OPERATION MANUAL MODEL: zx6350z/ZA NO:lly refi whieh may3.Operation Instruction re 3.1 Betore starting the machine,read carefally the operation manual and be fully acquainted with all the details. 3.2 The operater should be familiar with all the rules and points of attention of running and maintaining the machine. 3.3 Reméve all the anti-rust coating or grease from the machine. Fill the machine with lubricant. Run the machine from low to high speed and check if it is normal. 3.4 There's a reliable ground protection, the ground wire aust be connected properly before it in operation. 4. Lubrication Lubricate the sliding and rotating part before trial run. Pour NO.40 machine dil into the Gear Box and the Power Feed (optional).Till indicating through the oil level indicators then do a overall check. Keep oil level above the mark.operating inachine. “Always wear approved safeiy glasses/face shieds while using this machine, oe 3.Make certain‘the machine is properly grounded, 4.Before operating the machine, remove tie, rings, watches, other jewelry, and roll up sleeves above the elbows. Remove all loose clothing and confine long hait. Don't wear gloves. >Keep the floor around the machine clean and free of scrap material, oil and grease. 6-Keep machine guards in place at all times when the machine 1s In use. If removed fe faintenance purposes, use extreme caution and replace the guards immediately. a 7.Don't over reach. Maintain a balanced stance at all times 80 thet you do not #all or lean against blades or other moving parts 8 Make all machine adjustments or maintenance with the machine unplugged from the Power source 9.Use the right tool. Don't force a teol or attachment to do a Job which it was not designed for 10.Make certain the motor sWitch is in the OFF Position before Connecting the machine to the power supply. lL Keep visitors a safe distance from the work area, 12.Never attempt any operation or adjustment if the procedure is not understood, 13.Keep fingers away from evolving parts and cutting tools While in operation, 14.Don't attempt to adjust or remove tools during operation, 15.Always keep cutters sharp '6Failure to comply with ali of these wamings may cause serious injury.pe spindle sleeve can be realized For Auto-Feedin i * The machine is used for cutti mill and widely use in. the field cutting a single part or a batch oe Il USE AND MAINTE (Refer to chart 1.) L.The user must read the operation Manual carefully, know structure and ability of every handle, the system of transmition and lubrication well 2.Before opera! the coluran lock handle, the spindle sleeve and electric equimets’ The ct the normal conditions o ground line must be connect in th © round 3.When the position of spindle Box to the working table need to be adjusted, two clamping shafi(1)locating on the ri side of Hoist descend sliding must be lossed firstly, then turn the hoist-descend handle in front of machine or Gescend wo table to the idea position, finally clamp the clamping shaft) 4.The AutoFeeding and Manual-Feeding for ZX6350Z'S @, please engage the safety clutch by handle(16), then engage the Tri-iunion sliding @ with three gears by Handie(15}. Three different Feeding(0.08, 0.15 0.25mm/r)een be gained by the spindle sleeve. Spindie sleeve is also with step block(17)and scale(8), ¢ and size-controlling properly. , for automatic stopping (9) on Mill Head, Nur (10)stop-Biock he size. For this ple posite the upperseale of che nut(10) the scale and tight the nut(11), When auto-feeding, Stop-Block(17) touch nut(10), they will off, F, “press the clutch ing will be stopped. Safety clutch is with over-load protection, to avoid damaging the parts, Manual-Feeding can be reali by Handle(12) when Handle (19) is off. (sed chart(2)) Notation: (l)Piease tighting the spindle sleeve by Handle(13) when spindle sleeve is tree, pay attention that the force can't be too much. (Da 1500 rpm or spindle reverse. Feed is not allowed when the spindle speed is fi rstly loosen the two ide of the ram, tum the gear end spindle box and tight 6.The spindle box can tam 180 ° around the column in whe ne, to reelize this, Please firstly ioosen the 4 pes of ‘he iam, tum the ram to the suitable + pes of clamping’ nuts. 7.The spingle’s tum and revolve can be realized by tum the 8.The Horizontal milling can be realized by tum the vertical ie box 90°. The spindie box must be tum 180 © when the and jeck applied for assistance. li box that trans tivled ted oy the belt can bein vertical plane, whe:. operating, please loose the thiee retaining nuts and pay attention these nuts need only 1 pitch,then switle srew lever by socket headscew wrench(s16-18) to meke the spinele box swivle to the place reared (clockwise tum the nut, the spindle box will counter clockwise 1um, or otherwise) 10. Ifthe machine doesn't work well or have imregular noise, please immediately shut off mac= pene a , | TreM | ABILITY | ZX6350Z/ZA { } | Lo — oo | T bandwheel | 5 | 39 [50 t ! + control(irop) | > a | NAR tele 4 eee | a autofeeding | | | drilling | isteed) diam) ~~ ytofeeding (iron) eS ee r Spindle speed range iL [ices opm) : | Distance between spindle | 290-550 | | and surface of column(mm) | i | [—_—pistanee between spindle | enone Saal lige 40- | 7 | and table(mm) | eens j | Distance between the axis | = i {eae - | 0-370 i |_ofspindle and table(mm) | i sea i | 9 | Spindle traveiimm) - | e120 : leet ae Table size(mm) 120 x 286 } Ee | eel i Rs | 4 \ celica! Table travel(mm) | 600 x 260 I ales SRO elo sae eee aan i OL-4 15K et weet | y100L1-4 22KW \ 120KON OF MACHINE AND ROLLING BEARINGROLLING BEARING (Horizental Spindle) T tem Location | point Bearing>. | Model ) cet | Single tapered | | 1} Spindle | roller eee | | | P6 | ___dearings | ee ee | Single tapered | 2 Spindle | roller | 7308/6 1 aa | ee bearings { | 5? | oglmieks acter acl 4 3 lyy al Radial ball | ale | bearing | el me | ogy | Radial ban | | oe beating | eo i t | iROLLING BEARING | Quantity > Hem! Laer Bearing | Model -}-——— Agee i ZX6350ZIZA i + Y a. | | gle dustdafence radial | i | ee ball bearing lepcsous | a { ' ler | “ gle dustdefenee radial | 6595 ‘ | latest ball bearing seals lB stn eta Ball bearing | e204 | | | A i yep sae Se ie | Single dustdefence radial | 13 | Sing | i b | ball bearing co | | - + + 114 | spinate Ball bearing | 7o0sac | Single tapered roller | 5999/6 bearing \ | | | Single dustdefence radial bal! bearing el Ball bearingVil SIMPLE -MALFU! CTION OBVIATION LIE @ motor does not tum. please inspect it i connect wire or check electical source fo ‘If the radiai run out of spindle is big with noice and heat please inspect wether spindle is too loose 3,When the machine wobble please check the motor mount and lever lock nut screw machine head surport on the spindle, if loosing please adjust and lock. 4t is difficult for the spindle to rise, fall or not replat please inspect wether there is scrap iron and other something in the connection between spindle sleeve and gear shaft and fatigue of spindle, If finding them, plea: clean them and apply oil and to fittest. adjust spr 5.1f the knee table slide carrige does not rise steadily with noise, the table is steady, please confi ther wedge ship loose or not, and clean scrap iron, add oil adjust wedge ship to fittest. GIf there is noise in “gear box, please stop machine immediately to conform the position you require, then check the oil meet standard. 7 Prohibitted maintaining the machine with electric. 10nachine to make sure the allowrance is under mm in the across and horizontal direction after ing the machine on the b by fourbolts. If necessary pads under the base. Trial Run Before 1 tun. Please carefully cleen the anti-rust oil on the of the machine, Bur the x 1 tools and other tools hurt the parts surface a biden. Then coat a thin pat before trial power parameters is onthe machine's data plate ualoaded at the lowest heii increase the speed step by step and mean while inspect if the handy el or handle operates easily or dust loosen the tighten handle befbre move the moving part.Ideally this machine should be bole to a cop te foun The machineshould be placed on a solid level fioor cr 400-500, iSNOULVO'Loadeouso je 4aFle ceeererseriera RCI AI | | i Remi 8OV400V 1 OVA) OWter fh, enomor 16| a 24 49) 2 ICSSACIY ZW) ! [eas i for user to elect | pho 4 | 1 "GS 10/3 Al | Digital readout | Dyicall i " SIUSOO/I(Y}GSO'S00/1(Z elect) | | sBKi.1s0 0390V soovaIsVQOVAOY | {1UOVA)O-220V (60VA} i ml } JBK+-200 1:0-380V 400V,415V,20V440V | O2VSO'AyOADOVITIOVA) | iclase es upjo09 publ wer [moo [Mo [Mos [mo] fe) anod swe xp JeIu0z1i0}" | 9|puide joonTeA H) ' ealoc ents = 1 rex peered) = sJounojsues |,19List of electrical equipment Legerid Name & usage ‘Technical data Oy M1 |. Spindle motor (vertical) YOOL-4 3PH LSKW VI (Be Mz_| Spindle motorthorizontal) | -N1001-43PH 2.2KW B3 1 M3 eae | YS6334 3PH 370W BS 1 Induction motor M4 Coolant pump AB-12 PH 49W 1 Al Xaxis power feed AS-235(AC:220V) ie i | ES-3M(AC:2307 Az | Digtat readout | ican eitigg | | Gstorssoex,@s10300/(¥),6810/500/2) j 7 5 es | mainswien | JCH-13 2081 e on | DZ$7-63 (SP 104) a4 + Cireuit breaker - QF23 | DZA7-63 (IP 34) | + = a eames ere KM1.8| AC contactor CIX1-9722(AC:244) ie | a | | Lies | eee JBK4-160VA 1:0-380V400V,415V Ter | Control transformer E Ne <20V,440V 0:0.24V | i | IBKS160VALo-380vs00vI5v | ne - | GaSe | UF he lex | | 420V.440V 0-0-220¥ | I | i SA12 LAY7-22X/3106 est F——{_switen unit ——— 1 SA3 LAY7-U1X2101 es j i SBI E.Stop button LAYT-02MZ/. le | sor | LXW6-11DL fa Micro-switer | t {| SQ2.4 LXW16-10221C [3 \ s in Workinglamp | JC-38 (ACV 50) iz 20Geet cange hig gee RYE Teed a ea] a z [en [oe | «fet [as [io [ie [se Tes [een [450 Fn ® Yopee pes te Tee [am z a Pie Zevoscuoaseeak Operation and attention ~PACKING LIST | xo. | NAME | woe | o3se2] 6350C | 1 | Drilting and milling machine / bie | 2 pacsx | ow | a | a 3 Mill chuck - i 1 1 4 Reduction sleeve | 1 1 5 Machine vice 160 1 1 ig Wrench 2-2} 1 1 fl Inner-hexagona! spanner 5 i 1 Ig Draw bar 1 1 ‘9 Wadge shifter 1 1 10 Sy geass 1 1 L. Horizontal milling hiit | 2 2 | ; 2 Operation manual | 1 1 f 13 Certificate of inspection ie 1 4 Packing list | i 1