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Materials Science and Engineering A 532 (2012) 480–486

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Materials Science and Engineering A


journal homepage: www.elsevier.com/locate/msea

Effect of Nb addition on the microstructure and properties of AlCoCrFeNi


high-entropy alloy
S.G. Ma, Y. Zhang ∗
High-entropy Alloys Research Center, State Key Laboratory for Advanced Metals and Materials, University of Science and Technology Beijing, Beijing 10083, China

a r t i c l e i n f o a b s t r a c t

Article history: The microstructures and properties of the AlCoCrFeNbx Ni high-entropy alloys (HEAs) were investigated.
Received 18 January 2011 Two phases were found in the prepared AlCoCrFeNbx Ni HEAs: one is body-centered-cubic (BCC) solid
Received in revised form solution phase; the other is the Laves phase of (CoCr)Nb type. The microstructures of the alloy series
20 September 2011
vary from hypoeutectic to hypereutectic, and the compressive yield strength and Vickers hardness have
Accepted 28 October 2011
an approximately linear increase with increasing Nb content. The residual magnetization (Mr) reaches a
Available online 11 November 2011
maximum for AlCoCrFeNb0.1 Ni alloy, which is 6.106 emu/g. The factor of ˝, which is defined as entropy of
mixing times 1000 over enthalpy of mixing, well predicts the phase formation for the multicomponents
Keywords:
High entropy alloy
alloys.
Eutectic © 2011 Elsevier B.V. All rights reserved.
Laves phase
Solid solution

1. Introduction the AlCoCrFeNiTi0.5 HEA are 2.26 GPa, 3.14 GPa and 23.3% at room
temperature, respectively, which can sustain a high yield strength
Generally, the development of new kinds of metallic alloys is (∼1450 MPa) even at 500 ◦ C due to the Ti-induced secondary-phase
ascribed to their excellent properties, e.g., bulk metallic glasses strengthening effect [13,19]. Thus in this study, we still selected
(BMGs) possess high room temperature strength, high elastic strain AlCoCrFeNi alloy as the base alloy and Nb as the alloying element
limits and high corrosion resistance [1,2]; intermetallics possess based on the following several reasons: firstly, the Nb element
excellent high-temperature mechanical properties [3]. However, has been successfully used to synthesize the Ti–Al–Nb high tem-
they usually fail catastrophically under loading with very limited perature/low density intermetallic materials and Zr–Ti–Cu–Be–Nb
macroscopic deformations at room temperature. in situ BMG matrix composites [20,21]; secondly, Nb and other
However, this impasse has been broken with a startling dis- incorporated elements have very negative enthalpies of mixing (the
covery of so-called high-entropy alloys (HEAs) with multiprincipal values of Nb and Al, Nb and Co, Nb and Cr, Nb and Fe, Nb and Ni
elements by using a new alloy design concept of equal/near-equal atomic pairs are −18, −25, −7, −16 and −30 kJ/mol, respectively
molar ratios. They are mainly composed of solid solution phases [22]), on the other hand, Nb has the largest atomic size in this alloy
because of their high entropies of mixing. The solid solution phases system (the relationship of the atomic size r of the incorporated ele-
are beneficial in having a higher work hardening capacity and ments is rNb > rAl > r(Cr,Co,Fe,Ni) [23]), both of which maybe favorable
better plasticity at room temperature as compared to BMGs and to the precipitation out of the secondary phase and the resultant
intermetallics, which further renders them potential candidates for alloy strengthening. Therefore, the AlCoCrFeNbx Ni HEAs (x = 0, 0.1,
use as engineering materials [4–7]. Among the alloys investigated, 0.25, 0.5 and 0.75) were synthesized and investigated in detail.
Alx CoCrFeNi (x value in molar ratio) is an interesting system which
has a wide range of microstructures and properties as aluminum 2. Experiment procedures
content is varied [8–12], and the effects of the secondary elemen-
tal additions in this alloy system such as Ti, Si, Mo, and C elements Ingots with nominal composition of the AlCoCrFeNbx Ni (x value
have also been studied in order to further tailor the microstructures in molar ratio, x = 0, 0.1, 0.25, 0.5 and 0.75, denoted as Nb0 , Nb0.1 ,
and properties of alloys [13–18]. It has been reported that the com- Nb0.25 , Nb0.5 and Nb0.75 , respectively) alloys were prepared by arc
pressive yield strength, fracture strength and plastic strain limit of melting pure elements with purity higher than 99.5 wt% under
high-purity argon atmosphere on a water-cooled Cu hearth. The
alloys were remelted several times in order to obtain homogene-
∗ Corresponding author. Tel.: +86 10 62334927; fax: +86 10 62333447. ity. Cylindrical rods with a diameter of 5 mm were prepared by
E-mail address: drzhangy@ustb.edu.cn (Y. Zhang). the copper-mould suction casting. Microstructure investigations

0921-5093/$ – see front matter © 2011 Elsevier B.V. All rights reserved.
doi:10.1016/j.msea.2011.10.110
S.G. Ma, Y. Zhang / Materials Science and Engineering A 532 (2012) 480–486 481

(a) ■ ■ BCC 1.2

(110)
Laves

1.0

lattice strain of BCC (%)


0.8

(211)
(200)

■ 0.6
Nb 0.75

Nb 0.5 0.4

Nb 0.25
0.2
Nb 0.1

Nb 0 0.0

20 40 60 80 0.0 0.2 0.4 0.6 0.8


x value in AlCoCrFeNbxNi

Fig. 2. The lattice strains curve of BCC solid solutions as a function of Nb contents
(b) ■ ■ BCC
in the AlCoCrFeNbx Ni (x = 0, 0.1, 0.25, 0.5, and 0.75) alloys.

solution phase, revealing that the main phase still be the latter in
this alloy system. This maybe ascribed to the high-entropy effect
that greatly lowers the Gibbs free energy of the system [5], which
more easily yields the formation of solid solutions during solid-
Nb 0.75
ification, rather than ordered compounds especially at the high
Nb 0.5 temperature and leads to the total number of phases well below the
maximum equilibrium number allowed by the Gibbs phase rule.
Nb 0.25
Moreover, the detailed scans for the peak of (1 1 0) of the BCC
Nb 0.1 solid solution phase are shown in Fig. 1(b). It is noticed that the peak
of (1 1 0) shifts towards lower 2 as x < 0.25 while towards higher
Nb 0
2 as x ≥ 0.25. This change is identical to the variation of lattice
42 43 44 45 46 47 48 parameters of BCC solid solutions, which are estimated to be 0.2875,
0.2887, 0.2909, 0.2904, and 0.2902 nm from the strongest (1 1 0)
peak. In addition, Fig. 2 shows the lattice strains of BCC solid solu-
Fig. 1. (a) XRD patterns of the AlCoCrFeNbx Ni (x = 0, 0.1, 0.25, 0.5, and 0.75) rod tions as a function of Nb contents. The lattice strain can be expressed
samples with a diameter of 5 mm by copper-mould suction casting; (b) the detailed
as ε = a/a0 , where a = |a − a0 |, here, the crystal of AlCoCrFeNi
scans for the peak of (1 1 0) of BCC phase.
alloy is assumed as a “perfect” crystal in order to investigate the
effect of Nb addition on the lattice strain ε [17]. It is found that
of the cylindrical alloys were carried out by X-ray diffraction (XRD) the lattice strains first increase (mark I) and then decrease (mark
using a PHILIPS APD-10 diffractometer with Cu K␣ radiation. Cylin- II) with the Nb addition. This indicates that the solution limit of
drical samples of Ø5 mm × 10 mm were prepared for compressive the Nb element into the AlCoCrFeNi solid solution alloy is less than
tests and investigated using MTS 809 materials testing machine 4.76 at.% corresponding to x = 0.25, which thus yields the formation
at room temperature with a strain rate of 2 × 10−4 s−1 . The hard- of ordered Laves phase.
ness was measured using a Vickers hardness tester under a load of The microstructures of as-cast samples with a diameter of 5 mm
500 g, holding for 15 s. The morphologies of cross sections and frac- were displayed in Fig. 3. Fig. 3(a) shows a typical dendritic mor-
ture surfaces were examined using a LEO-1540 scanning electron phology with an average primary arm spacing of 15–25 ␮m for
microscope (SEM) with energy dispersive spectrometry (EDS). The AlCoCrFeNb0.1 Ni alloy. Compared to AlCoCrFeNi HEA [13], the main
magnetization curves were measured by LDJ 9600 vibrating sample phase is still the BCC solid solution phase corresponding to the
magnetometer. DR region, while a small amount of the Laves phase nucleates
and grows in the interdendritic regions, as marked by the arrow
3. Results pointing to the ID location, in spite that the Laves phase was not
observed in the XRD patterns because of its small amount. The
3.1. Microstructure evolution AlCoCrFeNb0.25 Ni and AlCoCrFeNb0.5 Ni alloys (as shown in Fig. 3(b)
and (c), respectively) display similar morphologies that exhibit a
Fig. 1(a) shows the XRD patterns of the as-cast rods for the typical hypoeutectic structure, wherein the primary phase is the
alloy series. Both AlCoCrFeNi and AlCoCrFeNb0.1 Ni alloys exhibit BCC solid solution phase (mark A), and the average primary arms
the reflections of a single body-centered-cubic (BCC) solid solu- spacing of the two alloys are 10–15 ␮m and 5–10 ␮m, respec-
tion phase. However, reflections of the Laves phase can be found tively; the eutectic structure is a mixture of the BCC phase and the
in AlCoCrFeNb0.25 Ni, AlCoCrFeNb0.5 Ni and AlCoCrFeNb0.75 Ni alloys, Laves phase that nucleate and grow alternately in the interden-
which are significantly different from the two formers, and the dritic regions, which constitutes a continuous network structure
Laves phase can be identified as (CoCr)Nb type with a hexago- (mark B). Therefore, it can be seen that the addition of Nb effec-
nal close-packed (HCP) lattice structure and lattice parameters of tively reduces the dendrite size, which may be ascribed to the
a = 0.8601 nm and c = 0.4733 nm. Furthermore, the relative inten- segregation of Nb element in the interdendrites as shown by EDS
sity of the Laves phase is evidently lower than that of the BCC solid analysis results in Table 1. However, for AlCoCrFeNb0.75 Ni alloy,
482 S.G. Ma, Y. Zhang / Materials Science and Engineering A 532 (2012) 480–486

Table 1
Chemical composition of as-cast AlCoCrFeNbxNi (x = 0.1, 0.25, 0.5, and 0.75) alloys.

Alloys Regions Al Co Cr Fe Nb Ni

AlCoCrFeNb0.1 Ni DR 35.84 15.96 9.29 10.45 3.41 25.05


ID 12.17 17.20 17.23 17.38 27.65 8.36

AlCoCrFeNb0.25 Ni A 27.22 17.35 15.94 16.35 2.72 20.41


B 12.20 20.05 22.23 20.30 10.70 14.51

AlCoCrFeNb0.5 Ni A 30.35 17.27 11.39 12.57 2.92 25.49


B 16.60 18.26 18.41 17.60 13.37 15.75

AlCoCrFeAlNb0.75 Ni A 9.22 17.76 19.51 18.45 25.72 9.33


B 26.92 16.78 12.60 13.35 7.45 22.90

Fig. 3. SEM back-scatter electron images of the AlCoCrFeNbx Ni alloys, x = 0.1, 0.25, 0.5, and 0.75 corresponding to (a), (b), (c) and (d), respectively; (e) and (f) are the
magnification of B region in (b) and (c), respectively.
S.G. Ma, Y. Zhang / Materials Science and Engineering A 532 (2012) 480–486 483

Table 2
Mechanical properties and Vickers hardness of as-cast AlCoCrFeNbx Ni (x = 0, 0.1,
T 0.25, and 0.5) alloys.
S0 S1 S2 S3 S4
x  0.2 (MPa)  max (MPa) εp (%) HV

0 1373 3531 24.5 520 ± 11


0.1 1641 3285 17.2 569 ± 11
L 0.25 1959 3008 10.5 668 ± 12
0.5 2473 3170 4.1 747 ± 10

L+Laves  0.2 , yield strength;  max , fracture strength; εp , plastic strain limits.
BCC L+BCC
Laves
Table 2. It can be seen that the yield strength has a substantial
increase from 1373 MPa to 2473 MPa while the plastic strain limits
significantly decreases from 24.5% to 4.1% with the Nb addition. The
BCC+Laves Vickers hardness as a function of Nb contents was plotted in Fig. 6
and the corresponding values were also listed in Table 2. It is found
that the Vickers hardness has an approximately linear increase
with increasing Nb content, which can be roughly expressed as
0 0.1 0.25 0.5 0.75 yHV = 454x + 530, where yHV is the Vickers hardness, and x is the
x value in AlCoCrFeNb xNi Nb content.
The fractographs of the deformed samples after compressive
Fig. 4. A schematic phase diagram of the AlCoCrFeNbx Ni alloys, the S0, S1, S2, S3
and S4 corresponding to x = 0, 0.1, 0.25, 0.5, and 0.75, respectively. tests were observed in Fig. 7. Fig. 7(a) and (b) shows similar fracture
morphologies of a radial herringbone fracture for AlCoCrFeNb0.1 Ni
and AlCoCrFeNb0.25 Ni alloys, and the fracture pattern is of quasi-
the primary phase is not the BCC phase but the Laves phase of
cleavage. A visible cleavage fracture pattern of the mixture of
a white flower-shaped morphology (mark A) in Fig. 3(d) and the
eutectic structure consists of the BCC phase and the Laves phase
that nucleate and grow alternately around the crystal boundaries 4000
of the Laves phase (mark B), which thus presents a hypereutec-
3500
tic structure for the alloy. As a result, the microstructure changes
from single BCC solid solutions (x = 0 and x = 0.1) to a hypoeutectic
engineering stress (MPa)

3000
structure (x = 0.25 and x = 0.5) and then to a hypereutectic struc-
ture (x = 0.75) in this alloy system, of which a schematic phase 2500
diagram was subsequently plotted in Fig. 4, revealing that the
eutectic point maybe at between x = 0.5 and x = 0.75 and the eutec- 2000
tic reaction can be expressed as L → BCC + Laves. This reaction may
be due to Nb and other transition elements having the preference 1500
of eutectic reactions according to the binary phase diagrams [24].
1000 Nb 0.5
Fig. 3(e) and (f) are the magnification of the eutectic structures in Nb 0 Nb 0.1 Nb 0.25
Fig. 3(b) and (c), respectively. It is obvious that the eutectic lamel-
500
lar spacing  for AlCoCrFeNb0.5 Ni alloy ( ≈ 500 nm) is larger than 5
that of AlCoCrFeNb0.25 Ni alloy ( ≈ 300 nm). As  is inverse to the 0
undercooling in the solid/liquid interface front during solidifica- engineering strain (%)
tion, which can be expressed as  ∝ (1/T) [25], thus the addition
of Nb may play a role in reducing the degree of undercooling in the Fig. 5. The compressive stress–strain curves of the AlCoCrFeNbx Ni rod samples with
a diameter of 5 mm (x = 0, 0.1, 0.25, and 0.5).
solid/liquid interface front.
In addition, the EDS results show that the BCC solid solution
phase is enriched in Al and Ni and depleted in Nb, while Al and Ni 750 fit
depleted and Nb enriched for the Laves phase as shown in Table 1.
This may be ascribed to several reasons: Firstly, Ni has a relatively
small atomic size, thus it is easily dissolved into the supersaturated 700
BCC solid solutions during solidification; Al and Ni have similar
Vikers Hardness (HV)

face-centered-cubic (FCC) lattice structures as well as a large bond-


ing energy because of a very negative enthalpy of mixing (the value 650
of Al and Ni atomic pair is −22 kJ/mol), both of which facilitate the
substitution of each other in the lattice site and segregation in the
BCC phase matrix; Secondly, as mentioned above, Nb has the largest 600 YHV=454X+530
atomic size in this alloy system as well as very negative enthalpies
of mixing with other alloying elements, which are not favorable
to the solution of Nb into the BCC solid solutions and conversely 550
enhance the tendency to form the ordered Nb-rich Laves phase.

3.2. Mechanical properties 500


0.0 0.1 0.2 0.3 0.4 0.5
x value in AlCoCrFeNbXNi
Fig. 5 shows the compressive engineering stress–strain curves
for the alloy series (not including AlCoCrFeNb0.75 Ni alloy). The yield Fig. 6. The Vickers hardness curve of the AlCoCrFeNbx Ni alloys as a function of Nb
strength, fracture strength and plastic strain limits were listed in contents (x = 0, 0.1, 0.25, and 0.5).
484 S.G. Ma, Y. Zhang / Materials Science and Engineering A 532 (2012) 480–486

Fig. 7. SEM secondary electron images of fracture surfaces after compressive tests for the AlCoCrFeNbx Ni alloys, x = 0.1 (a), 0.25 (b), 0.5 (c) and (e), and 0.75 (d).

inter-granular (dominant) and trans-granular (subordinate) modes 0% to 48.69% with increasing Nb content. Thus the mass distribution
can be seen in Fig. 7(c), which thus deteriorates the alloy plas- of the Laves phase along the interdendrites can effectively increase
ticity. Fig. 7(d) shows a fracture surface with a bright and flat the resistance to the dislocation movement, which is believed to
fracture, which accords with the completely brittle fracture of have important contributions to the yield strength and hardness
the alloy. The detailed morphology of the eutectic structure com- of alloys. Besides, the dendrite size refinement has also a positive
posed of BCC phase and Laves phase in the interdendritic region for contribution. However, the plasticity of the alloys is obviously dete-
AlCoCrFeNb0.5 Ni alloy is shown in Fig. 7(e), wherein the BCC phase riorated as a result of the increase of the brittle Laves phase as well
was marked by the white arrow and the Laves phase by the black as the larger eutectic lamellar spacing as the Nb content increases
arrow. One can see that a series of cleavage steps are present in the [26].
BCC phase region, while a fragile and block-stacking fracture that
seems like blooming flowers can be seen in the Laves phase region,
which confirms the cleavage fracture mode. 3.3. Magnetic properties
Moreover, the volume fractions of the Laves phase in this alloy
system can be defined as fL = Laves/(BCC + Laves), whose curve as a The magnetization curves of the alloy series are obtained
function of Nb contents was plotted in Fig. 8 and the corresponding in Fig. 9(a). Clearly, the saturation magnetizations of the
values were listed in Table 3. It can be seen that the fL increases from AlCoCrFeNbx Ni alloys are 64.71, 49.56, 34.69, 17.61, 10.31 emu/g,
S.G. Ma, Y. Zhang / Materials Science and Engineering A 532 (2012) 480–486 485

Table 3
Enthalpies of mixing, entropies of mixing, ˝, atomic size difference, phases and volume fractions of the Laves phase for the AlCoCrFeNbx Ni (x = 0, 0.1, 0.25, 0.5, and 0.75)
alloys.

Alloys Hmix (kJ/mol) Smix (J/kmol) ˝ ı (%) Phase(s) fL (%)

AlCoCrFeNi −12.32 13.38 1.09 5.32 BCC 0


AlCoCrFeNb0.1 Ni −13.32 13.88 1.04 5.62 BCC 4.25
AlCoCrFeNb0.25 Ni −14.66 14.29 0.98 5.99 BCC + (Laves + bcc) 21.10
AlCoCrFeNb0.5 Ni −16.58 14.71 0.89 6.46 BCC + (Laves + bcc) 41.55
AlCoCrFeNb0.75 Ni −18.03 14.87 0.83 6.81 Laves + (Laves + bcc) 48.69

Hmix , the enthalpy of mixing; Smix , the entropy of mixing; ˝, a factor reflecting the competitive relationship between Hmix and Smix ; ı, atomic size difference; fL , volume
fractions of the Laves phase.

respectively, under 20,000 Oe magnetic field. According to the fol- big difference. Accordingly, for the alloy series, besides the high
lowing equation of the classification of magnetic properties [27]: entropy of mixing, the atomic size difference and the enthalpy of
mixing of the incorporated elements cannot also be ignored. This
M(A/m)  (emu/g) ·  (g/cm3 ) work was mainly according to the following equations [19,29–31]
= = (1)
H(A/m) 4 · H (Oe) and the corresponding results were listed in Table 3.

where  is the permeability, M is the magnetization, H is the  n  2
magnetic field intensity,  is the specific saturation magnetiza-  n
ı=  C 1−r / Cr (2)
tion,  is the density of alloys and roughly 6.5–7.5 g/cm3 for i i i i
the alloy series. According to Eq. (1), the  can be estimated to i=1 i=1
be 2.0 × 10−2 –3.0 × 10−3 , so it can be seen that this alloy sys-
where ı is the atomic size difference; Ci is the molar fraction of ith
tem exhibits a ferromagnetic property, which may be ascribed to
element; ri is the atomic size of ith element.
the addition of the paramagnetic elements (Al and Nb) and the
anti-ferromagnetic element (Cr) into these alloys besides the fer- TSmix
˝= (3)
romagnetic elements (Fe, Co and Ni) that do not enable to preserve |Hmix |
the ferromagnetic property. Furthermore, the corresponding satu-
where T is the absolute temperature and assumed as 1000 K; Smix
ration magnetizations Ms, residual magnetizations Mr and coercive
is the entropy of mixing [5]; Hmix is the enthalpy of mixing
forces Hc are displayed in Fig. 9(b). Based on this, one can see
[29–31]; ˝ is a factor that is defined as entropy of mixing times
that Hc ranges from 52 to 94 Oe (that is 4.1 × 103 –7.5 × 103 A/m),
which reveals its soft magnetic behavior; Ms and Mr approximately
decrease while Hc increases with increasing Nb content, which may (a) 80
60
be attributed to two reasons: Firstly, the CoCrNb alloy belongs to Nb 0
40
60
hardening magnetic materials and the Hc can reach up to 105 A/m Nb 0.1
20
[28]. Secondly, the Laves phase may pin the magnetic domain of 40 0 Nb 0.25
BCC phase matrix as they are turning under an external magnetic
-20
field. 20 Nb 0.5
M (emu/g)

-40

0 -60 Nb 0.75
4. Discussion -750 -500 -250 0 250 500 750

-20
According to the Hume–Ruthery rule: to comprise the sub-
-40
stitution solid solution, the atomic size difference between two
incorporated elements should not be larger than 15%, the lattice -60
structure is similar to each other, and the electronegativity has no
-80
-20000 -10000 0 10000 20000
50 H (Oe)
(b) 100
Hc 6
40 90
Laves phase 80
Ms (emu/g) and Hc (Oe)
Volume fractions (%)

5
30 70
Mr (emu/g)

60
Mr 4
20 50

40 3
10
30 Ms
20 2
0
10
0.0 0.2 0.4 0.6 0.8
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 x value in AlCoCrFeNbxNi
x value in AlCoCrFeNbxNi
Fig. 9. (a) Magnetization curves of the AlCoCrFeNbx Ni alloys (x = 0, 0.1, 0.25, 0.5,
Fig. 8. The volume fractions curve of Laves phase as a function of Nb contents for and 0.75); (b) presents the corresponding saturation magnetizations Ms, residual
the AlCoCrFeNbx Ni alloys (x = 0, 0.1, 0.25, 0.5, and 0.75). magnetizations Mr, and coercive forces Hc.
486 S.G. Ma, Y. Zhang / Materials Science and Engineering A 532 (2012) 480–486

7.0 the solid solution phase, while the region of ˝ < 0.83 and ı > 6.81
1.10 (a) tending to form the Laves phase.
Ω δ
1.05 6.5
5. Conclusions

1.00 In conclusion, the addition of Nb element into AlCoCrFeNi HEA


changes the original phase constitution, which yields the formation
6.0

δ (%)
0.95
of ordered Laves phase besides solid solution phase. This induces a
Ω

changing microstructure from hypoeutectic to hypereutectic and


dual effects on the properties of alloys with different Nb con-
0.90
5.5 tents, wherein the yield strength, hardness, and coercive forces
are increased while the plasticity, saturation magnetizations, and
0.85
residual magnetizations decreased. Furthermore, the dependence
of the microstructures of the alloys on the Nb contents was demon-
0.80 5.0 strated by a schematic phase diagram, and by the introduction of
0.0 0.2 0.4 0.6 0.8
the factors of ˝ and ı, the phase formation for the multicomponents
x value in AlCoCrFeNbxNi
alloys was well predicted.
1.10
(b)
Acknowledgement
1.05
BCC

The authors are grateful for Program for National Natural Sci-
1.00 ence Foundation of China (NNSFC) (Contract No.: 50971019).
BCC

0.95
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Ω

BCC+Laves

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