B.Tech.

4th Semester Mechanical Engineering

ES-204 MATERIALS ENGINEERING
Lecture Tutorial Practical Credit Major Test Minor Test Total Time(Hrs.)
3 0 - 3.0 75 25 100 3
Purpose: To understand internal structure- properties relationship of different types of materials
and learn about Metallographic analysis and Characterization.
Course Outcomes
CO 1 To understand the Crystal structures and deformation mechanism in various
CO 2 materials.
To study various types of phase diagrams, TTT curve and Iron carbon diagram.
To learn about different heat treatment processes.
CO 3 To learn about the failure mechanisms like Creep and Fatigue and designation of
CO 4 materials.
To study Basics of Metallography and Basic Principle involved in the working of
various types of Material characterization techniques.

UNIT-I
Crystallography: Review of Crystal Structure, Space Lattice, Co-ordination Number, Number of
Atoms per Unit Cell, Atomic Packing Factor; Numerical Problems Related to Crystallography.
Imperfection in Metal Crystals: Crystal Imperfections and their Classifications, Point Defects, Line
Defects, Edge & Screw Dislocations, Surface Defects, Volume Defects.
Deformation of Metal: Elastic and Plastic Deformation, Mechanism of Plastic Deformation, Slip;
Critical Resolved Shear Stress, Twinning, Conventional and True Stress Strain Curves for
Polycrystalline Materials, Yield Point Phenomena, Bauschinger Effect, Work Hardening.

UNIT-II
Phase Diagrams: Alloy Systems, Solid solutions, Hume Rothery’s Rules, Intermediate phases,
Phase Diagrams, Gibbs Phase Rule, Cooling curves, The Lever Rule, binary phase diagrams,
Applications of Phase Diagrams, Phase Transformation, Micro constituents of Fe-C system,
Allotropic Forms of Iron, Iron-iron carbide phase diagram, Modified Iron Carbon Phase Diagrams,
Isothermal Transformation, TTT Curve,
Heat Treatment: Heat treatment of steels, Annealing, Normalising, Hardening, Tempering, Case
Hardening, Ageing, Austempering and Martempering, Surface Hardening, Mass Effect, Equipments
for Heat Treatment, Major Defects in Metals or Alloys due to faulty Heat treatment.

UNIT-III
Failure of Materials: Fatigue, Fatigue fracture, fatigue failure, Mechanism of Fatigue Failure,
Fatigue Life calculations, Fatigue Tests, Theories of Fatigue.
Creep: Creep Curve, Types of Creep, Factors affecting Creep, Mechanism of Creep, Creep Resistant
Material, Creep Fracture, Creep Test, Stress Rupture test.
Introduction to Engineering materials and Standard Materials Designation: Introduction to
Engineering materials, Steel Terminology, Standard Designation System for Steels, Indian Standard
specifications for steels as per BIS: Based on Ultimate Tensile Strength and based on Composition,
AISI-SAE standard designation for Steels and Aluminium Alloys

UNIT-IV
Introduction to Metallography: Metallography, Phase analysis, Dendritic growth, Cracks and other
defects Corrosion analysis, Intergranular attack (IGA), Coating thickness and integrity, Inclusion size,
shape and distribution, Weld and heat-affected zones (HAZ), Distribution and orientation of
composite fillers, Graphite nodularity, Intergranular fracturing
Materials Characterization Techniques: Characterization techniques such as X-Ray Diffraction
(XRD), Scanning Electron Microscopy, transmission electron microscopy, atomic force
microscopy, scanning tunneling microscopy, atomic absorption spectroscopy.

Text Books:
1. Engineering Materials: Properties and Selection by Kenneth G. Budinski , Pearson
Education, India
2. Fundamentals of Material Science and Engineering by W. D. Callister, Wiley Pub.
3. Material Science by S.L. Kakani, New Age Publishers.
4. The Science and Engineering of Materials, Donald R. Askeland , Chapman & Hall.
5. Fundamental of Light Microscopy and Electronic Imaging by Douglas B. Murphy, Wiley-
Blackwell.
6. Materials Science and Engineering, V. Raghvan, PHI.
7. Phase Transformation in Metals and Alloys, D. A. Porter & K. E. Easterling, CRC Press.
8. Material Science by Narula, TMH
9. Metallographic Handbook by Donald C. Zipperian, Pace Technologies, USA.
10. Concise Encyclopedia of Materials Characterization by Robert Cahn (Advances in Materials
Science and Engineering), Elsevier Publication.

Note:
The examiner will set question paper in two parts.
Part A which is compulsory will have 15 short answer type/ Multiple-choice questions of one mark
each.
Part B will have two sections.
Section-I will have eight questions, two questions from each unit, each carrying 2.5 marks. Students
will have to attempt all questions from Section-I of Part-B
Section-II will have eight questions, two questions from each unit, each carrying 10 marks. Students
will have to attempt four questions out of these eight questions, selecting at least one question from
each unit.
 B.Tech. (4th Semester) Mechanical Engineering
ES-206L MATERIALS ENGINEERING LAB
Lecture Tutorial Practical Credit Major Minor Practical Total Time
Test Test (Hrs.)
- - 2 1 - 40 60 100 3

Purpose To make the students aware of material structure and properties of material using different experiments.

Course Outcomes
CO 1 Ability to design and conduct experiments, acquire data, analyze and interpret data

CO 2 Ability to determine the grain size and microstructure in different Ferrous alloys by means of
experiments.
CO 3 Ability to learn about microstructures of different Non-Ferrous alloys by means of experiments.

CO 4 To learn about heat treatment processes through experiments.

CO 5 Ability to Analyze microstructure of Heat-treated specimens and perform Fatigue and creep test on
different materials.

List of Experiments:
1. To Study various Crystal Structures through Ball Models.
2. To study the components and functions of Metallurgical Microscope.
3. To learn about the process of Specimen Preparation for metallographic examination.
4. To perform Standard test Methods for Estimation of Grain Size.
5. To perform Microstructural Analysis of Carbon Steels and low alloy steels.
6. To perform Microstructural Analysis of Cast Iron.
7. To perform Microstructural Analysis of Non-Ferrous Alloys: Brass & Bronze.
8. To perform Microstructural Analysis of Non-Ferrous Alloys: Aluminium Alloys.
9. To Perform annealing of a steel specimen and to analyze its microstructure.
10. To Perform Hardening of a steel specimen and to analyze its microstructure.
11. To perform Fatigue test on fatigue testing machine.
12. To perform Creep test on creep testing machine.

Note: Students have to perform at least 8 experiments out of which 2 can be designed by the Teacher
concerned depending on the facilities available.
MTTH w.e.f. 2018-2019

MTTH-102 ADVANCED INTERNAL COMBUSTION ENGINES

Lecture Tutorial Practical Credits Major Minor Total Time
Test Test (Hrs.)
3 - - 3 60 40 100 3

Objective Enable the students to understand the various theories, cycles and
processes of Internal Combustion Engines. Also to understand the various
devices and types of emission associated with engines.
Course Outcomes
CO 1 Student will be able to analyze the cycles, operating variables and the basic
concepts of internal combustion engines. Also to learn various processes
and comparison of real and fuel air cycles. To understand the thermo-
chemistry of fuel-air mixtures. Also to study the combustion charts of the
fuel-air mixture in internal combustion engines.
CO 2 Students will understand the gas exchange processes and motion of charge
in the cylinder and its effects on combustion process in SI and CI engines
and control the pollutant formation.
CO 3 Understand the combustion in SI and CI engine with the thermodynamics of
the combustion.
CO 4 Understand modern concepts like Lean burn, HCCI, GDI, MPFI and evaluate
method for pollution control.
UNIT-I
Cycle Analysis: Fuel-air cycles, variable specific heats, dissociation, effect of operating variables, comparison
with air standard cycle. Actual cycles, time and heat loss factors, exhaust blow down, comparison of real engine
cycle and fuel air cycle, availability analysis of engine processes.
Thermochemistry of fuel-air mixtures: composition of air and fuels, first law and second law applied to
combustion, unburned mixture composition, combustion charts.

UNIT-II
Heat Transfer: Heat transfer and engine energy balance, parameters affecting heat transfer, convective and
radiative heat transfer, measurement of instantaneous heat transfer rate, thermal loading.
Gas Exchange Processes: flow through valves and ports, exhaust gas flow rate, scavenging in two stroke
engines, scavenging models, actual scavenging processes, supercharging and turbocharging, types and
methods of supercharging, basic relationships, compressors, turbines, wave-compression devices, effects and
limitations, charge cooling.
UNIT-III
Combustion: combustion in SI engines, thermodynamic analysis of SI engine combustion, burned and
unburned mixture states, flame structure and speed, cycle variations, spark ignition, abnormal combustion,
combustion in CI engines, types, CI engine combustion model, analysis of cylinder pressure data, fuel spray
behavior, ignition delay, mixing controlled combustion.
UNIT-IV
Fuel Injection: fuel injection systems, mechanism of spray formation, electronic injection systems, MPFI
system, feedback systems, flow in intake manifolds, design requirements.
Pollution Formation and Control: trends in vehicle emission standards, unburned hydrocarbon emissions,
nitrogen oxides, CO, particulate emissions, exhaust gas treatment, non-exhaust emissions.
Reference/Text Books:
1. J.B. Heywood, “Internal Combustion Engine Fundamentals” McGraw Hill.
2. C.P. Taylor, “I.C. Engine Vol. I & II”, MIT press.
3. V. Ganesan, “Internal Combustion Engines”, Tata McGraw Hill.
4. Rowland S. Benson, J. H. Horlock & D E Winterbone, “Thermodynamics and Gas Dynamics of I.C.
Engine, Vol. I & II”, Oxford University press.
5. Campbell, A. S., “Thermodynamic Analysis of Combustion Engines” Krieger Publishing Company.
 MTTH w.e.f. 2018-2019

MTTH-118 ADVANCED INTERNAL COMBUSTION ENGINES LAB

Lecture Tutorial Practical Credits Major Minor Practical Total Time
Test Test Marks (Hrs.)
- - 4 2 - 40 60 100 3

Objective To make the students aware of petrol and diesel engines along-with multi fuels
based engines using different experiments.
Course Outcomes
CO 1 Ability to analyze the performance curves of SI and CI engines.
CO 2 Ability to determine the exhaust emissions from engines using gas analyzer.
CO 3 To understand the Wankel engine, bomb calorimeter.
CO 4 To perform test on reciprocating air compressor unit.
CO 5 Ability to analyze smoke emissions through smoke meter.

List of Experiments

1. To analyze the performance of single cylinder VCR Engine [Computerised],

2. To evaluate the Performance of Reciprocating Air-Compressor unit.
3. To analyze the Valve / Port Timing Diagrams of IC engines.
4. To study the sectional light weight models of IC Engine, injection system and carburetor, sectional working
model for 4 stroke petrol engine.
5. Study of sectional light weight models of IC Engine, injection system and carburetor, sectional working
model for 2 stroke petrol engine.
6. To study sectional working model for four stroke cycle diesel engine.
7. To study Wankel engine model.
8. To analyze the smoke emissions of microprocessor based Smoke meter.
9. To analyze the various exhaust gases of IC Engines through five gas analyzer.
10. To study hydraulic dynamometer.
11. To analyze the performance of four Cylinder 4 stroke Multi-fuel diesel Engine [Computerised].

Note: Total eight experiments are to be performed selecting at least six from the above list.