOLD GP -
CONTROL (BACKHOE) (42) VALVE GP - (36) VALVE GP- (41) VALVE GP -
(21) MANIFOLD GP - (45) VALVE GP -SHUTTLE CONTROL (SWING) CONTROL (BUCKET) CONTROL (STICK)
259-6742
CONTROL (BACKHOE) 8J-6875 259-6738 259-6737 259-6736 (6 BANK)
(416E)
259-6744 259-6735 (7, 8 BANK)
(422E, 428E)
(1) ACCUMULATOR GP -
RIDE CONTROL
162-3960
(22) MANIFOLD GP - CONTROL (LOADER)
259-6745 (37) VALVE GP - CONTROL
(27) SWITCH AS - (EXTENDABLE STICK)
(416E, 422E)
(Dimensions: 34 inches x 28 inches)
RIDE CONTROL
245-8780 T1 T2
C (26) PUMP GP - C
(6) CYLINDER GP - PISTON (IMPLEMENT AND STEERING)
LIFT (LH) 296-6714
228-3508 (416E)
215-7298 (422E) (19) FILTER GP - OIL
210-6243
(38) VALVE GP -
CONTROL (LIFT) (25) PUMP GP - METERING
259-6732 247-7868
(7) CYLINDER GP -
LIFT (RH) SOS
214-9373 LIFT
(428E)
24 Page,
(18) CYLINDER GP -
(8) CYLINDER GP - TILT (RH)
MULTIPURPOSE BUCKET (LH) 192-3884
185-1839 (428E)
LINE PATTERNS
(33) VALVE GP - CONTROL
HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
(AUXILIARY) (LOADER) Pressure Line
MAIN PUMP OUTPUT
259-6729 LIFT CYLINDER CIRCUIT Pilot / Load Sensing Pressure
(12) CYLINDER GP - STEERING BUCKET CYLINDER CIRCUIT
214-5097 LOAD SENSE CIRCUIT Drain / Return Lines
STEERING CIRCUIT
STICK CYLINDER CIRCUIT Component Group
AUXILIARY SUPPLY LINE
BOOM CYLINDER CIRCUIT Attachment
(31) VALVE GP - BANK (LOADER) TILT CYLINDER CIRCUIT
248-0481 (2 BANK) EXTENDABLE STICK CYLINDER CIRCUIT Air Line
MULTIPURPOSE BUCKET CYLINDER CIRCUIT
A 248-0482 (3 BANK) DRAIN / RETURN LINE CALLOUTS A
SIDESHIFT CIRCUIT
(416E, 422E) SWING CYLINDER CIRCUIT YY Taps (Pressure, Sampling, Sensor - by letter)
LOAD SENSE RELIEF CIRCUIT
STABILIZER CYLINDER CIRCUIT
(28) TANK GP - HYDRAULIC (52) Components (By number)
AUXILIARY CIRCUIT
(32) VALVE GP - BANK (LOADER)
(9) CYLINDER GP - 245-8777
247-9655 (2 BANK) THIS SCHEMATIC IS FOR THE 416E, 422E, and 428E BACKHOE LOADER
MULTIPURPOSE BUCKET (RH)
247-9656 (3 BANK) MEDIA NUMBER: RENR6482-03
185-1839
(428E) PART NUMBER: 225-6836, CHANGE: 04, VERSION: -
Components are shown installed on a fully operable machine.
7 6 5 4 3 2 1