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IS 13103 (2005): Hydraulic fluid power - Single rod

cylinders, 160 bar (16 MPa) compact series - Port
dimensions [PGD 16: Fluid Power]

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है”
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 IS 13103:2005
ISO 8138:1998

Indian Standard
HYDRAULIC FLUID POWER — SINGLE ROD
CYLINDERS, 16 MPa ( 160 bar) COMPACT SERIES —
PORT DIMENSIONS
( First Revision )

ICS 23.100.20

Q BIS 2005

BUREAU OF INDIAN STANDARDS

MANAK BHAVAN, 9 BAHADUR SHAH ZAFAR MARG
NEW DELHI 110002

March 2005 Price Group 2

Hydraulic Fluid Power Systems Sectional Committee, MGP 15

NATIONAL FOREWORD

This Indian Standard ( First Revision ) which is identical with ISO 8138: 1998 ‘Hydraulic fluid
power — Single rod cylinders, 16 MPa ( 160 bar ) compact series — Port dimensions’ issued by the
International Organization for Standardization ( ISO ) was adopted by the Bureau of Indian Standards
on the recommendations of the Hydraulic Fluid Power Systems Sectional Committee and approval of
the Medical Instruments, General and Production Engineering Division Council.

This standard was first published in 1991 by adopting ISO 8138:1986 ‘Hydraulic fluid power — Single
rod cylinders, 160 bar ( 16 MPa ) compact series — Port dimensions’. The ISO Standard has since
been revised as ISO 8138:1998. To align the standard with international practices, the sectional
committee, dealing with the subject, decided to revise IS 13103:1991 by adopting ISO 8138:1998 as
Indian Standard under dual numbering system.

In hydraulic fluid power systems, power is transmitted and controlled through a liquid under pressure
within an enclosed circuit. One component of such systems is the fluid power cylinder. This is a
device which converts power into linear mechanical force and motion. It consists of a movable element,
that is, a piston and piston rod, operating within a cylindrical bore.

The text of the ISO Standard has been approved as suitable for publication as an Indian Standard
without deviations. Certain conventions are, however, not identical to those used in Indian Standards.
Attention is particularly drawn to the following:

a) Wherever the words ‘international Standard’ appear referring to this standard, they should be
read as ‘Indian Standard’.

b) Comma ( , ) has been used as a decimal marker in the International Standard while in Indian
Standards, the current practice is to use a point ( . ) as the decimal marker.

In this adopted standard, reference appears to certain International Standards for which Indian Standards
also exist. The corresponding Indian Standards which are to be substituted in their places are listed
below along with their degree of equivalence for the editions indicated:

international Standard Corresponding Indian Standard Degree of Equivalence

ISO 3320 : 1987 Fluid power IS 8208:2004 Fluid power systems Identical
systems and components — and components — Cylinder bores
C~linder bores and piston rod and piston rod diameters — Metric
diameters — Metric series series ( first revision)

ISO 5598 : 1985 Fluid power IS 10416:1992 Fluid power systems do

systems and components — and components — Vocabulary
Vocabulary ( first revision)

ISO 6020-2:1991 Hydraulic fluid IS 11003 ( Part 2 ) :2000 Hydraulic do

power — Mounting dimensions for fluid power — Mounting dimensions
single rod cylinders, 16 MPa for single rod cylinders, 16 MPa
( 160 bar) series — Part 2 : ( 160 bar) series: Part 2 Compact
Compact series series

ISO 6099 : 1985 Fluid power IS 15168:2002 Fluid power systems do

systems and components — and components — Cylinders —
Cylinders — Identification code for Identification code for mounting
mounting dimensions and types dimensions and types

( Continued on third cover)

 “-l
IS 13103:2005
ISO 8138:1998

Indian Standard
HYDRAULIC FLUID POWER — SINGLE ROD
CYLINDERS, 16 MPa ( 160 bar) COMPACT SERIES —
PORT DIMENSIONS
( First Revision )
1 Scope

This International Standard establishes port dimensional) for 16 MPa (160 bar2)) compact series cylinders as
required for interchangeability of commonly used hydraulic cylinders.

NOTE — This International Standard allows manufacturers of hydraulic equipment, freedom in design of metric cylinders; it
does not restrict technical development but provides basic guidelines.

The compact series dimensions are most applicable to square head cylinders.

This International Standard will be incorporated into the next edition of ISO 6020-2.

2 Normative references

The following standards contain provisions which, through reference in this tefi, constitute Provisions of this ,
International Standard. At the time of publication, the editions indicated were valid. All standards are subject to
revision, and parties to agreements based on this International Standard are encouraged to investigate the
possibility of applying the most recent editions of the standards indicated below. Members of IEC and ISO maintain
registers of currently valid International Standards.

Iso 1179-1:— 3), Connections for general use and fluid power — Ports and stud ends with ISO 228-1 threads with
elastomeric or metal-to-metal sealing — Pati 1: Threaded ports.

ISO 3320:1987, F/uid power systems and components — Cylinder bores and piston rod diameters — Metric series.

ISO 5598:1985, Fluid power systems and components — Vocabulary.

ISO 6020-2:1991, Hydrau/ic f/uid power — Mounting dimensions for single rod cylidders, 16 MPa (160 bar) series —
Part 2: Compact series.

ISO 6099:1985, Fluid power systems and components — Cylinders — Identificatioil code for mounting dimensions
and mounting types.

ISO 6149-1:1993, Connections for fluid power and general use — Ports and stud ends with ISO 261 threads and
O-ring sealing — Par7 1: Potis with O-ring seal in truncated housing.

ISO 6162:1994, Hydraulic fluid power — Four-screw split-flange connections for use at pressures of 2,5 MPa to
40 MPa (25 bar to 400 bar) — Type I metric series and type II inch series.

1) This International Standard admits all ISO approved ports that are appropriate to.fluid power applications.
2) 1 bar=O,l MPa= 105 Pa; 1 Pa= 1 N/m’.
3) To be published. (Revision of ISO 1179:1981)

1
IS 13103:2005
ISO 8138:1998

3 Definitions

For the purposes of this International Standard, the definitions given in ISO 5598 apply. The following definitions are
repeated from ISO 5598 for information:

3.1 cylinder
Device which converts fluid energy into linear mechanical force and motion.

[ISO 5598:1985]

3.2 cylinder bore

Internal diameter of the cylinder body.

[ISO 5598:1985]

3.3 port
Terminus of a fluid passage in a compoment to .wlhibhcar? be comlacM@paKma fathetrana?rrisaim of fiuMtOm
from the component.

[ISO 5598:1985]

4 Dimensions

Port sizes and dimensions for cylinders manufactured in accordance with ISO 6020-2 shall be selected from table 1
(see figure 1}.

5 Bore sizes

The following bore sizes, in millimetres, selected from ISO 3320, are included in this 16 MPa (160 bar) compact
series:

25-32 –40-50-63– 80-100-125-160-200

6 Identification statement (reference to this International Standard)

Use the ~ollowing statement in test reports, catalogues and sales literature when electing to compty with this
International Standard:

“Port dimensions selected in accordance with ISO 8138:1998, Hydraulic f/uid power - Single rod cylindem, 76 MPa
(160 bar) compact series - Port dimensions.”

2
L,,. “, . .. l., .. . .,------

IS 13103:2005
ISO 8138:1998

.n..
II
c
I

II
-r J-
n
“0’’’” hn.
I
+.rfi
II
I
11
~- J,,
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.

.—
lg - : ‘-- ‘“
.— .— .— .— .— .— ._ .— .___

1) Dimension code inaccordance with lS060g9,

Figure 1 — POII dimensions

Table 1 — Port sizes

EE EE FF
Bore ISO 6149-11, 1s01 179-1 2) ISO- 6162
threaded porl threaded port rectangular flange port
2,5 MPa to 35 MPa
(25 bar to 350 bar) series

25 M14x 1,5 G 114

32 M14x 1,5 G 1/4

40 M18x 1,5 G 3/8

50 M22 X 1,5 G 1/2

63 M22 X 1,5 G 112

80 M27 X 2 G 314

100 M27 X 2 G 314

125 M33 X 2 G1 DN 25

160 M33 X 2 G1 DN 25

200 M42 X 2 G 1 1/4 DN 323)

1) For threaded ports, ISO 6149-1 is preferred for new designs.

2) Port sizes as specified in ISO 6020-2.
3) CAUTION — When selecting the largest diameter piston rod in a given bore size in connection
with hydraulic syatams where pull loads and/or pressure intensification effects maybe genemted, the
pressure In tha piston rod cavity of the cylinder can be two or more times the working pressure of the
hydraulic system. In these cases, flanga ports In accordance wfth ISO 6162, as shown In this table,
may not have sufficient pressure ratings. When flange ports with a higher pressure rating are needed,
they can be selected from the higher pressure serias in ISO 6162,
 ( Continued from second cover)

International Standard Corresponding Indian Standard Degree of Equivalence

ISO 6149-1 :1993 Connections for
fluid power and general use —
Ports and stud ends with ISO 261
threads and O-ring sealing —
Part 1 : Ports with O-ring seal in
truncated housing
IS 13170( Part 1 ) :1999 Connections Identical
for fluid power and general use —
Ports and stud ends with ISO 261
threads and O-ring sealing: Part 1
Ports with O-ring seal in truncated
housing ( first revision)

The Technical Committee responsible for the preparation of this standard has reviewed the provisions of
the following ISO Standards and has decided that the same are acceptable for use in conjunction with
this standard:

ISO No. Title

1s01 179-1 ‘) Connections for general use and fluid power — Ports and stud ends with
ISO 228-1 threads with elastomeric or metal-to-metal sealing — Part 1: Threaded
ports

ISO6162 :1994 Hydraulic fluid power— Four-screw split-flange connections for use at pressures
of 25 MPa to 40 MPa ( 25 bar to 400 bar) —Type I metric series and type II inch
series

‘1 “

‘) To be published.
 F-

‘1
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This Indian Standard has been developed trom Doc : No. MGP/BP 15 ( 0442 ).

Amendments Issued Since Publication

Amend No. Date of Issue Text Affected

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