MINERA CHINALCO TOROMOCHO. clo AKER SOLUTIONS INC. SAG MILL & RAIL YARD LIME SILO PACKAGE, 210-LM-001 & 400-LM-001/002/003 LONGTERM STORAGE AND PRESERVATION SCHEDULE Document No: PD-1025-0-A-005-1 ‘Stanco Job No: $10-1025 Boni 05-id levee Reco pra | # T #] REV | DATE DESCRIPTION BY [cum [APPDocument No: PD-1026-0-A.005-1 Revison: 0 41 GENERAL INSTRUCTIONS - JOBSITE PROTECTION 4.1. Manufacturer's or vendor's recommendations for storage and protective care shall be reviewed by a user designated representative and shall be strictly folowed when transmitted to the field Protective storage requirements for specific items of equipment are found in ‘subsequent sections ofthis procedure. 41.2. Records documenting the following information are to be kept by field material ‘contro 2) Conditions of equipment and materials upon arrival atthe jobsite before and after unloading b) Maintenance and storage procedures followed, and dates maintenance was performed. 1.3 All equipment and material shall be stored free from direct ground contact and away from areas subject to pooling water. 1.4. For outdoor storage, even cross-cut timber wih at least a 10 centimeter x 10 centimeter (4 inch x 4 inch nominal) cross section, lad flat and level, shall be used for laydown. Equipment weight shall be considered when selecting timber size. Warped timber or telephone poles are not acceptable. Timbers shall be placed perpendicular to major support stuctures and shall be full width ofthe skid or baseplate. 1.5. Indoor storage should be used whenever possible. 1.8 Temporary protective coverings shall allow free air circulation to prevent humidity ‘condensation and collection of water. 4.7. The installer shall attempt to preserve and maintain the integity ofthe delivery packaging whenever appropriate. Replace packaging material aftr inspection. Review the integrity of control boxes and panels with respect to weather protection. Store indoors if required 4.8 Allcarbon and low alloy steel shall be protected from any contact with corrosive ‘atmospheres or wet atmospheres so as to prevent rust formation. 1.9 Painted surfaces shall not require additional protection but shall be examined periodically for signs of rusting. Touch up, using the manufacturer's recommended ‘methods and materials, shall be performed within a practical and reasonable period of time. 41.10 All items with machined surfaces shall be stored so that the machined surfaces ‘can be examined periodically (monthly) for signs of rus. 1.11 Keep the storage area and equipment clean by providing physical protection and covering when work operations such as concrete chipping, sanding, painting and‘Document No: PD-1026-0-6.005-1 ‘Revision 0 rigging are performed in the area. Stainless stee! shall be protected from weld splatter and grinding dust of low alloy steel. 1.12 Periodic rotation of equipment will be discussed in subsequent sections. In all ceases, determine that all shipping blocks on rotating components have been removed ‘and that there is adequate lubrication before rotation. Determine that any desiccant bags or protective plastics are clear of moving parts. To rotate the shaft, use a too! such as a strap wrench that wil not mar machined surfaces. 1.13 All equipment cavities, cooling passages, mechanical seals, positive displacement pump plunger cavities, and so forth, shall be drained ofall water to prevent damage due to freezing temperature. 1.14 Dirt, ce, salt and other foreign matter shall be removed as soon as possible after artval on ste. 1.48 Unless stated differently in subsequent sections on specific equipment, the following shall apply: ‘2. Ciklubricated bearing housings, seal housings, stuffing boxes, hydraulic equipment and gear cases shall be sprayed with MotorStor. All openings shall then be closed and sealed tightly », Allexternally exposed, bare carbon stee! or cast iron surfaces including shafts ‘and couplings (except elastomeric components) shall be coated with type A. B, OFD preservative, All machined surfaces shall be coated with type A, 8, or D preservative. «Verify that grease-lubricated bearings have been greased by the manufacturer with the specified grease. Some greases are not compatible when mixed. 2 LUBRICANTS AND PRESERVATIVES 2.4. The table and notes in Table A describe some ofthe physical characteristics, ‘pplication methods and life expectancies of preservative types A, B, C and D that are referred to inthis practice. 2.2. Care shall be taken to ensure the compatibility ofthe preservative with sstomeric parts, seals, gaskets and so forth. 2.3. All lubricant and preservative Material Safety Data Sheets (MSDSs) shall be jllable and associated hazards reviewed with all personnel handling and using these materials. 2.4. The term desiccant shall mean slica gel or any other approved water absorbing ‘material Check desiccant monthly. Replacements shall be approved by the user. 2.8 Preservatives shall not be used on surfaces where prohibited by process ‘applicationDocument No: PD-1026-0-8.006-1 "Reveion 0 2.6. In succeeding sections, references are made to removing preservatives before the machinery is placed in service. This is always true for type D preservative. However, withthe proper selection of types A, B, and C, removal can be eliminated. “The preservative would need to be compatible with the permanent lubricating uid, the process fluid and materials of construction, that s, elastomers. The preservative shall also be inspected to be sure that ithas not absorbed any abrasive dust. 3 FANS, BLOWERS AND COMPRESSORS The following procedure shall be used for receiving and protecting fans and blowers. 3.1 Coat exposed machined surfaces and shaft extension with type A, B or D preservative 3.2 Fillbearing housing to bottom of shaft with the manufacturer's recommended cil 3.3. Mark shaft and rotate 2% revolutions monthly. Record protective activity in the inspection records. Shaft rotation must be accomplished with a strap wrench or other ‘nonmarring device, 3,4. Preservatives shall be removed with solvent from all surfaces prior to installation, of fans, blowers and compressors. 3.5. Install weatherproof protective covers of such construction to provide a watertight ‘seal on all openings. Plastic plugs and flange covers are not permitted. 4 SCREW FEEDERS OR CONVEYORS, ‘The following procedure shall be used for receiving and protecting screw feeder or screw conveyors, 44 Coat exposed machine surfaces and shaft extensions with type A, B or D preservative. 4.2 Allbearings and drives are lubricated per manufacturer’ instructions. 43. Screws are rotated every 2 weeks. 4,4. Install weather proof protective covers of such construction to provide a water tight seal on all openings. Avoid the use of plastic covers which can promote ‘condensation.Document No: PD-1025-0-8-008-1 ‘Revision 0 5 GEARBOXES The following procedure shal be used for receiving and protecting gearboxes at the jobsite. 5.1. Determine if gearbox oll evel is correct. Add the manufacturer's recommended oil gear case contains less than the required amount. Check bearing housing oil level; fil as necessary. 5.2. Coat exposed machined surfaces and shaft extension with type A, B, or D preservative. Type D preservative shall be removed with solvent from all surfaces. rio to installation, 5.3. Mark low-speed shaft and rotate 2% revolutions monthly. Shaft rotation must be ‘accomplished with a strap wrench or other nonmarring device, 5.4. Record protective activity inthe inspection records. 6 MOTORS ‘The following procedure shall be used for receiving and protecting electrical ‘motors during the installation period at the jobsite. Failure to follow these instructions. ‘may void the warranty. The procedures that follow must be adhered to provided they do not invalidate the manufacturer's warranty. 6.1 RECEIVING INSPECTION OF MOTORS ‘After receipt at site but prior to any motor being stored or installed, the folowing shall be performed: ‘Shafts shall be rotated and checked for freedom of movement. . Check for any damage to shaft or housing. 62 STORAGE 62.1. Rotate the shaft manually 2% revolutions. Rotate 2% revolutions monthly thereafter. Shaft rotation must be accomplished with a strap wrench of other nonmarring device, 62.2. Coat shaft with type A, B, or D preservative to baseplate and motor case feet 6.2.3 Apply ype A, B, or D preservative to baseplate and motor case feet. 6.2.4 Store motors indoors when possible. A motor is suitable for outdoor storage if the enclosure type is TEFC, TENV or explosion proof. Motors without space heaters 4‘Bocument No: PD-1026-0-A.005-1 Revision: 0 shall not be stored outdoors unless provisions are made by the installer to supply an ‘adequate source of heat to the motor to protect it from moisture. If unable to store Indoors, motors shall be stored in their operating position on a well-drained hard surface. 6.2.5. When a space heater is provided by the manufacturer, it shall be connected, ‘energized and operated continuously until the motor becomes operational. ‘Note: Proper waming signs must be installed to prevent injury or electrical shock. to personnel 62.6 Preservatives shall be removed with solvent from all surfaces prior to installation of motor, using caution to not have solvent contact the windings. 7 INSTRUMENTATION ON PACKAGED MACHINERY 7.1. Allinstruments shall be inspected by qualfed personnel for compliance to purchase specifications, proper tagging and shipping damage. 7.2 After inspection, instruments are to be replaced in their original factory boxes, property tagged and stored on shelves in a dry enclosed area, 7.3. ELECTRONIC INSTRUMENTS 7.3.1 Electronic instruments shall be stored in a dust free room between 8°C and 45°C (45°F and 110°), 7.4. PNEUMATIC INSTRUMENTS. 7.4.1. Storage in a dry enclosed area is suficient for pneumatic instruments. 7.5. INSTRUMENT CASES 7.8.1. Instrument cases with electronic parts, relays and so forth, shall aways be ‘opened and checked by qualified personnel, unless shop inspections have been made and documented. 7.5.2 Ifthe instrument case is in a weatherproof housing, reseal and store the instrument in a room between 8°C and 45°C (45°F and 110°F. 7.5.3 fin an explosion-proof housing, store in boxes with desiccant, 7.54 If covers need to remain left open and unsealed, place the boxes in an indoor storage environment. 7.6 LOCAL CONTROL PANELS 7.8.1 Open packaging enough to identity the control panel, reseal and place in a dry ‘enclosed area between 8°C and 45°C (45°F and 110°F), 5‘Document No: PD-1026-0-A.005-1 Revion:0 7.6.2. When ina high-humidity area, put desiccant inside packaging before resealing 7.7 DIAL THERMOMETERS, PRESSURE GAUGES, GAUGE GLASSES 7.7.4. Protect against physical damage from construction activites, or remove, tag and store in a dry enclosed area. Process connections shall be capped or plugged with metal caps/plugs unti the instruments are reinstalled.‘Document No: PD-1025-0-A-005-1 Revision: 0 Table A — Storage Preservation Tao sage var moweantion et uo rge (pata hati once ‘mecraa cons, rasta ob ute sre wh Coucerserage, _wthemonie > ‘moni serens ‘SorgeCondion great epourelo Seren orshat_—_ dbo sarap ler _undehe os svete andor soy jones forme Idris condeens canton. x z c 7 Praia ype Fa cin, and Soh cag SET a ‘eg, ats ‘raseion ‘wabraion hain) ‘ova ble pti ‘od Da Vomatissc 8585 war 188 ozs Liga sor 725 oH 12 70 - - “ 1 ie mt a ‘ : : ao ssvaror ia ise Ba Fas Pat “c 7 20 166 8 = ss 0 0 ‘to ‘wears aE “e a 8 4 - = 184 481 Pa ‘Void poeta Macore) 75 28 - - Fimeietness ot 18 18 as 30 Fogo og a 2 8 “4 " Sa {000 {000 ‘00 40 Noni 98 oe = s Teast Diet Opi ole Sa Bah wl Spay, 6, oN Depa! Swi Seater bert Tempera sO Tian ie Ingecton ad sible eppaion Csr onaton itch endo Een e2Manbs Meee 13ers teas ‘Mone Severe Sab 2 Menb Nateconrendes ‘Not: Extracted from proceedings ofthe Fourteenth Turbomachinary Symposivm, Texas A&M Unveriy, Table 1, Page 9, “Sorage Preservation of Machinery’ by Heinz P. Bloch