OCTOBER 2018

Mission Critical Communications

ABB Workshop
Bruno Franco, Head of Sales – Latin America
Agenda

• Organization
• Strategy
• Market Trends
• Portfolio
• References

October 25, 2018 Slide 2

—

Organization
Grid Automation – Wired & Wireless Communication Products
Leading the way within the Power Grids division
ABB
Worldwide presence
ABB
– 132,000 employees
– $34B revenue Robotics and Electrification Industrial
Power Grids Division
ABB Power Grids Motion Products Automation

– 37,000 employees
– $11B revenue
High Voltage
Grid Automation Grid Integration Transformers
– 100 countries Products

ABB Grid Automation

– 6,000 employees Microgrids and
Grid Automation Grid Automation
Enterprise Software Distributed
Products Systems and Service
Generation

Wireless Wired Substation

Communication Communication Automation
Products Products Products

25 October 2018 Slide 4

—

Strategy
Highly Reliable Mission-Critical Networks
We are not talking standard telecom carrier, IT / enterprise equipment or solutions !

It is not about:
• Data Center environment
• Constant temperature of +25°C with 40% humidity
• No dust
• Continuous airflow
It is about:
• Outdoor environment
• Outside temperature of –25°C to + 55°C with up to 100%
humidity
• Dirty air
• No airflow
• Stringent electromagnetic compatibility (substation or
traction current)

Nevertheless we are transporting 10GbE and STM-16 with extremely high reliability for connectivity

June 21, 2018 Slide 6

ABB - Mission Critical Communications Markets
Full-hybrid multi-service access, aggregation, and backbone critical communication

Power Grid Transportation

n Generation n National and Regional
Railways
n Transmission
n Metros
n Distribution
n Highways & Tunnels

Authorities
Oil & Gas & Mining
n Air Traffic Mgmt
n Pipelines
n Airports
n Offshore &
Onshore n Public Safety
n Mining n Defence

October 25, 2018 Slide 7

Channel to the Market
Business Flow from ABB to end customer

October 25, 2018 Slide 8

Mission Critical Communications
Innovation built upon over 75 years of utility communications experience

ABB’s first optical FOX

ABB’s first integrated 1’000th FOX FOX615 PSN FOX615 becomes an
link installed on HV
teleprotection interface – Communication system release TEPI2, IEC 61850 IED with the
lines with integrated
FOX515 delivery OPIC2 introduction of the
teleprotection –
FOX6+ Interfaces TEGO1 interface card

FOX515 FOX615

6 CHANNEL FO MUX FOX-U PDH FO MUX PDH/SDH FO MUX HYBRID FO MUX IEC 61850 IED

1940s 1980s 2000s 2010s 2014 2016 2017

ABB Wireless - Intelligent ABB Acquires

ABB installs first Power ABB’s first fully
Platforms for Smart Grids Keymile MCS
Line Communication integrated analog and
(PLC) and protection digital Power Line (XMP1/UMUX/X
Signaling Equipment - Communication (PLC) MC20).
ETA – ETL500 MESH RADIO
ABB- Branded
XMC20
ETB ETI ETL 4X/8X ETL600
ETL500

ANALOG PLC 1st GEN. DIGITAL PLC 2nd GEN. DIGITAL PLC

October 25, 2018 Slide 9

Mission-Critical Systems
Added value of ABB’s communication solutions

Developed for harsh environment Ease of operation

§ Extended Temperature range § Use of graphical user
§ Fanless design available interfaces
§ Hardened for high electrical and
§ Intuitive configuration
magnetic fields
§ Type tested by independent § Use of MPLS-TP
laboratories (50% less OPEX than IP/MPLS)
Future proof product with long life Multiservice solution for
cycle operational purposes
§ High quality solution, very high Support of:
MTBF and useful lifetime § Traditional data & voice
§ Supports network operation > 15y § Teleprotection
§ Backwards compatibility
§ Modern Ethernet/ IP
Global References
Opportunity beyond power grid segment, serving customer in Oil&Gas, Rail, & authorities applications

Air Traffic Control

e.g.
e.g.

Police/ Border Control & Defense

e.g.
Border Control MOD
Switzerland Saudi Arabia

October 25, 2018 Slide 12

—

Market Trends
Challenges in Mission Critical Markets define our customer needs
Aging infrastructure Transitioning workforce
Nearly 70% of the transformers in 40% of the workforce at America’s
the US are more than 25 years old.1 electric and natural gas utilities will
be eligible for retirement in the next
five years6
Reliability
There is increasing pressure to
continually improve reliability Renewables penetration
and customer satisfaction. Global renewables capacity has
increased by 8-10% y-o-y since 2010,
$ and the trend will continue with over
Need for improved 150GW added annually (2/3 of all
capacity addition).
customer engagement
Customers expectations of
“engagement” are changing.
25 billion devices (not counting Risk Cost Spending justification
smartphones, tablets or Avoid à Manage Minimizeà Optimize Continued revenue challenges and
computers) will be connected regulatory inspection will drive
to the IoT by 2020.3 Totex focus and cost constraints.

Business model disruption Cyber security

By 2020 non-utility players will seize Attacks on critical infrastructure
20% of the energy retail market. are increasing in terms of
regularity and sophistication.
2.5 GW of electricity will be generated Performance
by 20% of Fortune 500 companies, Exceedà Meet or beat Through 2018, 50% of IoT device
who will wholesale their distributed manufacturers will not be able to
energy resource excess power through address threats from weak
utility-independent subsidiaries.4 authentication practices.7

1 Harris Williams & Co. | 2 ARC Advisory Group, November 2014 | 3 Gartner. Predicts 2016: Unexpected Implications Arising From the Internet of
Things. December 2015 | 4 IDC FutureScape: Worldwide Utilities 2017 Predictions | 5 IDC Energy IDC FutureScape: Worldwide Digital
October 25, 2018 Slide 14 Transformation 2017 Predictions | 6 APPA | 7 Gartner. Predicts 2016: Unexpected Implications Arising From the Internet of Things. December 2015
IDC Innovators 2017
Market forecast M$: 2018 - 2028 12%
10%
--

Market is growing, undergoing drastic shift in techno 160%

SDH will shrink from today 70% to 25% in 2028 140%

– More and more services will be transported via MPLS/Packet
120%
– Younger generation will push MPLS
MPLS will even transport critical services 100%

– Improvement in Quality of Service handling and speed of 80%

forwarding ASICs will allow MPLS to take over domains of SDH
60%
Two competing approaches: IP/MPLS and MPLS-TP
– MPLS-TP: More simple, easier to understand and to maintain 40%
will be the natural choice for high reliability needs
20%
– IP/MPLS: More flexible and with a wider range of services will
be the choice when all-in-one networks are targeted, but comes 0%
with quite an increase in complexity. 2018 2019 2020 2021 2022 2023 2024 2025 2026 2027 2028

SDH MPLS
Market growth by 3-5%

October 25, 2018 Slide 15 Source: KEYMILE business plan and projection by 3 %
SONET/SDH technology – replacement based on packet switched technology
Cigré - Utility Communication Networks and Services

MPLS-TP most (page 150/151)

Hybrid approach for SDH markets (page 180)

October 25, 2018 Slide 16 ABB`s MPLS-TP solution fully in line with Cigré approach
PSN backbone technologies
Multi-Protocol Label Switching – Transport Profile

MPLS-TP

…TCO (total
…is the most … offers easy
cost of …OAM
SDH-like ... minimizes transformation
ownership) is enables SDH-
technology – power of support
typically 55% like network
best migration consumption team from SDH
lower than management
path to MPLS-TP
for IP/MPLS*

MPLS-TP is the most logical migration path

* ACG Research, 2012, TCO Comparison

25 October 2018 Slide 17
Many utilities are planning 3G replacements before YE 2019
Huge growth opportunity

Years of
Implementation Sunset
Viability

1G 1983 2008 25

2G 1995 2016 21

3G 2002 2020 18

4G-
2010 2025 15
LTE

Private networks enable more control, longevity than public cellular

October 25, 2018 Slide 18

Industrial THINGS need interoperable wireless to connect to the IIoT
Reduced installation time (-40%), maintenance costs (-50%) and outage time (-50%)
Devices, RTUs, PLCs, IEDs Digital transformer monitoring, Recloser monitoring and Flow computer, SCADA
remote updates, low latency preventative maintenance control, reduced outages reduced field operations cost

Mobile worker increased safety, Video Cameras, access control devices

reduced operations cost Standard IP communications increased safety, reduced crime

October 25, 2018 Slide 19

—

Portfolio
Technology & Solutions
Grid Automation
Network Control
ABB provides leading network management and control
systems for planned and unplanned outage management,
generation, transmission and distribution management
systems, SCADA and process control solutions, and
commercial energy portfolio management tools for
planning, forecasting and running your day-to-day
operations.
Grid Automation Products
ABB’s world-class protection, control and monitoring
solutions ensure reliable power transmission and
distribution. To ensure interoperable and future-proof
solutions, our products have been designed to implement
the core values of the IEC 61850 standard.
June 21, 2018 Slide 21
Enterprise Software
More than 1,100 asset-intensive companies globally trust
our solutions to keep the lights on for the world’s largest
cities & venues, predict asset failures to ensure reliability
for millions of rail commuters, and align mining production
and operations resources in pursuit of their commercial
strategies.
Grid Automation Systems
ABB’s grid automation systems have been protecting,
controlling and automating substations for the last 100
years, with process, bay and station level solutions
connected to network control centers over bulletproof
wired and wireless telecommunications.
Microgrids & Distributed Generation
ABB has unmatched expertise in designing and building
off-grid and grid-connected microgrids. Our portfolio
encompasses the full range of enabling technologies
including conventional and renewable power generation,
automation, grid stabilization, grid connection, energy
storage and intelligent control technology.
Wired & Wireless Communications
ABB’s wired and wireless communications technology
enables customers to expand their communication network
for commercial and utility applications, using state-of-the-
art technology utilizing both private and public networks.
Power Grid Automation Industries

End to end offering Enterprise

Software
SERVICE
CENTER

Energizing the digital grid Network

Management
& Control
– PGGA has the most complete digital
portfolio in the industry. Offering end-to-
SDM600 SYS600/C Historian
end solutions from primary sensors to

61850
IEC
RTU5XX
Station Level (OT) through to Enterprise IEC 61850
Asset Health Center (IT). Substation IEC
Automation 61850
REL 670
AFS 6xx FOX615
– Combining our products with our REC650 REB500
exceptional expertise makes us unique for SAM600

our customers on their journey to the

digital grid ADMS
Distribution IEC 61850 IEC 61850
Automation TROPOS
7320
– Our deep understanding of our customers’
needs across the whole value chain is the Microgrids
Distributed energy resources and loads
&
enabler for innovative solutions Distributed
that can be operated in a controlled,
coordinated way either connected to
the main power grid or in “islanded”*
Generation mode.

June 21, 2018 Slide 22

Our Products
We serve networks from Edge to WAN

Tropos
Linerunner Edge WIFI

ETL600
NSD570
Power Line Teleprotection
Communication

FOXMAN UNEM
AFS family Access Mission Critical NMS
Communications
Products

XMC20 FOX615

FOX660
Aggregation WAN
Transport

October 25, 2018 Slide 23

ABB FOX SDH / PDH / OTN & DWDM Multiplexers
Industrial SDH/PDH/OTN-WDM Multiplexers

• Temperature range (up to 55oC) ABB FOX515H

Made for the
harsh • Redundancy
environment • High MTBF

• Legacy TDM interfaces (PDH) ABB FOX515Hs

WDM
• IP & Ethernet LAN services
Ideal mix of
• FE/GE/10GE & MPLS-TP* (*for FOX660)
interfaces ABB FOX660
TDM
• OTN & DWDM
*also with MPLS-TP &
• SDH up to STM-64 OTN/DWDM

Secure and
reliable • Security polices
communication
ABB FOX505

October 25, 2018 Slide 24

ABB FOX605 and FOX615 (1G/10G ETHERNET & MPLS-TP & SDH)
Industrial PSN Multiplexers
• Fanless design option
• Temperature range (-25 to 55/60oC)
Made for the • Redundancy
harsh • Integrated Teleprotection (Differential & Distance)
environment
• High MTBF
• IEC61850 and IEEE 1613
ABB FOX605
• Legacy TDM interfaces (PDH)
PSN

Ideal mix of • IP & Ethernet L2-L3 LAN services

interfaces • PoE
TDM • FE/GE/10GE & MPLS-TP
• SDH up to STM-16
• Encryption
Secure and • SyncE / 1588v2
reliable
communication • Cyber security polices
ABB FOX615
• Easy configuration and management

October 25, 2018 Slide 25

ABB FOX615
Utility hybrid multiservice platform

Your utility communications partner, ready

for the challenges of tomorrow
• Bridges the gap between TDM and packet-
switched technology
• Guaranteed performance for real-time
applications
• Utility-grade design, option for no moving-
parts (fans) available
• Combined access-transport multiplexer
• Integrated interfaces for teleprotection
applications
• Fully interoperable with FOX515 and legacy
FOX-U
• Optimized solution for power utilities
reduces OPEX
• Long equipment life-cycle, adapted to
utilities’ requirements

October 25, 2018

Migration to Packet Switched
Key Questions

§ How to deal with installed base?

§ How to offer communication to legacy
applications?
§ How to deal with protection applications
requiring hard real time communication
performance?
§ How to guarantee Teleprotection standard
requirements (e.g. dependability as per IEC
60834-1)?
§ How to ensure data integrity?

October 25, 2018 Slide 27

FOX615 – MPLS-TP
Where do we stand in the technology migration

SDH Hybrid MPLS-TP

Supported Combined Future Networks
Network Networks

Circuit-switched Packet-switched
Technologies Technologies

October 25, 2018 Slide 28

Power Utility: ABB`s unique solution
Unique distance & differential protection solution

IEC61850 Packet switched

Traditional Traditional
approach SDH approach

Ready for today`s and tomorrow`s protection solutions

October 25, 2018 Slide 29
Multiservice approach with FOX615

Non time sensitive, IP based application

Trip
WAN

Serial Interface
IEEE C37.94 or X.21, …

RS-232

2w voice

Time sensitive applications – L2 only TDM services

October 25, 2018 Slide 30

Digital Substation with GOOSE for line distance protection
The benefits for IEC 61850 substation design

Traditional Substation design with contact based Teleprotection Digital Substation design using GOOSE for line protection

October 25, 2018 Slide 43

Digital substation concept extended for line protection application
Seamless digital substation concept by making the MUX an IEC 61850 Gateway IED

WAN
Station IEC 60870-5-104/ DNP3

Level GOOSE

IEC 61850 / Station bus FOX615

Bay
Level

Benefits:
§ Significant reduction of installation and cabling complexity of substation
§ All copper cables (typically 3 per powerline) are replaced by 2 fibres, 1 Interface card can cover multiple powerlines/ remote ends
§ Increased availability of solution due to simplified setup and support for sophisticated redundancy schemes
§ Increased flexibility by defining protection schemes via SW configuration in stead of hard wiring
§ Performance improvement due to less signals processing and conversion (e.g. optical – electrical)

October 25, 2018 Slide 44

TEGO1 performance comparison
Performance of Protection system

Trip based event out

Event in
GOOSE based event out
GOOSE

GOOSE
Trip

Trip
FOX615 FOX615

Performance increase of protection system using GOOSE based Teleprotection is ~5 ms

Back to back delay introduced by TEGO1 is ~180 µs

October 25, 2018 Slide 45

Why not using sampled values for line differential protection
Function principle

Substation A Substation B

SAM600 SAM600
SAM600 SAM600

IEC 61850 / Process bus IEC 61850 / Process bus

SV from SV from
GOOSE
sensor sensor SB GOOSE to
from
relay SB breaker
GOOSE from
relay
IEC 61850 /
Station bus

FOX615 with TEGO1 FOX615 with TEGO1

Gateway IED Gateway IED

October 25, 2018 Slide 50

SV based implementation
Pratical implementation

Substation A Substation B

SAM600 SAM600
SAM600 SAM600
SAM600 SAM600

IEC 61850 / Process bus IEC 61850 / Process bus

GOOSE from SV from SV from
SV from relay M2
M1 sensor SB sensor SA M2
sensor SB
SV from GOOSE
sensor SA from M1
IEC 61850 / Station IEC 61850 /
bus Station bus
GOOSE from GOOSE from
Access to Access to relay
relay
WAN WAN

Fully redundant system with 2 relays only, multiple lines can be protected with one connection to station
– and process bus only

October 25, 2018 Slide 51

EROP1 – IP routing interface for FOX615

Sophisticated IP routing functionality

§ L3 routing capacity of 23 Gbit/s, wire speed routing
§ 12 x SFP cage for 100Mbit/s/ 1 GbE port
§ Routing functionality:
§ OSPF dynamic routing
§ Static routing
§ Port based routing or inter VLAN routing
§ Router on a stick configuration
§ Includes 4 VRF for L3 VPN solutions
§ Includes ACL
§ Supports NAT
§ VRRP for enhanced redundancy

October 25, 2018 Slide 53

 Application example

L3 VPN network in any station L3 VPN network per application and location (scaling option)
LAN
LAN
LAN

LAN
SCADA
LANs

October 25, 2018 Slide 54

FOX615
Cyber security features
Cyber Security Feature FOX615 R2

System Time SNTP, PTP

SYSLOG YES
Proprietary on top of TLS
Management protocols SNMPv3
IPsec
Management accounts RBAC, RADIUS

Management VLAN yes, dedicated

Rate limiter (BC, MC, UU) YES

Flow control YES

OSPF authentication MD5

Internal firewall towards management

YES
port
Authentication of critical data YES (OPIC2/ TEPI2/ TEGO1/ SENC1)

L2 firewall for critical data YES (TEGO1)

Traffic encryption, including system
YES
protocols

25 October 2018 Slide 55

NEW: SENC1 – Line encryption unit

SENC1*

SENC1*
§ Allows encryption of data on WAN
§ Strong encryption based on AES256 for service encryption
§ Asymmetric encryption ECC – Elliptic Curve Diffie-Helmann for master key distribution
§ Key handling consisting of session and master keys
§ Key distribution server for master keys
§ Session key generated based on real randomness
§ Real randomness ensures secure operation also in case key server is not accessible
Introducing the XMC20
Outstanding Multiservice Platform for Industries

XMC20 versions The XMC20 platform is a full hybrid multi-service access & transport platform that meets stringent network
requirements for the Railways
• Integrated access and transport functionality
• From low speed access interface from 64Kbps and 10Gbit/s MPLS-TP
• Real Multiservice platform for all operational needs including
o TDM access interfaces for integration of traditional services
o Enhanced Ethernet IP interfaces offering L1-L3 services
o Rail specific interfaces such as magneto line, G.703 codirectional
• Guarantees performance for each individual applications
• Bridges the gap between TDM and packet-switched technologies
• Made for trackside environment (EN50121-4)
• Supports enhanced cyber security features
ABB AFS / AFR / AFF (1G L2/L3 & FIREWALL)
Industrial Ethernet Switches and Firewalls

• Temperature range (-40 to 85oC)

Made for the • Power Supply Redundancy
harsh • High MTBF
environment
• Compact size
• IEC61850 and IEEE 1613

FIREWALL • Ethernet L2/L3 and PoE

Ideal mix of • 2 – 28 ports ABB AFS Switches and AFR Routers
interfaces • FE/GE interfaces
IP/ETH
• Many configurations / options

• Encryption

Secure and • Security polices

reliable • Firewall
communication • E-MRP Reliable resilience protocol
ABB AFF Firewalls
• PRP, HSR and RSTP protocols

October 25, 2018 Slide 60

Communication Network Management
FOXMAN - ONE Management System

Network Management System

ETL600 - Power Line Carrier for HV Lines
NSD570 - Standalone Teleprotection Devices
FOX51x - PDH/SDH multiplexers for optical
communication incl. Teleprotection modules
TEBIT, OPTIF
FOX61x - Universal access transport
multiplexer for optical communication incl.
Teleprotection modules TEPI2, OPIC2, COSI1
FOX515H/Hs - Higher order multiplex
Equipment providing aggregate interfaces up
to STM-64
FOX660 - Higher order multiplex equipment
providing enhanced Ethernet features and SDH
aggregate interfaces up to STM-16
AFS/AFR67x - Ethernet Switch and Router
products for utility environment

October 25, 2018 Slide 65

ABB Wireless communication systems
The trusted choice for enabling mission critical applications

TropOS US-based innovative wireless products used to build reliable

wireless IP networks for field applications
• Standards-based
• 63 patents for technology core to the ABB TropOS broadband
mesh network. Networks are high capacity, low latency, reliable,
secure and adaptable
Field-proven in rail, mass transit and ITS applications
• Installed for 12+ years
• 1000+ customers in 50+ countries
How the TropOS mesh works
TropOS mesh software leverages redundant paths, channels, frequencies, and
backhaul locations to create the most robust network possible

February | Slide
9, 2012 70
ABB Wireless
TropOS is decentralized with distributed intelligence

TropOS Mesh Other

Corporate
Corporate
LAN/WAN
LAN/WAN

WLAN Controller

CAT6/Fiber/Microwave, etc.
Primary path
Backup path
ABB Wireless
Requires fewer units to cover the same area

TropOS
36dBm EIRP = 4W

Links at 3-8 miles with integrated omni antennas

~1000ft radius of WiFi coverage for standard

clients (laptops, smartphones, tablets)

Other
28dBm EIRP = 630mW

Max distance ~1 mile

~300ft radius of WiFi coverage for standard

clients (laptops, smartphones, tablets)
ABB wireless product line supports diverse set of applications
Outdoor Outdoor
DIN-rail Outdoor DIN-rail
broadband broadband Broadband mesh Narrowband
Product Type broadband mesh broadband mesh broadband mesh
mesh core mesh edge mobile router PTP/PTMP
edge node client node client node
router node
TropOS 6420 TropOS 1420 TropOS 2420 TropOS 4310-XA MicrOS 410 MicrOS 411 ArcheOS

Solution

Utility Use Case
Long range or
Reliable, cost-effective broadband areas with
Best reliability and performance for high endpoint density
connection at intermediate distance obstructions or
high noise

Throughput >10 Mbps >10 Mbps ~10s kbps

Licensing Unlicensed Unlicensed Licensed

Technology Mesh Mesh client node PTP/PTMP

Frequency band
2400/5000 2400/5000 2400/5000 2400 2400 200/400
(MHz)
Communication
Network The carrier-class SuprOS NMS provides network-wide visualization tools from a single console across solutions from
Management ABB Wireless and select partners. FCAPS management for full fault, configuration, administration, performance, security.
System
October 25, 2018 Slide 73

October 25, 2018 Slide 73

TropOS 6420-XA Mesh Router
Gateway/Access Point, Endpoint and Helper Node
Powerful features
− 802.11n and 802.11an support
− 2x2 MIMO antennas at 2.4 and 5 Ghz
− Highest allowed transmit output power (including ETSI 5.8 Ghz), excellent receiver sensitivity
− 40, 20, 10 and 5 MHz radio channels (40 and 20 MHz usable for RTLS TAGs and VoIP phones)
− Low power consumption (3 W in standby and 9.5 with 50% duty cycle)
TropOS 6420
Improved flexibility
− Gigabit Ethernet and serial client port
− DNP3, 61850 GOOSE messages and Modbus support with terminal server capability
Extended environmental specifications
− Operational temperature 40 to 75°C, IP 67
− Shock and vibration ETSI 300-19-2-4 spec. T4.1E class 4M3
− Salt, fog and rust protection ASTM B117
TropOS 6420-XA − Nickel plated case for improve corrosion resistance (TropOS 6420-XA)

October 25, 2018 Slide 74

TropOS 1410 Mesh Router
Endpoint and Helper Node (Repeater)

Powerful features
− 802.11n support
− 2x2 MIMO antennas
− Highest allowed transmit output power, excellent receiver sensitivity
− 40, 20, 10 and 5 MHz radio channels
− Low power consumption
TropOS 1410
Improved flexibility
− Serial client port
− DNP3, 61850 GOOSE messages and Modbus support with terminal server capability
Extended environmental specifications
− Operational temperature 40 to 75°C, IP 67 (TropOS 1410)
− Shock and vibration ETSI 300-19-2-4 spec. T4.1E class 4M3
TropOS 1410DIN

October 25, 2018 Slide 75

TropOS 4310-XA
Mobile Router
Key features
− 802.11g support
− Dual antennas system: 1 transmit, 2 receive
− Mesh node functionality
− Highest allowed transmit output power, excellent receiver sensitivity
TropOS 4310-XA
− Seamless roaming at vehicular speeds thanks to proprietary routing algorithm
− Serial port for GPS connectivity
− Extends IPSec tunneling security to the vehicle (mobile VPN)
Extended environmental specifications
− Operational temperature 40 to 70°C, IP 67
− Shock and vibration MIL-STD-202E, method 204C, ETSI 300-19-2-4, T41.e class 4M3

October 25, 2018 Slide 76

TropOS 2410
Nomadic Router
Powerful features
− 802.11n support
− 2x2 MIMO antennas
− Highest allowed transmit output power, excellent receiver sensitivity
− 20, 10 and 5 MHz radio channels

TropOS 2410
− Extends IPSec tunneling security to the vehicle
− Low power consumption
Improved flexibility
− 4 x Ethernet ports
− Serial client port
− DNP3, 61850 GOOSE messages and Modbus support with terminal server capability
− Integrated 2 DC voltage and 2 dry contacts monitoring ports
2.4 GHz omni antennas − Integrated GPS receiver (outdoor, open pit mines)
Extended environmental specifications
− Operational temperature 40 to 75°C, IP10
− Shock and vibration ETSI 300-19-2-4 spec. T4.1E class 4M3

October 25, 2018 Slide 77

Outdoor Power Supply Options
Power over Ethernet

Ceraun
− Provides reliable power supply to TropOS router and wired client
− Optional lithium ion battery back-up
− Managed by SuprOS NMS

TropOS PS079001
− Gigabit Ethernet
Ceraun
− Serial client port
− DNP3, 61850 GOOSE messages and Modbus support with terminal server capability

Extended environmental specifications

− Operational temperature 40 to 75°C IP 67 (60°C with battery, Ceraun only)

TropOS PS079001
− Shock and vibration ETSI 300-19-2-4 spec. T4.1E class 4M3
− Salt, fog and rust protection ASTM B117

October 25, 2018 Slide 78

Additional ABB wireless products enable interoperable networks
Solution Fiber switches Broadband PTP/PTMP Cellular modem

AFS Cambium Arctic

Product Line

Wired connectivity in substation control Single point connectivity in very isolated

Utility Use Case Fiber network extension
house and yard areas with cellular

Throughput 10/100/1000 Mbps >10 Mbps 85.2 kbps to >10 Mbps

Licensing N/A Unlicensed Licensed GPRS, 3G and LTE

Technology Copper/fiber PTP/PTMP Cellular

Frequency band (MHz) N/A 2400/3500/3650/5000 800/850/900/1800/1900/2100/2600

The carrier-class SuprOS NMS provides network-wide

Communication Network
visualization tools for fault, configuration and performance
Management
management from a single console across solutions from
System
ABB Wireless and select partners.

October 25, 2018 Slide 79

AFS665 Industrial Ethernet Switch

− DIN Rail mounted managed Ethernet Switch of utility grade (wall mounting possible)
− Metal housing
− Up to 10 FE ports (electrical, optical or SFP cages)
− Up to 3 GbE ports (electrical, SFP or Combo ports)
− Multimode and Single Mode versions available
− Huge variety on optical ports: SFP cages, SC, ST, …
− SFP’s in various versions available (MM, SM, single fibre)
− 24/36/48 VDC or 60/120/250 VDC, 110/230VAC Power supply, Redundant Power supply
possible
− CRA (Configuration Recovery Adapter) port for easy exchange of product
− Managed by SuprOS NMS

October 25, 2018 Slide 80

VLAN Support for Multi-Application Manageability, Security
Securely implement multiple applications over common infrastructure

Differentiated services over common wireless infrastructure

32 VLAN capability, security and QoS policies per-VLAN, 802.1Q +

802.1p

Traffic classification, prioritization, and segmentation

Extends enterprise IT framework and policies into distribution system

PQ Sensors IT AMI Mobile Ops Surveillance

DA
SSID: DA
SSID: PwrQual SSID: UtilIT SSID: AMI SSID: UtilOps1 SSID: Detect
Non Broadcast Non Broadcast Broadcast Non Broadcast Broadcast Non Broadcast
802.1x WPA 802.1x 802.1x 802.1x 802.1x
1 Mbps 500 Kbps 1 Mbps 256 Kbps 1 Mbps 2 Mbps
Priority 1 Priority 2 Priority 2 Priority 3 Priority 2 Priority 1

October 25, 2018 Slide 81

ABB Wireless
Enterprise-class Security
− Traffic segmentation classification and prioritization
− Differentiated services over common wireless
infrastructure
− Security and QoS policies per-VLAN
− Supports extension of IT policy and framework
− AES encryption
− End-to-end secure IPsec VPN tunnels
− 802.1x for authentication and access
control
− Firewalls for endpoint security
SuprOS carrier-class network management
Comprehensive management with powerful visualization across ABB and select partner product lines

One application to manage the entire field area network

• TropOS, MicrOS broadband mesh
• ArcheOS narrowband PTP/PTMP radios
• AFS switches/AFR routers

Network-wide visualization tools for full fault, configuration,

administration, performance and security (FCAPS) management
• Multi-layer, distributed security based on industry standards supports
defense-in-depth
• VLAN support for multi-application manageability, security
• Public key infrastructure and administrative tools for secure access
• Zero-touch provisioning
• Identify and isolate issues proactively

October 25, 2018 Slide 86

—

Mining Applications and References

Tropos – networking for Open Pit Mines
Enhancing safety and productivity
Guidance
Systems

Live Monitoring
Mining of Trucks
Management
Software

Highwall
Field Data One Network Stability
Applications
Many Monitoring

Applications

Facility
Access Video
Control Surveillance

Equipment
Telemetry
Mining network architecture
Enterprise Information Services
Mining
Asset VoIP Email Other Remote Monitoring
Applications Service and Technical Support
Logistics, GIS VPN
Production
Sell and
Reporting Firewall Internet
Trade
DNS
Safety, Security, Data Center(s)
Compliance
AAA Network Services
DHCP
and Security
Network Tropos

Fixed and Mobile Communication Services

Management Control IDS

Tier 1 Tier 1: Core IP Network Wired

(Core) Fiber, Copper, Leased Lines, Point-to-Point (PTP) Microwave

Tier 2 Tier 2: Field Area Network (FAN) Wired

(FAN) PTP, Point-to-Multipoint (PTMP), Mesh

Highwall VoIP
Tier 3 Monitors Phones Tier 3: Site Local Area Network Wired
(Site LAN) Wired Ethernet for Connected Devices
Safety and Equipment Laptops,
Security and Vehicle Tablets and
Systems Telemetry Smartphones
Typical mine layout
Using wireless mesh architecture

© ABB Group | Slide 92

Brazil , Carajás Pará - VALE
Wireless communications for control and safety
S11D Mine

- Open Pit;
- 47 x Tropos Radio Mesh;
- 23 x Radios PTP/PTMP;
- 52 x Switch and Routers ;
- Design / Installation
- Services under Tropos Network:
Automation, dispatch, stackers and recliners

October 25, 2018 Slide 93

Brazil , Carajás PA - VALE
Wireless communications for control and safety
S11D Mine

October 25, 2018 Slide 94

Brazil , São Luís MA- VALE
Cell over Wheel (CoW)

PTP Radio PTP

ABB TropOS 6420 fixed
antennas
- PTP Radio to connect to
VALE´s backbone
- Wi-Fi connectivity through
Tropos
- Switches
- Solar Power Supply System
Other mines using Tropos

Fortescue Metals Group (FMGL) – Christmas Creek Mine

BHP Billiton – Roxby Downs (uranium)
BHP Billiton – Mt Keith Operations (nickel)
BHP Billiton – Mt Arthur Mine (coal)
Ensham Resources – Yongala (coal)
Grand Cache – Canada (coal)
Rio Tinto – Hail Creek (coal)
Xstrata – Ravensworth (coal)
PotashCorp – Aurora (phosphate)

© ABB Group
Month DD, Year | Slide 99
Tropos – networking for Underground Mines
1
Miners safety
− Real Time Location Service (RTLS)
− Voice communication (telephony) and messaging
− Seismic and air quality monitoring
− Automated ventilation on demand
2
Operation and production management
− Fleet management and dispatch
− Mobile and stationary asset tracking
− Remote blasting 3
Infrastructure control and monitoring
− Video
− SCADA and Telemetry
− Automated ventilation on demand 4

Autonomous or remote controlled equipment operation

October 25, 2018 Slide 100

ABB Wireless Network and ABB MLI (powered by )

− ABB is an authorized distributor and will deliver Tier 1 and Tier

2 technical support
− Dedicated solution for UG mining offering a wealth of
environment specific features
− Proven interoperability with ABB 800xA and TropOS wireless
communication network
− Distance based location algorithm (RSSI)
− RTLS tags agnostic

3D Situation awareness increases safety, production quality and

Link to ABB website - Launch of MLI by Mobilaris
operational efficiency, it is “a service to other services”

October 25, 2018 Slide 101

MLI Mine Location Intelligence
− ABB Mine Location Intelligence supports tracking of any kind
of assets that are capable of being positioned.
− Location data is obtained via integration with external
systems such as WiFi networks and RFID readers.
− All WiFi clients, visible to the WiFi network, can be located
− IP telephones can be used to track personnel.
− WiFi tags are used on vehicles and personnel. WiFi tags from
Airista (Ekahau) or Extronics (Aeroscout) are normally used
− Access systems can be based on WiFi tags or on active RFID
tags. 3rd party access system based on active RFID tags can
be integrated

− Approximately 60 bytes beacon messages

− 1% of network capacity utilization (blink mode)

October 25, 2018 Slide 102

IP Telephony and Messaging
− ABB together with Ascom as
subsupplier can deliver a complete
system for Voice over IP and messaging
− Key features:
§ Push-to-Talk enables open channel within
a selected group. Emulates radio
communication.
§ Direct calls to other people – both internal
and external calls
§ Create group calls
§ Messaging
§ Alarm button to call for help
§ Integration of alarms from ABB system
800xA

October 25, 2018 Slide 104

ABB Underground Communication
Communication network and system layout
Mine Production Control Mine operator workplace
IP Telephony, Mine Production
messaging servers Video server System 800xA Production control & supervision
Servers Servers Fleet management & remote control
Video surveillance
Voice communication
Network & system supervision

Production network Process control network

Process control network / Production network

IP Telephony & tablets vehicle remote Shift manager tablets Process control & supervision of stationary equipment
monitoring Video surveillance
Brazil, MG – ANGLOGOLD ASHANTI
Wireless communications for control and safety
Cuiabá Mine

- Underground;
- 500+ x Tropos;
- 56 AFS (Switches)
- Design / Installation
- Services under Tropos Network:
Dispatch, Voice, Remote Blasting,
Telemetry, Ventilation, Location System and Avoid
Collision System

October 25, 2018 Slide 107

Brazil, MG – ANGLOGOLD ASHANTI
Project Details

Cisco Router

AFS 665 TROPOS

Level #4 AFS 675

Mine ventilation

Mobile assets § Wired & wireless

Level #5
Supervision
§ IP Telephony, video
§ Asset & people tracking

Level #18
§ Remote monitoring
§ Production
reporting
§ Work order mgmt.
E-Room / Substation / E-Room / Substation /
Access Ramps / Work Areas Garages Garages Access Ramps / Work Areas
Brazil, MG – ANGLOGOLD ASHANTI
Project Details
ABB 1st Under Ground Mine

+500 radios
+20Km de ramps
+1,2Km underground

Voice, data, telemetry,

ventilation-on-demand,
CCTV e outros

Arquitetura típica

October 25, 2018 Slide 109

Anglogold Cuiapa, Typical UG Deployment, Brazil

© ABB Group
October 25, 2018 | Slide 110
 Tropos mesh networks for mining

Safe, efficient operation requires real-time, mobile

communication in hostile conditions
Network enable valuable applications
– Mine management software
– Equipment telemetry data monitoring
– Real-time video, guidance, collision avoidance
– Man down systems
Tropos networks meet mining’s stringent requirements
– >99.999% availability in harsh environments
– >10 Mbps throughput at each node, <1ms per hop latency,
multi-application support
– Enterprise-class security
– Mobility
Mining customers with networks in production include FMGL,
BMA, BHP Billiton, Grand Cache Coal, Rio Tinto, Xstrata and
PotashCorp – Aurora

© ABB Group
| SlideDD,
Month 111Year
The TropOS Mesh Advantage
Architecture
− Embedded operating software on every router
− Controller less, distributed intelligence
§ Continuously optimize throughput in face of
− L3 routing deliver better scalability, reliability and security
changing RF conditions
− Meshing and client connectivity on both frequency band § Mitigate interference caused by other networks
− ABB 800xA System RNRP support and devices – TropOS networks operate reliably in
hostile interference environments
− IPv4 (IPv6 ready)
§ Minimize interference suffered by other networks
TropOS mesh OS features and devices – TropOS networks are good
neighbors that use spectrum responsibly
− TropOS Predictive Wireless Routing Protocol (PWRP)
§ Implement a multi-layer, defense-in-depth security
− Airtime Congestion Control (ACC) architecture

− Power Curve
− Smart Channel
− Adaptive Noise Immunity (ANI)
− AES encryption for data, management and control traffic

October 25, 2018 Slide 112

Brazil – Vale: Telecom Backbone Network along the Railroad
Estrada de Ferro Carajás, Ferrovia Centro Atlantica, Estrada de Ferro Vitória Minas
Supporting Railway signaling, Data and Voice Mobile
Communications System and other services

Customer need
– Reliable telecommunication turnkey system for voice, data,
video.
– One integrated system with a variety of interfaces to external
applications
– High railway security and availability
– Lower operating cost
ABB response
– EFC – 890Km / 200 units
– FCA – 1300Km / 50 units
– EFVM – 900Km / 150 units

October 25, 2018 Slide 114