‘A Sesacase COMPANY Operation & Maintenance _Manual MINERA CHINALCO TOROMOCHO clo Aker Solutions Inc. Rail Yard Lime Silo Package 400-LM-001/002/003 Document No: PD-1025-2-A-801-1 ‘Stanco Job No: $10-1025 fm sve 91-05-27 [tales TOR #1 ie DESCRIPTION CHK Plerse wad iT CeeTIPIeD OTe (IPLAC Ble|SIANGG- ‘The information in this manual, including technical data and copies of drawings, embodies information proprietary to Stanco Projects. ‘This manual is provided to the user of equipment purchased from Stanco Projecs for use only In operation of maintenance of such equipment. ‘Such information inthis manual isnot fo be used, disclosed, copied, o reproduced in whole oF in part for any use other than that indicated above, or for any other purpose detrimental to the interests of Sanco Projects, "1.2 Lime Silo Safety 1.3. Lime Silo Bin Vent Fiter Safety. 4.4 Lime Silo Bin Activator Safety. 1.5 Lime Silo Actuated Isolation Knife Gate Safety 1.8 Lime Silo Rotary Airlock Safety. 1.7 Lime Silo Truck Loading Downspout Safety 1.8 Lime Silo Truck Loading Displaced Air Blower Safety 1.9 Lime Silo Rallcar Unloading Compressor Safety Description 21 OVERVIEW. . 22 MAJOR MECHANICAL EQUIPMENT 2.2.1 400-BN-005/008/007 Lime Silo, 2.2.2 400-AT-005/006/007 Lime Silo Bin Activator. 2.2.3 400-DC-005/006/007/008/008/010 Lime Silo Bin Vent Fite. 2.2.4 400-AL-005/008/007 Lime Silo Rotary Aitock. 2.2.5 400-2M.006/006/007 Lime Silo Truck Loading Downspout. 2.2.6 400-GC-005/008/007 Lime Silo Ralicar Unloading Compressor 2.2:7 Lime Silo Truck Loading Ae Blower. 2.3. Miscellaneous Equipment 2.4 INSTRUMENTATION. 25 CONTROLS. 26 Lime Silo Truck Loading Contro! Panel. 2.7 Lime Sito Raiicar Unloading Control Pane ‘System Startup and Operation 3.4 Lime Silo Filing 3.2 Pre-Start Check. 8.2.1 Dry Test Run. 3.2.2 Startup Procedure, 3.2.3 Automatic Sequential Shutdown. 4 12 12 12 12 12 12 24 24 22 22 22 22 23 23 25 25 25 26 26 26 26 34 3 A gesSTIANGG: 3224 Automatic Ervetgency ShubTown 3a 3.3 Troubleshooting. 36 3.3.1 Buk Chemical Delivery 36 3.32 Flow Promotion 36 3.33 Alarms, a7 4 Maintenance. so AM3 4.1 Lime Silo Bin Vent Fiter(400-0¢-005/00610071008/009/010) A13 4.2 Lime Sto Bin Activator (400-AT-008/006007) 413 43 Lime Silo Truck Loading Downspout (400-2M-005/006/007) so 44 Lime Silo Rotary Airock (400-AL-006/008/007) Ans 45 Lime Silo Raiicar Unloading Compressor (400-GC-005/0061007). a3 LUBRICATION SCHEDULE cS ‘STORAGE AND PRESERVATION REQUIREMENTS. cy APPENDIX. 7A 7.1. FOUNDATION LOAD DIAGRAM os 72 72 SILO CALCULATIONS, os 73 7.3 GENERAL ARRANGEMENT DRAWING. 74 7.4 CONTROL NARRATIVE, os 78 7.5 PROCESS & INSTRUMENTATION DIAGRAMS. 76 78 ELECTRICAL DRAWINGS, 1 7.7 PLC PROGRAM. 78 8 EQUIPMENT... 89 8.1 MECHANICAL EQUIPMENT LIST 810 82 MOTOR LOAD UIST. eat 83. ELECTRICAL EQUIPMENT LIST 212 84 INSTRUMENT INDEX 13 85 VALVELIST. o cary 86 SPARE PARTS.IST. a4 9 MANUALS FOR MECHANICAL EQUIPMENT. son 4 10 MANUALS FOR INSTRUMENTATION & CONTROLS. ns 102