Technical Data

Non-fused Rotary Disconnect Switch Specifications

Bulletin Number 194U

Topic Page
Product Selection 2
30…160 A Disconnect Switches 2
125 A Disconnect Switch Kits 2
Switch Handles 3
Additional Terminals 4
Other Accessories 4
Specifications 5
Approximate Dimensions 7

Summary of Changes
This publication contains data updates and corrections.

Additional Resources
These documents contain additional information concerning related products from Rockwell Automation.
Resource Description
Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1 Provides general guidelines for installing a Rockwell Automation industrial system.
Product Certifications website, rok.auto/certifications. Provides declarations of conformity, certificates, and other certification details.

You can view or download publications at http://www.rockwellautomation.com/global/literature-library/

overview.page.
Non-fused Rotary Disconnect Switch Specifications

Product Selection
The information in this section is intended to help you select a 194U Rotary Disconnect Switch.

30…160 A Disconnect Switches

The information in this section refers to 30…160 A disconnect switches.

Catalog Number Explanation

Examples given in this section are not intended to be used for product selection. Use ProposalWorks™ software to configure the 194U Disconnect
Switch. ProposalWorks is available from https://www.rockwellautomation.com/global/support/product-selection-configuration/overview.page.

194U – A 30 – 1753
a b c d

a b c d
Bulletin Number Mounting Type Rated Current [A] No. of Poles,
Code Description Code Description Code UL IEC OFF-ON 90° Configuration
194U Non-fused disconnect switch A DIN Rail/Base mount 30 30 40 Code Description
E Front Mount 60 60 63 1753 3 Poles
100 100 125 1754 4 Poles (160 A devices only)
160 125 160

Description Rated Current [A] No. of Poles Cat. No.

30 194U-A30-1753
60 194U-A60-1753
3
100 194U-A100-1753
Base Mount Disconnect Switch
3 194U-A160-1753

125
4 194U-A160-1754

30 194U-E30-1753
60 194U-E60-1753
3
100 194U-E100-1753

Front Mount Disconnect Switch

3 194U-E160-1753

125
4 194U-E160-1754

125 A Disconnect Switch Kits

Description Handle Color Rated Current [A] No. of Poles Cat. No.
3 194U-160DMK-3B
Black
Front-mounted disconnect switch kit 4 194U-160DMK-4B
• Contains switch body, handle, and 125 3 194U-160DMK-3Y
shaft Red/yellow
4 194U-160DMK-4Y

2 Rockwell Automation Publication 194U-TD001C-EN-P - June 2019

 Non-fused Rotary Disconnect Switch Specifications

Switch Handles

Description For Use With Color Cat. No.

Black 194R-PB
Padlockable handle, standard Bul. 194U base-mounted switches,
• Type 3R, 3, 12, 4, 4X 30…160 A Red/yellow 194R-PY
• IP66

Black 194E-SB
Padlockable handle, standard Bul. 194U base-mounted switches,
• Type 3R, 3, 12, 4, 4X 30…100 A Red/yellow 194E-SY
• IP66

Black 194U-FB
Padlockable handle, standard
• Type 3R, 3, 12, 4, 4X Bul. 194U front-mounted switches,
• IP66 160 A Red/yellow 194U-FY
• Requires Cat. No. 194U-DMA

NFPA 79 internal operating handle with 12 in. Bul. 194U base-mounted switches,
(30.48 cm) shaft 30…160 A with 194R-PB, 194R-PY, — 194U-N1
• Requires 194U-LOTO adapter 194E-SB, and 194E-SY handles only

Description Legend Marking Switch Current Rating For Use With Color Cat. No.
Type N handle
• 67 x 67 mm (2-41/64 x 2-41/64 in.) O-I Front- and base-
• Locking for up to three padlocks (padlocks not 30…100 A mounted switches Red/yellow 194L-HE6N-175
included) OFF-ON
• Type 1/12

Type G handle
• 67 x 67 mm (2-41/64 x 2-41/64 in.) O-I Front- and base-
• Locking for up to three padlocks (padlocks not 30…100 A mounted switches Black/grey 194L-HE6G-175
included) OFF-ON
• Type 1/12

Type L handle O-I 194L-HE6L-175

• 67 x 67 mm (2-41/64 x 2-41/64 in.) Front- and base-
• Locking for one padlock (padlock not 30…100 A
OFF-ON mounted switches Red/yellow 194L-HE6L-175I
included)
• Type 1/12
Type E handle O-I 194L-HE6E-175
• 67 x 67 mm (2-41/64 x 2-41/64 in.) Front- and base-
• Locking for one padlock (padlock not 30…100 A
OFF-ON mounted switches Black/grey 194L-HE6E-175I
included)
• Type 1/12
O-I 194L-HE6I-175
Type I handle Front- and base-
• 67 x 67 mm (2-41/64 x 2-41/64 in.) 30…100 A
OFF-ON mounted switches Red/yellow 194L-HE6I-175I
• Type 1/12

O-I 194L-HE6A-175
Type A handle Front- and base-
• 67 x 67 mm (2-41/64 x 2-41/64 in.) 30…100 A
OFF-ON mounted switches Black/grey 194L-HE6A-175I
• Type 1/12

Rockwell Automation Publication 194U-TD001C-EN-P - June 2019 3

Non-fused Rotary Disconnect Switch Specifications

Additional Terminals

Description Mounting Style For Use With Cat. No.

30, 60 A switches 194U-A60-PE
Base
100 A switches 194U-A100-PE
Ground terminal
30, 60 A switches 194U-E60-PE
Front/Door
100 A switches 194U-E100-PE
(1)
Base 100 A switches 194U-A100-FP

4th pole terminal

Front/Door 100 A switches(1) 194U-E100-FP

(1) May be used with 30…60 A disconnect switch with the wire range of 100 A device.

Other Accessories

Description For Use With Cat. No.

9.25 in. (23.5 cm) 194U-G3393
Extension kit for G, N, I, A, L, E handles Base-mounted 30…100 A switches
13.9 in. (35.3 cm) 194U-G3394

Shaft for G, N, I, A, L, E handles Front-mounted 30…100 A switches 194U-G3688

12 in. (30.5 cm) 194U-S1

Shaft for 194R-P and 194E-S handles Base-mounted 30…160 A switches
21 in. (53.3 cm) 194U-S2

Front-mount handle adapter 160 A switches 194U-DMA

• for use with 194U-F padlockable handles

N.C. 194U-NC
30…160 A switches
Auxiliary contact N.O. 194U-NO
N.O./N.C. 30…100 A switches 194U-NONC

1-pole (qty: 1) 30…100 A switches 194U-C1

Terminal Shroud
30…100 A switches 194U-C3
3-pole (qty: 1)
160 A switches 194U-160-C3
4-pole (qty: 1) 160 A switches 194U-160-C4

Padlock accessory(1) base-mounted 30…160 A switches 194U-LOTO

Repair Kit
• 4 screws for 194L-HE handle base- and front-mounted 30…160 A
• 6 bolts for 194U-F handle front mount switches 194U-RK
• metal ring for 194U-LOTO
(1) Required for Cat. No. 194U-N1.

4 Rockwell Automation Publication 194U-TD001C-EN-P - June 2019

 Non-fused Rotary Disconnect Switch Specifications

Specifications

UL Specification 194U-*30 194U-*60 194U-*100 194U-*160

Standards Compliance UL98, cULus UL98, cULus UL98, cULus UL98, cULus UR
Ampere rating [A] 30 60 100 100 125
Max Voltage [V AC] 600 600 600 600 600
Max Hp/FLA, 3-phase AC
240V [Hp/A] 10/28 20/54 30/80 40/104 40/104
480V [Hp/A] 20/27 40/52 50/65 75/96 75/96
600V [Hp/A] 30/32 30/32 30/32 100/99 100/99
Max Hp/FLA, 1-phase AC
120V [Hp/A] 2/24 3/34 5/56 NA NA
240V [Hp/A] 5/28 7.5/40 15/68 20/88 20/88
480V [Hp/A] NA NA NA 30/66 30/66
Max Hp/FLA, 250V DC [Hp/A] NA NA NA 20/60 20/60
Short Circuit rating
J fuse [kA] 200 200 200 100 100
T fuse [kA] 200 200 200 100 100
Fuse size [A] 100/60 100/60 100/100 200 200
Electrical endurance, operating cycles 6000 6000 6000 6000 6000
Mechanical endurance, operating cycles 10000 10000 10000 10000 10000
[mm2] 10…70 10…70 10…70 10…70 10…70
Wire range
[AWG] 14…4 14…4 8…1/0 8…1/0 8…1/0
Tightening torque [lb•in.] 55 55 55 53 53

IEC Specification 194U-*30 194U-*60 194U-*100 194U-*160

Standards Compliance EAC, IEC EAC, IEC EAC, IEC, CCC EAC, IEC, CCC
Rated insulation Voltage/Operational voltage AC20/DC20 [V] 750 750 750 1000
Rated impulse withstand voltage [kV] 8 8 8 12
Rated operational current, AC-20/DC20
35 °C (95 °F) [A] — — — 160
Open/Enclosed
40 °C (104 °F) [A] — — 125 160
35 °C (95 °F) [A] — — — 160
Enclosed
60 °C (140 °F) [A] — — 100 —
Cu Wire cross section [mm2] — — 50 70
Rated operational current, AC-21A
415…690V [A] — — 125 160
Rated operational current, AC-22A
415…690V [A] 40 63 125 160
Rated operational current, AC-23A
415V [A] 40 63 90 160
440V [A] 40 63 65 —
500V [A] 40 63 60 160
690V [A] 40 40 40 160
Rated operational current, DC-21A
1 pole in series 24…48V [A] — — 125 —
2 poles in series 110V [A] — — 125 —
4 poles in series 220V [A] — — 125 —
Rated operational current, DC-22A
1 pole in series 24…48V [A] — — 125 —

Rockwell Automation Publication 194U-TD001C-EN-P - June 2019 5

Non-fused Rotary Disconnect Switch Specifications

IEC Specification 194U-*30 194U-*60 194U-*100 194U-*160

2 poles in series 110V [A] — — 125 —
4 poles in series 220V [A] — — 80 —
Rated operational current, DC-23A
1 pole in series 24…48V [A] — — 125 —
2 poles in series 110V [A] — — 125 —
4 poles in series 220V [A] — — 63 —
Rated operational power, AC-23A
220…240V [kW] — — 22 45
400…415V [kW] 15 18.5 45 75
440V [kW] — — 45 75
500V [kW] — — 45 90
690V [kW] 15 15 45 132
Rated breaking capacity, AC-23A
415V [A] — — 720 1280
440V [A] — — 624 1280
500V [A] 184 360 560 1280
690V [A] 96 160 400 1280
Rated breaking capacity, DC-23A
24…48V [A] — — 500 —
110V [A] — — 500 —
220V [A] 128 180 252 —
Rated conditional SCCR, Ip(r.m.s)
Ip (r.m.s) 50 kA [kA] 16.5 16.5 16.5 —
Max fuse size gG/aM up to 415V [A] 125/125 125/125 125/125 —
Ip (r.m.s) 100 kA [kA] — — — 30
Max fuse size gG/aM 500V [A] — — — 200/200
Ip (r.m.s) 10 kA [kA] 8.2 8.2 8.2 —
Max fuse size gG/aM 690V [A] 125/100 125/100 125/100 —
Prospective SCCR 50 kA [kA] 10 10 10 24
Max fuse size gG/aM 690V [A] 63/63 63/63 63/63 200/200
Rated short-time withstand current
r.m.s 690V, 1 s [kA] 2.5 2.5 2.5 4
Peak 690V/500V [kA] 3.6/3.6 3.6/3.6 3.6/3.6 12/—
Power Lost per pole [W] 0.7 1.6 6.3 6.5

[kg] 0.4 0.4 0.44 0.9 (3-pole),

1.1 (4-pole)
Weight
[lb] 0.88 0.88 0.97 1.98 (3-pole),
2.42 (4-pole)
[°C] -5…+40 -5…+40 -5…+40 -5…+40
Operating temperature
[° F] 23…104 23…104 23…104 23…104
[°C] -25…+55 -25…+55 -25…+55 -25…+55
Storage temperature
[° F] -13…131 -13…131 -13…131 -13…131

6 Rockwell Automation Publication 194U-TD001C-EN-P - June 2019

 Non-fused Rotary Disconnect Switch Specifications

Approximate Dimensions
Dimensions are in millimeters (inches). Dimensions are not intended to be used for manufacturing purposes.
Figure 1 - 30, 60, and 100 A Base-mounted Switches, 3-pole Devices
100 (3.93) Minimum enclosure size for 30…100 A switches is 204 x 153 x 102 mm (8.0 x 6.0 x 4.0 in.)
8.8 (0.35)

73
56 (2.87)
(2.20) 63
(2.48)

46 (1.81)
100 (3.93)
90°
90 (3.54)

70 180° 0°
56.5
(2.22) (2.76)

dia 4.5 Mounting Position

(0.18)

270°

Figure 2 - 30, 60, and 100 A Door-mounted Switches, 3- and 4-pole Devices
Minimum enclosure size for 30…100 A switches is 204 x 153 x 102 mm (8.0 x 6.0 x 4.0 in.)
100 (3.94)
19.2 13.1
(0.76) 1 (0.52)
(0.04)

6.3 45
(0.25) (1.77) 14
67
(2.64) (0.55)
17.7
(0.7)
21.5
13 (0.85)
(0.51)
29.2
(1.15)
80 (3.15) 22.3
19.3 (0.88)
(0.75)
90°
56 (2.20)
48 (1.89)

35
(1.38)
56
(2.20) 180° 0°
70
48 (2.76)
(1.89)

Mounting Position

50 (1.97) 270°

Rockwell Automation Publication 194U-TD001C-EN-P - June 2019 7

Non-fused Rotary Disconnect Switch Specifications

Figure 3 - 160 A Base-mounted Switches, 3-pole Devices

Minimum enclosure size is 400 x 600 x 230 mm (15.76 x 23.64 x 9.06 in.)

122 (4.8)
80.1 (3.15)
46 (1.81)

90°

17.7
(0.69)

103.5 27
(4.07) 72 (1.06)
R4.5
(2.83) (0.18) 54
4.4 (2.13)
(0.17) R3.4
(0.13) 180° 0°
123
(4.84)
R6
(0.24) dia 4.5
2.6
(0.10) (0.18)

26.6 52.5
(1.05) (2.07)
Mounting Position
19.5
(0.77)
270°

42 (1.65) 22.4
(0.88)
65 (2.56)

130 (5.12)
12 (0.47)
9.1
(0.36)
10.2
73.1 (0.4)
11.54
(0.45) (2.88)

61.6
(2.43)
42
(1.65) 42.3
(1.67)

47 23
(1.85) (0.91) 37.2
(1.46)
36
(1.42)

130 (5.12)

8 Rockwell Automation Publication 194U-TD001C-EN-P - June 2019

 Non-fused Rotary Disconnect Switch Specifications

Figure 4 - 160 A Base-mounted Switches, 4-pole Devices

33.7
150 (5.91) (1.33)
99 (3.9)
52.5
(2.07)
7.1
(0.28) 22.4
55.5 (0.88)
(2.19) 40.1 122
(1.58) (4.8) 12
80.1 130
(3.15) (0.47) (5.12)

36.6 (1.44)
dia 4.5
27 (0.18)
(1.06)
42
130.5 (5.14) (1.65)
37 90°
(1.46)

37 113 (4.45)
(1.46)
11.6
(0.46)

180° 0°
60.4
42.3 (2.38)
(1.67)

3 (0.12)
24
(0.94) Mounting Position

270°

Figure 5 - 160 A Door-mounted Switches, 3-pole Devices

130.5 (5.14)
45.1
(1.78)
65 123 (4.84)
R8
(0.31) (2.56)

60.4
73 (2.38) 42.3
34.4 (2.87) (1.67)
(1.35) 43.5
(1.71)

R21.3 46.3
(0.84) 92.1 (3.63) (1.82)
82.7 (3.26) 13
(0.51)

138 (5.43)
90°
67.9 (2.67) 16.5 (0.65)
R3.4 (0.13) 27
R6 (0.24) (1.06)
12.1
(0.48)

46 123 180° 0°
56 27.5 (4.84)
(2.20) (1.81)
(1.08) 80.1
(3.15)

Mounting Position

270°

Rockwell Automation Publication 194U-TD001C-EN-P - June 2019 9

Non-fused Rotary Disconnect Switch Specifications

Figure 6 - 160 A Door-mounted Switches, 4-pole Devices

130 (5.12)

55.03 (2.17) 65 (2.56)

82.9 (3.26)
3 92.2 (3.63)
60 (2.36) (0.12)
13
(0.51)

Ø 42.6
29.7 (1.68) 55
(1.17) 53.5 73 (2.17)
52 (2.11) (2.87)
(2.05) 60.4
(2.38)
Ø 16
(0.63)
8.2 (0.32)

45 (1.77) 17.5 13.5

(0.69) (0.53)
23.3 27.5
(0.92) (1.08)
Ø 12
21.6 Ø 6.8 (0.47)
(0.85) (0.27)

90°

17.69
27
(1.06)

4.4
(0.17)
81
(3.19)
180° 0°
165
148.9 (6.49)
(5.86)

Mounting Position
270°

56 (2.20)

87.9 (3.46)

110 (4.33)

10 Rockwell Automation Publication 194U-TD001C-EN-P - June 2019

 Non-fused Rotary Disconnect Switch Specifications

Notes:

Rockwell Automation Publication 194U-TD001C-EN-P - June 2019 11

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Publication 194U-TD001C-EN-P - June 2019

Supersedes Publication 194U-TD001B-EN-P August 2018 Copyright © 2019 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.