33 _Unfl3 HAZOP (Hazard and Opeabiliy) 3.4.1 siviania (Guide word) Anhmamarsauaadladamswi 3.1 tad GUIDE WorDS —_| MEANINGS COMMENTS NO or NOT ‘The complete negation of these | No part of the intentions is achieved but nothing intentions else happens MORE Quantitative Increases or | ‘These refer to quanlities+ properties such as LESS Decreases flow rates and temperature as well as activities like HEAT and REACT ‘AS WELL AS A qualitative increases All the design and operating intentions are achieved together with some additional activity PART OF A qualitative decreases Only some of the intentions are achieved; some are not REVERSE The logical opposite of the | This is mostly applicable to activities, for | intention example reverse flow of chemical reaction. It can also be applied to substances, eg. ‘POISON’ instead of ‘ANTIDOTE’ or ‘D’ instead of (L’ optical isomers. OTHER THAN Complete substitution No part of the original intention is achieved Something quite different happens avai 3.1 finvi1M19 Guide Word) 3.5 dhauiuMoumsduiueany ndnnrauaxtunounsiinswrfignianaswasisonltatotiinan aegnsaudtly drduthunoumsianen Seozilsenoudrodrdutunoudayded 3.5.1 uaaaiaguiemad 35.2 fiardoniiieyunl3 HAZOP (Hazard and Operailiy) 34 | yea | 353 Tamfeumsiiasied i 354 Fdaiumsanewt | 355 famuarwiunth 35.6 Dufinssmtoagal 35.1 wanainguszeat JaquszarsduazvoulvalunrsiiaswinaswAasiimsuaasod wFaunars as wi thilWlé mmqnadaediolumsdiasereansauaadlased © anvaoumseoniuy © dadulndonaaruiitioadi . fadulelunrsifondoginsaisiieg © mAhomnFonouow luldagiadmudwnFognanginsaiciag e divqrunlaoaivvesduniuayuiiiog | | \ | | | i | | | | | © asedoudotimmariay | uonoiniidudedutlumsdaduloluaiavosnaududuanweraafdosgniiersan sa | Aroddollt ‘ © yamnsiitenlutsesy | © Tsasnuazquinsaidiey | © qainmvosndnsiaat | ee amsazenia © Gaunadou doi viamamanmveslsaswMhinsiaseidosimsdadu louse forsanlgiiewves Tsoudiafies dosiimstmiuatanamiodotiiamadumstu swasideatdutudn 4 a nee a _ : uq nasaziinuctas wiu Amumssioddis, nseyqnamadruugaze mad dudu A¥amalasanis (Project Manager), Ianalasan1s (Project Engineer) wioffians laa li | Jaqiazasinahiqasgntimualasynnaihurtosiulnssmsnse ls Med wsy i |s unl azo tad nd Ope) (Plant Manager) ynandfioztiudselunstimuntaguszaaddiag msiianisvfezgn Autums lavfiueuardosiimsiniuadiufiayeulwudasdau 3.5.2 fidonfinern metinnevamsiuaeu — HAZOP Taoilnfozgndautiues Tasfiuewoinnawday fhummazgninisooniily 2 Useinnie dawmadrumaiia uae daumiueryudunisdwdums 3.5.21 daumadnunafia lumsdishunstianeraoansfuemAiinang — lnawazieaveuthwnwemsihan voaTraa thonnunnwduihimssanitoruvesdautifloatosiumsoonuuuuasns A UAUMsIMUVENTS TY MaAPeqlumsl#iuhime fosialtiiadnouvedtiow annua Janlaeaaieuasinaudviulunraiadoniueniianuguaealserunsallt lomo dgulgaoudioee4 Mlonaiunoumstinnetthengdeang dhinsudaedy fustulunsasyaoulsseativnatin maazilsenoudaeyamrnsietl © Fponsindosna (Mechanical Engineer) © Asansini (Chemical Engineer) © ynarnsAniinrieH muni (R&D Chemist) © @iamisdrumantia (Production Manager) ig GiamsiiiuAavoulasans (Project Manager) fusrutinasezdinrdnrudernqiome himsdamtouteyamagnunatindduths ona iniiuudafusnursdaumasunernnguiifamsoonuuuTsern sesoltynaina ndhfgussgalolumroonuuultmrysaluaalaoasiolunistian Tauri laudatuauozil Arana lunranlaowalasdtadia lA funuormnaindauduq a Tavsenldounasl murfiaveslsay Tsaruinaurdsdagnas Miliiuanuituduoindaudiaatatt © Snansseuunauquuasingosioyta (Control and Instrumentation Engineer) © Aetanalntth (Electrical Engineer) © Fnanarlonttys (Civil Engineer) fuses hilvqaninlunnagaunfozoduszana 3 — 5 pu dilunisdimswridesns fusmaing nasflansaruonnsdiarerooniudaummanaiteatormamaiianfl 3 HAZOP (Hazard and Operabilty) 36 35.2.2 daueniveyy dossinludaanadias wierd lasendauazssuntuiuew ériutamosiyaains ums pauquuagdaulumsainneniitehtussqamiagizecadidowns Tavaauquazgniiunh ghiniia Cream Leader) fhtisinhilumsdudumsianead ghviunseeafueumneliimsiinn younavermsiianey uavoreedwlumsadoninzausufiuen uonsiniudedosiqe Jumssausadoyatiiuthuaversimadunlaou lldegiuvutinnansenvdnsums Jinsied — uonsimiudhntudstomcannbrioduduieludsamsianet —uaeuusi fhowtithssan dehhibituthtesiuiavouimeatoamdnumatiandng duthhl ‘Wehirfnedor bifid mutertosTaolndiatutatomhdohmstianed vsithunsduasw Jugait itiniqnaivmouacunniosluns #iaqszesnémumatin — udaaseetinnwg madrumaiariomoferansatilouasnauqunslsnuuluiuan Juarnadshiiatoumstrodmiudalumsenuiinnwen area orgite Aasheaitostinisduitumsde hludenmnns inner flo Funrsaamuanwdromnh 3.5.2.3 Waunfivestiaen udeduandes hi lAddnfueunassedosihimundittruadhvanuasiinaued wesa8 Jumstins wi uazosilszaunradifoqaqaduodtunaufaduanmrvesiwen Heuatinnerneqnasuendedmuelvanvsdel msousuiimnvave waa she oshunnungersevatauasemedltiueuamlelumsGunsrecou iaanatluns Binnie’ fummananuoriianaiiomhe — usinnhitviiesiinimsitersaniiaan imagens 3.5.3 doumioums3ins rst amudoamslumstainiunm duogiuvauaenawgeeinvesTsen lunsdins Fane Tsaumnadinuvdey nguiusnuenursareus auivludawaanniien LAUMMASZUIUMSAaAUUUIO] Wausutuaeulumsiianey Tauris ludadatinns Sainfouruduqfidesnrs aunsauaaslé 4 duaouded 1 Sarntoya 2. wiautoya lod ugauvunrs insetfr units uazor Giada Open) 3. Tawutunounsdinset 4 Jamioumalseqummanusiiy sodrvostoyarzasenow hdd twonarisuavununmlugivedlaszunsumuidy (Line Diagram), uNUNINATSUIUMSHAA (Piping & Instrument Diagram) WF oUNUNINATS IMA (Flow Sheet), unnuaTsa914 Plant Lay-out) udu uenvimiuaaseeiionarsfiestesiy giffely MsAIUAUNTZVIUNTS (Operation Instruction), unUaMsAIUANTUSeUUATUAUUAZIAgaAO ‘4a (Instrument Sequence Control Charts), unurig Tain (Logic Diagram) unndondoamsdile Taasunfogiiovasqunsaliieg Foyaring dosiinsasietiitolinilen SiswazBunumounzasounquiuituiiy doamstinsevuazdoyattaudadudosinrsud windouzos Junszununrsndauuuviorios (Continuous Plant) msfaunSewonensexvfonnn lowindoyatiog uumunmnseuaumanaia awildoyatiumodmiulslumsiiasied us AoatamFous wa liiawno husdiavioncns dolimsinawiduiwlledidertes Junrewmumandiauuuilusas (Batch Plant) Undinvdanfouonmseciiiunsudtudy AosiinaiiinAuonans dunaaswaciduarinuaveslssa dudisinthuiidogdiuaoums thwvestsarm FeermmrsoflAuawpluny Moshe dadelumsrhenw (Function Insturotion) , unuriaTatn (Logic Diagram) , unuflamsnququluseuuaauquuazingosieia (Instrument Sequence Control Charts) Tuunaaga A¥iaqueryiialuaaaeriy) owovdesil mstainsou uNuMMuAAInAluUdastIMAA unndaflgiiaendoadt hiliurtos funssuaums (ay sitsvos wart hltuda) mumavaudedomsauqunszuuniedN Sanuiaemonsestundhiesfosiinauansumunwlunsinset Inanandao rads la Mifoedunriorouilqadutuvoaunun mins hrauaesouenones Gummgiomaiemuaelsinhme thiiiueedouhmssantoudumeunsiinsiey sou motaswoFeeiu ansndaonednnusudgoutugnsefueeia msdaunoussdouituthuavew ¥en situ Tssvudwanginse! — ounFewdoyaliiiiowouazugduuutinnnsawtunds Fave‘unit 3 HAZOP (Hazard and Operdiliy) 38 3.5.4 Wauiumsuaset vdnmstinnew Buaeweaisenhludshutatotinan yelssaadventateiithy maustas Tinian te hina iudandnms humsmmanseny Jushamrinneriaesl assed aisanutignasuquTauihiii Snrseetuogit yuna mi 'luafigndonuazcounwmsiiaerntinany oimiudonviome (Pipe line)¥30 qulnsaf (Equipment) udacouowiiiuhudaiagisecedlumsiem woltudledmnauluiiaen ‘Wiugirdaiidoahn msidlsanneedes'hitintu anludthiueedulginimadauin unsitunesituimslinw anvadatinnw jthidhiuenhihiszaumsadlumstiasied hhiuadoestaoamsiaseilaumsou fhowiiiieoredasy voslnamunsonge la lus wdorsifiao'lstuilovedlange'lan hi hanaadafihiounaieqnowlandihniy fusw'hinasaeuaastaoumenntin obama naseefinsudasn nity mavsuuuehsquasnrsuawinsdea108 dhinamduaswgnasaduld ghhiidoaniloiweuynqaviaruenls uwwnaly maudihyneri'lanewame dat 1. Aoaguadnsuoan sud luarduaswiignarrewurowtiosday hlgeaas Suasweade hl . 2. dodhilimsAummadnsounthanuduaswosqnaswy lumaliiaiimssgisewow ananhrowhimnenmdort Randal szimnadnélussaniasoaeu IwimesdMeriudmadwsit lls msgadulecnnsovh ‘Ruazdoohimsnlaouulasiut arwewisolunsdadule Juogiuvnavostseemi fidaasaetou davFunssuaumsnGauuuserttos madaaulotugaquislunrsoonuuy owhiihimsdaauleiimanithilyee uudawirhamstinssihhids usithihsaiidos shmafiewsan dhwsunssuaunisediauvudaa efosiimsaauqumsniaeuulastag Jumams oontiuundohsunsumriaunasins une hlded autores Ahfiuemmrsagludeonndsuinhiorstnsieien luda dowesiauldintmeda dol) — odw'lsfimudhhident tine hifandonbwuazdoutly hlawaamiiinwa' i . units HAzoP Qtr and Opti) ansnsetostinngitotandamslionssntuiuan 2 gdvawyitiinnudiulhiassiy eat de eg pane Taumaiiuvintotauds Bunsaiiod lsnwondavinmadiaswit Fe ti eo heanchieereaf' “ ae wdsoinduladsuniwvoswvionmuacgunsal Mehumsiianed Iavmuysauds sini ead seviuATO UMNO MUNA MHAZHANTeNUAUs eMMalseapy ce : ea pear Tera Pr Innsademaianeddoamsgsaaluddinhswanumsiiase oramngnisaieye9 aati yen Lae PP 1. dowhnrstanefunndusiiadowinnrumgouvesdituang 2. mrianeiiarududou uavhihiueedodlaoyanarodauq moltgntudie 3.5.5 MafiamATINAIAT thiinsdaduloudafioatoutumsnldounlaslumseoniuuntoilumsin Tao Aosiimsfomsifudauifutiavon uneilyniinedadoainismdaoungo%smsui vias manitoyaniumpuiauias unzdosiinsaamunnadrantihumsudtignmdt unnttoyodornnistiasiet — inrunnnentrawnnfoiidouteenammoulé monde nomisimdhflesgniuseuTeegthria uazgndalldsiiuen tomate Aasiums sha sudasthowssgnasaouuasiamwarwuAant slonruduasgnaszenu dosiimsduttumslaqiiolviianrnlacaiy Tacdnive thodwiuiinehlunawnasd maunsowisud lv dodasaey oda saw luuansiles Sawutuido Aosiimsditumauneiusndesiidausulumsueastims msAudlumsty anwduanotu'hild 4 senda 1. nasnlaowuaslunsewauna 2. manlaoutarmuavesnszvaums miaaouulasuamemseenuuumanwam 4, maliutimainn Tnoita hozitumstuasdunalumalpialumsiilianwduaseweh) — uasiins Jansouarhiusrmseonuuy UniawsotarnAlaehidesse dui lalumsia Vorméunnmwld fvmdosiinsarinhodwslumsioaty ghlgiitanuas tsa do os, ¢ Woimamanisalduaswiy‘un fl3 HAZOP (Hazard and Opersity) 40 3.5.6 maseIUtea gd Diwunenuathnstufinnriewu, sanssnuiiiaiu vax Joaqute Vofiatiu luudazynainhmavosyndauiihmstianed anufeauuaznansemtay Pane Pee ake tere me Pe ' HoWoagd dosdimadulumadehudsmnatanst ShorlAyumsdusousingh Huuaefiuern 3.6 dodiialumatasiztiuwy HAZOP Gautndauiunoumsth Hazor silFémsfunvowuaeFemunodwrun od afta wdaitonsduaingiiuavq@imanaoaie (Safety Experts) Gudmmannh msvtanwviny HAZOP azmunsot Muara tuduaswuazrneasaluMms se diFunsewaumsiiiianwiyFou (Complex process system) IAuintiouvivsla Tnviinis ndrafamisSinsrevfuny HAzoP Audet mytianenuuy HAZOP ‘Lilsnwibildofianaiadmndumsseyeruiy Suarronnansdugonnailayumslsan — Taviiilyyaedaqesermnsaiiadulalumsly aNd arate MquasdsedunsalvosfamnutudehAydmAuqaamuateagins Ginnie mov hinainsevuuy HAZOP Usemunrdiselaiuodws Aosiidoyait wWouflamazgndos, vourvauazdnyasutyTevesmsinwdnsuiNT swsiidlquamgeernaziindulgorn SEUU (Systematic), nruAAdGu (Creative) uavavMfialty (imaginative) ual i eden! Avedilymeannsaasaenla uondintiudamaianeriaeianad ShilywrfignseyMiinsufuuasiiahilstume pinata HAZOP hunagiamsseynmutuduaswvesseuunimaiinsawmeniudas (ndividual) uaemafinsanedwihivuunudamsiouvuluudasdauniniy Tuuwads Sunrwittoursovomutnlgaionendudsumaquesssuu ‘unséttiarnthu aeAoathimisfinurlus wasiden Taal #3insauqiiu FTA (Fault Tree Analysis) mafindaqlumstianzianutuduanuuaciiymlunslden —‘biitimslah FuusedulAd manuiluduanouaetigmlumsléqurinue owqninualaensias ent Ye ay iw Stn Sh . aod od Ae, Soa. ayy HAZOP dodinsmsianeiutussmdamatinduatinnnsay Faiuseduthy41 ‘uni 3 HAZOP (Hazard and Opeabiliy) doidinlsetuihhimsiimnvedostimalszctuemilusevunsusmsnrlaoniosa (Overall Safety Management System) adralaAamstanzviuy HAZOP hdanudwisugaad miumsAwmannduase doniugaermnssuegaol douuerhidmfunrsinn vu HAZOP Weuysaliudad 1) HAZOP ‘Lil#FinrsA'bifianufiauma crunsomittanadelunawad nsf aMlumidatiumsaesasminiatodialums iat 2 mavswisAanulavadunseuaunis laws (Process Safety Management) ars0zi1 dousaulumsainsediae == HAZOP—_aasneifhuctoundsveamaudmnamlaonsta aseuaumslavs dinFunseuTunrsitiinsugoudosiimsianeitududaotins udu QRA, FMEA and/or Event tree analysis 3) HAzoP os'hirda hlumufimsooni (Design) dumounrsoonmnniosiiu hie wiasgunToForlHiAniA (good engineering practice) MuMMUTU UA MseNnUUTIZAEd i uostunnwiatuvosis HAZOP flozasrsunrwfanaansodsfigmidenlzazia’ly mundi msdadulsiifianmamunsariadieinfiueeniuy 4 dnnisenouvosiin HAZOP higadiiq, fusmuacusseimAiadtuaasuiy éinFuniaviih HAzop Siquangs 5) daumsuimisdeslimsaivaywuasidjiaawdeuvedwinnys HOZoP Foust wmuqodwongnasiagh) osinnaniacvans MU uiaM Anuar masta merativeayuoinduusins 6) mamsaliiiomafintulétos udiivansenuiihsuasweuin Siu nsqqite undadiwlwih (Total power failure), dauaniuayunganisiiwm (Utilities Shutdown), dumisiinneens (Suitability Location), aagqtfusinnrsdaifiu (igh toss on containment), ATMAUMIUNIEITNAIA (Nature disaster) Aesiimsuunas aAOUdMIUATN iGemwiiquuss 1 finmuaqinsel@maruaoadouarseuunruquiiinnwdyig sinrsdinsesfodn setlase 4a uaeAoaiid-aurhqudises (Redundancy) frrnneauiidoins 8) finsanasdnowanuazmainlumsdumuntes — Start up) tlazwgariie (Shutdown)nila HAZOP (Hazard and Opeabily) 2 9) msnoumuowosglAiamsdomanialmthilnantomanrseigniu vasvedosil madmadwiusuaoulumalgia aeununrsnacouiazas actouTunwnds 10) HharmtomunaniseiAtanwmsiifuuy Double jeopardy dinianarwsves inqnisafiiesavhldamqmacitifiaduod witushiylamitoury (Same instant) #awiiafidos alin mnqmsafannnduniamqnsefnansaiadllusaevon od sia ananrsel ‘Lildiinthnistirilamaunqmaciusn 1) mvfinsteviuvy HAZOP fidoshnrldeuulasut ly Tse dosiinstianert aseTimanduesdauaiuayudng tfossineretoatimsndouaanareadau aot biti arutilovonnumlslunsoonmuniiohtimsianetuuy HAzor ‘hiiamnne uaetosiinsudmsduaowlumsnldoulaltanntiqa 12) msifuelnsafidalluseuu ll eimsutilynia dotimqmsalémasinutt ints ox@osiinaseddiunrunétuaRisk-Based management) 2320 Madhaunn 13) navtinnrefarndootoottd lomamlaow hdhugdama Ad ieuss 14) lusaanistinsrevieaseefigauMoyavosgiianaglulssundogunsafindondaitu down htTom muouituilywansnete 15) dost ¥hmstins evisu HAZOP ‘hie ansamanrseimamsafiioraiadus inns foduneinssuitiimsiasouns sinswavideavosnrvnnseviuuy HAZOP ffuaneswasionunzdunoudrodn ‘Wudrtredu idhafiusdidudunoutodiadw wloldhladadaduduneunsih HAZOP udlumaldanstanadahumsenunsothoraalsunlacudduvion tunnneay lung wll luudazgammnssy