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Copyright © 1998 Wimborne Publishing Ltd and EPE Online, December 1998 - www.epemag.com - 112
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|voltage across it of around 12V SOLDERING IRON “READY” INDICATOR -
and a current of 12mA. Hence,
preset VR1 should be set to just RED FOR GO
under 100 ohms in value. The
regulator output is 13V in still air The simple circuit of Fig. 2 … watts, where P1 is the
and rises markedly when the is suitable for indicating when iron power and Vs is the mains
thermistor is exposed to airflow. your soldering iron has r.m.s. voltage.
reached its operating tempera- The circuit must be con-
Input from R1 ture. It may be used in
100K structed within a fully insulated
regulator (Fig. 1b) conjunction with any thermo- plastic box and care must be
static iron such as the Weller taken to ensure than no metal
R2 TCP series, and it can even
100K be used with thermostatic R2
-15V D.C. D1
100
ME1 irons that use a low voltage
VR2
100uA
uA power supply, and also
Ohms
a
RED LED
k
10k
electronically controlled irons. MAINS R1 MAINS
0V INPUT 22 Ohms OUTPUT
The circuit is connected in
series with the mains supply to TO IRON
Figure 1c Moving coil meter D2 5V6
the soldering iron. The LED 400mW
display for the anemometer
D1 will illuminate when the k a
of figure 1b. iron is drawing enough current
to drop a few volts across re- Figure 2 Circuit diagram for
sistor R1. This means that the Soldering iron Ready
A method of displaying the Indicator. (See text for
when the thermostat in the
output on a microammeter is
iron switches off, the LED will component ratings.)
shown in Fig.1c, and it is also a
extinguish to indicate that the
good idea to decouple the “still
iron is ready. The Zener diode
air” quiescent voltage at the same
D2 protects the LED against mounting screws etc. which are
time. This “still air voltage” could
reverse voltages and limits the accessible to the user can be-
be nulled out from the
forward voltage to 5⋅6V. come live. Use
current by using a 15V supply, so
With the values shown, nylon mounting screws.
that the meter only registers the
“excess” voltage developed by load powers of between 45W Jeremy Siddons,
the airflow. and 60W are suitable. For Buxton, Derbyshire.
other powers, resistor R1 is
A.E. Whittaker,
adjusted according to the
Stone, Staffs.
formula R1=1000/P Ohms,
where P is the power of the
iron. This ensures about 15mA
r.m.s. runs through the LED
when the iron is warming up.
For R1=22 ohms and an iron
of 45W, a normal 0⋅6W
INGENUITY UNLIMITED resistor is fine.
BE INTERACTIVE! Resistor power dissipation
is given by the formula …
IU is your forum where you
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and possibly a prize! 2
P=
1
2 ( ) R1
P1
Vs
Copyright © 1998 Wimborne Publishing Ltd and EPE Online, December 1998 - www.epemag.com - 113
Maxfield & Montrose Interactive Inc
Ingenuity Unlimited
Copyright © 1998 Wimborne Publishing Ltd and EPE Online, December 1998 - www.epemag.com - 114
Maxfield & Montrose Interactive Inc