You are on page 1of 16

Evaluation of the Low Tension Flood Process

for High-Salinity Reservoirs-Laboratory


Investigation Under Reservoir Conditions
Hani Murtada, * SPE, U. of Clausthal
Claus Marx, SPE, U. of Clausthal

Abstract
In northwest Gennany, oil reservoirs are characterized periments for optimizing the process for real oil
by high-salinity brines with up to 23% TDS. For such reservoirs.
salinity conditions, fatty alcohol derivatives with 4.5 Most oil reservoirs in the Federal Republic of Ger-
ethene oxide (EO) units were found to lower the inter- many (FRG) are characterized by extremely unfavorable
facial tension (1FT) drastically and to mobilize residual conditions of salinity. Besides the high sodium chloride
oil almost completely. content, the reservoir brines have remarkably high con-
Intensive flood experiments under reservoir conditions centrations of calcium and magnesium salts. Typical
with the use of sandpacks 2 m in length allowed optimiz- values are 50 to 250 g/dm 3 NaCl and 4 to 20 g/dm 3
ing the low-tension process for an oil field that was con- Ca + + _ No surfactants suitable for such saline en-
sidered a possible candidate. A combination of surfac- vironments were known before 1975.
tant slug followed by a tailored mobility buffer showed
best results in tenns of additional oil recovery and proc- Reserve Situation in the FRG
ess duration. A preflush of low-concentration aqueous Because it is not likely that new oil fields will be
polymer solution brought a decisive further increase in discovered in the FRG, the domestic oil industry is striv-
additional oil recovery. ing to develop new technologies for enhancing oil
Results obtained for the slug process indicated that recovery after termination of primary and secondary pro-
variables such as 1FT, surfactant concentration, flooding duction phases. I
velocity, and pressure gradient influence the low-tension For highly saline conditions such as those prevailing in
process in a combined manner. northwestern Gennan oil fields, the development of ef-
Oil produced in the oil bank showed alteration in prop- fective surfactants was necessary. In addition to being
erties, compared with the oil used to saturate the pore soluble in original reservoir water, these surfactants must
space. lower the 1FT drastically and must completely mobilize
the residual oil remaining in the porous medium after
Introduction previous water flooding. A modification of original
This paper summarizes the concept, development, and reservoir brines by eventual conditioning or by
results of a low-tension flood process for the high- preflushing in-situ fonnation water was not intended.
salinity reservoirs in northwestern Gennany with the use Such measures had proved effective in the laboratory but
of surfactants. The objectives were: (1) to design an ap- not in the field. 2,3
propriate surfactant flooding process for mobilizing Oil production statistics from 1978 show that about
residual oil in reservoirs in northwest Gennany such that 22 % OOlP in the FRG already has been produced. Ac-
a pronounced lowering of 1FT between the oil and cording to these statistics, it is expected that a further
aqueous phase is achieved, (2) to conduct investigations 10 % OOlP will be produced with conventional recovery
on the main parameters influencing the process, and (3) processes (e.g., waterflooding). Of the OIP remaining
to perfonn practically oriented laboratory flooding ex- (target for tertiary recovery, about 68% OOlP), approx-
imately 15 % should be recoverable by EOR processes
'Now with Veba Oel A.G. currently known or to be developed. Thus, the total re-
covery would be increased to 47%. The remaining 54 %
0197-7520/82/0012-8999$00.25
Copyright 1982 Society of Petroleum Engineers of AI ME will not be recoverable, according to current estimates.

DECEMBER 1982 831


TABLE 1-EOR STATUS IN THE FRG (1978)

Low Viscosity, High Viscosity


<30 mPa·s >30 mPa·s·
(10 6 tons) (%) (10 6 tons) (%)
Oil in place 300 100 500 100
Cumulative production 130 43.3 46 9.2
(Dec. 1979)
Remaining oil 170·· 56.7 454 t 90.8
Potential EOR methods chemical thermal

• Also up to few thousand mPa' s .


• • Distributed among 80 oil fields.
t Only a few oil fields.

TABLE 2-COMPOSITION OF BRINES sodium salt) and a polymer [hydroxyethy1cellulose


IN SYSTEM A/DOGGER BETA (HEC)] to one oil field (5 to 9). This field has an average
Floodwater
reservoir temperature of 56°C and a light crude (1-1-0 =4.1
Reservoir Water
mPa·s). The composition of the brine in this system
Density at 20°C 1.131 to 1.141 1.132 to 1.147
pH 5.8 to 6.8 5.0 to 6.5 (called "AlDogger beta") is given in Table 2.
Resistivity, n· m 6.0 to 7.9 5.2 to 6.9
Working Concept
Cations, mg/L
72,000 to 80,300
To achieve the objectives described in the Introduction,
Na + 71,200 to 80,000
' it was important (1) to determine the influential
Ca 2+ 3,240 to 4,705 3,483 to 5,115
Mg2+ 390 to 1,082 441 to 1,143 parameters and (2) to optimize the surfactant flooding
Kt+ 289 to 425 300 to 500 process. The following working concept (Fig. 1) was
8r2+ 151t0215 157 to 380
Ba 2+ 2 to 80 2 to 19
developed.
Fe 2+ 3 to 46 23 to 75
Fe 3 + 1 to 4 1 to 2
E 75,276 to 86,557 76,405 to 87,534 Determination of Main Influential Parameters
Because of the many decisive variables involved in sur-
Anions, mg/L
factant flooding, these parameters were kept constant as
CI'- 121,239 to 134,736 121,085 to 134,450
HC0 3 2- 34 to 232 116 to 256 possible during the flooding experiments: system-
80 4 2- 9 to 392 13 to 434 specific parameters (crude oil, brine, pressure, and
B0 3 3- 93 to 176 59 to 60 temperature), porous medium, and flooding conditions
Br 192 to 379 1 to 55 and procedure.
I 1 to 6
121,567 to 135,915 121,273 to 139,261
A detailed survey of the flooding conditions, together
E
with the corresponding numerical values, is presented in
TD8, mg/L 196,843 to 222,472 197,678 to 226,795 Table 3.
By means of continuous flooding with aqueous surfac-
tant solutions, the most important influential parameters
Current Status of EOR in the FRG were investigated first on the basis of their significance
in mobilizing residual oil. These include, among others:
Application of EOR techniques in German oil fields is surfactant concentration, C T, flooding velocity, vf, and
especially important in view of the relatively low oil- residual oil saturation after water flooding, Sor 1 •
recovery factor mentioned. In the following, a brief The flooding experiments were conducted ~uch that
description of current status and anticipated development one influential parameter was varied over an appropriate
of EOR processes in the FRG is given. range while the others were kept constant.
The situation in the FRG until the end of 1978 is sum- Results described by Burkowsky 5,6 show that
marized in Table 1. It is obvious that in domestic reser- temperature decisively influences 1FT and, thus,
voirs with low-viscosity oil (1-1- < 30 mPa' s), a recovery mobilization of residual oil when surfactant is added to
factor of almost 50 % OOlP can be achieved by primary the system.
and secondary production methods. In contrast, only
15.6% OOIP is recoverable with the same methods in
fields with intermediate to high oil viscosity. Table 1 Optimization of the Surfactant Flooding Process
also indicates developmental trends anticipated in the ap- With the information gained from the continuous
plicable EOR processes. The high residual oil content in flooding experiments, the surfactant flooding process
reservoirs of the latter type suggests that EOR processes then was optimized. These optimization criteria were in-
may come into widespread use. The chances for thermal vestigated: minimizing flood volume employed, in
EOR processes thereby may be more favorable. 4 multiples of Vp , for a given flooding velocity, and
For the FRG, an enhancement of oil recovery by 15% minimizing the quantity of surfactant employed.
implies additional oil recovery of about 1089 x 10 6 Mg. Whereas the first optimization criterion (least PV) in-
This paper evaluates application of the surfactant volves especially the time factor, the second criterion
flooding process by use of a surfactant (C 12114/fatty (least C T x PV) concerns chiefly the active substance
alcohol polyglycolether/4.5EOlmethylcarboxylate/ cost.

832 SOCIETY OF PETROLEUM ENGINEERS JOURNAL


During the optImization procedure, continuous TABLE 3-SURFACTANT FLOODING TESTING
flooding with the surfactant solution was not considered, OF SURFACTANT IN POROUS MEDIA
but rather the surfactant solution, measured in fractions System-Specific Parameters
of PV (surfactant slug), and its effect in conjunction with Reservoir brine
auxiliary measures, such as the use of a mobility buffer. Degassed reservoir oil
From the working concept, an investigation program Average reservoir
was designed; a survey of this program is presented in temperature, fR
Tables 4A and 4B. Average reservoir pressure,
PR
Experimental Procedure Flooding Pipe
Apparatus L=700 mm
The objectives specified in the working concept, with D=50 mm
respect to determination of the main parameters influenc-
ing the surfactant flooding process and the optimization Standard Sand pack
of this process, required use of specially designed Grain size, mm 0.03 to 0.15
flooding facilities that permit approximating the field Porosity, % 48 to 50
conditions. Permeability, darcies 4.0 to 4.4
The flooding facilities consist of three main com- Surface area, m 2 /g 0.526
Connate water saturation, % PV 24 to 28
ponents: flooding apparatus, flooding model, and equip- Initial oil saturation, % PV 72 to 76
ment for recording of data. The working principle of the
flooding facility is shown schematically in Fig. 2. The Flooding Conditions
main components of the facility are described briefly in Flooding velocity, * mid 7.3
the following. Surfactant concentration, * mg/L 1,000 to 50,000

Flooding Sequence
Flooding Apparatus. The flooding apparatus is de- Inject 1.5 PV reservoir brine--+S of ,1
signed for a maximal operating pressure of 150 kPa and Inject n PV aqueous surfactant solution--+S of ,2
has metering pumps at both the inlet and the outlet of the
Flooding Results
porous medium. By means of a pressure regulator, the
experimental pressure, whose level corresponds to that t:..E = S Of,1 -S of,2
of the average reservoir pressure, is kept constant in the SO;
porous medium. For a constant production rate at the
producing pump, the injection rate by the injection pump * Main variables in the flooding experiment.

is regulated such that the pressure level on the injection


side can be raised or lowered to compensate any eventual
change in rate. Thus, for a predetermined pressure level vals, bank formation can be recognized, and propagation
and constant production rate, the pressure gradient is in the porous medium can be pursued.
established spontaneously within the porous medium
during water- and surfactant flooding. Porous Medium. The clean sandstone in the original
The pressure gradient required for operation of the reservoir was simulated by means of a loose, edge-
producing pump is established by means of a pressuriz- rounded quartz sand of grain size 0.03 to 0.15 mm. This
ing valve. After depressurization through this valve, the sand fraction was chosen because of good agreement
produced oil and water are collected in graduated with the original rock with respect to grain shape, size,
cylinders that revolve on a sample collector. size distribution, and mineralogical composition. A few
characteristic data for both sand types are compiled in
Flooding Model. For the flood-technology investiga- Table 5. Whereas the values of the porosity and
tions, the systems of flooding pipes shown in Fig. 2 were permeability of the sandpacks prepared with the loose
inserted between the injection and production sides of sand are about twice as high as those for the original
the flood apparatus. To vary the length/diameter ratio of sandstone, the surface area is approximately equal for
the porous medium, flooding pipes of constant diameter both. Siw values are markedly lower in the reservoir
were joined in series. The flooding pipes are provided rock than in the sand packs.
with sockets for measuring differential pressure and elec-
trical resistivity. For visual examination of the porous Establishment of Saturation Conditions. The sand-
medium, a longitudinally split flooding pipe consisting packs were saturated with original reservoir brine, which
of two halves was used. subsequently was displaced down to the connate water
saturation by degassed crude oil at the average
Data Recording. To assess the flooding experiments, temperature and pressure of the system. This resulted in
differential pressure and variation of electrical resistivity an average connate water saturation of 25 to 30 % PV.
in the porous medium were recorded. For this purpose, The oil was displaced subsequently by floodwater to
t.p and Ro were measured simultaneously over equal establish residual oil saturation, Sor 1. This amount
length intervals of the porous medium. The subdivision averaged 30 to 35%; an average water'cut of 97 to 99%
of the entire flooding distance into intervals for measure- thereby was measured. The surfactant solution subse-
ment permitted plotting t.p - and Ro - profiles. By quently was injected into the porous medium, either con-
comparing the profiles recorded at definite time inter- tinuously or as a slug.
DECEMBER 1982 833
TABLE 4A-SURFACTANT FLOODING OPTIMIZATION PROGRAM-FIRST
ST AGE (PV = minimum)

Flooding Conditions
Phase 1: Optimization of Surfactant Concentration Constant Variable
0, FLO Cr
system vf
PR, TR
Sor,1
Phase 2: Optimization of Surfactant Slug Size
0, FLO Vs
system Vf
PR' TR
Sor,1
Phase 3: Optimization of Polymer Cr
Concentration in the Mobility Buffer
0, FLO Cp
systElm Vf
PR' TR
Sor,1
Phase 4: Optimization of Polymer Slug Size Cr,V s

0, FLO Ps
system vf
PR' TR
Sor1
C r , V~, C p

TABLE 4B-SURFACTANT TABLE 5-CHARACTERISTIC DATA FOR SANDSTONES USED


FLOODING OPTIMIZATION IN FLOODING EXPERIMENTS
PROGRAM-FIRST STAGE
(PV x C r = minimum) Loose Sand Used
Dogger-Beta To Prepare
PVxC r Sandstone Sandpacks
PV Injected Vf Grain shape rounded rounded
Grain size, mm 0.02 to 0.4 0,03 to 0,15
~ -- 150 100
--
50 (mid)
Surface area, m 2/g 0.3 to 0.5 0,52 to 0,58
50 0.3 0,33 0.1 7,3 Porosity, % 17 to 30 48 to 50
3,6 Permeability, md 200 to 4,000 4,000 to 4,200
30 0,5 0,33 0,17 1.8 6 to 10 25 to 30
SiW' % PV
10 1,5 1,0 0,5 O,g Mineral composition, %
0.45 Quartz 85 82
5 3,0 2,0 1,0 0,25 Muscovite + illite 1 2
Kaolinite 2 2
Plagioclase 1 2
K-feldspar 7 11
Carbonate 3
Heavy mineral 1

Flooding Results injected continuously at a given flooding velocity into


Determination of Essential Parameters the porous medium, whose initial oil saturation was
Influencing Surfactant Flooding Process established at the residual oil saturation, Sor I, after
previous flooding with reservoir water. '
The flooding experiments were performed according to
In Fig. 3, 1FT is plotted as a function of temperature
the working concept, and these decisive parameters were
varied: surfactant concentration, C T, average flooding for selected concentrations of surfactant. On these
~rves, the average reservoir temperature in the system,
velocity, vf, and residual oil saturation after water
T(56°C), is designated by D. As referred to the ordinate
flooding, Sor, I . The influence of these parameters on the
(a, in mN/m), T R lies almost at one level of the 1FT.
residual oil mobilization is discussed in the following,
The 1FT behavior shown in Fig. 3, according to
Burkowsky,6 exhibits a minimum at a temperature
Effect of Surfactant Concentration T min =59.5°C for C T = 100 mg/dm 3 , for instance. As
To determine the effect of surfactant concentration on shown in the figure, the position of T min is dependent on
additional oil recovery, surfactant solutions with I to 50 the surfactant concentration, and it shifts to lower
g/dm 3 surfactant were investigated. The corresponding temperatures with increasing surfactant concentration,
flooding experiments were conducted according to the with simultaneous displacement toward lower values
continual flooding principle under standard test condi- of a,
tions (Appendix A). With these conditions maintained In Fig. 4A, additional oil recovery is plotted as a func-
constant, a surfactant solution of known concentration is tion of surfactant concentration and of other
834 SOCIETY OF PETROLEUM ENGINEERS JOURNAL
highCT

- continuous flood ·characterization


-{
lowCT

PV=min
surfactant flooding -
;- first
;- highCT stage
-{
PV,CT =min

- slug flood - - - - 1 optimization -

-i
~ lowCT '-
second
stage
:~"
preflush
FLO
I;

IFLOOD CONCEPT I ICONCENTRATION I ~


I OPTIMIZING
CRITERION
I
Fig. 1-Surfactant flooding working program.

characteristic variables specific to the flood experiment significantly, but decidedly reduces the PV of surfactant
in Fig. 4B. needed until the end of the oil bank production.
It can be seen from Fig. 4A that 2 g/dm 3 surfactant in A further relationship between surfactant concentra-
the floodwater already suffices for forming an oil bank at tion and additional oil recovery can be deduced from the
the experimental temperature of 56°C and average behavior of the average pressure gradient observed dur-
flooding velocity of7.3 mid. In contrast, flooding with a ing the surfactant flooding. As Fig. 4B shows, the gra-
surfactant concentration of 1 g/dm 3 produces only a dient clearly decreases with increasing surfactant
slight improvement in the oil recovery above the ex- concentration.
trapolated curve for waterflooding. Flooding ex-
periments in which only 800 or 400 mg/dm 3 surfactant Effect of Flooding Velocity
were added to the floodwater yielded no additional oil To investigate the influence of this parameter on the
recovery despite the injection of a total of 100 PV. mobilization of residual oil, flooding experiments were
It is evident from Fig. 4B that raising the surfactant conducted. Surfactant solutions with concentrations of
concentration from 2 to 50 g/dm 3 (i.e., by a factor of 25) 50, 30, 10, and 5 g/dm 3 surfactant were injected con-
improves the absolute additional oil recovery only in- tinuously into the pore space at average flooding

Flood apparatus

Measurement in pore space:


pressure gradient, 6p
apparent
resistIVity, Ra
electrIC'" :- -1 Pressure regulator
Pulsatlan· , : Pulsation
r- _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ : Pressure :
dampN
I Flood model pickoff

¢tnmm ~~
50 0.7 14

100 2,0 20
--it 4.0
6.0
40
60
[lfculatlOn
connection
10.0 100
Production pump
(flood pipe I
100 1.0 10
(Spltt tube I
[on stant pressure ~
10 10.0 1000 valve i
I slim tube I
80 0,5 6
(core pipe I Sample collector JU"ljt~,SI

Fig. 2-Schematic principle of flooding apparatus.

DECEMBER 1982 835


Surfactant
ad(q.T I

~J
10

'0
'

\
\, \

v
\
\J :

aver~'ge reservoIr
temperature
Tr ~56 o[
V
10- 4

~].51 SJ S2 505
10-5,1, ,:,:--:-:-"":""-:":"'~::::"cc::-
1
10 JO 40 1060'10 10 J040 1060 70 10JO 40 1060 70 10 J040 1060 70 10JO 40 1060 70 20 3040 5050 70 ZO 30 40 5060 70 10 JO 40 \0 60 70
temperature. T In C[

Fig. 3-IFT as a function of temperature and surfactant concentration.

velocities on.3, 3.6,1.8,0.9,0.45,0.25, and 0.12 mid 1. Additional oil recovery is independent of flooding
after attaining the residual oil saturation by previous velocity. The absolute value of additional oil recovery
waterflooding. The results obtained are presented increases slightly with increasing surfactant
graphically in Fig. 5 and allow the following concentration.
conclusions. 2. The average pressure gradient, Ap, markedly
diminishes with decreasing flooding velocity, steeply at
first but less steeply toward lower flooding velocities.
SURFACTANT Vt = 7.3 mid
~E= f(CT) T= 56°C Influence of Residual Oil Saturation
(infinite flood process) SO, = 74.4%PV
SOl. 1 = 28.0%PV The influence of residual oil saturation remaining in the
porous medium after waterflooding on the effectiveness
WF SF
of the surfactant flooding process was investigated. For
'00 the corresponding flooding experiments, the oil satura-
tion values prior to surfactant flooding were established
90 according to a scheme shown in Fig. 6.
The results concerning additional oil recovery are
0,1
80 presented graphically in Fig. 6 and allow the following
_____ o.08 conclusions.
0.04 1. The surfactant effects a mobilization of residual oil
~ 70
C>
C>
independent of the residual oil saturation level.
2. The beginning and the end of oil bank production
occur independently of the residual oil saturation level
established at the start of surfactant flooding.
3. The surfactant breakthrough occurs toward the end
of the oil bank production, independently of the
established residual oil saturation.
Optimization of Surfactant
Flooding Process
Minimizing Flood Volume in Multiples of PV
20
In the course of our work, these requirements were im-
posed on the optimization of the surfactant slug: (1)
'0 flooding of the maximal recoverable residual oil volume
with the smallest possible slug volume and (2) total dura-
0,8 2,4 3,2 4,0 4,8 5,5 tion of the flooding process not exceeding 1 PV.
',5
Injected PV The results of continuous flooding, as shown in Fig.
4A, indicate that a surfactant concentration of 50 g/dm 3
Fig. 4A-lnfluence of surfactant concentration on additional oil yields favorable results for both additional oil recovery
recovery. and duration of the tertiary process in PV.
836 SOCIETY OF PETROLEUM ENGINEERS JOURNAL
SURFACTANT
..>E~f(CT)
(infinite flood process)

.-;:: 25
5 • •
=
UJ
<l

~15
ClJ
o>
u
ClJ
.:::: 10
is
>-
'-

cE 5
~

Fig. 4B-Additional oil recovery as a function of experimental variables.

SURFACTANT
~E; f(Vt, CT) SURFACTANT Vf = 7.3 mid
(infinite flood process) 4,000 mg/L T;56°C
L>E;f(So"I) SO, = 74,5%PV

X
C T =50,000
30,000
mg/L 100
o 10,000 58
~ zs tJ. 5,000
"" 1....--1- -t-----L·· ....
~
...,
20
o~
~_i~~
. ~
_ _•
90
j/...J'~:=/·
r / :' '
<I
~ 15 80 <DilCV .-<V /Co® @
~ 1/ / / -- ----
~ 10 1/./ -'
a... 70 l .
5
=
~ 60
'=
UJ

.E' 5 CD So; I =so, =74.2%PV (0 PV WF)


u
~p ; f(Vt, CT) J2
>.
CV so, I = 36.8%PV (04 PV WF)
(infinite flood process) :v> 40 Q) So;, =25 O%PV (1 6 PV WF)
0
u
E 10 ClJ
a:: ® SO" = 22 5%PV (2.5 PV WF)
- 9 30 CD So; I = 21 6%PV (35 PV WF)
" 8
..,
® So, I = 17.9%PV (4 5 PV WF)

20

10

J~ 'lOt~-I------~~~--9nl~00--~---'~~~;~.J~1r-01 0
1.0 2,0 3.0 4.0 5,0 6,0 7.0
Injected PV
avoroge flood velocity, vf in mid

Fig. 5-Additional oil recovery and observed pressure Fig. 6-Additional oil recovery as a function of residual oil
gradient as a function of flood velocity (C T = variable). level (C T = constant).

DECEMBER 1982 837


The optImIzation of the surfactant flooding process
was effected according to the program shown in Appen-
dix C. The essential flood variables were Vs and vf' The
surfactant slug was followed by mobility buffer. This
buffer is used to protect the surfactant slug against dilu-
tion and to minimize viscous fingering by the subsequent equivalent viscosity (mPa' s - I)
floodwater. The mobility buffer had the further function
of improving mobilities of the phases flowing in the
porous medium and of keeping the pressure gradients Fig. 9 is a plot of the relative mobility against water
low during surfactant flooding. The flood-technology cut, f w' These curves were generated from the relative
results required for determining the optimal slug size are permeability data calculated from waterflooding
presented graphically in Fig. 7. At an average flooding displacement experiments as suggested by 10hnes and
velocity of 7.3 mid, for example, the additional oil Roszelle. 9 The maximum total relative mobility of the
recovery is optimal when the size of the surfactant slug is oil/water bank as determined from Fig. 9 is 0.135
0.3 PV. One striking feature of Fig. 7 is that the oil bank mPa' s - I . This corresponds to an apparent viscosity of
production sets in after about 0.5 PV of total fluid has 7.4 mPa' s, which corresponds to a polymer concentra-
been injected, independent of the surfactant slug size tion of 2580 mg/dm 3 of polymer, as can be seen easily
used. Similar flooding results, as presented in Fig. 7 for from Fig. 10.
vf=7.3 mid, also were achieved at lower values of the
flooding velocity (down to 0.12 mid). Optimization Polymer Concentration
in the Mobility Buffer
Minimizing Quantity of Surfactant The flooding results obtained in connection with the op-
Used in PVxC r timization of the surfactant slug indicated an optimal ad-
ditional oil recovery for slug size of 0.3 PV. To optimize
For the optimization criterion described earlier, the sur- the polymer concentration in the mobility buffer also,
factant slug size used and the duration of the flooding further flooding experiments were conducted.
process were decisive. In contrast, the optimization with Surfactant slugs of sizes 0.2,0.25, and 0.3 PV with 50
respect to PV X C T is the dominant feature of the second g/dm 3 of surfactant were followed by continuous
criterion. A detailed research program was developed, floodin~ with aqueous polymer solutions of 1500 to 3000
considering average flooding velocities from 7.3 to 0.25 mg/dm (polymer concentration) in steps of 500
mid, surfactant concentrations from 5 to 50 g/dm 3, and mg/dm 3 , at an average flooding velocity of 1.9 mid.
slug sizes from 0.1 to 3 PV. In all flooding experiments The results obtained are presented in Fig. 11, and they
the injected surfactant slug was followed by a mobility show highest additional oil recovery when a 0.3-PV sur-
buffer of 2.5-g/dm 3 polymer concentration. The results factant slug is followed by a mobility buffer of 2.5
of the additional oil recovery achieved are presented in g/dm 3 -polymer concentration.
Fig. 8 for vf=0.25 mid and PVXC r =150. These The size of the mobility buffer was chosen arbitrarily
results show that a reduction of the surfactant concentra- such that the PV remaining after the injection of the 0.3
tion cannot be compensated by an increase of the slug PV of surfactant slug consisted of floodwater thickened
volume, nor can a reduction of the slug volume be com- with polymer, for a total of 1 PV. The results in Fig. 7
pensated by an increase of the surfactant concentration. show that the duration of the surfactant flooding process
Despite the constant value of PV X C T, the additional oil corresponds to 1 PV when the size of the surfactant slug
recovery dropped from 21.8% OOlP (50 g/dm 3 of sur- is 0.3 PV. The mobility buffer was subdivided arbitrarily
factant and 0.3 PV surfactant slug) to 11.6 % OOlP when into two intervals. The first part (first polymer slug) was
C T was reduced to 10 g/dm 3 and the slug size was 0.3 PV, while the other (second polymer slug) was 0.2
changed to 1. 5 PV. PV. The polymer concentration amounted to 2.5 g/dm 3
in the first slug but varied from 2.5 g/dm 3 to 0 g/dm 3 in
the second as a result of continuous dilution with a fur-
Mobility Design ther 0.2 PV of floodwater (mobility-graded bank). The
first polymer slug, with a predetermined viscosity value,
Mobility control is required in a surfactant flood process protects the trailing edge of the surfactant slug against
to provide for a unit mobility displacement of the surfac- viscous fingering by the low-viscosity floodwater. The
tant slug by the aqueous polymer solution and to prevent second slug provides for a gradual decrease of viscosity,
the slug from rear mixing as a result of viscous instabili- from that of the first polymer slug to that of the subse-
ty. During the mobilization of residual oil, the oil/water quent flood water, by means of degressive dilution.
bank preceding the surfactant slug represents the zone of Fig. 12 shows the effect of vf on additional oil
maximal flow resistance in the pore space. To achieve recovery, tlE, for the surfactant/polymer slug sequence
good oil-displacement performance, the mobilities of just described. Within the range of flooding velocity
both surfactant slug and mobility buffer must be adjusted probably occurring during field operations (0.12 to 0.25
to be equal to or less than the total mobility of the mid) an additional oil recovery between 6 and 9% OOlP
oil/water bank. results, whereby the higher velocities are more
The total relative mobility (k/ p,) t of the oil/water bank favorable. The additional oil recovery amounts to 16.6%
may be determined by using relative permeability data OOlP at 1. 9 mid, but only 6.2 % OOlP at 0.12 mid. To
and this equation: 7,8 improve this unsatisfactory result, flooding experiments

838 SOCIETY OF PETROLEUM ENGINEERS JOURNAL


V= 0.25 mid
SURFACTANT RECOVERY T=56°C
CHARACTERISTICS
tiE=f(CT, Ts)
SO, = 72.3%PV
Soc. 1 = 25.7%PV

I PV'Cr=150 I
.!:L. Vs llE
.. ~jB~-:=::cc:d·'· U/V nx'·
f 1'----------3 0.5 19.4
SURFACTANT
SO,OOO mg/L
v, = 7.3 mid
T = 56°C
SO, = 70.3%PV >
r.: ,: j.y__ '-'-- 2
1
0.75
1.5
12.B
11.6
tiE=f(vs)
50r . 1 = 22.8%PV
c..
f/ /
(Vs continuously dnven by Ps of 0.2% Cp)
c
0
C<=
u
! /-'-
~ :::J
~ '0
~

0
e
CL
~
.><
~ c
0
0
a
..c
~
0
~25 'c '0
a... c -'
5a x
Preflush

~20
• C
'0
UJ
1 PV/Ps, 1,000 mg/L

c ~
en
c
~15 ·CO
c Surfactant/polymer slug sequence

=
'"
en
0.3 -1.5 PVlvs, 50,000 - 10,000 mg/L
0.3 PV/I.Ps, 2,500 mg/L
o 0.2 PV/II.Ps, 2,500 - 0 mg/L

'0

t
~
~5
a

0
:=-:~:=:=:= -=:~'~ j~~
0,1 0,2 0,3 0,4 0,5 1,1 0,8 1,6 2,4 3,2 4,0 4,8 5,6
5ize of surfactant slug, PV Injected PV

Fig. 7-lnfluence of surfactant slug size on additional oil Fig. 8-Additional oil recovery as a function of surfactant
recovery (C T = constant). concentration for a given PV x C T and flood velocity,

were performed by preflushing with a polymer slug con- tions. The slug sequence for each formulation can be in-
sisting of 1 PV of 1 g/dm 3 polymer at v1=0,25 mid ferred from the figure. The oil recovery behavior ex-
prior to the surfactant/polymer slug sequence shown in hibits the following particularities.
Fig. 12.10 The polymer concentration in this preflush 1. A decided increase in additional oil recovery from
deliberately was chosen to be low to avoid displacement 9.3% omp (Formulation 1) to 22.2% omp (Formula-
of residual oil. tion 2) is obvious. The additional oil recovery with For-
The results presented in Fig. 13 compare additional oil mulation 3 amounts to 16.8% OOIP and, thus, occupies
recovery achieved with three different flood formula- an intermediate position between Formulations 1 and 2.

Total Relative Mobility


., 0.1 10
C(l
0
c...
9 <:>
E 0
• • • 8 c...
• E
• •
:.~
c::
• •• 7 c::
;0,15
~ 6 .z::.
:.c
0
(J')

E 0.2 5 u0
Q) .~
.~
~o = 4,1 mpa.s} - 4 >
:g 0,3 "E
Q)
0,4 ~w=0,8mPa.s at56°C~TR 3 Q)
L- -0
0,5 2 ,~
E 0-
:;:)

Q 1,0 1 Q,I

0
0 10 20 30 40 50 60 70 80 90 100
Water cut, fw in %
Fig. 9-Total relative mobility for System AlDogger beta.

DECEMBER 1982 839


As opposed to Fonnulation 2, Fonnulation 3 includes PV values, the duration of the oil bank production (b d) is
the injection of a I-PV water slug between the preflush constant and independent of the applied fonnulation.
and the surfactant slug. The water slug apparently has 3. Polymer preinjection improves the additional oil
rendered the flow paths, which had been partially or recovery, even when the interfacial activity of the
totally plugged by the preflush, accessible once again. following surfactant slug with 50 g/ dm 3 of surfactant is
The surfactant slug injected after this water slug could impaired by mixing with the aqueous polymer solution in
not mobilize the residual oil quite as effectively; this the porous medium (Fig. 14).
resulted in a marked drop of additional oil recovery com- 4. A comparison with the reference curve (0 mg/dm 3
pared with Fonnulation 2. of polymer, on the left) shows that adding polymer to the
2. A further characteristic for the three flood fonnula- surfactant causes a marked shift in the position of the
tions are the values for b b, b d, and be in multiples of minimum to higher 1FT values (of the order of 10- 4 to
PV. 10 -3 mN/m), with a simultaneous displacement to
Fonnulation J!..L J!.!L be (PV) lower temperatures (from 50 to about 40°C). It is evident
0.74 0.46 1.2 that both the displacement of a min and the shift of T min
2 0.53 0.48 1.0 are independent of polymer co~entration.
3 0.52 0.45 0.97 5. On the curves of Fig. 14, T R is denoted by O. It is
situated on the rising branch to the right of the minimum.
Whereas the preflush causes b band be to shift to smaller As referred to the ordinate 0, in mN/m), a decided rise
in the level of a at the T R position with increasing
POLYMER polymer concentration is obvious (7.2 x 10 -3 mN/m for
IlPL~flcp) o g/dm 3 polymer to 1.5xlO- 1 mN/m for 3 g/dm 3
56°C
polymer).
In addition to 1FT, the viscosity of aqueous surfac-
tant/polymer solutions was measured at various concen-
trations of surfactant and polymer (Fig. 15). The addi-
tion of polymer to aqueous solutions of the surfactant
caused a definite increase in viscosity. For low surfac-
tant concentrations (5 to 20 g/dm 3), the slope is not very
steep, but it becomes steep for higher concentrations
102L~~~~~~~~~~____~~~~~~~
10-1 10 0 101 10 2 10 3
apparent viSCOSity of aqu. polymer solution. IlPL in mPa·s lot 100 5- 1)

Fig. 10-Apparent viscosity of aqueous polymer solution with SURFACTANT/POLYMER


.:.E= f(Vr) T=56°C
variable concentration of C/U = 2. Sor.1 = 28%PV

'5 IPS liPS Il8GI


OJPV 03PV OJPV

SURFACTANT I WF
50,000 mg/L \If=1.9 mId 100
dE=f(vs, Cp) T=56°C -
90 58 _v_f_ M
(vs continuously driven by Ps)
._._._L··_·-1.9 mid 16.6 'I.
• 0.2 PVvs 80 r:---------------
/ ,.'
M5 14.0

x 0.25
.___-+---- 0.25 9.3
.: ............... ··········0.12
,,
6,2
70 ./
.,'

eo. 25 o 0.3 a..


Cl C5 -~-
---------
Cl =
~ 60
~ .!:
.~ 20
LJ..J ~do
<l U
.E
i-15 >-
~ 40
~
u
0
U
<l>
C>:
~ 10
o
>,
L-
a
t 5
2

O+---~----~----~----~---
1500 2000 2500 3000
0.5 1,0 1.5 2.0 2.5 3.0
Polymer concentration. cp , mg/L Injected PV

Fig. 11-Additional oil recovery as a function of surfactant slug Fig. 12-lnfluence of flood velocity on additional oil recovery
size and polymer concentration in mobility buffer. (optimized surfactant/polymer slug sequence).

840 SOCIETY OF PETROLEUM ENGINEERS JOURNAL


(> 30 g/dm 3). The highest values ofthe viscosity are at-
tained at surfactant concentrations between 30 and 50
g/dm 3 for 1 to 3 g/dm 3 polymer. For 50 g/dm 3 surfac-
tant, for example, the viscosity of 2.2 mPa' sat 0 g/dm 3 SURFACTANT/POLYMER
RECOVERY CHARACTERISTICS
Vf =0.25 mid T =56°C
polymer can be raised to 27 mPa' s for 3 g/dm 3 polymer. So; = 74.3'1. PV
Sor1' 25.3'1, PV
Dynamic Adsorption/Retention WF
The flood-technology investigations for optimizing the WF
surfactant flooding process for the system resulted in an
optimal size of 0.3 PV with 50 g/ dm 3 surfactant for the
surfactant slug.
100
I WF

S8
To determine the location of the surfactant remaining
90 ...--L'. . . ·-AE~ 22,2 'I. 001 P
behind in the porous medium, a flooding experiment was /
conducted in the absence of an oil phase in the slim tube
I~-
16,6 'I.
(length = 10 m, Fw=l,OOO) at vf=0.29 mid. The ex- 80
clusion of the oil phase was necessary since surfactant I/~I. III
contains carbon, as does oil, but contains no further 70
molecule to distinguish the surfactant from the oil. For Q..
(5
this experiment, the porous medium first was saturated 0

~ 60 ~reJlush
with original reservoir brine; this was followed by the in- .!: ~//~ 1 PV/vs, 1,000mg/L
jection of the slugs of surfactant and polymer, as in-
u.J 50 0-" ,,~ 1 PV/FW
dicated in Fig. 16. After the slug sequence with a total of ~-

.8
0.9 PV was injected, the experiment was discontinued. u
9pti!!l~_~~,!c;:t~~e.~ ~~~_e~C?~
After the slim tube had been cut into 400 individual sec- ~4o _ 0.3 PV/Ss, 50,000 mg/L

tions (each section 2.5 cm long), the samples alternately '"a> "??? 0.3 PV/1Ps, 2,500 mg/L
u
were dried at 105°C or centrifuged at about 40°C with a ~ 30 0.2 PV/II.Ps, 2,500 - a mg/L (LBG)

laboratory centrifuge to extract the mobile phase within


the pore space. The centrifugation was performed at a 20
rotational speed such that the centrifugal force cor-
responded to the pressure gradient measured during the
10
injection of the surfactant/polymer slug sequence. This
was to ensure that only the mobile phase of the pore con-
tents, and not the immobile part (connate water, or ad- 00 0,8 1,6 2,4 3,2 4,0 4,8
sorptive phase), was extracted. Injected PV
The dried sand samples and centrifuged aqueous phase
samples both subsequently were analyzed for their total Fig. 13-lmproving additional oil recovery through pre-injection
organic carbon value, by means of Coulomat 700 SO.TM of dilute polymer system.

SURFACTANT
,,~fICp. T)
C T ~ 50.000 mg/L

avernge reservOir
temperature
lr "56 O[
10-1

-"
~

\ I~
..
b_ I [f2 r
c
0
~
I
c
'"

I
0

~1O-

'"
c

I~

l50.5 111 ,5 1",7 1l7,0 !40,O


1O~1::-0""30-:4":"'0-::0:
50-:6'-0""'70 20 30 40 50 60 70 --1-:;2'0""]0"40""=50-"60'-7""0 20 30 40 50 60 70 20 ]0 40 50 60 70 20 ]0 40 50 60 70 20 II 40 50 60 70
temperature. T In C[

Fig.14-lnfluence of polymer concentration on 1FT (Cr=constant).

DECEMBER 1982 841


SURFACTANTIPOL YMER C T , which would be measured if the surfactant were
~ 55 :f (c T,c p )56 0 C distributed uniformly over the entire flooded distance in
the porous medium after termination of the experiment;
,
</l
this is a concentration of 18 000 mg/dm 3 .
g In conclusion, the following remarks can be made on
~ 30 Surfactant coocentration, cT ' giL the basis of the results of Fig. 16.
<{> 28 The 0.3 PV of surfactant slug with 50 g/dm 3 surfac-
•x
~ 26 tant is retained preponderantly in the first 0.3 PV of the
.S 24 flooded distance. As a result of the retention, a phase,
VI
:£' 22 whose viscosity is apparently higher than that of the in-
§" 20 jected surfactant solution (2.2 mPa' s), arises there. The
~ 18 mobility of that phase is low. The subsequently injected
mobility buffer with 2500-mg/dm 3 polymer concentra-
0
</l
c 16
Eu
14
tion cannot displace the injected surfactant slug effec-
.g tively, despite an initial apparent viscosity of 6.8 mPa' s
=> 12
</l
(measured at 56°C and 100 seconds -\ , see Figs. 8 and
'0 10
~
9). The lower mobility phase already described does not
'Vi 8 cause plugging of the pore space, and can be extracted
0
u
6
</l
by centrifugation at a comparatively low rotational speed
'5O
C 4 (about 2000 minutes -\). An injectivity test with 50
~
0
0.
2 g/dm 3 surfactant and a total injected volume of 280 PV
0.
0
00 confirms this statement (Fig. 17). The forming of such a
Polymer concentration, cp , mg/L low mobility phase is important for the success of the
surfactant flooding process, as can be concluded from
Fig. 8.
Fig. 1S-lnfluence of potymer concentration on the viscosity of
surfactant solutions.
Alteration of Oil Properties
The surfactant concentrations were calculated from the
After Contamination With Surfactant
measured C values and were plotted against the injected in the Porous Medium
volume in Fig. 16. In spite of slight deviations, a plateau During the mobilization of residual oil by surfactant, a
at around 50000 mg/dm 3 is obtained up to 0.3 PV for portion of the surfactant is transferred to the oil phase
the dried sand. A steep drop subsequently is observed (partitioning). This transfer is governed by the partition
between 0.3 and 0.4 PV. From 0.4 to 1.0 PV, the value coefficient and may imply a change in the properties of
of C T remains constant (3000 mg/dm 3 up to 0,7 PV, the tertiary oil recovered. To determine whether a
then 2000 mg/dm 3 up to 1.0 PV). Similar behavior is change in the original properties of the degassed reser-
observed with the centrifuged samples. On the average, voir oil of the system does occur as a result of using sur-
the calculated values lay near 35 000 mg/dm 3 for the factant, samples of oil in the oil bank first were analyzed
first 0.3 PV and near 1000 mg/ dm 3 between 0.4 and 1.0 for their water content and then were tested for density,
PV. The dashed line indicates the theoretical value of flame and combustion points, as well as paraffin content.

DynamiC AdsorptIOn (RetentIOn Flood model 10m slim tube


concentration profile FLO 01000
Ii f ,O.z9m/d
SURFACTANT 5O,OOOmgfL
POLYMER 2,500 mg/l

OJls ----~
031Ps

I wilhout residual ollt


concenlrollonpfolile
• dru"d sand
• centrifuged mobile
pore flUid

.~
~+++••, .........+++..!:•••+.._
.~-++
........... ~
.....++-++...... .. I.. ::- "t~
1.++:... ,...;+••- ~.~+ .......+ ~:ft;.r .......... :~~./_

1~~0----~01----'O~2--~07J----~O.'----~05~--'O~6--~O;,J----0~B----io.9~~'0
Injected pore volume

Fig. 16-Concentration profile of BW 1109 along the flood distance.

842 SOCIETY OF PETROLEUM ENGINEERS JOURNAL


SURFACTANT VI =4.3 mid
Then they finally were distilled at atmospheric pressure. T=56°C
CT =50,000 mglL
The same tests were performed on oil samples from the INJECTIVITY TEST
waterflooding. Definite differences were found, but only O.5-m core
Flood direction ~
for flooding experiments at low flooding velocities (e.g., ,,
0.12 mid). Results of these investigations are plotted water saturation Ii 1
, 2
3 iI
against the injected volume in Fig. 18. The following surfactant injection !drive water ,
can be inferred from these results. profile (j)
1. The viscosity of the entire oil bank is markedly
RF=9 RF=2.3
higher than that during the waterflooding and it increases
toward the end of the bank, whereas it remains almost ~ 1,;tv~~'MIIWf.,WMil~~
constant during the waterflooding. The high level of
viscosity of the oil bank cannot be attributed to the water
content of the oil (emulsion), since determination of the
water content yielded values below 0.5 %.
2. Similar behavior is exhibited by oil density, flame ;P1
E RF=45 RF=1.5

1~.~~.~
and combustion points, and paraffin content.
3. A further indication that the properties of the oil
have changed is provided by the results from distillation ~ 0 __ -----------r----r- _. ~ . . . . . '7er,.."
of oil samples from the oil bank, summarized in Table 6. ~ 91.0 50.0 100.(1 1.50.0 200.0 2'30.(' 300.0 350.0

From these results it is evident, in particular, how low a.


o
the distilled benzine fraction (35 to 200°C) in the pro-
duced oil bank is in contrast to that produced by water ~l RF = 4.8 (?) CD

:~I
flooding. Moreover, the benzine fraction diminishes
over the oil bank toward the end of the bank. The op-
posite behavior is observed for the fraction distilled
above 350°C. The volume content of this fraction in- ~~~Jt~
creases with progressing production of the oil bank. The
fractions of light gas oil (200 to 255°C) and heavy gas
1~ ~ ll~ injected PV

oil (255 to 350°C), however, do not show any


recognizable trend. The point at which boiling begins for Fig. 17-lnjectivity test-gradient profiles along the flood pipe
the distilled oil samples shifts to higher temperatures as a function of injected PV.
toward the end of the oil bank.
4. Oil samples from the oil bank very frequently could SURFACTANT
not be distilled because they already foamed vigorously 50,000 mg/L Vf = 0.1 mid
at lower temperatures « 100°C). Changes in oil properties

WF SF
WB be
Evaluation of Gradient and Resistivity I
Measurements
(/)
I
~ 20
E
For the assessment of the surfactant flooding process, c 18

..
::1.
the variation of the pressure gradient and of the electrical .z3. 16 ~
resistivity in the flood direction with time was measured Vi
0 14
:......
u
(/)
.11.
over specified length intervals of the porous medium. .;; 12
The subdivision of the flood distance into measuring in-
tervals allowed plotting of /::,.p and Ra profiles. From ] 0,92! I
these profiles, a marked increase of /::,.p and Ra repeated- .~0,90
ly was observed in the direction of flooding. A few ~ 0.88 •
'1ii086 ~
characteristic profiles from a number of representative ~ . ~L--~---.---.----~--'----r­
-0
flooding experiments are described briefly in the

~ 1I
130 x cOOlbust Ion poi!
following.
• ignition point
1. Efficiency of the surfactant in mobilizing residual ~ 120 x~
oil is associated with a definite rise of the pressure gra- ~ 110 •
dient in the pore space and perhaps can be attributed to ~100 N
the forming of an emulsion zone. This zone cannot have 2: 90 ••
t
~--,~~--~--~--~---,--
more than a short extent in the flood direction and most
• residue. +
probably is restricted to the leading edge of the surfactant I I paraffin
~ 8
slug/trailing edge of the oil bank. 50 /ox • paraffin
6 >\/""'x'
2. During continuous flooding, the pressure gradient
along the flooding distance increases irregularly and at-
:E
'"
'n; 4
....
......-, .----.---.
tains, as a rule, a maximum toward the outlet of the pore
space (Fig. 19). For a given value of vf' the value of the
~
2
00
: . 0.4 O.B 1.2 1.6 2.0 2.4
gradient is dependent on the amount of surfactant Injected PV

dissolved in the floodwater, insofar as the gradient in


general rises less at higher surfactant concentration than Fig. 18-Alteration of tertiary oil properties.

DECEMBER 1982 843


TABLE 6-RESULTS FROM DISTILLATION OF OIL SAMPLES FROM THE OIL BANK

Distilled Fractions, Vol % Boiling


35 to 200°C 200 to 255°C 255 to 350°C Point
Oil Sample From benzene light gas oil heavy gas oil >350°C (0C)
Waterflooding
Beginning 21.5 10.0 22.0 46.5 50
20.5 11.0 22.5 46.0 51
20.0 10.0 23.0 47.0 50
End 21.0 10.5 22.5 46.0 50
Surfactant Flooding
Beginning 20.5 8.5 23.0 48.0 69
18.0 9.0 24.0 49.0 74
16.5 10.5 24.0 49.0 80
17.5 10.5 24.0 48.0 73
15.0 10.5 25.0 49.5 70
17.0 11.0 24.5 47.5 68
18.0 9.0 26.5 46.5 68
16.5 11.0 24.5 48.0 73
End 16.5 10.5 24.0 49.0 70

Degassed Reservoir oil 22.0 9.0 20.5 48.5 50

at lower concentrations. On the other hand, for a con- behavior also is observed when the flooding velocity is
stant value of C T, increase of the pressure gradient decreased.
depends strongly on the flood velocity and diminishes 4. The profiles plotted for the electrical resistivity
with decreasing vf. show a tendency toward increasing R a values as the
3. During slug flooding at given C T and vf' the outlet of the porous medium is approached independent
highest values of the differential pressure already occur of which flooding concept is applied-continuous or slug
in the first half of the porous medium, passing through a flooding (Fig. 21). Surfactant concentration and flooding
maximum, with a subsequent drop (Fig. 20). This velocity do not influence the level of the profiles ap-
preciably. In the left side of Fig. 21, the profiles are
characterized by a steep fall of the value in (1. m. This
SURFACTANT fall is associated with a growing, tongue-shaped flood
50,OOOmg/L zone in the lower part of the sandpack during water
Soi : 76.8 'I, PV 1m· Flood mODel flooding (under-riding).
Sorl: 23.8 'I, PV '" 1.9 mid
I : 56'C ~.d ""Iio~
2 - , 1
Iinfinite flood process I Conclusions
s
15.0~ On the basis of the developmental laboratory work, the
~ following conclusions were reached.
1U0! 1. With the development of effective surfactants, the
low-tension surfactant flood process is regarded as a
50 ~ potential process for enhancing oil recovery in highly
E

10 '= saline reservoir environments. The process is, however,


01 b
complicated and can be described by at least three com-

ponents: mobilization of residual oil, forming of an oil


100 '. E llJ
bank, displacement of a significant fraction of the
90
~I ~
~
90 mobilized oil through the pore space.
II
<J
2. The composition of the reservoir brine as well as the
40
80
r 00 applied temperature exert a strong influence on the effec-
~ 70 3.0 70 tivity of the process. Consequently, the flood design
g described was reservoir specific.
;! 60 1.0 60", 3. There are many principal variables influencing the
~

'= surfactant flood process. 1FT, surfactant quantity,


...
~

1.0 50
ISO flooding velocity, and pressure gradient are only a few of
::- 40 40 these. These variables influence the process in a com-
~
~30 30 bined manner. A functional relationship between the
0.5 single variables and the additional oil recovery was ex-
20 20
tremely difficult to establish.
10 4. The flood results are interpreted in terms of select-
ing optimal methods to enhance oil recovery from the
~
0
0.5 1.0 1.5 point of view of both low- and high-concentration sur-
Injected PV
factant. For the slug process, low-concentration surfac-
tant does not bring the same recovery characteristics as
Fig. 19-Development of pressure gradient toward pore space the high-concentration, even if the surfactant slug in the
outlet-continuous flooding. first case is made large. In the case where the continuous
844 SOCIETY OF PETROLEUM ENGINEERS JOURNAL
SURFACTANT 50,000 mg/L
SURFACTANT 50,000 mg/L Flood direction _
POLYMER 2,500 mg/L
Flood direction -
POLYMER 2,500 mg/L Vf = 1.9 mid I: : 1I
vf=1.9m/d I ;
G) Vs LP s ILP s (LGB) <D, /G)
vs LP s l i P s (LGB) <D, 0.3 PV 0.3 PV 0.2 PV profile
0.3 PV 0.3 PV 0.2 PV profile /
aLI___W_F__~~~==-~-~.-,----------'
'-------::-:W-=-F----,~~"$>"'%.
~ , ~l bb be profile CD
bb be profile CD
t
~r
~
~~
1.5 2.0 2.<; 3.0
E
0.5 1.0 2.0 2.5 3.0

~g
ro
.0
ci~
<l ~

0.5 1.0 i.e; 2.0 2.5 3.0

® ®

2.0 2.5 3.0

'"l
!
I
wi

0.5 [.0 [,5 2.0 2.5 3.0


injected PV

Fig. 20-Development of pressure gradient along the flood Fig. 21-Development of specific electrical resistivity along the
distance-slug flooding. flood pipe-slug process.

flood process is applied, the additional oil recovery is in- 10. The ultimate success of a surfactant flood process
dependent of the injected surfactant concentration. is controlled by the nature and the magnitude of retention
5. Results discussed in connection with the surfactant and to a lesser extent by adsorption. Surfactant retention
slug process indicate that surfactant utilization is best causes forming of a low mobility phase in the pore
when the surfactant is injected at high concentration in a space. This phase is necessary for the success of the sur-
small-PV slug. For a 0.3-PV slug of 50-g/dm 3 surfac- factant flood process.
tant concentration, the production of mobilized oil starts
after 0.5 PV total fluid injected, although the residual oil
left after previous waterflooding is 0.3 PV.
Nomenclature
6. Flooding results showed that whether the surfactant bb = beginning of oil bank production, PV
flood process is applied after waterflooding or at any b d = duration of oil bank production, PV
saturation level between initial and residual oil satura- be = end of oil bank production, PV
tion, the additional oil recovery is the same. C p = polymer concentration, g/dm 3 (g/L)
7. Polymer pre injection improved additional oil C R = recovery coefficient, total injected fluid
recovery characteristics of the high-concentration volume/volume of oil in the oil bank
0.3-PV surfactant slug. C T = surfactant concentration, g/dm 3 (g/L)
8. Tertiary oil showed obvious alteration in properties E= recovery factor, % OOIP
in contrast to oil used to saturate the pore space.
AE= additional oil recovery, % OOIP
9. Emulsions produced as a result of early surfactant
breakthrough were severe and very difficult to split. No f w = water cut, %
emulsion production was observed when surfactant ar- F LD = length/diameter ratio
rival at the outlet took place at the end of the oil bank k ro = relative permeability to oil
production. 'sw = relative permeability to water
DECEMBER 1982 845
!:i.p= average pressure gradient, kPa/m (psi/ft) 3. Hamaker, D.E. and Franzier, G.D.: "Naval Enhanced Recovery
Pilot Design and Implementation," paper SPE 7088 presented at
Ra = apparent electrical resistivity, n· m the SPE 1978 Symposium on Improved Methods for Oil Re-
R E = efficiency ratio, !:i.Elconsumed surfactant, g covery, Tulsa, April 16-19.
S;w = connate water saturation, % PV 4. Riih!, W.: "Tertiary Oil Recovery," OEL-Z., fur die Mineral-
olwirtschaft (May 1977) 127-31 (in German).
So; = initial oil saturation, % PV
5. Burkowsky, M. and Marx, C.: "Use of the Spinning Drop Inter-
S or, 1 = residual oil saturation after waterflooding, facial Tensiometer for Evaluation of Surfactants for Low Tension
% PV Flooding-An Experience Report," Oil Gas-European, Erdal-
Erdgas z., IntI. edition (Feb. 1977) 33-38.
S s = surfacta~t slug size, PV 6. Burkowsky, M.: "Mechanism of the Low-Tension Flood Process
T= 1FT of T R , mN/m (dyne/cm) in High Salinity Environment and the Influence of Dissolved Gas
T ~n = temperature of 1FT minimum, °C (OF) in Crude Oils," PhD dissertation, U. of Clausthal, West Germany
(Aug. 1978) (in German).
T R = average reservoir temperature, °C (OF)
7. Gogarty, W.B., Meabon, H.P. and Milton, H.W. Ir.: "Mobility
vf= average flood velocity, mid (ftlD) Control Design for Miscible Type Water Floods Using Micellar
"0 = mobility of oil phase, md/mPa' s (md/cp) Solutions," J. Pet. Tech. (Feb. 1970) 141-47.
"w = mobility of water phase, md/mPa' s (md/cp)
8. Gilliland, H.E. and Conley, F.R.: "Surfactant Waterflooding,"
Proc. Ninth World Pet. Congo (1976) 259-67.
J.t 0 = oil viscosity, mPa' s (cp) 9. Jones, S.C. and Roszelle, W.O.: "Graphical Techniques for
J.t w = water viscosity, mPa' s (cp) Determining Relative Permeability from Displacement Ex-
periments," J. Pet. Tech. (May 1978) 807-17.
J.t ss = viscosity of injected surfactant solution,
10. Dabbous, M.K.: "Displacement of Polymers in Water-Flooded
mPa's (cp) Porous Media and its Effects on Subsequent Micellar Flood,"
a= oil/water 1FT, mN/m (dyne/cm) Soc. Pet. Eng. J. (Oct. 1977) 358-68.
amin = 1FT minimum, mN/m (dyne/cm)

Acknowledgments
SI Metric Conversion Factors
This work, supported by the German Ministry of
Research and Technology (BMFT) under Contract No. 's bar x 1.0* E+OO kPa
ET 3121 A and ET 1080 A was done at the laboratories cp x 1.0* E-03 Pa's
of the Dept. of Petroleum Engineering at the Technical ft x 3.048* E-Ol m
OF (OF -32)/1.8 °C
U. of Clausthal. We express our appreciation to BMFT
for financial support. In addition, the scientific and in. x 2.54* E-Ol cm
technical contributions from the oil companies holding L x 1.0* E+OO dm 3
production concessions III Germany are deeply sq ft x 9.290304* E-02 m2
acknowledged. ton X 9.071 847 E-Ol Mg

References +Conversion factor is exact. SPEJ


1. Rieckmann, M.: "Tertiary Recovery Methods," Erdal-Erdgas Z.
(Oct. 1975) 91, 348-59 (in German). Original manuscript received in Society of Petroleum Engineers office April 10, 1979.
2. Pursley, S.A., Healy, R.N. and Sandvik, E.!.: "A Field Test on Paper accepted for publication Nov. 16, 1981. Revised manuscript received April 27,
Surfactant Flooding, Loudon, Illinois," J. Pet. Tech. (July 1973) 1982. Paper (SPE 8999) first presented at the 1980 SPE International Oilfield and
Geochemistry Symposium held in Stanford, CA, May 28-30.
793-802.

846 SOCIETY OF PETROLEUM ENGINEERS JOURNAL

You might also like