12/27/2019 AAC block plant - "Autoclave Aerated Concrete AAC Production Line, AAC block plant, block making

plant, block making machine Product on KEDA International Commerce Centre

AAC block
KEDA INTERNATIONAL COMMERCE CENTRE / Products / AAC PLANT / AAC block plant / AAC block plant / AAC block
plant 300,000
China national standard(GB)
300 days / year
22.5 hours / day
AAC block plant  7.5 hours / shift

The AAC production process includes raw material preparation,

173200
Share to: batching and mixing, pouring, pre-curing, cutting, autoclaving,
42100 and packing.
7500 The entire line allows process to flow smoothly, from start to
24800 finish. The independent circulating line of mould, side plate and
≈1000 autoclaving car can lead the object to the original location and get
≈500 ready for the next work cycle. The production line can achieve the
≈150600 real total automatic production without waste.

≈60000 Making full use of the land with the advanced overhead
conveying system, special overhead cross moving system and
6
hydraulic control system for de-moulding machine, semi-product
10
stacking machine, separator and clamping machine, the
≈50
investment of simple workshop structure can be reduced.
≈10000
With decades of experience in serving the AAC blocks production
≈13500
machinery industry, we can supply customers with quality AAC
block production lines with capacity ranging from 150,000m3 to
Index value
40,000m3 per year.
AAC block
400,000
China national standard(GB)  Inquire
300 days / year  Contact Us Now

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22.5 hours / day

Brand: KEDA 7.5 hours / shift

GENERAL INTRODUCTION
129900

PLANT PARAMETERS 31600

5600
18600
AAC BLOCK PRODUCTION PROCESS

≈1000
RAW MATERIAL REQUIREMENT
≈460
≈113500
AAC FINAL PRODUCTS
≈45000

Product Description 6
10
≈45
WHAT IS AAC? ≈9200
≈10000
The AAC production process includes raw material preparation, batching and mixing, pouring, precuring, cutting,
sumption 1. sand Ton / year 65000 2.lime Ton / year 15800 3. gypsum Ton / year 2800 4.cement Ton / year 9300 IV Total capacity
autoclaving,
Total and packing.
plant construction With decades
area hectare of experience
≈30 Construction in serving
area m2 the AAC
≈7000 Storage blocksm2
covering production
≈6000 No.machinery industry,
Index content we
unit Index
0 2.lime Ton / year 21100 3. gypsum Ton / year 3800 4.cement Ton / year 12400 IV Total capacity (without ball mill power) KW ≈800
can supply customers
5 Construction withStorage
area m2 ≈7000 qualitycovering
AAC block production
m2 ≈8000 linescontent
No. Index with capacity ranging
unit Index value Ifrom AAC 3block
80,000m
Name to 40,000m 3 per
Production
3. gypsum Ton / year 4700 4.cement Ton / year 15500 IV Total capacity (without ball mill power) KW ≈800 V Annual power
n year.
area m2 ≈7500 Storage covering m2 ≈8500 No. Index content unit Index value I Name AAC block Production scale(annual
Ton / year 7500 4.cement Ton / year 24800 IV Total capacity (without ball mill power) KW ≈1000 V Annual power consumption
10000 Storage covering m2 ≈13500 No. Index content unit Index value I Name AAC block Production scale(annual capacity) m³
600 4.cement Ton / year 18600 IV Total capacity (without ball mill power) KW ≈1000 V Annual power consumption 10,000KW.h
covering m2 ≈10000

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Chart 1 the parameter of the processes

Processes Parameter
Mixing period 5-6 minutes
Pouring slurry temperature 40-45ºC  Contact Us Now

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Cake curing time 2.5-3.0h

Cake curing temperature 45~55ºC

Cake strength after curing 0.15~0.18MPa

Autoclaved curing system Before-after autoclave 0.5h

Vacuumize 0.5h(0~-0.06MPa)
Listing pressure 1.5h(-0.06~1.3MPa)

Constant pressure 8h(1.3MPa)

Releasing pressure 1.5h(1.3~0MPa)
total 12h

RAW MATERIALS
Siliceous materials : Sand / Fly ash / Tailings containing silicon / Ceramic waste

Calcareous material: Lime block + cement + gypsum

Others: Aluminum powder paste

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THE ADVANTAGES OF AAC:

1. Low density : Can be 325kg /m3
2. Good thermal insulating properties
3. Cost few time to build, saving time
4. Easy to operate , saving labor cost
5. Good performance of preventing fire
6. Good sound-insulation properties
7. Durable , anti-seismic , recyclable  Contact Us Now

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CUTTING SYSTEM

Special cutting design : All the steel wire columns are fixed on two main oblique beams of cutting machine and each

pair of the columns is used to fix only one steel wire , so that the horizontal cutting machine can avoid the settlement

cracks problem in thin block and panel cutting , and achieve the minimum horizontal cutting thickness of 50MM block

out of a whole mould. The integral swing frame of the vertical cutting machine can ensure the side plate replacement ,

the cutting action can be synchronized with ferry replacement. With automatic detection system . the broken wire can

be timely detected.

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PACKING SYSTEM

Automatic packing system can realize the automatic rotation stacking and splicing of blocks and realize the packing

function with pallet or non-pallet. The stacking specification can realize 1.2m×0.6m\ 1.2m×1m\ 1.2m×12m\ 1m×0.6m

multiple stacking , and the height of the stacking can be 1.2m, 1.5m , 1.8m and 2.4m.

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AAC FINAL PRODUCTS

1.Product classifica on

Product classification is according to national standards GB/T 11968-2006 AAC block, also can be according to user's
requirements to produce product with special specifications size.

Chart 2 Specifica on & Index

Name AAC block

Weight 300~600 Kg/m3(control led by formula)

A er autoclave compressive average value≥3.5MPa, Min. value<=2.8Mpa  Contact Us Now

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strength

Measured under condi on of rapid method≤0.8mm/m;Measured under condi on of standard

Drying shrinkage value
method≤0.5mm/m
Frost-resistance A er the cycle of freezing and thawing for 15 mes,weight loss≤ 5%,strength loss≤ 20%

Coefficient of thermal
≤0.14~0.16W/m.k
conduc vity

1.2 The block is classified by compressive strength and volume density.

Strength level: A1.0, A2.0, A2.5, A3.5, A5.0, A7.5, A10.
Dry density level: B03, B04, B05, B06, B07, B08.

1.3 Block level

The block is divided into high-class(A), first-class(B), qualified product (C) according to the size varia on, appearance quality, dry
density, compression strength & frost-resistance.

1.4 AAC Block indicator

Chart 3 Size varia on& appearance

Project Indicator

High-class Qualified produ

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(A) (B)

Length L ±3 ±4
Permissible varia on of dimension
Width B ±1 ±2
mm
Height H ±1 ±2
The min. size not more than /mm 0 30

The max. size not more than /mm 0 70

Missing angle
Missing angle no. larger than the above
0 2
size, not more than
The crack length through one edge and two
surfaces not more than crack direc onal 0 1/3
size sum on crack surface

Crack length The crack length of any surface can not be

0 1/2
larger than crack direc onal size

The cracks larger than the above size, not

0 30
more than
The depth of cracking, s cking, damage can not be more than/mm 0 1030

Plain bending Not allowed

Surface porosity, lamina on crack Not allowed

Surface oil Not allowed

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Chart 4 Cubic compression strength for block

Cubic compression strength (MPa)

Strength level
Average not less than Single group min. not less than

A1.0 1.0 0.8

A2.0 2.0 1.6

A2.5 2.5 2.0

A3.5 3.5 2.8

A5.0 5 4.0

A7.5 7.5 6.0

A10.0 10 8.0

Chart 5 Dry density for block(kg/m3)

Dry density level B03 B04 B05 B06 B07 B08

High-class (A)≤ 300 400 500 600 700 800

Dry density Qualified product
325 425 525 625 725 825
(B)≤

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Chart 6 Strength level for block

Dry density level B03 B04 B05 B06 B07 B08

High-class (A)≤ A3.5 A5.0 A7.5 A10.0
Strength level Qualified product A1.0 A2.0
A2.5 A3.5 A5.0 A7.5
(B)≤

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