Professional Documents
Culture Documents
FKM, UTM 2
Application
• OSHA 1994 supersedes the FMA 1967 in the
event of any conflict
• FMA 1967 applies to mainly factories and
construction sites
• FMA and OSHA – enabling act (give power to
minister to gazette detail regulations)
• Contains some general provision on safety,
health and welfare
FKM, UTM 3
Application
1. FMA - limited to manufacturing industry,
mining and quarrying and construction
2. do not contain detail provisions on specific
matters
• Detail provisions are stipulated under the
regulations
FKM, UTM 4
Arrangement
FMA 1967 divided into 6 parts:
¾ Part 1 Preliminary
¾ Part 2 Safety, health and welfare
¾ Part 3 Persons-in-charge and certificates of
competency
¾ Part 4 Notification of accidents, dangerous occurrence
and dangerous diseases
¾ Part 5 Notice of occupation of factory and registration
and use of machinery
¾ Part 6 General
FKM, UTM 5
Part 1: Preliminary
Definition of a factory:
a) There must be premises and its boundaries can be
defined;
b) Within the premises there is manual labor doing
process
c) The process must involve the making, altering,
repairing, ornamenting, finishing, cleaning, washing,
breaking up demolition or adapting for sale any article;
andPart I – building operations, hoisting machine,
machinery, steam
d) The processes must be for trading.
(Other definitions in boiler)
FKM, UTM 6
Part 2: Safety, Health and
Welfare
Key points:
1. Premises must be structurally sound with safe access
to work areas, materials and goods must be safely
stacked (Section 10)
2. Machinery must be of sound construction and
dangerous parts must be fenced (Section 14, 15, 16)
3. Employees must not misuse safety and health
equipment (Section 20)
4. Employees not to endanger himself or other person
FKM, UTM 7
Part 2: Safety, Health and
Welfare
Key points:
5. Premises must be kept in clean state, with
adequate work space, ventilation, lighting and
toilets (Section 22)
6. Persons must be supplied with adequate
facilities for clothing, storage, drinking, water,
first aid and washing facilities (Section 25)
7. Employees must be trained on the safety of
machinery (Section 26)
FKM, UTM 8
Part 3: Persons-in-charge and
Certificates of Competency
Key points:
• Machinery operators must be adequately
trained or under the supervision of a
trained person (Section 26);
• Young persons (< 16 years) must not
operate machinery (Section 28)
FKM, UTM 9
Part 4: Notification of Accidents, Dangerous
Occurrence and Dangerous Diseases
FKM, UTM 12
Schedules
• Schedule 1
– Defines dangerous occurrences to machinery
that need to be notified
• Schedule 2
– Describes the types of injury that may be
classified as “serious bodily injury”
• Schedule 3
– Lists notifiable industrial diseases
FKM, UTM 13
Regulations under the Act
1. Factories and Machinery (Certificates of
Competency – Examinations) Regulations,
1970
2. Factories and Machinery (Electric Passenger
and Goods Lift) Regulations, 1970
3. Factories and Machinery (Fencing of
Machinery and Safety) Regulations, 1970
4. Factories and Machinery (Notification of
Fitness and Inspections) Regulations, 1970
FKM, UTM 14
Regulations under the Act
5. Factories and Machinery (Person-In-Charge)
Regulations, 1970
6. Factories and Machinery (Safety, Health and
Welfare) Regulations, 1970
7. Factories and Machinery (Steam Boiler and
Unfired Pressure Vessel) Regulations, 1970
8. Factories and Machinery (Administration)
Regulations, 1970
FKM, UTM 15
Regulations under the Act
9. Factories and Machinery (Compounding of
Offences) Rules, 1978
10. Factories and Machinery (Compounding of
Offences) Regulations, 1978
11. Factories and Machineries (Lead) Regulations,
1984
12. Factories and Machineries (Asbestos Process)
Regulations, 1986
FKM, UTM 16
Regulations under the Act
13. Factories and Machinery (Building Operations
and Works of Engineering Construction)
(Safety) Regulations, 1986
14. Factories and Machinery (Noise Exposure)
Regulations,1989
15. Factories and Machinery (Mineral Dust)
Regulations, 1989
FKM, UTM 17
Factories and Machinery
(Certificates of Competency –
Examinations) Regulations, 1970
Factories and Machinery (Certificates of
Competency – Examinations) Regulations, 1970
FKM, UTM 21
Factories and Machinery (Electric Passenger
and Goods Lift) Regulations, 1970
FKM, UTM 22
Factories and Machinery (Electric Passenger
and Goods Lift) Regulations, 1970
FKM, UTM 25
Part 1
• Specify the forms that must be used to
notify the DOSH officer of a new
occupancy of a factory, the start of
building work, the installation of certain
machinery and the notification of accidents
and diseases
FKM, UTM 26
Part 2
• Describes the certificate of fitness that
must be held for steam boilers, UPV and
hoisting machines
• Certificate of fitness is valid for 15 months
from the date of inspection (Regulation 10)
FKM, UTM 27
Part 3
1. Governs the inspection of factory or
machinery by DOSH
– Factory and machinery inspected at regular
intervals (15 months but up to 36 months at
the discretion of DOSH – Regulation 14)
– DOSH give advance notice of the inspection
to the occupier
– Occupier prepare machinery for inspection
FKM, UTM 28
Part 3
2. DOSH may direct not complying factory
to improve the situation (Regulation 27)
3. Stop work notice may be issued for
machinery without a current certificate of
fitness (Regulation 28)
FKM, UTM 29
Part 4
• Inspection fees charged by DOSH
FKM, UTM 30
Factories and Machinery
(Fencing of Machinery and
Safety) Regulations, 1970
Factories and Machinery (Fencing of
Machinery and Safety) Regulations, 1970
1. Safeguarding of machinery
2. All dangerous parts of machine including
the power source and transmission must
be guarded
3. methods of guarding described for
various parts of machine:
– Part 2: Prime mover (power source)
– Part 3: Transmission machinery
– Part 4: Driven machinery
FKM, UTM 32
Part 4 specifies the methods for
guarding different types of machinery:
1. Abrasive and grinding machinery
2. Machinery using rolls
3. Saws
4. Planers
5. Spindle moulders
6. Grooving and tenoning machine
7. Chain-mortice machine
FKM, UTM 33
Part 4 specifies the methods for
guarding different types of machinery:
8. Mixers
9. Grinding mills
10.Centrifuges
11.Presses
12.Guillotines
13.Conveyors
FKM, UTM 34
• Other machines must also be securely fenced
• Other form of guardings – switches and
interlocks
• Workers trained in the operation of certain
dangerous machines and aware of the dangers
of such machines
• Six schedules gives further specification for the
materials and dimensions of machine guards
FKM, UTM 35
Factories and Machinery
(Person-In-Charge)
Regulations, 1970
Factories and Machinery (Person-In-
Charge) Regulations, 1970
1. Specify persons-in-charge of certain
machinery require certificate of competency
including:
9 Steam boiler
9 Steam engine
9 Internal combustion engine
9 Dredge
FKM, UTM 37
Factories and Machinery (Person-In-
Charge) Regulations, 1970
2. Steam boiler include UPV (pressure v/l) with
steam connected to it
3. Steam boiler and steam engine require steam
boiler driver’s certificate of competency or a
steam engine driver’s certificate of competency
for smaller boilers (<2000 square feet heating
surface)
4. Larger boiler need an engineer’s certificate of
competency for steam boiler and steam engine
(Regulation 5)
FKM, UTM 38
Factories and Machinery (Person-In-Charge)
Regulations, 1970
5. IC engines < 100 hp need a holder of IC engine driver’s
certificate
6. Larger IC engine need a holder of an IC engine
engineer’s certificate in charge
7. Dredge operated by steam or IC engine must have a
person who holds an engineer’s (steam) certificate of
competency or an engineer’s (IC engine) certificate of
competency or dredgemaster’s certificate of
competency (Regulation 7)
8. Requirement to provide instruction and training to
operators of certain machinery
– Each operator must have a course of instruction and 10 days of
supervision by an experienced operator (Regulation 20)
FKM, UTM 39
Factories and Machinery (Person-In-Charge)
Regulations, 1970
FKM, UTM 40
Factories and Machinery
(Safety, Health and Welfare)
Regulations, 1970
Factories and Machinery (Safety, Health
and Welfare) Regulations, 1970
FKM, UTM 42
Factories and Machinery (Safety, Health
and Welfare) Regulations, 1970
Key points:
1. Safe means of access and safe place of
employment, provision of edge protection on floor
openings and stairs (Regulation 7, 8)
2. All stairways and floors must be of good construction
and properly maintained; ladders must be of
adequate construction and maintained in a sound
condition (Regulations 9 to 11)
3. Persons must be protected from falls of more than
10 feet by the use of safety belts or ropes
(Regulation 12)
FKM, UTM 43
Factories and Machinery (Safety, Health
and Welfare) Regulations, 1970
• Key points:
4. Adequate protection are necessary before
working inside a confined space (Regulation
13)
5. Flammable and dangerous liquids must be
securely stored and precautions taken
against fire and explosion (Regulations 14 to
17, 21, 22)
FKM, UTM 44
Factories and Machinery (Safety, Health
and Welfare) Regulations, 1970
6. Materials and finished goods must be
securely stacked and stored (Regulations
19, 20)
7. Specifications are laid down for cleaning of
surfaces inside factory (Regulation 23)
8. Lighting, ventilation and climate
requirements are all detailed (Regulations
24-29)
FKM, UTM 45
Factories and Machinery (Safety, Health
and Welfare) Regulations, 1970
Key points:
9. Working clothes and protective
equipment (Regulation 32)
10.Welfare facilities such as toilets, drinking
water, washing facilities and first aid
(Regulation 33 to 38)
FKM, UTM 46
Four Schedules of the regulations:
• First Schedule – specify classes of factories
that do not need internal surfaces white
washed every 12 months;
• Second Schedule – describes the level of
lighting required in different parts of the factory
• Third Schedule – lists work activities that need
eye protection or protective screens
• Fourth Schedule – contents of first aid box
FKM, UTM 47
Thank You