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Senr1505senr1505 Sis
Senr1505senr1505 Sis
May 1997
SENR1505
66 VIMS Interface Module #6
0262 855 5 Volt Sensor Power Supply
67 VIMS Interface Module #7 G-11 D A-8 13
CONN 17 D-13 7 14 29
0263
0267
856
NA
8 Volt Sensor Power Supply
Engine Shutdown Switch (Remote) 68 VIMS Interface Module #8
Breaker - Key (10A) Solenoid - Start Aid #2 CONN 18 D-12 E 31
0268 NA Programmable Parameters (Engine Control) 81 Transmission Control
Breaker - Ladder Lamp (15A) G-11 D Solenoid - Steering Bleed A-11 34 CONN 19 F-12 E 3 36 47
CONN 20 Diagnostic Connector I-12 D
0269 NA Sensor Power Supply 83 Automatic Retarder Control Breaker - Oil Cooler (15A) G-10 D Solenoid - Up Shift C-14 32
5 42
0271 271 Action Alarm
Breaker - Start Aid (20A) H-11 D Solenoid - Wastegate Air B-9 7 CONN 21 C-11 48
34 40
0272 NA Turbocharger Outlet High (Overboost) Pressure Sensor CONN 22 C-11 48
793B Truck
Breaker- VIMS (15A) H-10 D Solenoid - Wastegate Control A-9 24
0273
0274
NA
NA
Turbocharger Outlet Pressure Sensor
Atmospheric Pressure Sensor
CONN 23 D-11 7 22
0275 NA Right Turbocharger Inlet Press Sensor
Control - Auto Retarder (ARC) I-4 E Suppressor - Arc (A/C Compressor Clutch) B-5 20 CONN 24 G-11 E 24
Control - Engine A-6 Suppressor - Arc (Fan Control) B-10 24 CONN 25 B-10 7 16 45 15 32 2
Electrical System
0276 NA Left Turbocharger Inlet Press Sensor
CONN 26 D-10 7 8 13
0277
0278
NA
NA
Timing Calibration Sensor
AESC Enable Lamp
Control - Rear Differantial System Monitor F-5 E Suppressor - Arc (Oil Cooler Fan) A-i5 11
CONN 27 F-10 F
20
A-9 13 A-9 20
0279 826 Aftercooler Coolant Temp Sensor
Control - Start Aid Switch - A/C Pressure
CONN 28 F-10 F 6 23
0280 853 Gear Box Temperature Sensor Control - Steering Bleed F-11 C Switch - A/C Refrigerant Pressure B-5 20 19
CONN 29 A-9 24 35 37 48 39 1HL323-UP
0291
0292
NA
NA
Engine Coolant Cooling Fan Solenoid
Hydraulic Oil Cooling Fan Solenoid
Control - Traction Control System (TCS) E-14 E Switch - Aftercooler Temperature A-9 24 CONN 30 B-9 24 11
Control - Transmission (EPTC-Il) I-11 C Switch - Auto Retard ON/OFF H-5 A CONN 31 D-9 7
0295 NA HEX Electronic Control Module
12 38
0296
0298
900
NA
Trans Electronic Control Module
Service Brake Pedal Switch
Converter - 24V/i2V F-14 E Switch - Auto Retarder Pressure G-5 E CONN 32 H-9 E
44 21 28
CONN 33 H-9 E
0324 324 Action (Warning) Lamp Engine Speed Magnetic Pickup C-3 6 Switch-Backup Lamp E-10 C
CONN 34 Service Tool Connector I-9 D
0341
0350
441
NA
Hyd Control Valve Warm Up Sol #4
Lift Linkage Position Sensor
Flasher E-11 C Switch - Blower E-5 A
CONN 35 C-8 48 46 7 1
Fuse H-11, I-11 D Switch - Body Raise F-16 A CONN 36 C-8 48
0351 NA Tilt Linkage Position Sensor
0352 NA Lift Lever (Cab) Sensor Fuse - Block (240 Vac) E-16 8 Switch - Brake Cooling Filter A-12 36 CONN 37 D-8 7
Switch - Brake Master Cylinder Overstroke
0353 NA Tilt Lever (Cab) Sensor
D-10 7 B-12 37
CONN 38 D-7 7 27 33
Failure Mode Identifiers (FMI)¹ Ground - Cab (Front Inside)
42 Page,
0354 NA Lift Raise Solenoid #1
Switch - Brake Master Cylinder Overstroke
CONN 39 F-8 E
25
0355 NA Lift Lower Solenoid #1 FMI No. Failure Description G-7 E B-13 37 CONN 40 G-8 E
Ground - Cab (Front Outside)
0356 NA Tilt Dump Solenoid #1 0 Data valid but above normal operational range. Switch - Brake Master Cylinder Overstroke
CONN 41 A-7 24
0357 NA Tilt Rackback Solenoid #1 1 Data valid but below normal operational range. Ground - Frame
C-9 7 (Rear Inside) B-13 38 CONN 42 A-7 24 F B G A C D E 17
0358 NA Pilot Pressure Solenoid (Supply) 2 Data erratic, intermittent, or incorrect. Switch - Brake Master Cylinder Overstroke CONN 43 C-7 33
E-15 8 (Rear Outside) B-13 38 CONN 44 D-7 33
0359 NA Lift Raise Kickout Solenoid 3 Voltage above normal or shorted high. Heater - Engine Oil (240 Vac)(2)
0360 NA Lift Lower Kickout Solenoid 4 Voltage below normal or shorted low. Heater- Jacket Water (240 Vac)(4) E-15 8 Switch - Brake Retract F-9 A CONN 45 B-6 24
0361 NA Tilt Kickout Solenoid 5 Current below normal or open circuit. CONN 46 B-6 24
Keyswitch E-11 C Switch - Clear (Rear Differential Monitor) E-4 E
0363 NA Machine Ride Control Actuator
6 Current above normal or grounded circuit. CONN 47 C-6 33
Lamp - High Beam H-14 B Switch - Coolant Flow B-5 24
0364 NA Lift Cylinder Head Pressure Sensor CONN 48 E-6 E
0365 NA Kickout Set Switch
7 Mechanical system not responding properly.
Lamp - Left Turn H-14 B Switch - Differential Filter (Rear) A-14 39 CONN 49 E-6 E
9
8 Abnormal frequency, pulse width, or period.
0367 NA Ride Control Switch Lamp - Payload Monitor (Green) C-2 10 Switch - Differential Oil Level (Left) A-14 39 CONN 50 Code Plug I-6 E
9 Abnormal update.
0370 NA Boom Float Solenoid
I-8 9 A-14 40 CONN 51 A-4 33
10 Abnormal rate of change. Lamp - Payload Monitor (Green) Switch - Differential Oil Level (Right)
0371 NA Horn Solenoid (Forward) CONN 52 C-4 49
11 Failure mode not identifiable. Lamp - Payload Monitor (Red) C-2 10 Switch - Dimmer (Head Lamp) I-3 G
0372 NA Bucket/Shovel Open Solenoid CONN 53 C-4 49
12 Bad device or component. Lamp - Payload Monitor (Red) I-7 9 Switch - Disconnect A-2 41
0373 NA Bucket/Shovel Close Solenoid CONN 54 E-4 F
13 Out of calibration. G-14 B G-2 13
0374 NA Swing Brake Solenoid Lamp - Retarder Indicator Switch - Engine Flood Lamp CONN 55 G-4 E
0376 NA Travel Alarm (Solenoid/Switch) ¹The FMI is a diagnostic code that indicates what type of failure has occurred. Lamp - Right Turn G-14 B Switch - Engine Oil Level D-7 24 CONN 56 H-4 E
0377 NA Travel Brake Solenoid CONN 57 H-4 E
Lamp - VIMS Action G-14 B Switch - Fan Brake Coolant Temperature A-10 24
0378 378 Machine Autolube Solenoid CONN 58 D-3 50
Meter - Service F-11 C Switch - Fog Lamp G-4 G
0379 843 Machine Autolube Pressure Sensor CONN 59 E-3 50
0423 NA Front Brake Accumulator Press Sw Module - Stop/Tail Lamp B-15 11 Switch - Fuel Pressure B-5 24 CONN 60 F-3 46
0424 NA Rear Brake Accumulator Press Switch Motor - Blower (2) D-4, E-4 F Switch - Ground Level Shutdown B-5 41 CONN 61 I-3 27
0425 NA Front Brake Oil Pressure Sensor B-13 12 A-11 42 CONN 62 F-3 27
Motor - Brake Retract Switch - Hoist Screen (Left)
0426 NA Rear Brake Oil Pressure Sensor CONN 63 E-3 50
Motor - Oil Cooler Fan A-15 2 Switch - Hoist Screen (Right) A-11 42 © 1997 Caterpillar, All Rights Reserved Printed in U.S.A.
0427 NA Front Axle Oil Pressure Sensor CONN 64 G-2 49
0428 NA Rear Axle Oil Temperature Sensor Motor - Prelube Pump B-7 5 Switch - Ladder Lamp G-3 41
CONN 65 G-1 35
0429 NA Steering Pump Oil Pressure Sensor Prelube Timer B-6 C Switch - Ladder Lamp G-4 G CONN 66 G-2 46
0430 NA Steering Pilot Pressure Sensor Relay - Backup G-12 E Switch - Prelube E-13 G CONN 67 VIMS Serial Port G-2 41
0431 NA Steering Oil Level Switch CONN 68 I-2 46
Relay - Fan (Hi) F-6 E Switch - Prelube Oil Pressure A-7 24
0432 NA Steering Filter By-Pass Switch CONN 69 I-2 46
Relay - Fan (Low) G-6 E Switch - Rear Differential Monitor (Mode) F-4 E
0433 NA Implement Filter Switch
Relay - Main G-12 E Switch - Rear Differential Monitor (Set) E-4 E
CONN 70 I-2 46
REAR COMPARTMENT REAR COMPARTMENT
0434
0436
NA
NA
Hydraulic Pilot Oil Pressure Sensor
Torque Converter Oil Pressure Sensor Relay - Start Aid A-8 E Switch - Retarder Light Pressure G-5 F 1
CONN 71 B-2 13
(AREA E) REAR VIEW SIDE WALL (AREA J) Electrical Schematic Symbols And Definitions
The connectors shown in this chart are for harness to harness connectors.
0438 NA Hyd Control Valve Warm Up Sol #1
Relay - Stop Lamp D-14 E Switch - Running Lamp H-4 G Connectors that join a harness to a component are generally located at or near the RIGHT SIDE VIEW
0439 NA Hyd Control Valve Warm Up Sol #2 component. See the Component Location Chart.
Resistor - Blower D-5 F Switch - Secondary Brake D-16 E
0440 NA Hyd Control Valve Warm Up Sol #3
Resistor - Differential Oil Cooler Low Speed
0444 NA Start Relay (Rear) F-7 E H-5 E
Switch - Service Clear (ARC)
0457 NA Brake Oil Temperature Sensor Circuit Breaker
Resistor - Start Aid (2) A-9 13 Switch - Service Clear (EPTC-ll) I-8 C Symbol
0458 NA Tilt Cylinder Rod Pressure Sensor
Sender - Brake Oil (Left Front) C-3 14 Switch - Service Set (ARC) H-5 E
0459 NA Impeller Clutch System Switch
0489 NA Implement Select Switch Sender - Brake Oil (Right Front) C-3 14 Switch - Service Set (EPTC-ll) I-8 C Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
0490 NA Implement Lockout Switch Sender - Transmission Input Speed D-7 16 Switch - Service/Retarder D-15 E
It has a coil that makes an electromagnet when current flows through it. The
0499 NA Implement Variable Hyd Oil Pump Sol
Sender - Transmission Speed C-14 15 Switch - Service/Retarder D-16 E
G electromagnet can open or close the switch part of the relay.
0526 NA Turbocharger Wastegate Valve
Sender - Wheel Speed A-16 18 Switch - Shift Lever F-10 C
0533 901 Auto Retarder Control (ARC)
0541 NA Differential (Axle) Oil Pressure Sensor Sender-Wheel Speed C-16 17 Switch - Start Aid F-13 C A 26 Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
0542 NA Engine Oil Pressure-Unfiltered Sensor Sensor - Aftercooler Temperature B-3 20 Switch - Start Aid Temperature C-3 24 coil that makes an electromagnet when current flows through it. The electromagnet
0544 NA Engine Coolant Fan Speed Sensor Component Identifiers (CID¹) for Sensor - Aftercooler Temperature (Front) D-6 19 Switch - Steering Oil Temperature D-3 43 can open or close a valve or move a piece of metal that can do work.
0545 NA Start Aid Relay Engine Control D-6 20 A-12 34
B D
Sensor - Aftercooler Temperature (Rear) Switch - Steering Pressure (Hi)
0546 NA Start Aid Injection Hold Relay (Only For MID No. 36)
Sensor - Ambient Temperature G-1 35 Switch - Steering Pressure (Lo) A-12 7
C 43
0548 NA Throttle Lock Lamp
0558 NA Autolube Relay
CID No.
001
Component
Cylinder 1 Injector Solenoid Sensor - Atmospheric Pressure B-3 19 Switch - Stop Lamp D-14 E 4 E Harness And Wire Symbols
0559 NA Boom Float Relay 002 Cylinder 2 Injector Solenoid Sensor- Body Up B-13 21 Switch - Thermo (Blower) E-5 A F Component
003 Cylinder 3 Injector Solenoid 10 7 Wire, Cable, or Harness Part Number
0562 NA Caterpillar Monitoring System
004 Cylinder 4 Injector Solenoid
Sensor - Brake Air Pressure E-14 E Switch - Thermostat (240 Vac) E-15 8 45
21 11
0569 NA Oil Injection Solenoid Assembly Identification
0580 NA Power Shift Pressure Sensor
005 Cylinder 5 Injector Solenoid Sensor - Brake Oil Temperature B-9 8 Switch - Throttle Bypass F-9 C 9 1 Pin Socket Wire Color Fuse
0581 NA Power Shift Solenoid
006
007
Cylinder 6 Injector Solenoid
Cylinder 7 Injector Solenoid
Sensor - Brake Oil Temperature (Left Rear) B-11 23 Switch - Torque Converter Inlet Filter A-13 31 6 44 P300 J300 105-9344
0590 590 Engine Electronic Control Module Sensor - Brake Oil Temperature (Right Rear) A-11 22 Switch - Torque Converter Outlet Screen B-7 1
3 13 50 19 14 3E-3370 3E-7990
0592 NA Lift Raise Solenoid #2
008
009
Cylinder 8 Injector Solenoid
Cylinder 9 Injector Solenoid Sensor - Differential Oil Temp A-16 (EMS Only) Switch - Traction Aid Test F-11 C 31 12 2 325-PK-14 1
5 38
0593 NA Lift Lower Solenoid #2 010 Cylinder 10 Injector Solenoid
Sensor - Differential Oil Temperature D-11 11 Switch - Transmission B-14 32 30 33 16
0594 NA Tilt Rackback Solenoid #2 011 Cylinder 11 Injector Solenoid
A-16 11 A-12 31
20 37 48 47
0595 NA Tilt Dump Solenoid #2 012 Cylinder 12 Injector Solenoid Sensor - Differential Pump Outlet Pressure Switch - Transmission Charge Filter
27 15 Single Wire Circuit Number Wire Gauge Receptacle
013 Cylinder 13 Injector Solenoid Sensor - Engine Coolant Temperature B-4 24 Switch - Transmission Lube Filter A-12 31 35 46 24 Connector Identification
0596 NA Implement Electronic Control Module
014 Cylinder 14 Injector Solenoid 42 22 17 16
0600 NA Hydraulic Oil Temperature Sensor Sensor - Engine Oil Pressure B-4 24 Switch - Turn Signal I-7 A
23 Plug
0621 NA Downshift Switch
015 Cylinder 15 Injector Solenoid
8 36 40 Ground 2
016 Cylinder 16 Injector Solenoid Sensor - Engine Speed Timing B-4 24 Tachograph I-12 A
Connection 200-BK-14
0623 NA Directional Switch 091 Throttle Position Sensor
Sensor - Fan Speed B-5 24 Transmission Speed Distributor G-11 C 34 32 28 29
0626 NA Steering/Transmission Lock Switch 100 Engine Oil Pressure Sensor
Sensor- Fuel Level B-7 25 Valve - ARC Control G-5 F 49 Pin or Socket
0627 NA Parking Brake Pressure Switch 110
168
Coolant Temperature Sensor
Electrical System Voltage D-3 26 G-5 F
25 39 Number
0628 NA Quickshift Switch Sensor - Jacket Water Level Valve - ARC Supply
190 Engine RPM Sensor
0641 NA Transmission Solenoid #1 Sensor - Strut (Left Front) A-7 27 VIMS - Gauge Cluster H-14 B
0642 NA
248 CAT Data Link
1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
Transmission Solenoid #2 Sensor - Strut (Left Rear) A-14 28 VIMS - Keypad G-14 B
0643 NA Transmission Solenoid #3
253 Personality Module Mismatch
2 connector. The plug contains all 2 connector. The plug and receptacle
261 Timing Calibration Sensor - Strut (Right Front) A-7 30 VIMS - Main Module H-16 E
0644 NA Transmission Solenoid #4 262 Analog Sensor Power Supply 41 sockets and the receptacle contains contain both pins and sockets.
Sensor - Strut (Right Rear) A-14 29 VIMS - Message Center Cluster G-14 B
0645 NA Transmission Solenoid #5 263 Digital Sensor Power Supply all pins.
0646 NA Transmission Solenoid #6 267 Shutdown Inputs Are Incorrect Sensor - Throttle Position F-8 A VIMS - Sensor Module #1 D-5 44
0650 0650 Harness Code 268 Programmed Parameter Fault Sensor - Torque Converter Oil Temperature D-6 16 VIMS - Sensor Module #2 C-12 45
0654 NA Trailer Right Brake Oil Temp Sensor
272 Turbo Outlet Pressure Calibration
Sensor - Transmission Oil Temperature A-10 16 VIMS - Service Key Switch G-3 41
273 Turbo Outlet Pressure Calibration
0655 NA Trailer Left Brake Oil Temp Sensor
274 Atmospheric Pressure Calibration Sensor - Turbo #1 Exhaust Temperatur D-7 13 VIMS - Service Lamp G-3 41
0656 NA Trailer Brake Oil Cooler Inlet Temp Sensor
275 Turbo Inlet Calibration
0657 NA Trailer Brake Oil Cooler Temp Sensor Sensor - Turbo #2 Exhaust Temperatur D-7 13 VIMS - Speed/Tach Cluster H-14 B
276 Turbo Inlet Calibration
0658 NA Trailer Right Suspension Cylinder Pressure Sensor 281 Engine Lamp Sensor - Turbo Inlet Pressure (Left) B-4 13
0659 NA Trailer Left Suspension Cylinder Pressure Sensor 282 Overspeed Lamp Sensor - Turbo Inlet Pressure (Right) B-4 13
0670 NA Torque Converter Pedal Position Sens 283 Filter Restrict Lamp
Machine location are repeated for components located close together
284 EMS Engine On
0671
0672
NA
NA
Transmission Output Speed Sensor
Torque Converter Output Speed Sens
285 EMS Coolant Lamp A = Operator Compartment E01291
286 EMS Oil Lamp B = Operator Compartment - Front Dash
0678 NA Torque Converter Impeller Clutch Sol
0679 NA Torque Converter Lockup Clutch Sol C = Operator Compartment - Console
0700 NA Transmission Gear Actuator Sensor
D = Operator Compartment - Behind Seat
0701 NA Transmission Output Speed Sensor
E = Operator Compartment - Rear Compartment
0702 NA Transmission Gear Selector Switch
0703 NA Trailer Door Position Sensor
F = Operator Compartment - Front Compartment
0704 NA Service Brake Pressure Switch G = Operator Compartment - Overhead Console
0705 NA Body Raise Switch Machine Harness Connector and Component Locations
0706 NA Body Up Sensor
0707 NA Transmission Upshift Solenoid
0708 NA Transmission Downshift Solenoid
0709 NA Torque Converter Lockup Clutch Sol
0710 NA ARC Supply Valve
0711 NA ARC Control Valve
0712 NA ARC Lamp
0713 NA ARC ON/OFF Switch
0714 NA ARC Pressure Switch
0715 NA Retarder Pressure Switch
0800 0800 VIMS Main Module
0801 0801 VIMS Interface Module #1
0802 0802 VIMS Interface Module #2
0803 0803 VIMS Interface Module #3
0804 0804 VIMS Interface Module #4
0805 0805 VIMS Interface Module #5
Component Identifiers (CID¹) for
0806 0806 VIMS Interface Module #6
Transmission Control ll
0807 0807 VIMS Interface Module #7
0808 0808 VIMS Interface Module #8
(Only For MID No. 27)
CID No. Component
0809 0809 Speedometer/Tachometer #1
168 Electrical System Voltage
0810 0810 Speedometer/Tachometer #2
190 Engine RPM Sensor
0811 0811 Gauge (Quad) Cluster #1 248 CAT Data Link
0812 0812 Gauge (Quad) Cluster #2 269 Sensor Power Supply
0813 0813 Gauge (Quad) Cluster #3 627 Parking Brake Switch
0814 0814 Gauge (Quad) Cluster #4 650 Harness Code
0815 0815 Message Center #1
672 Torque Converter Output Speed Sensor
700 Actual Gear Switch
0816 0816 Message Center #2
701 Tramsmission Output Speed Sensor
0817 NA ECM Internal Backup Battery
702 Shift Lever Switch
0819 0819 Display Data Link 704 Service Brake Pressure Switch
0820 0820 Keypad Data Link 705 Body Raise Switch
0821 0821 Display Power Supply (9 Volt) 706 Body Up Switch Resistor, Sender and Solenoid Specifications Off Machine Switch Specification
0822 0822 Display Lighting Power Supply 707 Up Solenoid Part No. Component Description Resistance (Ohms)¹ Part No. Function Actuate Deactuate Contact Position
0823 0823 VIM-S Service Lamp 708 Down Solenoid
3T-3437 Resistor - Dimmer Overall 10.0 ± 0.1 45 kPa MAX 5 kPa MIN
0824 0824 Truck Payload Lamp #1 (Green)
709 Lockup Solenoid 2M-9346 Brake Air Pressure (Stop Lamp) Normally Open
(6.5 psi MAX) (0.5 psi MIN)
0825 0825 Truck Payload Lamp #2 (Red) Resistor - Blower Motor 640 kPa 530 ± 40 kPa
9G-1950 Overall 2.0 ± 0.1 3E-2033 Secondary Brake (Parking) Normally Open
0826 0827 Torque Converter Oil Temp Sensor Differential Oil Cooler Low Speed (Rear) (92.0 psi) (77.0 ± 6.0 psi)
0827 0828 Left Exhaust Temp Sensor Component Identifiers (CID¹) for 80 kPa 55 ± 20 kPa
9X-9584 Resistor - Start Aid 20.0 ± 0.2 3E-2034 Service Brake (Retarder) Normally Closed
0828 0829 Right Exhaust Temp Sensor Automatic Retarder Control (12.0 psi) (8.0 ± 3.0 psi)
0829 0830 Rear Aftercooler Coolant Temp Sens (Only For MID No. 83) 3E-2035 Retarder Light
60 kPa 28 ± 15 kPa
Normally Open
3T-0062 Solenoid - Proportional 16.0 (8.5 psi) (4.0 ± 2.0 psi)
0830 0831 Front Brake Oil Temperature Sensor CID No. Component
0833 0834 Rear Brake Oil Temperature Sensor 091 Throttle Position Sensor Solenoids - ARC Control Valve .25 Nm to .43 Nm -
3E-8691 31 ± 3 3E-5465 A/C Thermostat Normally Closed
0835 NA 168 Electrical System Voltage ARC Supply Valve (.19 lb ft to .32lbft) -
Differential Oil Temperature Sensor
190 Engine RPM Sensor 11000 kPa MAX 9000 ± 350 kPa B-C, Normally Closed
0838 NA LF Suspension Cylinder Press Sensor 3E-6461 Steering Pressure (High)
248 CAT Data Link 5T-4434 Solenoid - Lube, Air Start 42.0 ± 4.0 (1600 psi MAX) (1300 ± 51 psi) B-A, Normally Open
0839 NA RF Suspension Cylinder Press Sensor
627 Parking Brake Switch
0840 NA
21.0 ± 3.0°C 13.0°C
LA Suspension Cylinder Press Sensor 650 Harness Code 6T-8046 Solenoid - Steering Bleed 20.1 ± 1.0 3E-7298 Start Aid Temperature Normally Closed
(69.8 ± 5.4°F) (55.4 °F)
0841 NA RR Suspension Cylinder Press Sensor 700 Actual Gear Switch
1900 kPa MAX 1400 ± 140 kPa B-C, Normally Closed
0849 NA System Air Pressure Sensor 702 Shift Lever Switch 7T-9074 Solenoid - Wastegate Air 55.17 ± 5.77 3E-7809 Steering Press (Low)
(275 psi MAX) (205 ± 20 psi) B-A, Normally Open
0851 NA Gear Box Pressure Sensor 710 ARC Supply Solenoid
711 ARC Control Solenoid
82.2 ± 2.8°C 74.0°C MIN
0852 NA Brake Oil Temperature Sensor (RF) 9G-9988 Solenoid - Four Way 24.9 7N-7848 Aftercooler Temperature Normally Open
(180.0 ± 5.0°F) (165.0°F MIN)
712 Retarder Lamp
0853 NA Brake Oil Temperature Sensor (LF)
713 ARC On/Off Switch 12.23 ± 5.56 N - Related Electrical Service Manuals
0854 NA Brake Oil Temperature Sensor (RR) 9X-7137 Solenoid - Start Aid 3.3 ± 1 7V-5647 Brake Master Cylinder Overstroke Normally Closed
714 Auto Retarder Pressure Switch (2.75 ± 1.25 Ib) - Title Form Number
0855 NA Brake Oil Temperature Sensor (LR)
715 Retarder Pressure Switch 362 ± 29 mN (45.6mm ID point) 303 mN MIN
0890 NA 9X-9482 Solenoid - Shutter 68 9X-3040 Coolant Flow Normally Open Alternator 9X-7803 SENR7508
Broadcast Port (Data Link) (1.3 ± .1 oz, 1.8 inID point) (1.1 oz MIN)
NA Not applicable to machines with VIMS installed prior to 08-01-94. Differential Filter Plug (Rear) Arc Control SENR5683
Solenoid - XMSN Lockup
¹ Current CID numbers apply to machines with VIMS installed after 08-01-94 and machines updated HoistScreen (Inside & Outside) 210 ± 70 kPa -
107-8238 DownShift 33.7 9X-7781 Normally Open Electronic Troubleshooting
with new software after 08-01-94. XMSNChange Filter (30 ± 10 psi) - SENR5597
Up Shift 3512 and 3516 Engine
XMSN Lube Filter
² Former CID numbers apply to machines with VIMS installed prior to 08-01-94 and NOT updated
since 07-31-94. 109-4591 Solenoid - Wastegate 7.75 30 ± 7 kPa 30 ± 7 kPa EPTC-ll SENR5666
105-9152 Prelube Oil Pressure Normally Closed
(4.34 ± 1 psi) (4.34 ± 1 psi)
Starting And Charging Systems SENR2947
¹ At room temperature unless otherwise noted. 1585 kPa ± 103kPa 1275 kPa ± 103kPa
111-9560 A/C Pressure Normally Closed Traction Control System SENR2986
(230 psi ± 14.9 psi) (185 psi ± 14.9 psi)
80.0 kPa MAX 55.0 ± 20.0 kPa VIMS SENR6059
111-9563 Arc Pressure Normally Closed
(11.6 psi MAX) (8.0 ± 2.9 psi)
275 to 1750 kPa -
114-5334 A/C Pressure Normally Open
(40 to 255 psi) -
Brake Cooling Filter
138 ± 14 kPa 83 kPa Min
116-9933 Fuel Filter Pressure Normally Closed
(20.0 ± 2.0 psi) (12.0 psi Min)
Torque Converter Inlet Filter
102 ± 3 °C 90°C MIN
131-4135 Steering Oil Temperature Normally Closed
(215.6 ± 5.4 °F) (194.0 °F MIN)
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L72
L72 L72 A254-BK LH PARK/
L73 L72 HEAD LAMP
L73 L73 200-BK TURN
L99 L99 DIMMER SW Z
203-BK 203-BK 454-GN LAMP
307-OR 307-OR 611-PU-14 2H-1855 540-WH 1 RD
L99
A 3T-3967 LH PARK/
+BATTERY 1 170-YL L99 L99 149-PU-14 610-OR-14 611-PU-14 A L L Z 614-PU 2 BR TURN
ACTION ALARM 24 410-WH 410-WH DIAGNOSTIC CONNECTOR L99 203-BK A 611-PU-14 1 614-PU 614-PU 1 614-PU 2 BR
L48 L48 LAMP
A 540-WH
START/BKUP RETURN
12
16
20
17
13
14
10
11
15
18
19
1
5
6
2
4
7
CONN 20
8
32 A251-BK-14 A251-BK-14 PAYLOAD PAYLOAD 614-PU 614-PU 3 611-PU-14 Z
A L46 L46
1
2
3
4
5
6
7
8
30 A251-BK A251-BK MONITOR MONITOR 631-GY-14 631-GY-14 2 619-GN-14 QQQ
NEUTRAL (TPMC)
101-RD
112-PU
311-WH
CODE PLUG
308-YL
SERVICE CLEAR
15 A251-BK A251-BK 632-WH-14 632-WH-14 4 631-GY-14 619-GN-14
307-OR
307-OR
307-OR
310-PU
105-BR
NEUTRAL (EMS)
203-BK
207-BK
START SWITCH
TRANSMISSION
201-BK
201-BK
201-BK
201-BK
201-BK
A251-BK LAMP (LH) LAMP (LH) USED WITH
START RELAY
33 A251-BK 619-GN-14 619-GN-14 5 632-WH-14
SERVICE SET
XMSN SPEED
BODY UP SW
L73 L74 L74
FRONT GR 1
CONTROL
FRONT GR 3
FRONT GR 2
FRONT GR 1
FRONT GR 5
GND VERIFY
(Dimensions: 56 inches x 35 inches)
TCO SPEED
INSTRUMENT GROUND 37 E972-BU A251-BK A251-BK 622-PU-14 7 539-BU
RETERDER
+ BATTERY
DOWN SOL
BED RAISE
ID CODE 1
ID CODE 0
ID CODE 2
ID CODE 3
ID CODE 4
3E-5390
LKUP SOL
RD
RD
WITH FAN
BK
BK
36 A251-BK 601-GY 623-BU-14 539-BU 614-PU 200-BK-14
GROUND
LEVER 5
L47
LEVER 4
LEVER 3
LEVER 2
LEVER 1
LOW BEAM
GEAR 4
GEAR 3
GEAR 2
TACHOGRAPH A L
UP SOL
GEAR 5
GEAR 1
10 892-BR 126-4495 607-PK-14 540-WH
BRAKE
QQQ
HOLD
7D-1513 HEAD LAMP
+10V
11 E972-BU 892-BR 3 149-PU-14
E972-BU
E972-BU
E972-BU
EOS
L59 L47 L47 9X-7169
2
1
2
1
L77
12 893-GN 607-PK-14 2 607-PK-14
I 13 DD 893-GN
A A
623-BU-14 6 622-PU-14 611-PU-14
QQQ I
1
L99
14 601-GY 307-OR 202-BK 893-GN A 622-PU-14 5 623-BU-14
307-OR
6
16
15
14
13
12
11
30
29
33
32
31
27
36
10
19
18
17
37
26
25
24
23
22
21
34
28
35
20
L78 F
892-BR
2
5
4
3
9
1
892-BR
CAT LINK RH - 7 892-BR L99 123-WH 2 202-BK 202-BK-18 105-BR A 4 203-BK
L82
10
3
1
2
3
4
5
6
7
8
9
CAT LINK RH + 6 893-GN 202-BK A251-BK B F L74 1 200-BK-14 200-BK-14
F L44 L44
706-BR
707-PU
722-WH
720-PU
A251-BK
A251-BK
712-WH-18
L82 2
452-PU
723-OR
E750-PU
710-GN
725-GN
709-OR
126-PK
SERVICE QQQ
715-GN-18
713-OR-18
721-BR
724-YL
202-BK
704-GY
450-YL
280-BK
219-BK
218-BK
227-BK
705-PK
726-BU
716-BU-18
K965-YL
217-BK
703-BU
C
711-BR-18
DATA 27 C413-YL A254-BK 202-BK 202-BK 202-BK 7 200-BK-14
714-YL-18
636-GN
1
2
3
4
5
6
7
8
635-BU
1
306-GN
321-BR
K965-YL
K964-PU
TOOL F
893-GN
202-BK-18
D SERVICE HIGH BEAM
K972-BR
LOAD 28 C414-BU 454-GN 893-GN 8 200-BK-14
307-OR
892-BR
L72 L54 CODE PLUG
202-BK
202-BK
892-BR USED WITH
201-BK
201-BK
201-BK
201-BK
201-BK
K972-BR
L
3
2
1
6
4
5
L
10
L54
SECONDARY BRAKE SW
6
1
3
9
8
7
4
5
2
1
2
3
4
CLOCK 26 E708-PK G Q
D963-BU
T B
201-BK
C453-YL
L71
200-BK-14
611-PU-14
AIR CONTROL VALVE
619-GN-14
L76
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
892-BR
893-GN
130-5488
892-BR
893-GN
892-BR
F
1 4
L77 F 2
614-PU
539-BU
AUTO RETARD OFF
203-BK
620-WH-14
AIR SUPPLY VALVE
L77
ACCELERATOR SW
200-BK-14
200-BK-14
632-WH-14
620-WH-14
200-BK-14
OIL PRESSURE SW
631-GY-14
619-GN-14
SENR1505
149-PU-14
623-BU-14
622-PU-14
611-PU-14
L75
K964-PU
607-PK-14
35 J
AUTO RETARD ON
601-GY
HARNESS CODE 0
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 3
L77 202-BK
636-GN
635-BU
L99
L67 L70 1
L74
T
SERVICE BRAKE
L74
ACTION LAMP 20 L67 L67 202-BK
A271-BK
411-PK SERVICE
CLEAR SWITCH
ENGINE SPEED
L68
270-BK
271-BK
272-BK
273-BK
274-BK
275-BK
L68
UNUSED PWM
UNUSED PWM
LCD LAMPS (-) 3 E710-BU L68 CONN 34 SET SW
SET SWITCH
UNUSED SW
DATA LINK +
620-WH-14
DATA LINK -
611-PU-14
31 202-BK 202-BK
+ BATTERY
L70 L70 9D-3721
E710-BU
L81
A251-BK
540-WH
L70
GROUND
34 200-BK 202-BK 202-BK
454-GN
113-OR
RESUME
601-GY
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
539-BU
411-PK
200-BK
L81 L83 L101
5
6
2
3
L82 CONN 50
SPARE
CAT LINK LH + 4 E776-GN 126-PK A251-BK
L56
L90 720-PU T T T T UUU
L90 L76 L76 L60
A254-BK
601-GY
601-GY
L40
CAT LINK LH - 5 E777-YL 706-BR L71 710-GN 710-GN L60
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
RS-232 PORT 2 RECEIVE 18 D943-YL CONN 8 200-BK 200-BK 200-BK PPP FOG
L82 CODE PLUG CODE PLUG
RS-232 PORT 2 TRANSMIT 19 D942-GN L82 L82 L101 TURN LAMP
USED WITH USED WITH
201-BK
201-BK
201-BK
201-BK
201-BK
L83 T
201-BK
201-BK
201-BK
201-BK
201-BK
RS-232 PORT 1 TRANSMIT 16 875-BU L83 L82 L101 L101 SIGNAL SW AUTO RETARDER 9X-7169
L83 L83 VIMS TRUCKS
WH
EMS TRUCKS
17
11
26
22
23
24
25
31
32
33
34
20
19
18
37
14
13
10
12
15
16
21
27
28
29
30
35
36
GN
OR
RD
BU
BR
PU
PK
BK
1
4
5
6
2
3
1
9
8
6
7
3
4
2
YL
RS-232 PORT 1 RECEIVE 17 876-OR A 105-BR 105-BR 9G-5589 CONTROL
A CONN 13 WITHOUT FAN WITHOUT FAN Q
1
2
3
4
5
6
540-WH
CONN 14 L75
10
D984-GN
A215-BK
A217-BK
A216-BK
A218-BK
D985-BR
537-GN
604-OR
D986-PK
606-GY
D991-OR
L65
539-BU
454-GN
8
9
6
5
2
1
3
7
4
D992-PU
D988-WH
450-YL
176-OR
1
605-YL
L65
2
TPMS RED LAMP 23 635-BU L65 H A 149-PU-14
A254-BK
D989-BU
10
A H
C415-WH
SSS SSS
1
2
3
4
5
6
7
8
9
E972-BU
E707-GN
C414-BU
SERVICE SET SW
C413-YL
E708-PK
632-WH-14
+BATTERY (KEYSWITCH) 8 113-OR 112-PU-14 H 121-YL 1 9D-3721 200-BK-14
H
E710-BU
A251-BK
Q
893-GN
D994-BU
123-WH
540-WH
892-BR
112-PU-14 10A VIMS MODULES 113-OR 122-BU 2 M
113-OR
454-GN
601-GY
539-BU
611-PU
M
411-PK
200-BK
A L64
L47
VIMS MAIN A L64 123-WH 3 A254-BK D993-YL FOG
A L47
L94
MODULE 112-PU-12 20A CONVERTER 120-YL-12 126-PK 6 540-WH LAMP
6V-6702 SERVICE CLEAR SW 9X-7169
OPERATOR STATION
L90 170-YL-14 8 539-BU A254-BK
L75
L75
115-PK-14 5 L99 M 9D-3721 M Q
L90
5
1
3
2
4
QQ
L45
619-GN-14
7
611-PU-14
H H 150-OR-14 L60 L99
E707-GN 1 +V DISPLAY GAUGE FUSES: 15A 8M-8948 112-PU-14 10A BACKUP ALARM 121-YL 10 BB PANEL
104-YL
20A 8M-0456
L99
CLUSTER
A254-BK
A254-BK
A254-BK
E972-BU 2 GROUND 112-PU-14 H LAMP 200-BK-14
CONN 3 10A 3K-8782 H L64
H 100-4984 Q H
710-GN
7N-5876
202-BK
E708-PK 3 CLOCK 112-PU-14 10A AIR DRYER 122-BU
126-PK
202-BK
105-BR
E707-GN
E707-GN
L39
L56
2 E972-BU 6 LEFT 4 105-BR 892-BR
120-YL-12
592-BU-10
H H L65 L56 L46
TELEMETRY 3 876-OR TURN 112-PU-14 10A XMSN CONTROL 126-PK 5 105-BR PANEL
207-BK
170-YL
L49 L62 L45 L45
202-BK
PORT 4 875-BU 112-PU-14 3 103-YL-14 103-YL-14 L46 A M LAMP
L101
LAMP 892-BR
632-WH-14
632-WH-14
SSS H
200-BK-14
200-BK-14
L100 L55
L48
L49 L100
L77
L101 7N-5876
L67
5 540-WH 112-PU-14 10A TRACTION AID 132-PK 6 113-OR-14 149-PU-14 893-GN 6 103-YL
L81
L76
K983-BU
107-1983
L75
L83
C453-YL
SSS SSS H L100 L55
201-BK
SSS 132-PK
200-BK 200-BK 112-PU-12 176-OR 8 135-BU-14 A NOTE C 7 102-BU-14 601-GY
E972-BU
E972-BU
E972-BU
SOCKET 176-OR
E707-GN
H
E708-PK
E707-GN
E707-GN
E708-PK
C414-BU
L50
C413-YL
A 200-BK SSS 107-1984 112-PU-14 10A ARC 102-BU-14 VIMS BREAKER 10 176-OR 115-PK-14 DOME D984-GN 5 176-OR J
L50 A 2 1 J
A 601-GY 112-PU-14 H 6T3643 2 102-BU-14 102-BU-14 LAMP SW A254-BK D985-BR 4 D984-GN 610-OR-14
307-OR J J 9D-4068 3 6 5
102-BU-14
SERIAL B E972-BU 601-GY HIGH 112-PU-14 10A SHUTTERS 104-YL 1 149-PU-14 D986-PK 3 D985-BR
H A
A254-BK
PORT C D943-YL QQ BEAM 101-RD-10 170-YL-14 9 150-OR-14 121-YL NOTE B 2 D986-PK J RUNNING
L63
103-YL
L78 GG 15A J 9
602-WH
D942-GN SPEED/ SSS AUTO RETARD LAMP SW
L41
E707-GN 1 +V DISPLAY 121-YL 1 D988-WH 619-GN-14
149-PU-14
D
103-YL
LAMP
601-GY
TACH L78 A GG H L63 OFF/ON SW 8 J 6T-3989 ENGINE FLOOD
E E972-BU 2 GROUND 611-PU 107-1983 315-GN-12 20A 101-RD-10 101-RD-10 102-BU-14 115-PK-14 CONN 32 8
CLUSTER START AID GG 15A 6T-3991 J NOTE L LAMP SW
42 Page,
150-OR-14
150-OR-14
CONN 2 C413-YL C413-YL 4 DATA 6V-6457 SSS 107-1984 BREAKER NOTE C FLOOD
(HIGH) BREAKER 2 J
601-GY
BRAKE RETRACT
601-GY
LAMPS 6T3644
D942-GN
E972-BU
LAMP
200-BK
3T-2662 Q
614-PU
7N-5876 BREAKER L94
306-GN
710-GN
307-OR
202-BK
321-BR
126-PK
6 9X-1439
614-PU
TACH SPEED VIMS 12
GG 101-RD-10 6T3644 ARC CONTROL A
C414-BU
E708-PK
Q
C413-YL
103-YL
H 10A GG 15A 20A A 3E-8691
L73
411-PK 107-1983 ENGINE A251-BK L73 2 A254-BK D988-WH PANEL 620-WH-14
SSS SSS SSS FRONT FLOOD A L41 L41
113-OR A251-BK A251-BK 6 450-YL DIMMER SW
321-BR
SOCKET SHUTDOWN
E710-BU
6
4
1
2
5
3
GG
L45
SSS LAMP BREAKER ALT BREAKER
113-OR
BREAKER GG F 1
L65
3T-2662 111-9123 DOME 2 Q
607-PK-14
L65
200-BK 6T3642 101-RD-10 A251-BK-14 L54 5 454-GN 614-PU 600-BR
L54
L91
GG 3
L90
601-GY RETARDER 105-BR 105-BR 101-RD-10 A271-BK-14 LAMP ARC SUPPLY A 4 J 601-GY
GG GG H A
A254-BK
A254-BK
QQ A 7X-6399
INDICATOR 105-BR 105-BR 101-RD-10 101-RD-10 149-PU-14 101-RD 109-OR 200-BK-14 VALVE 1 D989-BU 3 D991-OR J 601-GY 623-BU-14
200-BK-14
607-PK-14
105A
A H 10A 15A A
L62
E707-GN 1 +V DISPLAY MESSAGE A 103-YL-14 101-RD-4 A
200-BK-14 200-BK 2 A254-BK 1 601-GY 622-PU-14
L62
SSS LAMP 101-RD-10 101-RD-10 LADDER LAMP J 3E-8691 D992-PU
E972-BU 2 GROUND CENTER 454-GN 612-GY KEY GG 109-OR-4 200-BK 200-BK-14 1 WH-18 2 A254-BK
601-GY
107-1983
600-BR
A L66 L66 BREAKER J 3 J 2 Q
E708-PK 3 CLOCK CLUSTER 123-WH 612-GY BREAKER 200-BK 200-BK-14 2 BK-18 602-WH 607-PK-14
SOCKET 6T3643 ENGINE CONTROL BREAKER A M Q
A271-BK
C413-YL 4 133-1840 SSS A 6T3642 200-BK-8 DOME Q
DATA 107-1984 200-BK-14
411-PK
LAMPS 6T3643 L44 LADDER LAMP SW
C414-BU 5 LOAD CONN 40 200-BK-10 200-BK-14 A254-BK
200-BK
LADDER
113-OR
BACKUP GG H H
200-BK
H H LAMP SW J
122-BU
E710-BU
7N-5876 6T-3990
607-PK-14
6 RIGHT 103-YL-14 101-RD-10 112-PU-14 124-GN-14 112-PU-10 150-OR-14 201-BK-14 A254-BK-14 A254-BK-14 LAMP SW
121-YL
121-YL
RELAY H 15A 15A 15A 6T-3991 J 2 J 1
602-WH
2
1
200-BK
103-YL
A254-BK
101-RD-10 112-PU-10 150-OR-14 202-BK-14
L68
TURN 3T-0376 AIR CONDITIONER A253-BK-14 L85 UUU M VIMS 4D-1836
DOME, STOP & L95 3
120-YL-12
UUU UUU
A254-BK
149-PU-14 202-BK A252-BK-14
315-GN-12
LAMP GG BREAKER 893-GN SERVICE
112-PU
SSS 893-GN
200-BK
592-BU-10
2
308-YL
308-YL
308-YL
J
L95
A251-BK
307-OR
TURN LAMP CAB
308-YL
539-BU
308-YL
170-YL
104-YL
G OIL COOLER LAMP
207-BK
107-1983 6T3643 892-BR 892-BR
200-BK
UUU 1
103-YL
A UUU
G
A255-BK
A A A
202-BK
L88
E710-BU 200-BK SOCKET BREAKER BREAKER GROUND 149-PU-14 107-2282
614-PU
L77
H734-GN-12 113-OR-12
L67
L48
E710-BU 112-PU-12 6T3643
L83
L81
E710-BU SSS 6T3643
L75
L76
107-1984
150-OR-14
L63
UUU
150-OR-14
113-OR 112-PU-10 112-PU-12 113-OR-14 FAN LO AUTO A DIMMER VIMS
710-GN
A A A A 15A 2 J
105-BR
121-YL
113-OR 113-OR A WWW RELAY RETARD BK-18 1 D991-OR J 3 RESISTOR SERIAL
A WWW
113-OR 112-PU-12 107-WH PRESS SW BK-18 A254-BK AMBIENT TEMP
L59
113-OR-14 3E5239 2 3T-3437 PORT
L40
L91 A
RD-18
H 112-PU-12
BK-18
QQ 113-OR 105-BR 111-9563 SENSOR
113-OR-12
L107 L107 H L85 L85 11 QQQ P P 118-3909
E707-GN 1 +V DISPLAY 113-OR H 112-PU-10 VIMS
109-OR-4
C
D
B
E
A
C OFF
E972-BU 2 GROUND 113-OR 109-OR-4 123-WH K983-BU 1 K983-BU A OR-18 +V
E709-WH
D942-GN
SERVICE
S ON
B ST
D943-YL
L76 12 Q
E972-BU
L63 B Q
636-GN
BK-18
635-BU
D942-GN
L63
L76
E972-BU
308-YL
D943-YL
1
2
3
4
DD A
308-YL
1
2
1
2
3
4 RELAY 112-PU-10 115-PK-14 C453-YL 3 C453-YL C WH-18 SIGNAL
Q 9G-7641
R
KEYPAD J 9 TT L
3T-0376 L78 601-GY 6 601-GY 450-YL 450-YL
Q Q
L77
E709-WH
D963-BU
6V-6455 RETARDER
A251-BK
620-WH-14
201-BK
C453-YL
620-WH-14
L78 2 450-YL 450-YL A
200-BK-14
200-BK-14
308-YL
LAMP LIGHT 5
170-YL-14
631-GY-14
113-OR-14 A 3 202-BK 113-OR-14 113-OR-14 BK-18 1 D922-PU 115-PK-14
614-PU
539-BU
CONN 24
L55
7N-5876 PRESS SW J 6 J
132-PK SPEEDOMETER GY-18 449-BU 4 200-BK BK-18 2 A254-BK
203-BK
7
3E-2035
L63
XMSN GROUND BK-18 2 202-BK 5 105-BR 105-BR FOG LAMP SW
L89
A A L63
311-WH
L41
L39
113-OR
L67
310-PU
200-BK SPEED PK-18 5 123-WH 1 123-WH 123-WH 6T-3989 NOTE L
200-BK-14
200-BK-14
201-BK-14
200-BK-10
L67 DISTRIBUTOR
170-YL-14
450-YL
200-BK-14
124-GN-14
200-BK-8
601-GY SPEED IN GN-18 710-GN 7 449-BU 115-PK-14
113-OR-12
6
306-GN
537-GN
3T-5438
601-GY
601-GY + BATTERY WH-18 1 123-WH 123-WH
L106
E710-BU L81 TRACTN AID OR-18 768-OR 602-WH
4
L85
L95
L88
L50
L49
L94
L90 L90 L76
L56
L46
L90 L76 PYLD MNTR YL-18 710-GN 200-BK
3
A271-BK
202-BK REAR DIFF L55
L89 L89
L89 FILTERING SYSTEM 103-YL
L75 TO DIVERTER
707-PU L75 L76 CONN 19 A TO HYDRAULIC MONITOR/CONTROL
707-PU
202-BK
632-WH-14
12V AUX
610-OR-14
619-GN-14
200-BK-14
A271-BK-14
631-GY-14
H734-GN-12
102-BU-14
623-BU-14
622-PU-14
149-PU-14
135-BU-14
LOAD SOLENOID SOLENOID
115-PK-14
A + BATTERY RD-18 1 107-WH 125-5855 135-BU-14 1
A251-BK
STEERING POWER
410-WH
+24V INPUT 120-YL-12 GROUND BK-18 2 200-BK CONN 27 UUU 200-BK-14 2
601-GY
614-PU
CONN 28
200-BK
103-YL
A 120-YL-12 F BLEED ENG SOL BU-18 3 327-PK G736-PK-12 J
F UUU
1
2
3
4
5
6
+24V ING 120-YL-12 CONTROL 4
A
2
1
4
3
1
2
2
1
9G-9287
A271-BK
24/12 VOLT +12V OUTPUT 592-BU-10 RESET YL-18 5 306-GN 306-GN 321-BR REAR DIFF
410-WH
A271-BK
G736-PK-12
A
893-GN
709-OR
452-PU
450-YL
CONVERTER OFF (KEY) WH-18 6 326-PU OIL COOLER
A271-BK
A
D741-YL
B771-BR
PU
PU
BU
3E-8646 GROUND
BK
L48
OPR MODE SW
L67
FAN LO RELAY
DIFF OIL TEMP
L68 CONN 39
DIFF FLTR SW
FAN HI RELAY
D D 993-BR B UUU UUU A
200-BK-10
L66 L66
L41
L67 BRAKE ACTION
310-PU
+ BATTERY
1
CLEAR SW
ID CODE 0
ID CODE 1
ID CODE 2
ID CODE 3
ID CODE 4
ID CODE 5
UUU UUU
170-YL
1 2
2 CONN 12
L83
RETRACT SW ALARM
308-YL
207-BK
893-GN
GROUND
CAT DATA LINK+ 9
L69
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
G736-PK-14 G736-PK-12 113-OR-12
L90
SET SW
3 4
F UNUSED 8
L48 A 3 2
9D-3721
L59
THROTTLE
POSITION
9G-9813 F
327-PK
306-GN
UNUSED 7 FAN HI
1 A TRACTION A 1 A 139-OR-10
2
712-WH-18
BODY SENSOR
713-OR-18
715-GN-18
200-BK-14
711-BR-18
716-BU-18
202-BK-18
126-PK-18
UNUSED 6 768-OR 777-PU-10 200-BK-14
714-YL-18
200-BK-14
707-PU
L83 L83 L92 RELAY
L66
RAISE SW L102 L92 AID TEST SW SHIFT LEVER A 3E-5400
SERV/RETARD SW 5 772-BR 700-PK 3E5239 200-BK-14
SW
D741-YL
D740-BR
B771-BR
8C-5681 UNUSED 4 767-WH 4D-1836 A700-OR A RD-18 +B 200-BK-14
33
23
18
14
31
12
22
16
10
11
15
17
19
20
24
27
37
21
25
26
28
29
30
32
34
13
35
36
38
39
40
5
3
6
9
7
8
1
4
126-7896
UNUSED 3 310-PU 998-BR B BK-18 GROUND REAR DIFF
2 1 A UUU L Q
UNUSED 2 310-PU 308-YL A983-BU C WH-18 SIGNAL 610-OR-14 MONITOR/CONTROL
3 F L59
893-GN
410-WH
E735-PU
892-BR
A
291-BK
290-BK
C473-GN
113-OR
SERVICE A THROTTLE
C429-GY
F975-OR
A271-BK
411-PK
270-BK
271-BK
272-BK
273-BK
274-BK
275-BK
- +
622-PU-14
C484-YL
240VAC WIRING SYSTEM AETA TEST SW 1 700-PK 307-OR MODE SW 4 200-BK-14
425-PK
10
A
3
4
5
8
9
1
2
6
7
612-GY
612-GY
METER BK 2 200-BK BYPASS SW 632-WH-14 5 200-BK-14 200-BK-14
6T6060
C940-GN
A700-OR
A271-BK
A747-GY
A983-BU
101-RD-4
G736-PK-14
A271-BK
D START AID SW 3T-8325 RD 1 403-GN 6T-6066 631-GY-14 6 200-BK-14
893-GN
893-GN
997-OR
892-BR
892-BR
998-BR
993-BR
306-GN
L80 L46
450-YL
200-BK
A271-BK-14
L80
L58
EEE 8C-9812
GND VERIFY
DISTR GP 10 768-OR 614-PU UUU UUU 1 A251-BK
JACKET WATER A 1 2 A L56 1
1 RD-14 FUSE 1 132-PK 202-BK 998-BR C940-GN 619-GN-14 A271-BK 2 308-YL
NEUTRAL
E735-PU
GROUND
LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5
HEATER 2
200-BK-14
200-BK-14
4-BK-14 GROUND 2 A255-BK 202-BK 202-BK-14 135-BU-14 607-PK-14 3 170-YL-14
9X-1292 L95 (12V) L14
200-BK-10
GN-14 UNUSED 6 202-BK 202-BK 623-BU-14 7 D942-GN
A CIGAR LIGHTER
L52
L57
200-BK-14
135-BU-14
310-PU
L96
308-YL
L110
JACKET WATER
L50
1 RD-14 UNUSED 12 102-BU-14 1
HEATER PRELUBE SW 4K-1245 L50
4-BK-14 UNUSED 13 306-GN 115-PK-14 7
A271-BK
A271-BK
L50
L102
SET SW
307-OR
L51
UNUSED 24 326-PU 121-YL 200-BK 6T6066 619-GN-14
149-PU-14
614-PU
FUSE RR A L51 CONN 49
103-YL-14
5N-5536 1- RD-14 UNUSED L80 307-OR 608-GN 200-BK 200-BK-14 A J
15A 25
KKK A S ON
315-GN-12
5N-5534 RD-10 15 1- RD-14 DDD UNUSED 26 307-OR 200-BK 200-BK-10 200-BK-10 8 A271-BK UUU
109-OR-4
A B ST L102 L102 1
311-WH
JACKET WATER
709-OR
207-BK
291-BK
132-PK
539-BU
614-PU
KKK A 2
OPERATOR STATION
HEATER UUU
611-PU-14
619-GN-14
200-BK-14
RD-10 15 2- RD-14 5-BK-14 UNUSED 28 A255-BK 105-BR 200-BK-8 614-PU 3
L89
L68
L107
L92
KKK
L97
L88
L69
124-GN-14
JJJ L86 TT
3 GGG GGG PROPORTIONAL SOL 5 773-GY L86 103-YL 622-PU-14 5 MONITOR/CONTROL
L2
614-PU
1
2
L86
E 1 BK-10 BK-10 15 4- BK-14
Y
SPEED SENDER (LH)
SPEED SENDER (RH)
29 769-BU
L2
103-YL
103-YL L56
632-WH-14
631-GY-14
6
1
CLEAR SW Q N E
200-BK-14
G GN-10 BK-10 4- BK-14 30 770-GN L56 L56 6T6066
HHH L79 L79 A A
1
2
3
MMM 15 5- BK-14 3 RD-14 THERMOSTAT ID CODE 0 19 212-BK 537-GN 103-YL 201-BK-14 610-OR-14 4
SWITCH X
BK-10 5- BK-14 7-RD-14 T° ID CODE 1 18 213-BK FLASHER 521-YL-14
9W-3797 L53 CONN 48 L53
15 6- BK-14 GN-14 ID CODE 2 17 214-BK L110 108-0358 L53 522-WH-14
BOX GROUND HHH
631-GY-14
6- BK-14 ID CODE 3 37 215-BK L110 L110
A
L97
4
L110
1
3
2
4K-6498 AAA SERV/RETARD SW 9 767-WH L97 L97 522-WH-14
ENGINE OIL L93 L93 L96 R Q
7-RD-14 7-RD-14 UNUSED 31 L93 201-BK 537-GN 200-BK-14 BK-14 631-GY-14
L98 L98 L85 L85 L94
522-WH-14
124-GN-14
HEATER BLOWER SW FOG
200-BK-14
L94
521-YL-14
7-RD-14 6-BK-14 UNUSED 32 L98 801-PK 200-BK-14
9X-9753 6P-3236 S S THERMO SW LAMP
GN-14 GN-14 UNUSED 33 122-BU L88 200-BK-14
3E-5465 9X-7169
GN-14 UNUSED 34 200-BK MOTOR 631-GY-14 200-BK-14
S R Q
GN-14 UNUSED 35 109-OR-4 109-OR-4 ° T R 631-GY-14
JUMPERS GN-14 BBB L107 113-OR 5 522-WH-14 200-BK-14 1 631-GY-14 Q FOG
BLOWER
L94
9X-8194 7-RD-14 ENGINE OIL A L69 L69 L107 LAMP
GN-14 BRAKE AIR L69 L94 2 200-BK-14 515-GY-14 2 WH/RD-14 9G-8693
HEATER 1 S 9X-7169
GN-14 6-BK-14 PRESSURE VS OR-18 A D963-BU 207-BK 124-GN-14 1 124-GN-14
9X-9753 L93 2
GN-14 GN-14 SENSOR SIGNAL WH-18 C D970-WH 311-WH 311-WH 521-YL-14 4 521-YL-14 BK-14 200-BK-14
LLL 5 Q
GN-10 141-5746 GROUND BK-18 B 201-BK 201-BK 537-GN 515-GY-14 3 515-GY-14 X
L93 L93 4 515-GY-14 611-PU-14 HIGH BEAM
STOP L89 MOTOR HEAD LAMP
607-PK-14
GN-10 LLL L89 L89 516-GN-14
L53
MMM LAMP SW L90 S S R 9X-7170
STRAP AS. 6Y-6584 L90 3 517-BU-14 S
L58
L57
STRAP AS. 8X-6645 2M-9346 L90 RESISTOR 200-BK-14 2 200-BK-14
L52 S BLOWER X
A A 9G-1950 515-GY-14 1 WH/RD-14 9G-8697 X LOW BEAM
619-GN-14
522-WH-14
201-BK-14
201-BK
201-BK
201-BK
200-BK-14
521-YL-14
150-OR-14
150-OR-14
200-BK J HEAD LAMP
C940-GN
A700-OR
311-WH
A747-GY
D740-BR
311-WH
539-BU
614-PU
D741-YL
A983-BU
B771-BR
311-WH
200-BK
2
1
893-GN
997-OR
403-GN
122-BU
958-YL
892-BR
998-BR
993-BR
9X-7169
103-YL
201-BK
450-YL
122-BU
202-BK
L56
FRONT FRONT D A 200-BK-14
ENGINE ENGINE L107 L89 X
1 132-PK OPERATOR STATION N N
FRAME SUPPORT SUPPORT PARK/TURN
2 A255-BK 201-BK RD 1 539-BU 539-BU 1 RD PARK/TURN
636-GN
LAMP
636-GN
A A
635-BU
L14 L14
635-BU
L85
GROUND BEAM MOUNTING L80 3 RRR BR 2 614-PU 614-PU 2 BR
768-OR 122-BU RRR LAMP
+BATTERY
ID CODE 0
ID CODE 1
ID CODE 2
GROUND
CAT LINK LEFT +
L93
L90
L92
4 767-WH EXHAUST TEMP GROUND BK-18 B 201-BK D965-GN C WH-18 SIGNAL TEMP SENSOR FLOOD
RELAY
L96
STEERING OIL
L94
L97
3E-7826 SIGNAL YL-18 C D977-PU D963-BU A OR-18 +V (FRONT) LAMP
3E5239
604-OR
103-Y2
777-PU-10
109-OR-4
113-OR
201-BK
A747-GY
D740-BR
A253-BK-14
B771-BR
A252-BK-14
131-4135
D741-YL
201-BK
315-GN-12
777-PU-10
122-BU
109-OR-4
997-OR
170-YL-14
993-BR
TTT
202-BK
101-RD-4
E709-WH
D970-WH
200-BK-8
D942-GN
E972-BU
D D
E776-GN
A251-BK
D963-BU
D943-YL
E777-YL
311-WH
113-OR
A
636-GN
858-GY
858-GY
893-GN
310-PU
635-BU
201-BK
200-BK
122-BU
892-BR
709-OR
604-OR
306-GN
104-YL
113-OR
113-OR
113-OR
612-GY
201-BK
308-YL
859-YL
859-YL
452-PU
608-GN
604-OR
801-PK
202-BK
207-BK
327-PK
606-GY
LUBE
614-PU
BK 1 C451-YL
605-YL
L98 RRR
SOLENOID BK 1 801-PK CAB CONN 37 RRR WH 2 A252-BK
L98 L81 TURBO #2 AFTERCOOLER VIMS SENSOR
5T-4434 BK 2 201-BK GROUND +V RD-18 A D963-BU D963-BU A OR-18 +V
L81 CONN 23 A B B EXHAUST TEMP TEMP SENSOR MODULE #1 T°
A GROUND BK-18 B 201-BK 201-BK B BK-18 GROUND
13
20
29
37
12
22
35
25
38
18
34
33
23
24
26
31
32
14
40
16
21
39
10
19
30
36
28
27
15
11
17
A
2
3
1
6
7
5
9
3E-7826 D976-PK B406-GY C (REAR) 6V-6649
200-BK OPERATOR STATION SIGNAL YL-18 C WH-18 SIGNAL
11
2
18
19
17
13
23
25
21
12
20
24
22
14
15
16
10
28
38
35
33
32
17
34
36
16
21
22
14
18
19
20
15
29
25
37
26
27
40
39
23
24
10
11
12
13
30
31
5
6
8
6
4
8
9
7
109-OR-4
C L9 B
150-OR-14
150-OR-14
C940-GN
441-OR
451-BR
C915-GY
A700-OR
A430-OR
BRAKE TEE JACKET WATER
311-WH
777-PU-10
893-GN
403-GN
412-BU
998-BR
B948-BR
F721-GY
A983-BU
405-GY
201-BK
450-YL
481-GN
413-BR
892-BR
430-BU
406-PU
437-BR
201-BK
407-PK
BRAKE TEE 103-YL
201-BK
201-BK
522-WH-14
L2
201-BK
CONN 38
200-BK-14
L68 ENGINE OIL
521-YL-14
103-YL L2 LEVEL SENSOR
L110 L110 CONN 31 LEVEL SW
CONN 26 RRR RRR K TTT TTT 111-3794
SECONDARY SERVICE/ SERVICE/ L68 3E-9342 T/C OIL
BK-18 1 B428-OR D963-BU A OR-18 +V D963-BU 1 D963-BU A RD-18 +V
L79
315-GN-12
777-PU-10
BRAKE SW RETARDER SW RETARDER SW K TEMP SENSOR
113-OR
A252-BK
614-PU
606-GY
605-YL
608-GN
612-GY
709-OR
604-OR
122-BU
202-BK
452-PU
A253-BK
113-OR
201-BK
113-OR
E777-YL
E776-GN
D963-BU
207-BK
327-PK
306-GN
200-BK
D970-WH
892-BR
893-GN
801-PK
858-GY
859-YL
417-GY
B447-PU
170-YL-14
709-OR K BK-18 2 201-BK 201-BK B BK-18 GROUND 201-BK 3 201-BK B BK-18 GROUND
109-OR-4
E709-WH
101-RD-4
200-BK-8
D942-GN
E972-BU
A251-BK
311-WH
D943-YL
636-GN
858-GY
635-BU
310-PU
3E-2033 3E-2034 3E-2034
201-BK
100-3055
113-OR
859-YL
308-YL
ID CODE 2 A252-BK F975-OR A OR-18 +V D969-PU C WH-18 SIGNAL D967-OR 2 D967-OR C GN-18 SIGNAL
104-YL
39
E750-PU
K972-BR
F F D
L21
L16
722-WH
723-OR
725-GN
40
704-GY
721-BR
726-BU
703-BU
126-PK
280-BK
705-PK
219-BK
217-BK
218-BK
227-BK
202-BK
216-BK
724-YL
215-BK
214-BK
213-BK
212-BK
26
14
15
10
18
11
22
21
31
29
13
25
20
19
24
23
16
37
38
39
17
12
27
28
30
32
33
34
35
36
40
4
7
1
9
3
5
6
8
BK-18 1 720-PU BK-18 1 706-BR BK-18 1 767-WH DIFF OIL TEMP SENSOR (PWM6) 14 C429-GY C429-GY C WH-18 SIGNAL CONN 44 A252-BK 5 A252-BK
B XMSN C
2 202-BK 2 202-BK 2 772-BR OPERATOR STATION 27 L RRR C451-YL 6 C451-YL
D963-BU
D963-BU
D963-BU
DIFFERENTIAL OIL XX
D970-WH
INPUT
D965-GN
D967-OR
B428-OR
D963-BU
B406-GY
D969-PU
D977-PU
417-GY
113-OR
893-GN
E709-WH GROUND B
D976-PK
B447-PU
1 202-BK
883-GY
858-GY
28
412-BU
437-BR
892-BR
C453-YL
109-OR-4
447-PK
882-PK
201-BK
201-BK
201-BK
201-BK
801-PK
A493-YL
859-YL
D963-BU
D963-BU
F RR D TEMP SENSOR SPEED
L28
L17
L26
L24
BK-18 BK-18 BK-18 CONN 16 CONN 17
L23
L13
30 D943-YL 2 SIGNAL C 452-PU
11
18
20
16
19
10
15
14
13
17
12
12
13
10
14
11
1
2
3
4
5
6
9
7
8
100-3055
8
6
7
9
4
3
2
1
5
1
2
L10
3 +V A
L27
31 L24 L24 D942-GN 709-OR
(R) (L) G PP E 3E-6955 CONN 47 BRAKE OIL
32 170-YL-14 5
L11
PROPORTIONAL
A255-BK
A255-BK
A255-BK
722-WH
775-BR
704-GY
726-BU
703-BU
767-WH
705-PK
202-BK
202-BK
767-WH
K972-BR
770-GN
709-OR
710-GN
723-OR
725-GN
774-YL
773-GY
E750-PU
TEMP SENDER
337-WH
721-BR
769-BU
202-BK
126-PK
L10
L110 9G-9988 36 C453-YL 10 412-BU 2 B406-GY 3 B406-GY D967-OR 5 A252-BK B BK-18 GROUND
L14
37 201-BK 4 452-PU 3 D965-GN 4 D965-GN L14 6 B433-PU C WH-18 SIGNAL 200-BK-14
CONN 22 L17 L17 L103
WH
WH
L HARNESS AS.
WH
K
BK
BK
BK
207-BK
12
11
10
4
5
6
7
8
9
OPERATOR STATION LH & RH HOIST SCREEN SW (SW4) 17 A492-OR 202-BK 5 D976-PK 6 B428-OR 201-BK 4 F975-OR A +V
620-WH-14
E L6 L6 CONN 36 L5 FLOOD B 115-7504 B-11
CAT LINK LEFT - 22 882-PK 1 882-PK 6 CONN 43 B428-OR 7 D963-BU E776-GN 1 A252-BK B BK-18 GROUND
L5
3
2
1
3
2
4
1
A255-BK
CAT LINK LEFT + 21 883-GY 2 883-GY 7 D963-BU E777-YL 2 C466-YL C WH-18 SIGNAL
C473-GN
F975-OR
770-GN
C429-GY
425-PK
G736-PK-14
A271-BK-14
A271-BK
769-BU
C484-YL
775-BR
B
773-GY
C
774-YL
200-BK-14
A255-BK
L5
XMSN LUBE FILTER SW (SW6) C L5
5 A253-BK 200-BK-10 C B 200-BK-8 D963-BU D963-BU L11 E776-GN E776-GN VVV K BRAKE OIL F 140-3620 I-10
CAT LINK RIGHT + 23 D974-GY 1
TT
CAT LINK RIGHT - 24 D975-OR 6 113-OR 200-BK NNN STRAP AS. 4M-7146 201-BK 2 201-BK E777-YL E777-YL 1 TEMP SENDER RH ENGINE G 141-3253 B-14
201-BK
201-BK
201-BK
201-BK
201-BK
T/C INLET FILTER SW (SW3) 12 A491-WH 200-BK-12 C453-YL 3 C453-YL D974-GY 2 E776-GN 100-3055 FLOOD H 115-7040 G-9
L29
113-OR L3 L3
XMSN OIL TEMP SENSOR (PWM4) 10 428-OR K VVV B FRAME L104 201-BK 201-BK D975-OR 3 E777-YL LAMP J 117-1369 E-6
A252-BK-14
L37 L17 L7 L7
L31
A255-BK 775-BR BRAKE COOLING FILTER SW (SW5) 18 C428-GN A253-BK-14 2 L17 L7 L7 200-BK-14 2 BK TT A251-BK 1 RD PAYLOAD L 115-7467 I-3
L6
L6 L6 L6 311-WH 1 BK 2 MONITOR M 125-5916 H-3
773-GY 7 D974-GY 3 L6 635-BU BK
L3 L3 START AID RED LAMP (RH) N 8X-5868 E-2
STER OIL TEMP SW (SW7) 20 C451-YL D975-OR 4 L3 L3 L3 ° T
L3 L13 TEMP SW L4 8T-9683 P 118-0822 G-1
L104
XMSN CHARGE FILTER SW (SW2) 8 426-BR L3 L13 635-BU
CONN 21 L13 L16 L16 3E7298 UU Q 115-7457 F-3
BRAKE OVERSTROKE SW (SW1) 6 419-YL 201-BK 636-GN D963-BU
GROUND L105 L15 L15 PAYLOAD R 6T-4301 E-5
L31 2 A252-BK A251-BK A251-BK A251-BK L104 XX A251-BK 1 RD
UP SHIFT DOWN SHIFT LOCKUP XMSN ID CODE 1 L25 ENGINE SPEED 2 MONITOR S 6T-4300 E-5
38 A252-BK A251-BK A251-BK 201-BK 451-BR 2 WH-18 636-GN BK
SOLENOID SOLENOID SOLENOID SPEED L103 L103 MAG PICKUP GN LAMP (RH) T 6G-9462 H-7
LEFT REAR STRUT SENSOR (SPEED3) 13 861-PU L103 L103 L103 450-YL 1 BK-18
GROUND
107-8238 107-8238 107-8238 SENDER RIGHT REAR STRUT SENSOR (SPEED2) 29 860-PK 201-BK 201-BK 3E-7886 8T-9684 U 129-7273 A-15
SIGNAL
U 3E-6955 BRK OIL (RFRONT) TEMP SENSOR(PWM1) 3 B433-PU 101-RD-4 101-RD-4 101-RD-4 V 120-9288 B-14
WHEEL SIGNAL C 769-BU BRK OIL (LFRONT) TEMP SENSOR(PWM2) 4 C466-YL L105 C453-YL W 132-1495 B-5
+V
BK
BK
BK
BK
+V A 767-WH BRK (LREAR) PRESS SENSOR (PWM7) 15 C420-BU BATTERY OR 1 113-OR 113-OR ENGINE ENGINE HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
C
B
3T-2470 RETRACT T/C OUTLET LEVEL COOLANT INLET INLET ATMOSPHERIC AFTERCOOLER BB 115-7449 H-4
101-RD-4
BRK (RREAR) PRESS SENSOR (PWM8) C419-GN GROUND BK 2 201-BK SPEED/
A491-WH
16 201-BK OIL
A252-BK
A252-BK
D971-YL
1
2
1
2
8C-9514 SCREEN SW SENSOR SIG OUT(SHALLOW) TEMP PRESSURE PRESSURE PRESSURE TEMP DD 5T-9326 G-11 ATCH
426-BR
9 BU 4 447-PK L8 TIMING
419-YL
L8 PRESSURE
109-OR-4
G G G 9X-7781 124-9325 SIG OUT(DEEP) L8 SENSOR SENSOR SENSOR SENSOR SENSOR HH 131-3529 B-16/A-13
LH TURN HH 709-OR AETA- LEFT SOL (SW8) 25 E791-YL L9 YL 3 SENSOR SENSOR
F975-OR
F975-OR
F975-OR
F975-OR
L26 L26 RRR 102-7532 111-8800 111-8800 111-8800 100-3055 TURBO OUTLET PP 116-7154 B-6 ATCH
LAMP 605-YL K972-BR 202-BK 710-GN C VIMS SENSOR C C FUEL 102-9029 111-8802
6V-1119 200-BK K972-BR 705-PK MOTOR C420-BU 777-PU-10 ALTERNATOR 201-BK A493-YL A493-YL 201-BK 201-BK 1 BK FILTER SW PRESSURE B QQ 115-7445 H-15
MODULE #2 L23 L23 YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
ANALOG RET
HH 704-GY C C419-GN 113-OR 9X-7803 L16 201-BK 437-BR 2 BK 116-9933 A/C REFRIGERANT SENSOR (LOW) RR 117-1355 E-12 ATCH
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
+V ANALOG
6V-6649 L22
L32
ANALOG RET
STOP/TAIL 103-6091 TT 118-5266 G-2
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
K972-BR K972-BR E791-YL 113-OR ALT PRESS SW SS
F975-OR
A252-BK
+V ANALOG
F975-OR
B433-PU
A252-BK
A252-BK
C466-YL
C451-YL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
SIGNAL
201-BK
L36
777-PU-10
200-BK-10
L36 YY YY YY YY YY YY YY YY
101-RD-4
HH 7X-1670 XX XX 116-7151 RRR VV 134-2492 A-14
200-BK-10
LH STOP/
SIGNAL
COOLANT WW 129-9520 A-3
200-BK
639-WH 639-WH 3 WH LEFT LAMP 202-BK A252-BK L15 412-BU 412-BU 1 BK-18
1
1
1
TAIL
2
2
2
LL KK
L28
LAMP 200-BK 640-GN 4 GN RIGHT LAMP 202-BK A252-BK 200-BK-2 RD-4 RD-2 + BATTERY 201-BK 2 BK-18 XX L25 L25
L27
WH-18
WH-18
WH-18
A730-OR
A730-OR
A716-PU
L4
A704-GN
OR-18
GN-18
OR-18
A706-GY
A714-BU
A710-GY
A712-BR
OR-18
OR-18
GN-18
GN-18
OR-18
GN-18
OR-18
OR-18
A702-PU
A734-PK
A708-BR
A734-PK
BK-18
A736-YL
A736-YL
2
A732-YL
PP ZZ 133-5941 B-5
BK-18
BK-18
PP
A732-YL
YL-18
YL-18
YL-18
YL-18
604-OR 1 OR STOP IN 860-PK WW TO BK-18 2 513-OR-14
WASTEGATE
GN-18
OR-18
L4 NNN 132-4829 B-10 ATCH
YL-18
B NNN BK 1 122-BU BLOCK MOTOR 200-BK 200-BK 4 GROUND 201-BK 1
AIR SOL PPP 131-5098 H-6
HH GROUND 10 231- BK-18 G 202-BK 104-YL 1 113-OR BR 2 201-BK NN BK-2 A447-PK 3 PRESS SW
201-BK
201-BK
7T-9074 QQQ 118-0821 I-2
521-YL-14
608-GN GND VERIFY 1 726- BU-18 H 726-BU 2 FF 337-WH 1 PRELUBE SW XX
200-BK
200-BK
CONN 7 JJ
C
B
A
C
C
C
B
A
B
A
B
A
B
A
B
A
B
A
LH BACK-UP 9 I BODY UP FAN BRAKE (FAN BRAKE PRELUBE PUMP 307-OR 2 KEY SW 437-BR 2 ZZ XX A716-PU RRR 123-6881 C-6
CONN 46 ZZ XX XX XX XX XX XX XX
C
B
A
LAMP HH C GEAR 5 2 725- GN-18 F 725-GN SENSOR 200-BK-10 SOLENOID CONN 25 CONN 30 COOLANT 116-7153 5 201-BK 1 513-OR-14 1 1 513-OR-14 A736-YL SSS 115-7446 H-14
A447-PK
999-WH
996-GN
997-OR
997-OR
997-OR
997-OR
997-OR
997-OR
TTT 131-4415 D-3
998-BR
993-BR
994-GY
3E-0461 8Q-9408
A980-BU
9X-4381
337-WH
A747-GY
995-BU
993-BR
993-BR
993-BR
993-BR
993-BR
A751-GN
XX
307-OR
D772-PU
200-BK 3 614-PU GEAR 4 3 724- PU-18 E 724-YL TEMP SW) 6 A714-BU
200-BK
(FAN NOTE F 522-WH-14 2 2 522-WH-14 FRAME
997-OR
993-BR
G UUU 129-7283 F-5
A746-PK
777-PU-10 F701-BR F701-BR F722-BK
HH 608-GN 1 608-GN GEAR 3 6 723- OR-18 C 723-OR BRAKE 1 F722-BK A712-BR
BK-2
L28 L28 ZZ GROUND
L28
B 7 605-YL GEAR 2
TRANSMISSION SW GEAR 1
7 722- WH-18 B 722-WH 126-PK 1 RD-18 + BATTERY
L27 L27
BU A E728-PK SOL) 2 150-OR NOTE A RD-2 441-OR NOTE G A734-PK VVV 111-4610 C-4 B
8 606-GY 8 721- BR-18 A 721-BR E750-PU 2 BU-18 SOLENOID RD B 113-OR XX 437-BR A/C COMPRESSOR ARC SUPPRESSOR A710-GY
CONN 6 118-8471 L104 BRAKE OIL A/C STATUS WIRE AS.
4 604-OR 5 D 202-BK 3 BK-18 GROUND L104 C 2 F722-OR F722-OR 441-OR CLUTCH SOLENOID 105-8827 998-BR A708-BR
C E C L9 L9 TEMP PRESSURE SW 412-BU 412-BU CONN 45 7N-4287 GG 115-7107 G-11
5 612-GY +BAT. 4 308- YL-18 J 126-PK 122-BU 1 998-BR 1 999-WH A732-YL
SHUTTER SENSOR 111-9560 201-BK LL 4E-0718 B-8
6 4 V V G ° T NOTE D 201-BK 201-BK 2 996-GN A706-GY
2 SOLENOID 3E-5370 XX L18 995-BU Y 8X-7198 E-15 ATCH
200-BK 2 403-GN XX RRR A704-GN
200-BK
9 G736-PK-14 1 G736-PK-14 CONN 10 AIR DRYER 9X-9482 +V OR-18 A 150-OR 994-GY A730-OR AAA 8X-7196 E-15 ATCH
HH L23 L23 XX XX XX XX L20
RH BACK-UP 608-GN 10 A271-BK-14 3 A271-BK-14 2G-2159 LEFT REAR 1 SIGNAL WH-18 C F737-YL 406-PU B446-BU A980-BU BBB 8X-7212 E-15 ATCH
L20
BK E728-PK L1 A702-PU
LAMP 200-BK BRAKE OIL WH 2 113-OR GROUND BK-18 B 998-BR NOTE H NOTE J D772-PU A701-GY CCC 8X-7205 E-15 ATCH
L32 L32 TEMP SENSOR DDD 8X-7210 E-15 ATCH
9X-4381 NNN L105 L105 998-BR L19 A751-GN A729-YL
L28 L28 K 100-3055 L19 EEE 8X-7200 F-15 ATCH
200-BK 200-BK A746-PK A703-BR
101-RD-4
HH
L104
HH L29 L29 BK-18 L21 L21 DISCONNECT SW FFF 8X-7204 E-15 ATCH
HH A252-BK B GROUND A747-GY A705-BU
203-BK
L22 L22 XX W 7N-0718 GGG 8X-7207 E-16 ATCH
200-BK
200-BK
ARC
G736-PK-14
TO L18 FAN
F975-OR A OR-18 +V SUPPRESSOR 113-OR 360-GN B 998-BR B BK-18 GROUND A707-PU HHH 8X-6058 E-16 ATCH
201-BK
201-BK
101-RD-4
106-8704 OVERSTROKE SW OVERSTROKE SW OVERSTROKE SW OVERSTROKE SW 109-4591 L19 L18 CABLE AS.
LAMP 200-BK CONN 9 D971-YL A252-BK B BK-18 GROUND E729-GN E729-GN
113-OR
113-OR
201-BK
201-BK
L1
L9
858-GY
A735-WH
A731-WH
A731-WH
A735-WH
859-YL
A733-OR
A733-OR
A709-OR
A252-BK
A713-GN
TEMP SW L105
A715-GY
A701-GY
A711-PU
A255-BK
A255-BK
A707-PU
A703-BR
A705-BU
A729-YL
L31
A729-YL
(REAR INSIDE) (REAR OUTDSIDE) (FRONT OUTSIDE) (FRONT INSIDE) AA 117-7129 A-2
767-WH
767-WH
G736-PK-14
BK-2
425-PK
770-GN
HH
769-BU
L110
HH 1 F795-OR 428-OR 311-WH 317-YL BK-2
A255-BK
767-WH
7
2
1
3
4
5
6
(ATTACHMENT) F722-OR NNN NNN RESISTOR B UU AA CC CC SS KK EE 7X-6035 A-5
1
2
E 3 E791-YL CONN 15 315-GN-12 317-YL-12
BACK-UP 118-2085 E VV ° T UU XX XX XX XX XX XX XX XX XX
1
2
3
2
3
1
HH 4 C419-GR 9X-9584 B RECEPT AS. (16) NEG POS NEG POS FF 117-6073 B-2 ATCH
HH K RIGHT
113-OR
636-GN
858-GY
3
6
7
1
5
2
4
8
1
2
ALARM CONN 51
A251-BK
A251-BK
635-BU
3
4
2
1
6
5
150-OR-14
150-OR-14
201-BK
AFTERCOOLER 9X-0352 KK 117-6074 A-2 ATCH
229-BK-14
229-BK-14
BK-18 1 612-GY 200-BK RD 2 317-YL
1
1
1
200-BK
2
G736-PK-14 5
2
A271-BK-14 C420-BU
317-YL
A731-WH
A735-WH
MOTOR E792-BR 6 L21
D982-GN
C940-GN
200-BK
C915-GY
A700-OR
A430-OR
A704-GN
A709-OR
A713-GN
A730-OR
A733-OR
A751-GN
HOIST SCREEN SW
A747-GY
A748-GY
F722-OR
A701-GY
A706-GY
A710-GY
A715-GY
D772-PU
317-YL
B948-BR
F721-GY
A983-BU
A980-BU
A702-PU
A703-BR
A705-BU
A707-PU
A708-BR
A711-PU
A712-BR
A716-PU
A714-BU
D797-PK
A746-PK
A734-PK
F732-PK
E799-BR
WH-18
U U
F700-BU
B447-PU
WH-18
A729-YL
A732-YL
A736-YL
123-6449 U
F737-YL
OR-18
OR-18
TEMP SW MM 8X-5740 C-14
999-WH
BK-18
BK-18
893-GN
996-GN
997-OR
360-GN
361-OR
BK-18 2 200-BK
405-GY
994-GY
RD 1 310-PU
892-BR
413-BR
998-BR
995-BU
993-BR
430-BU
6
417-GY
438-YL
A252-BK
201-BK
201-BK
L36 L27 7N-7848 12V BATTERY 12V BATTERY NN 116-7159 B-7 ATCH
C473-GN
F975-OR
C429-GY
A271-BK
A271-BK
C484-YL
425-PK
425-PK
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
YL
LEFT REAR A492-OR B427-BU B 115-2422 115-2422 SS 118-5483 A-2
C420-BU 9 C420-BU B B
U
A252-BK
A252-BK
K CONN 29 RD 2 317-YL
306-GN
STRUT SENSOR
200-BK
327-PK
200-BK
C419-GN 10 C419-GN
425-PK
1
2
425-PK
WHEEL C XX XX WW YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY YY
1
2
+V A 767-WH 767-WH 124-0328 L36 C RD 1 310-PU
SPEED HH E791-YL 5 E791-YL L35 K K
20
61
12
11
57
70
51
10
18
25
19
33
63
35
ATMOSPHERIC PRESS 62
52
48
34
67
49
ATMOSPHERIC PRESS 50
37
24
64
65
23
22
36
21
WASTEGATE CONTROL 46
60
WASTEGATE CONTROL 32
53
SHUTDOWN SIGNAL D 39
69
58
55
44
41
30
27
16
68
59
54
45
40
31
26
17
56
43
42
29
28
15
47
114
66
38
13
C
31
14
24
26
40
16
21
11
13
39
10
20
22
37
12
29
35
25
38
18
28
27
23
15
17
19
36
34
33
32
30
L4
B
A
INJECTOR GP (16)
C
B
A
LEFT
7
8
7
2
5
9
8
3
GROUND B A255-BK A255-BK +V OR-18 1 113-OR 1 113-OR 426-BR A252-BK RESISTOR
GROUND
GROUND
SENDER HOIST SCREEN SW ENGINE XX 7E-8836
310-PU
SIGNAL
SIGNAL
GROUND BK-18 2 A252-BK 2 A252-BK XMSN 9X-9584 CONN 41
C940-GN
311-WH
A700-OR
C915-GY
C C
405-GY
A430-OR
451-BR
3T-2470
893-GN
B948-BR
F721-GY
150-OR-14
522-WH-14
481-GN
150-OR-14
413-BR
892-BR
A983-BU
407-PK
430-BU
450-YL
VV VV 9X-7781 START AID GROUND
SHUTDOWN SIGNAL C
441-OR
403-GN
998-BR
406-PU
437-BR
A A
412-BU
SOLENOID 10 POWER
201-BK
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
A255-BK 2
521-YL-14
F722-OR
200-BK-14
DIAGNOSTIC ENABLE
AFTERCOOLER TEMP
SIGNAL WH-18 3 861-PU 3 861-PU CHARGE CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER
310-PU
A252-BK
BK
2
BU
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
A252-BK
BU
BK
+V ANALOG SUPPLY
TURBO INLET RIGHT
2
1
1
2
OVERSPEED LAMP
317-YL-12
+V
+V
FILTER SW HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD
ENGINE ON (EMS)
FILTER SW 9X-3207
ANALOG RETURN
B
DIGITAL RETURN
CAT DATA LINK +
STEERING SW STEERING SW
BK
BK
NOTE D
GN
BK
9X-7781
ENGINE SPEED
RIGHT REAR HI PRESS LO PRESS GROUND BK-18 1 311-WH LEFT FRONT RIGHT FRONT
K
+V THROTTLE
K B
TIMING CAL +
BRAKE TEMP
TIMING CAL -
U STRUT SENSOR D971-YL A252-BK 3E-6461 3E-7809 SOLENOID WH-18 3 B926-GY B926-GY B STRUT SNSR STRUT SNSR
XX XX
FAN SPEED
REAR DIFF
+ BATTERY
+ BATTERY
86 85 124-0328 124-0328
-BATTERY
-BATTERY
+V TIMING
OR-18 + BATTERY RD-18 407-PK
PUMP OUTLET +V ANALOG A F795-OR U U 124-0328 HH 2 310-PU
GROUND YL-18 B A271-BK A271-BK C484-YL +V OR-18 1 113-OR A252-BK-14 A252-BK NOTE E
PRESSURE STEERING B B 87 START AID START AID NOTE F: TAPE BACK AND ISOLATE CIRCUITS 437-BR
SIGNAL GN-18 C C473-GN GROUND BK-18 2 A252-BK A252-BK AIR NNN 315-GN-12
112-9778 B SOLENOID 1 SOLENOID 2
481-GN
BLEED 30 AND 201-BK. UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAUGE
L18
L25
A252-BK F722-OR 1 BK 307-OR
L19
T/C INLET START A/C L18
A271-BK
16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
GY GRAY
VIMS CIRCUIT THIS SCHEMATIC IS FOR THE 793B TRUCK
ATCH WIRE, CABLE, COMPONENT TRACTION CONTROL CIRCUIT
PU PURPLE TURN SIGNAL CIRCUIT PART NUMBER: 115-6508, CHANGE: 01, VERSION: -
CIRCUIT CONNECTED
BR BROWN GAUGE CIRCUIT Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
SPLICE ENGINE CONTROL CIRCUIT in neutral and with parking brake set.
GN GREEN HEATER AND AIR CONDITIONER CIRCUIT
BU BLUE
BLADE, SPADE, RING OR SCREW Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
TERMINAL AUTOMATIC RETARDER CONTROL