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TEPZZ ¥9 547A T
(11) EP 2 392 547 A2
(12) EUROPEAN PATENT APPLICATION
(57) The present invention relates to a method for strate is controlled by a flow of an inert gas or a gas other
manufacturing graphene by vapour phase epitaxy on a than an inert gas through the epitaxial reactor.
substrate comprising a surface of SiC, characterized in The invention also relates to graphene obtained by
that the process of sublimation of silicon from the sub- this method.
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varies from 10-4mbar to the atmospheric pressure. If the a low argon 10 flow rate was applied (6 l/min, at the pres-
linear velocity of argon molecules above the substrate 3 sure of 100mbar), not allowing silicon sublimation from
surface is sufficiently high, the flowing gas does not inhibit the substrate surface. Graphene growth was performed
sublimation 9. If said velocity is reduced below the critical as a result of a CVD process and introducing gas, namely
value, being the product of the pressure in the reactor 5 2ml/min of propane 12 (fig. 3E), into the reactor. Even
and the flow through the reactor expressed in l/min, a so- though silicon sublimation is inhibited under such condi-
called "stagnant layer" of argon is created above the sur- tions, propane 12 molecules diffuse through the layers
face of the substrate 3. Successive layers, starting from of slowly shifting or stagnant gas into the substrate 3
the substrate 3, move with increasing velocity. Gas lay- surface. As a result, a graphene layer of controlled thick-
ers, the velocity of which depends on pressure and flow 10 ness is deposited on the SiC surface, which did not un-
rate, inhibit silicon sublimation from the surface into the dergo sublimation. Control is achieved by adjusting the
surrounding atmosphere (fig. 3B). For a particular geom- propane 12 flow time through the reactor and the flow
etry of the reactor, the product of flow rate and pressure, rate. Disconnecting propane 12 ends deposition. Graph-
characteristic for the process of the stagnant layer for- ene growth was performed on a SiC substrate 3 having
mation and the decrease in gas velocity of successive 15 (0001) and (000-1) surface. The obtained graphene was
layers starting from the substrate will be different and is characterized by parameters similar to that of graphene
adjusted experimentally. In the case of the VP508 reac- obtained by sublimation, however, exhibiting a higher
tor, the argon 10 flow rate of 6l/min and the pressure of mobility of charge carriers. Graphene thickness meas-
100mbar were used in order to completely inhibit subli- ured by elipsometry can be controlled in the range of 1
mation 9. If the argon 10 flow is increased to 26 l/min (for 20 to 100 (and more) carbon atoms layers.
VP508), stagnant layer thickness will decrease, enabling
again silicon sublimation 9 (fig. 3C) (velocities of subse- Example 4
quent gas layers, starting from the first stagnant layer in
contact with the substrate 3, will increase). Therefore, by [0033] The procedure was analogous to that described
adjusting the argon 10 flow rate one can regulate the 25 in example 2, with the difference that after obtaining iso-
thickness of the gas layer inhibiting Si sublimation 9 (the lated graphene islands 11, sublimation was stopped by
number of atomic gas layers of higher or lower velocity reduction of the argon 10 flow rate to 6 l/min and graph-
than a typical velocity to start/stop sublimation), thereby ene growth by CVD, as in example 3, was started using
regulating the sublimation 9 efficiency, starting from the the formerly obtained islands 11 as nuclei for growth by
most efficient temperature and pressure in the reactor 30 the CVD method. In this case, in the initial phase (1-2
and continuing until sublimation 9 is completely blocked. atomic layers), the growth was lateral. This method is
That is how graphene layers can be obtained by subli- intended to enhance the quality of obtained graphene.
mation in a precisely controlled manner. Fig. 4 presents Nevertheless, on the basis of currently available charac-
a tunneling microscope image (A) and the result of meas- terization methods it is yet hard to determine the impact
urements by Raman spectroscopy (B), which prove that 35 of sublimation nuclei on the reduction of defects in graph-
a thin graphene layer on the SiC surface was obtained. ene.
Graphene thickness was determined by ellipsometry and
was found to be 7 atomic carbon layers. Example 5
Example 3 55
Claims
[0032] The procedure was analogous to that described
in example 1, with the difference was that after etching 1. A method of graphene manufacturing by vapour
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phase epitaxy on a substrate comprising a surface a substrate of SiC, having one of the following pol-
of SiC characterized in that the process of subli- ytypes: 4H-SiC, 6H-SiC or 3C-SiC.
mation of silicon from the substrate (3) is controlled
by a flow of an inert gas (10) or a gas (12) other than 13. The method according to claim 12, characterized
an inert gas through the epitaxial reactor. 5 in that epitaxy is performed on the side of the sub-
strate (3) having Si polarity.
2. The method according to claim 1, characterized in
that said inert gas (10) flow rate varies from 61/min 14. The method according to any one of the preceding
to 701/min, preferably from 181/min to 26l/min. claims, characterized in that said inert gas (10) is
10 a noble gas, preferably argon.
3. The method according to claim 1, characterized in
that said inert gas (10) flow rate is lower than 6l/min. 15. The method according to claim 14, characterized
in that said inert gas (10) is argon and the argon
4. The method according to any one of the preceding (10) pressure varies from 10-4mbar to the atmos-
claims, characterized in that initially the inert gas 15 pheric pressure.
(10) flow rate varies from 6 l/min to 70 l/min, prefer-
ably from 181/min to 261/min, and subsequently said 16. The method according to any one of the preceding
inert gas (10) flow rate is lowered to a value lower claims, characterized in that said inert gas (10) is
than 6l/min. argon, said substrate (3) is a substrate of SiC and is
20 kept at a temperature above 1100˚C and the product
5. The method according to any one of the preceding of the argon (10) pressure in the reactor and the
claims, characterized in that said epitaxy is pre- argon (10) flow rate through the reactor is adjusted
ceded by a step of substrate (3) etching at temper- such that a stagnant argon layer, preventing silicon
atures varying from 1400˚C to 2000˚C, preferably sublimation (9), is created over the surface of said
from 1400˚C to 1700˚C. 25 substrate (3).
6. The method according to claim 5, characterized in 17. Graphene obtained by the method according to any
that said etching is performed at pressure varying one of the preceding claims.
from 10mbar to 1000mbar, preferably from 50mbar
to 100mbar. 30
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This list of references cited by the applicant is for the reader’s convenience only. It does not form part of the European
patent document. Even though great care has been taken in compiling the references, errors or omissions cannot be
excluded and the EPO disclaims all liability in this regard.
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