ee SURYA ROSHNI LIMITED QUIRVA, eeu Be G tte we build Pen eer! through our Steel PipesAbout Ourselves Steel Pipe Plant ‘Surya Roshni Ltd. Is today a vast conglomerate with a very large ERW pipe manufacturing plant and a large cold rolling strip mill at Bahadurgarh | (Haryana). It also has two large lighting units at Kashipur (UP) and Malanpur (MP), producing fivorescent tubelights, GLS lamps, CFL lamps, HPSV lamps, glass shells auto halogen lamps and various other components. The Kashipur Unit Is the largest FTL lighting factory in the county. With its fier commitment to excellence in quality, Its wide range of products in different specifications, constant technological upgradation and deep concer for customer satisfaction, the Company is justifiably @ brand leader in both the steel plpe and lighting industries. The Company has a wide marketing network with its branches and dealer oullets spread across the length and breadth of the country. With a tumover of over US$ 500 million, the ‘Company's quest for growth is never ending. Expansion and augmentation of facilities are continuous, ongoing processes, to meat growing demands. The steel pipe & CR strip divisions have been modernised to mest the stringent requirements of customers. Surya Roshni is ‘making giant strides in its chosen areas with its tested skills, committed youth, vast experience ‘andmature leadership, ERW pipes are extensively used in agriculture, industry and construction activities like scaffolding and casing in bore wells. They are used for conveying water, gas, crude oil and chemicals at various pressures and densities over long distances. Considering the challenging and varied applications, the pipes are produced to meet very high standards of specifications, both national and international, including that of API (American Petroleum Institute). Having commenced three decades ago, the steel pipe division of Surya Roshni has grown in size and range to become a very large ERW pipe producer in the country producing about 2,00,000 MT per annum, with sizes ranging from 15 mm NB to 400 mm NB, available both in galvanized and black condition. ‘The pipe plantsituated at Bahadurgarh (Haryana) is equipped with state-of. the-art machines-slitting lines, pipe mills, galvanizing units, threading machines, finishing machines and fool-proof high pressure hydro testing ‘machines. The plant also has sufficient handling facilities, both EOT and ‘mobile cranes supported by pipe conveyer systems. The factory has a 100% power generation facility to guard against production loss in the event of power failure from State Electricity Board, Quality assurance begins at the raw material stage and continues right through all the manufacturing operations, till the materials are packed for despatch. The quality assurance department is fully backed by modem laboratory for various metallurgical and chemical tests, and a test house for testing physical properties. It has been awarded the prestigious ISO 9001 certified by DET NORSKE VERITAS (DNV) forits quality systems. The specialty in Surya Roshnilies nits large dia pipes, with diameter ranging from 200 mm to 400 mm. It has achieved remarkable success in producing various special grades including API SL grade A, Grade B, Has well as X42, X46,X52, X58, X60, X65andX70PSL-1,PSL-2both. TESTIMONY TO OUR CAPABILITY [API SL specifications intend to provide guidelines forthe manufacture of pipes suitable for conveying gas & oll in both the oll&naturalgasindustres. | «tis the most prestigious and stringent specification widely ‘adopted around the globe for cross-country pipelines || meant or the movement of ol & natural ges ata very high | pressure Even the flow of LPG for domestic usage relies on API SL | standards indicating the requirementofthe state-of-the-art ‘technology to producethese pipes. {API SL Is the barometer of the qualty orientation of the plpe-industry because of the use of API SL pipes in most stringent applications where a minute deviation in quality couldleadtohazards. vane | | | Yet another confirmation to our competence ‘The Stee! division of Surya Roshni Limited has been awarded the prestigious 1S0-G001Certfied by DET NORSKE VERITAS (DNV), certifying that the quality system of the Company at Bahadurgarh has been found to conform to theaualy standards of'$0-8001, This Certificates validforthemanutactue > : and supply of ERW steel tubes (Black & Galavenised) and CR Strips. This » s.— | eoereditation by the International Agency is added confirmation to theTECHNICAL DATA OF PIPES CONFORMING TO ASTM A-53 GR. A& B Inpscesinatx | DNDesgnatr | OusdeDinet:| Scmtieno | Wal Tues: [MassolPanendPpe | TestPesum | Pact! Gotoh GadeB | Bide teh [a ih [mm | Rowe [BA | wee | Wa be [ass Teo] 213 a ose —277 | 127 | 085 a8 | a8 m he Ca too0_[ a7] a0 | ov |20r_| too [13] a8] a0 |e i 3 ais asa] 0 [ones [a8 | 250 [aes | a8] a8 Wi 2 10 | a2 | a | ow | se | se | 2a | as | 9 | @ v8 « is [ 83 «0 |-ows | ae [a5 [277 [a3 | 9 % z 2 zis 03 | 40 | ore | an | sm | 36 | wo | wa | be 6 205 a0 | 0 | om | 816 |_a69 | 50 | 2] 72 | iB a) aso] m9] 0 | 026 | sa | 129 | 758 | 163 | 72] we A sooo wie | 0 | ozs | sm | ue | a2 | uo | es | 2 le 100 [aso [ as | «0 | ozer [602 | toor | ooo | rar | 152 | 00 5 vas sees [sats [ao | oase [ess [aur | ass | nis [sa 7 ie 150 sens | 60a ao | oze0 7. [ 2505 | veo9 | ws | 129 @ m0 Paes [za | ao | ose [ae oss | ase e2 | 108 | 0 2070 | amo | ao | ozs | eas | airs | mos | sa | 08 | — 10 so [oreo | 20 | ao | oes | en” [| oom [ws | ea | 99 | — 2 soo [rare [an | a | cam | ess | an | ma | as | s7 | — 12 woo [aro [ame | 90 | osm | ase | ese | on] es | 75 | — 12 moo wa7e0 | mae | sm | ons | esr | rare [or | 73 | es | — 2 300 | 2760 ai_| 0406 | 1o1| revo | sar | 79 | oz | — a 60 | 14000 wo | ono | ess | sao | ours | aa | 52 | — a 50 | 14000 sro [oars [esa | eas | ue | s6 [7 — a as0___| 14000 wo | cae | nis | oes | oan | 78 [9 = a 100 | 16000 30 | 0750 | eas] exe | e200 | a9 | as | — ‘6 a so_[ os [ex | eam | em | sa | os | — 6 00] 16000 © | 050 | am | vaso | mas] 77 [9 | — Tolerances ' Outside Diameter Pipe Size upto & including DN 40, 204mm Pipe size DN 50 or larger: 21% Thickness, = 12.5% (max) ‘Weight 210% Testing nine Nor Fer Pos NPS2 (ONS) ger Wel seo each ie sabe esc y Ey Curent Test Bend Tet Fer pee wo Rindudng ONS) Sendng ange 50" Sending ads T2tnesto Re OD of Take ro ean boy 8 wed) Faterieg Fox pions ove ON 0 - 1. Fallen 028 cf OD rtf eld _2 Flaten vb 19 of OD ar diy feet. Fsteing fest of emiaon ‘WeckaicalProparios—GaadeA Geib 205 MPa ur) 240 Pa ie) 30 Ma (ir) 415 Pa Qe) AsperaSTMASS Co Co CusNi+Grr ib -V ct% avanting {As per ASTM A-90) Meira (0490 KgMt (70 microns aprox) verage (0.550 Kg (79 microns appro) Marking: (Onin sienlng 2s pris stand & as per customer equates. BAHADURGARH PLANT BHUJ PLANT MALANPUR PLANT aan _er Tey NO) 9) es CMON RLM Metso WIA) Outside Diameter ‘Weight of Black Pipe Nominal Bore Wax Min | Thickness) (Kory Pes Per Inch [MM MM wi | MM |Piainend | screwed & socketed | Bundle % | 15 214 | 24.000 | 20 0.947 0.956 160 % | 20 269 | 26400 | 23 1.380 1390 110 iii Bs 338 [33200 | 26 1.980 2.000 80 1% | 32 425 | 41.900 | 26 2.540 2570 Gl 1% | 40 484__| 47.800 | 29 3.230 3.270 5 2 | 50 602 | 59600 | 29 4.080 4.150 37 2% | 65 76.0 | 75200 | 32 5710 5.830 2r 3 | 80 88.7 | 87.900 | 32 6.720 6.890 24 4_| 100 1139 [113.000 | 36 2.750 70.000 16 % | 15 217 | 24.100 [26 1.210 1.220 130 % | 20 22 | 26600 | 26 7.560 1.570 100 1 | 25 342 [33400 | 32 2.410 2.430 65. 1% | 32. 429 | 42100 | 32 3.100 3.130 st 1% | 40 438 | 48000 | 32 3.570 3.610 “4 2 | 50 60.8 | 58800 | 36 5.030 5.100 30 2% | 65 766 | 75400 | 36 6.430 6.550 24 3 | 80 295 | 98.100 | 40 8.370 8.540 19 4 [100 [1149 [113.300 [45 12.200 12.500 14 5 [125 | 1406 [138.700 | 50 16.600 17.100 10 6 | 150 | 166.1 [164.100 | 5.0 19.700 20.300 7 % | 15 27 | 21100 | 32 1.440 1.450 110 %_|_20 272 | 26600 | 32 | 1870 1.880 80 1] m2 | 33400 | 40 2.940 2.960 55 4% | 32. 429 | 42100 | 4.0 3.800 3.830 44 1% | 40 48.8 | 48000 | 40 4.360 4.420 37 2 | 50 08 | 59.800 | 45 6.190 6260 27 2% |_65 766 | 75400 | 45 7.930 8.050 20 3 | 80 295 | 68.100 | 5.0 70.300 70.500 16 4 | 100 | 1148 [113300 | 54 74.500 "14.800 12 S| 125 [1406 [138700 | 5.4 17.800 18.400 10. 6 | 150 | 1661 [164.100 | 54 21.300 21.900 ca Tolerances Outside Diameter as per above table Thickness: Light | Medium | Heavy -8% | -10% | -10% Weight = 8% & + 10% (for single tube) ‘Mechanical Properties ‘Chemical Properties Yield Strength 195 Nisq mm (Minimum) Carbon 0:20 % Max Tensile Strength 320 to 460 Nisg mm Manganese 1.20 % Max |% Elongation 20% Min Phosphorous 0.045 % Max | ‘Sulphur 0.045 % Max Bend Test Back Tube Galvanized Tubes For tubes upto & including 2° Bending angle 90° Bending angie 180" Bending radius 8 mes tothe OD of Tube Bending radus 6 times to the OD of Tube Weld Postion 3. O'dock Weld Postion 3 O'dock Flettening Test Leak Tighiness Test Fortubes above 2° 100% Hycrotesing at 50 bar or online eddy curent testing 1. Flation upto 75% of tube aia for weld tot (Weld al 3 O'dlock position) 2. Flatten upto 60% of tube dia for raw material test Galvanizing Test Threading 1. Free Bore test (for tubes upto 1") [As per BS-21-1985 2. Copper Sulphate Test SURYA ROSHNI LIMITED Gen Cet mec Erma a rue) rR eed = Pee ee ee