MAINTENANCE MANUAL for VACIE DRIVE UNIT (1st Edition) Information No. 1712 (March 1990) | OKUMA etapa manne mien attINFORMATION NO. TECHNICAL INFORMATION as cay ~ CONTENTS - 1. OUTLINE se... 1-1, Configuration ......... 2. CONSTRUCTION AND CONNECTION ....seecescceeesessessesssesetseeeeeeenees 3 2-1. Construction .sesseseeseeseeee 2-1-1. Major Component Parts Arrangement ....cscseseeeeeees 2-2. Connections sss 2-2-1, Standard Specification 2-2-2, Winding Changeover Specification VAC Motor . OPERATION STATUS INDICATION 3-1, Control PCB Operation Indicating LED's . au 3-2. Operation Status Indicating Lamps ...... +22 3-2-1, Normal Operation Status Indication ... +22 3-2-2. Faulty Operation Status Indication . 224 4. MEASURES TO TAKE .ceceeeceseeeeeeeeeeeeeee .37 4-1, Confirmation of Power Supply and Connectors ..e+seeeeeeeeeeeeeeeee 37 4-2. Classification of Failure Occurrence Conditions and Measures ..... 39 4-3. Recovery from Failure Status ++-.-+ 5. INSPECTION AND MAINTENANCE + 62 S-1. Instruments and Parts Used for Maintenance .......eseesseeeeseeees 62 5-2. Inspection and Replacement Procedure for Semi-conductor Devices .. Transistor Module Inspection Procedure ..sssssssesseeseeeeeees Base Circuit Transistor Inspection Procedure ....sseeeeeeeees 67 Diode Module Inspection Procedure ...+sseseeseeeeeee Procedure to Replace Main Circuit Semi-conductor Devices .... 5-3, Fuse Replacement ...seseeseeseeeeeceesssseeeerenseneeees 5-3-1, Fuse Blown Conditions ...+++ 5-3-2. Inspection and Replacement Procedure for 5-3-3. Fuse Rating seeeeeeeere 5-4. Replacing Control PCB and Power Supply Unit .. 5-4-1. Control PCB Replacement Procedure ......e+++ Power Supply Unit Replacement Procedure ..-.sssseeseceeeeeeeee IT VAC Drive Unit Assembly Replacement Procedure ssssseeee 279 Trial Operation Procedure ..... Technet oman i subacr io erampe watt nace OKUMA MACHINERY WORKS LID.INFORMATION NO. TECHNICAL INFORMATION rae APPENDIX 1 ROM AND FILE NAME FOR HIGH-PRECISION VAC DRIVE UNIT « eeete Ot APPENDIX 2 CHECK TERMINAL LIST ........40+ APPENDIX 3 MATIN CIRCUIT DIAGRAMS .... piece steessstieest8a) Note 1: To avoid any confusion over the use of the letter "0 (oh)" and figure “OQ (zero)" in this manual, the numerical value "0 (zero)" is expressed as "§" if there is any possibility of misunderstanding. Note 2: VAC is abbreviation for Variable-speed Alternating Current. Techn Inornaton w aust to change vahou once ‘OKUMA MACHINERY WORKS LTD.INFORMATION NO. TECHNICAL INFORMATION Be Ped A. OUTLINE This maintenance manual covers the maintenance procedures end necessary information related for the high-precision VAC IT drive unit. I-L, Configuration A VAC II drive unit consists of the following units and component parts. (1) Control printed circuit board (PCB: VAC board IT (2) Controt printed circuit board (PCB): VAC card | (3) Power supply unit: Doo (4) Spare parts Table 1-1 VAC II Drive Unit Configuration Table Model Power Supply Unit Control PCB Spare Parts VACII-D3 Power supply unit D3A a VACII-D6 Power supply unit D6A VACI1~D8 Power supply unit D&A VAC board 11 Spare parts + VAC card 1 of VAC drive vactt-pl1 | Power supply unit DLLA unit VACII-D22 | Power supply unit D224 vactI-p37| Power supply unit 037A | VAC board II - BPW + VAC card 1 Note 1: The power supply unit and spare parts are common to the VAC II drive unit and VAC drive unit type A. Note 2: The control PCB cannot be installed on any power supply unit other than the type 4 unit. Combinations between the control PCB and the older type power supply unit than the type A unit will load to malfunctioning of the VAC IT drive unit. Setting switches and potentiometers to be adjusted on the control PCB according to the motor specification are summarized in Table 1-2. No other settings and adjustments are necessary on the control PCB. Tocca! hormaton i sub ta change winou Tone ‘OKUMA MACHINERY WORKS LTD.INFORMATION NO. TECHNICAL INFORMATION in Po? Table 1-2 Setting and Adjusting Switches and Potentioneters Name Use DIP switch | Setting of control software according to specifications Sil and $¥2 DIP switch | Setting of control software according to the motor SW3 and Sw ROM, Device to store control software; common to all types of motors except special specifications val vR2 Invalid for the high-precision VAC. vR3 SM Fine adjustment of full-scale output current for speed meter 1M Fine adjustment of full-scale output current for load neter Teta! noon sutae 1 ehanga wth net. ‘OKUMA MACHINERY WORKS LTD.INFORMATION NO. TECHNICAL INFORMATION a 2. CONSTRUCTION AND CONNECTION 2-1. Construction The VAC drive unit construction is illustrated in Fig. 2-1. Mounting hotes (Upper: stot x 2 Cover Power supply unit Lower: round end slit x 2) Door Contro} PCB "(AG board 11 VAC card 1 Fig. 2-1 VAC Drive Unit Construction (D3, D6, D8) The control PCB and the cover are fixed to the power supply unit door with the screws. The power supply unit door can be opened by removing the screws at the upper and lower right sides. Arrangement of major component parts on the control PCB and the power supply unit are shown in Pigs. 2-2 to 2-7. siba5o change without moce OKUMA MACHINERY WORKS LTD.INFORMATION NO. TECHNICAL INFORMATION 1712 Pod 2eI-1, Major Component Parte Arrangement Major Component Parts Arrangement on Control PCB VAC Board LI (Fig. 2-2) Major Component Parts Arrangement of Control PCB VAC Card 1 (Fig. 2-3) Major Component Parts Arrangement for D6A and D8A (Fig. 2-4) Major Component Parts Arrangement for DLIA (Fig. 2-5) Major Component Parts Arrangement for D22A (Fig. 2-6) Major Component Parts Arrangement for D37A (Fig. 2-7) Technol Infaraian & sabe a change who nce ‘OKUMA MACHINERY WORKS LTD.INFORMATION NO. 712 TECHNICAL INFORMATION Pos Warning fuse _ S732 chuna pact Ho. Honwfeceuring Rez Pr o 3) {or ea j=. oneal or eiceuie ‘| eo 2 om 1 i wv Ireanstorner 1. Warning fuse FCB nane| | 1053 Sic oes Itranstorner c| 3a ace x} sf +5 iy" fo | ‘ or TRI~TRIP Base cixcuie jo. ow] [502] so Loa u a me oe Loo me WaTEpasT [O . a 2 yi GP ic x} be Raw 7 reas Tresnslara s ‘Teansistor oe | erst | | owe me etre ieetve ve, c oe wR ve es meric) me Pushbutton s 9st auieeh Rest Aust ene: pa cmt Hocor signal cable connector Control signal cable Remark @ check cersinal [D+ Potentionscer Fig. 2-2 Major Component Parts Arrangement on Control PCB VAC Board TI (Okuma part No.: B4899~D45~-140) Techna inlomaton i aoe! o change witicu nee OKUMA MACHINERY WORKS LTD.INFORMATION NO. TECHNICAL INFORMATION 12 P-6 Manufacturing No- CRIS, poses GND cn3 ° Magnetic encoder/ \ optical fiber connector optical PG connector Fig. 2-3 Major Component Parts Arrangement of Control PCB VAC Card I (Okuma part No.: £4899-45-141) ‘0 change witha nonce OKUMA MACHINERY WORKS LTO.TECHNICAL Door Transistor sodute Terminal block for f bles Terminal block for ocor power cables TRMG ‘TRNL “| | TRMS TRMZ ‘TRIG TRM3. INFORMATION NO. INFORMATION 1712 P-7 lest sink cooting faa piicseiehel back Diode modute a F (e] Fe FS Fe Nonfuse breaker (rower input) Grounding tezninal hole for power cable Manufacturing Now mode Fig. 2-4 Version Xo. Major Component Parte Arvangement for D6A and D8A Technica Intormaton saeco charge who tom ‘OKUMA MACHINERY WORKS LTD.INFORMATION NO. TECHNICAL INFORMATION Bae P-8 Heat sink coating £40 (ae the back) Transistor module re | | rrus | | teMé -}————— Door ‘TRML die Diode module #1218 - mie RG Terminal >| Peete mine g 4 weir poune cohen fai Manutaceuciag Now Hotel Yeesion No. Fig. 2-5 Major Component Parcs Arrangement for DIIA Tecra! norman uct 9 charge wou ‘OKUMA MACHINERY WORKS LID.