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EXPANSO MORTAR

A Product of NOVATECH INDIA


Endures forever
BOMMASANDRA INDUSTRIAL AREA
BANGALORE-560099.PH-7676001100,
Email-expansoinfra@gmail.com, novatechindia2017@gmail.com

EXPANSO-Non explosive expansive mortar, cracking agent for rock &


concrete breaking solutions.
EXPANSO is a Latin word meaning Expansion or explosion of anything, very
appropriate option for the complete alternative for conventional explosives used
for blasting rocks in mining and construction sites. EXPANSO popularly known as
EXPANSIVE MORTAR is an import substitution in different applications in
granite, marble quarries as there is no license required to use this product. This
reduces considerable time and money. As we are producing this
+
++++ innovative product with huge demand in USA, Europe, South Africa and
Southern America apart from huge INDIAN market of granite and marble quarries
spread across the Sub-Continent. The required raw material is available
abundantly with very low price when compared to anywhere in the world.

EXPANSO- GREEN BLAST TECHNOLOGY- NON EXPLOSIVE-


ENVIRONMENTAL FRIENDLY-SAFE & EASY TO USE
Four simple steps for using the same.
EXPANSO works on a simple engineering principle, “fractures follow the path of
least resistance". The path of least resistance is created by a hole pattern drilled in
the rock or concrete.
EXPANSO is simple to prepare, just add water and mix to desired consistency.
Pour the EXPANSO mix into the drill holes and leave to set.
EXPANSO progressively expands to a pressure of 19,000 psi, inducing fractures
between the drill holes due to the buildup of stress in the rock or concrete.
Depending on the type of rock or concrete you will be able to use a
mechanical excavation method within 24hrs to remove the excess
rock or concrete.

GRANITE AND MARBLE CUTTING WITHOUT WASTAGES


GARDEN AND LAND SCAPING
APPLICATIONS

PLEASE VISIT OUR WEBSITE- www.expanso.in for more information.

High Range Soundless Non-Explosive Expansive Mortar


Cracking Agent-EXPANSO.ph-7676001100
What is Non-explosive demolition / cracking agent (Brand: NOVABLAST)
◆ Non-explosive demolition / cracking agent is a soundless and safe
demolition agent which is quite different from ordinary demolition agents
such as explosives and dangerous materials. It does not cause any fly rock,
noise, ground vibration, gas, dust or any other environmental pollution when
used properly.
As requirements for demolishing rock and reinforced concrete in construction
increase in tight quarters, the use of explosives and explosive agents is
becoming more restricted as far as safety and environmental pollution
problems are concerned. Non-explosive demolition / cracking agent is the
solution.
◆ Non-explosive demolition / cracking agent is a powder with amazing
18,000 PSI expansive strength when mixed with common water. Poured into
holes, Non-explosive demolition / cracking agent breaks reinforced concrete
& rock safely and quietly, while providing SILENT cracking.

◆ Since Non-explosive demolition / cracking agent provides controlled


demolition according to drilling patterns, it is very easy to break reinforced
concrete and all kinds of stone into desired sizes and shapes, without noise,
vibration or dust.

◆Reinforced Concrete Demolition & Cutting

In demolition, concrete cutting & excavating industry, Non-explosive


demolition / cracking agent helps you to break reinforced concrete and rock
into chunks, so you may easily cut off re bar haul it away with a crane or
truck without damage remaining part.

◆Rock Breaking & Excavation

In mining and quarrying industry, Non-explosive demolition / cracking agent


helps to achieve perfect slabs and blocks from limestone, onyx, marble,
granite or any other type of stone you are working with. Compares to
blasting, Non-explosive demolition / cracking agent avoids waste of valuable
stone, high insurance, costly storage and labor.

◆Stone Quarrying & Dimension


Non-explosive demolition / cracking agent can also be applied along with
traditional methods like primer cord, hydraulic breaker, diamond blade saw
and jackhammer to help cut cost, work time and increase safety, Plus its
silent operation, Non-explosive demolition / cracking agent is perfect for
residential, school, hospital and airport area.
Alternative to Blasting, Breaker, Jackhammer, Diamond Saw…

◆ Non-explosive demolition / cracking agent helps your work to become


more efficient and cost effective.

◆Highlights
Amazing 18,000 PSI expansive strength when mixed with common water.
Easy to use, just mix with water, pour into holes, then it expands.
Cracks reinforced concrete, limestone, flagstone, granite, marble and onyx
safely and quietly.
An alternative to blasting, diamond sawing and jack hammering, which is
safer, more efficient, works without noise, vibration, dust by providing silent
expansive cracking.
No special permit, insurance, training or equipment needed.
MSDS (Material Safety Data Sheet) is available BELOW.
DRILLING PATTERN

FILLING OF EXPANSO SLURRY.

BROKEN ROCK AFTER 4 HOURS OF INCERTING EXPANSO MORTAR


ADVANTAGES
1. Controlled Demolition

2. Dust-free
3. Vibration Free
4.No License Required
5.No Flying Debris
6. Environmental Friendly
7. Silent Operation
8. Rapid Usability
9. Economy
10. Safety for Vicinity

Category : Chemical(Chemical Agent, Chemical Material)

Brand Name : EXPANSO

Price Terms : (Currency: INR Unit Price : 200 per kg Price Terms : FOB, Port : INDIA )

Packing : powder by inner plastic bag, 5kg/bag, 20kg/carton, one ton/wood pallet

Payment Terms : L/C,CASH,CHEQUE,D.D/RTGS/NEFT


Place Of Origin : INDIA

Minimum Order : 100 KGS Supply Ability : 2000-3000 tons per month

METHODOLOGY OF USING -EXPANSO


A) Drilling
1. Drill holes using an air hammer drill and appropriate drill bit
specific to the rock type.
2. Holes should be drilled no further than 30-60cm (1 ft-2ft) apart.
Note. In reinforced concrete recommended no more than 20cm (8") apart.
3. Recommended hole diameter 38mm-50mm (1 1/2" - 2.0") . Depth would
be 70-90% of the way depending on the type of rock/material to
be removed
B) Mixing
1. For regular safety reasons and mixing small amounts by Hand, it
is recommendable to use rubber gloves.
2. In a bucket, combine 1.5 Liters of water to one 5kgs bag of
CRACKING MATERIAL .or pour water and CRACKING MATERIAL as a rate of 1.3
units by weight.
3. Mix well, using a drill and paddle is recommended. If mixing
with a stick or other method, make sure powder is completely dissolved into
the water. Mix till it becomes as a slurry.
C) Filling
1. Clean holes before filling using air hose remove excess dust from
drilling.
2. CRACKING slurry should be poured into holes within 10-15 min, after
mixing. Do not fill to the top , only fill the holes about 15mm (1/2" to 1 )
from the top.
3. Mix well and pour into holes while agitating the hole to make sure
no air gaps are in the hole. Example; Using a piece of rod or stick to poke
holes.
4. For Horizontal holes, a grouting pump would be most reliable to pour.

D) Cracking or Cutting time


The cracks appear in 40-60 min after filling , depending
on the weather, rocks, and concrete type. the cracks become wider within a
time (maximum 48 hours expanding time).
Concrete Dismantling Application
- EXPANSO- concrete breaker can be used in

Chimney and cooling towers dismantling in industrial usage and sometimes concrete
corrections or design changes
EXPANSO Chemical Breaker has been designed for demolition of concrete, rock and boulders
in environmentally sensitive areas where vibration must be minimized. It is also suitable for
control led splitting of concrete, rock, boulders and quarrying of natural stone that will be
accomplished smoothly and efficiently with superior yield in shorter time.

Advantages

Safe: Can be used by personnel without explosive training.

Simple : Requires only mixing with recommended quantity of water to activate

Quiet: No explosive sounds or vibration.

Controlled: Eliminates hazard of flying rock.

Versatile: Range of grades available to meet all application requirements


EXPANSO Chemical Breaker is a special blend of cements and additives to provide a sustained
expansion after setting. This expansion creates the fragmentation.

Three grades are available for use in temperatures.

10 - 20 degree Type A

20 - 35 degree Type B

35 - 50 degree Type C

Soundless Rock Breaking Chemicals


We are engaged in manufacturing and supplying soundless rock breaking chemicals. These
chemicals are manufactured using fine grade material that is procured from trusted and reputed
vendors spread across the nation. This soundless rock breaking chemicals are highly expansive,
which shatters and weakens the rock. The quality of products we offer is supreme and is
thoroughly audited by the quality department. These are extensively in demand by the
construction companies. Clients can avail these at market leading prices and within the
stipulated time frame.
HOLE DESIGNS

Concrete
*Machinery bases *Dam and powerhouse modification *Bridge footing and widening
*Concrete piers *Underwater demolition *Thick slabs and walls

Hole Size 1 1/2" 1 5/8" 1 3/4" 1 7/8" 2"


Lb/Ft 1.5 1.6 1.8 2.1 2.3
Loaded Hole 29' 28' 25' 21' 19'
Per 20kg case

CAUTION PAGE
• Wear rubber gloves and safety goggles when applying NOVABLAST

• Do not approach or look down on loaded holes for 12 hours. Blow out
can occur and cause serious injury

• Use proper product type for temperature of material you are working
with

• Keep product cool and out of the sun while preparing to mix and apply
NO LICENCE REQUIREDTO USE IT
CONCLUSION-
EXPANSO-Silent (Non Explosive) Cracking Powder
Cracking Powder is a soundless, non-explosive and safe demolition agent, which is
quite different from ordinary demolition agents such as explosives and dangerous
materials. It does not cause any explosion, noise, ground vibration, gas, dust or any
other environmental pollution when used properly.
Cracking Powder is a non-toxic powder consisting of oxides of calcium, silicon and
aluminum. The chemical composition of EXPANSO is a powder consisting of an
inorganic compound made mainly of a special kind of silicate and an organic
compound. EXPANSO does not contain any harmful components.
Cracking Powder provides the most technically suitable and cost-effective
solution in restricted demolition of rock and concrete structures where nearby
structures must be protected from shock waves generated by explosives. Explosives
are expensive due to long operating times, special transport, storage and handling
precautions, and the need to comply with public safety regulations.
As requirements for demolishing rock and reinforced concrete in construction increase
in tight quarters, the use of explosives and explosive agents is becoming more
restricted as far as safety and environmental pollution problems are
concerned. Cracking Powder is the solution. Marble, granite, limestone, plain
concrete, reinforced concrete, boulders, and ledge are fractured overnight without
noise, vibration, or flying debris

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