PT PLN (PERSERO) CILEGON COMBINED CYCLE POWER PLANT (740MW) CONTRACT NO.:0136.PJ/060/DIR/2004 OPERATION MANUAL (ST HRSG BOP PART) MECHANICAL VOLUME-4 NJ-05036 R-1 CONTRACTOR : MITSUBISHI CORPORATION MITSUBISHI HEAVY INDUSTRIES, LTD. MITSUBISHI ELECTRIC CORPORATIONRECORD OF CHANGES DOCUMENT NUMBER: NJ-05036. Revision Date Title and Brief Description Remarks | Entered No. by _ 2006/02/14 Issued Design Manual, Operation Manual & Maintenance Manual for Steam Turbine/HRSG/BOP Part. 4 2006/08/11 | Fully revised Steam Turbine /HRSG/BOP -Part including the responses to Customer's comments.de MITQUBISHI- IMPORTANT INFORMATION © These documents are intended for the use by operating and maintenance personnel and must be accessible to them at all times. ©. Do not perform any operation or maintenance on this system until you read and understand ail instructions in these documents. © You must comply with all applicable laws, codes and local regulation. © Only qualified personnel must work on or around this system after becoming thoroughly familiar with all warnings, safety notices, operating procedures, and maintenance procedures contained herein. © Employers must implement all training and safety requirements mandated by national standards and local governing agencies. © Mitsubishi Heavy Industries, Ltd. (herein after referred to as MHI) cannot anticipate every possible circumstance that might involve a potential hazard. The warnings in these documents and on the equipment are therefore not all inclusive. © Improper operation or maintenance of this system can be dangerous and could result in injury or death. © fa procedure, work method or operating technique not specified in this manual is used, you must satisfy yoursetf that it is safe for you and others. You should also ensure that the system will not be damaged or made unsafe by the method of operation or maintenance procedure you choose. © Itis assumed that this system will be operated and serviced by English speaking personnel. If this is not the case, the customer should add safety, caution, and operating signs in the native language of the operating and maintenance personnel. © Should particular problems arise which are not covered sufficiently for the intended purposes in these documents, you should refer to following: Mitsubishi Heavy Industries, Ltd. Takasago Machinery Works 4-1,Arak-cho, Shinhama 2-chome, Takasago City, Hyogo,Japan 676-8686 © These documents are placed at your disposal for your own use only and may not be copied, nor reproduced in hard copy or any electric medium. The copyright remains with MHI. ‘MHI Propriotary information iLIMITED WARRANTY The warranty contained in the Contract between the parties Is the sole warranty of MHI Any statements contained herein do not create new warranties or modify the existing warranty. MHI DOES NOT WARRANT AND IS NOT RESPONSIBLE FOR: © DAMAGE CAUSED BY FAILURE TO PROVIDE A SUITABLE OPERATING ENVIRONMENT FOR THE SYSTEM; O DAMAGE CAUSED BY FOREIGN OBJECTS, DROPPING, FALL, SPILLED LIQUIDS, OR IMMERSION IN LIQUIDS OR GASES; © DAMAGE CAUSED BY APOWER SURGE OR IMPROPER SUPPLIED UTILITY; © DAMAGE CAUSED BY ATTACHMENTS, ALTERATIONS, OR MODIFICATIONS WITHOUT MHIS WRITTEN APPROVAL, © DAMAGE FROM IMPROPER OPERATION OR MAINTENANCE; © DAMAGE CAUSED BY ANY ABUSE, MISUSE, MISHANDLING, ORMISAPPLICATIONS; © PRODUCTS OR SERVICES OF COMPANY OTHER THAN MHI OR MHI AUTHORIZED COMPANY. © DAMAGE CAUSED BY UNSPECIFIED UTILITY CONDITIONS SUCH AS TEMPERATURE, PRESSURE, FLOW RATE, CONCENTRATION AND QUALITY; © DAMAGE CAUSED BY ANY BUGS IN THE MEMORY CHIPS OR OPERATING SOFTWARE OTHER THAN MHI'S SOFTWARE: ‘MHI Proprietary Information iiSAFETY INSTRUCTION General Safety Rules © This system contains hazardous voltage, rotating parts, high pressure, high temperature, chemical and noise. © During operation and maintenance, exireme caution must be exercised for personnel to be in proximity of potentially dangerous mechanical and electrical devices. © Never operate any equipment unless all guards and safety devices are in place and in proper operating conditions. © Keep the area well maintained at all times. © Most accidents involving system operation and maintenance ate caused by failure to observe basic safety rules oF precautions. © Wear appropriate work clothes, gloves, shoes or boots, hard hats and eye protectors in accordance with customer's Personal Protective Equipment Program. © Incase of an accident while running, shut down the system immediately if required. © MSDS (Material Safety Data Sheets) should be filed for easy access, and safety & handling instruction should be followed. © Operate the system in accordance with customer's Health and Safety programs. oO Make reports for any improper operation, misoperation of system, especially safety devices and repair records. Return tools to their proper places after use. Warn others of an intended action that may endanger them. Do not remove safety devices. Do not start the system unless you are sure there is no danger to you and others. 00000 Do not leave unattended equipment in an unsafe condition. ‘MHI Proprietary Information iAnurag: © General Safety Rules (Cont) leaning of Signal Words) In these documents and on the product, DANGER indicates immediate danger and that special precautions are necessary. CAUTION indicates warning against potential hazards or caution against unsafe practices. MHI Proprietary Information ivShort Contents INDONESIA PLN CILEGON C/C OPERA’ 3" ST HRSG BOP PART IMPORTANT INFORMATION i LIMITED WARRANTY ii SAFETY INSTRUCTIONS iii SECTION 1 GENERAL SECTION 2 POWER PLANT SECTION 3. MECHANICAL SECTION 4 ELECTRICALVOLUME SECTION 1 1 11 21 2.2 23 23.1 23.2 2.3.3 24 241 24.2 25 25.4 2.5.2 2.5.2.1 2.5.2.2 25.2.3 25.2.4 25.25 2.5.2.6 2.5.2.7 2.5.2.8 2.5.3 DESCRIPTION GENERAL GENERAL INFORMATION ON OPERATION POWER PLANT OPERATING PROCEDURE PRINCIPAL OPERATING LIMITS REQUIRED ACTION AT EMERGENCY GENERAL STEAM TURBINE BOTTOMING CYCLE CONTROL SETTING (INCLUDING ALARM & TRIP SET POINTS) STEAM TURBINE RELATED EQUIPMENT BOTTOMING CYCLE HRSG OPERATION FUNCTIONAL DESCRIPTION OF CONTROL OPERATION GUIDELINES GUIDELINES FOR HRSG START-UP OPERATION PREDICTED START-UP AND SHUT-DOWN PERFORMANCE GUIDELINES OF HRSG CONTROL HRSG PREDICTED PERFORMANCE GENERAL PRECAUTION PRECAUTION DURING OPERATION BLOW-OFF PROCEDURE PRESERVATION PROCEDURE CONTROL SETTING (INCLUDING ALARM & TRIP SET POINTS) Contents PAGES 11-4 214-1 22-1 23-1 23-3 23-47 24-4 24-3 25-1 2.5-36 25-37 25-42 25-43 25-44 25-46 2.5-49 25-50 2.5-51VOLUME SECTION DESCRIPTION PAGES 3 3 MECHANICAL 3.4 OIL SYSTEM 344 CONTROL AND LUBE OIL SYSTEM 34-1 3.2 CONDENSATE WATER SYSTEM 3.24 CONDENSATE PUMP 32-1 3.2.2 CONDENSER VACUUM PUMP 3.2- 39 3.2.3 MAKE UP WATER PUMP: 3.2-101 3.3 FEED WATER SYSTEM 3.3.1 HPAP FEED WATER PUMP 3.31 3.3.2 LP FEED WATER PUMP: 3.3-331 4 34 CIRCULATING WATER SYSTEM 3.44 CIRCULATING WATER PUMP. 34-1 3.4.2 CWP LUBE WATER PUMP. 3.4-169 34.3 SEA WATER BOOSTER PUMP 3.4-221 344 CONDENSER TUBE CLEANING SYSTEM 3.4-289 34.5 CONDENSER DEBRIS FILTER 3.4-323 3.4.6 CW PRIMING PUMP 3.4-547 3.5 ST CLOSED COOLING WATER SYSTEM 3.5.41 ST CLOSED COOLING WATER PUMP 35-1 5 3.6 MAIN CYCLE CHEMICAL INJECTION SYSTEM 3.6-1 37 SAMPLING SYSTEM & CONDENSER TUBE LEAK 37-1 DETECTOR 6 3.8 FUEL GAS TREATMENT PLANT 3.8-1 3.9 HSD FUEL-OIL UNLOADING STATION 3.9-1 3.10 DESALINATION PLANT 3.10-4 7 3.11 DEMINERALIZED WATER SYSTEM 3.141 DEMINERALIZED WATER SYSTEM. 311-4 3.11.2 DEMINERALIZED WATER TRANSFER PUMP 311-2 3.12 SERVICE WATER SYSTEM 3.12.1 SERVICE WATER PUMP 312-4 3.13 INSTRUMENT AND SERVICE AIR SYSTEM 3.13.1 INSTRUMENT AND SERVICE AIR COMPRESSOR 3.13-1 3.13.2 INSTRUMENT AIR DRYER 3.13-185 8 3.14 FIRE FIGHTING SYSTEM 3.14-1 9 3.15 NITROGEN STORAGE AND DISTRIBUTION SYSTEM = 3.15- 4 3.16 HYDROGEN PLANT 3.16- 1 3.47 STANDBY DIESEL ENGINE GENERATOR 3.17-41 3.18 HVAC SYSTEM 3,18- 1 viiVOLUME (Cont) 10,11 412 13,44 14 16 7 SECTION 3.19 3.20 3.21 3.214 3.212 3.21.3 3.22 3.23 3.23.1 3.23.2 3.24 3.25 3.26 4A 444 42 43 434 432 43.3 434 43.5 43.6 44 444 4.4.2 45 46 47 474A 4.7.2 Contents DESCRIPTION WASTE WATER TREATMENT SYSTEM AUXILIARY BOILER SCREEN SYSTEM STOP LOG & STORAGE BAR SCREEN & TRAVELING TRASH RAKE TRAVELING BAND SCREEN & WASH WATER DEVICE CHLORINATION SYSTEM CATHODIC PROTECTION SYSTEM CATHODIC PROTECTION SYSTEM FOR FIELD PIPING CATHODIC PROTECTION SYSTEM FOR CIRCULATING WATER SYSTEM. POTABLE WATER CHEMICAL INJECTION SYSTEM HSD FUEL OIL TREATMENT SYSTEM. SUMP PUMP ELECTRICAL GENERATOR, GENERATOR AND GENERATOR AUXILIARY (STG) PT & SA CUBICLE CONTROL PANEL SYSTEM DESCRIPTION EXCITATION CONTROL PANEL (EXC, AVR) GENERATOR CONTROL PANEL. GENERATOR PROTECTION RELAY PANEL ‘TRANSFORMER PROTECTION RELAY PANEL SEAL OIL CONTROL PANEL TRANSFORMER ST GENERATOR TRANSFORMER LV TRANSFORMER ISOLATED PHASE BUSDUCT NIA 6.3KV MV SWITCHGEAR MC SET-INSTRUCTIONS FOR USE LF DRAW-OUT CIRCUIT BREAKERS-INSTRUCTIONS, FOR USE PAGES 3.19-1 3.20-1 3.21-1 3.21-27 3.21-105 3.22- 1 3.23-1 3.23-15 3.24-1 3.25-1 3.26-1 41-4 41-3 42-4 43-4 43-3 4.3-39 43-137 43-385 4.3-937 43-1397 44-4 44-3 44-9 45-1 47-1 47-3 47-51 viiiContents VOLUME SECTION DESCRIPTION PAGES (cont) 4.7.3 MC SET METAL CLAD SWITCHGEAR-CATALOGUE 47-91 2003 474 SEPAM-PROTETION RELAY FOR MC SET METAL 47-147 CLAD SWITCH GEAR 475 HIGH SPEED BUS TRANSFER RELAY-BECKWITH 4,7-239 MODEL M-0272-0236B RELAY 48 380V LV SWITCHGEAR 48-1 4.81 BLOKSET-INSTRUCTION MANUAL 48-3 4.8.2 LV POWER CIRCUIT BREAKERS-MASTERPACT NT 48-75, AND NW-CATALOGUE 2003 49 380V MCC 49-1 494 BLOCSET-INSTRUCTION MANUAL 4.9.3 4.9.2 LV POWER CIRCUIT BREAKERS-COMPACT NS. 4.9-75, CATALOGUE 2002 4.10 AC DISTRIBUTION PANEL 410-1 18 4 DC SYSTEM 441-1 4.12 UPS SYSTEM 412-1 4.13 AUXILIARY MOTORS 413-1 4.14 COMMUNICATION SYSTEM 414-1 4.15 CLOCK SYSTEM 415-1 19 4.16 LIGHTING SYSTEM. 4.18- 4 4.17 CLOSED CIRCUIT TV SYSTEM 417-1 418 $T DC STARTER PANEL 418-1 20,21,22 4.19 150 KV SUBSTATION 419-4a MITSUPISHI— 3 MECHANICAL ‘MHI Proprietary informationaha MITSUBISHI 3.4 CIRCULATING WATER SYSTEM ‘MHI Proprietary Informationfe MITSUBISHI- 3.4.1 CIRCULATING WATER PUMP KKS NUMBER : 10PACOTAP101/102 ‘MHI Proprietary Information3.4.1 Circulating Water Pump Drawing No. Title P5-07733 R2 Pump Design Data Sheet 1OPACO1AP102 Pump Performance Curve 84-3392 OMM for CW Pump MITSUBISHI HEAVY INDUSTAIES, LTD. Takasago Machinery Works Operation Manual ‘MI Proprietary Information 34-42. MITSUBISHI Intentionally Blank MHI Propretery Information 3.4-2PS-OTT33 RZ /o / CIRCULATING WATER PUMP. ‘on Your requested specifications and our toms are “The Bom left blark will be clariied by mutual confrrastin when nesessary. 1 Pump operating Conditions & Plant Environments Zpi- a Ranbaroramps Socal | sas 2 nent —_pemvtidnparan it emmteor @ _owndinawomsmwnimtliey lonaratnd Saeko snd — [Ta Long exrtfwous long | Widoors a a a IT instalation, 3 piametien eate-stoss | Outioors 227 Bs AOBAGDIAPIO2 4 Pump Characteristics & System Conditions |Fiow ‘OT — pF Total Roads TS re ota oust 150A a an at — 590 oe (Cyrtroiae ta ated 6 |Miniruen fc m7n[Sucten head: =m [Pump efficiency? oF ee Tao Bacon [sarah Discharge Rend > 7] oR powers Ta 8} — Jeddeemp Min, Max, Rated [Speciic ravi TORO afm ae Som az, ra - z % SEA WATER, = = 20 °C {30 “cy 8 Pump Construction 10}Pumo te No.7Woast TON] Hernia “0 tee 0 Sra are Parent [a Vertes! © Submergo 2 Suscenged Cl Wh it " et ti % Messi tine/Sze 12|/Atackoent mension [Didar] —ARWA Olas D TE 13] T ‘Sing a lnmpeler/Stage/Type 8422) 1T Double suotion( First staes) a Le a 4 i Mixed flew Axial flow _|O Close __1 Open 18)Sacia Type7Spl 1D Siraie volta eT Nice vokees J Difticer ortwbine ‘6{etoatenns Rnwon/Aceenree [Fr dala shot te uth te ee sal aot abureriaton and ng ate he aati “Aesvoey Lt.” 17 Purap Major Component Materials 18{01SCHARGE BOWL |SUS316L. [SHAFT [SUS316L_ s9/ootuna PIPE susie. 20 arma PPE user. zifoueTion BELL sost caren ose ] 2a[bsSGHARGE ELBOW susaia ] 24 Utilities Required for Pump Operation (Cactng water cian eet ara pe sear 1 ce = wt [eet berg xin? ota, = - =v 28 Motor Type/Rating «= Supplier Full Electricty st nyoviCl Oura(Pump side) 27[ Beets mers Fouts __1780_WW—‘(Preapeney: _—_—S0He navbar ofpoiess 16 P we eR Ses Htted” _|O Horizontal Vertical 29} ting direction seen) CW |Rating: @ Continuous Fiver Toad pump thrust, aE meme [ "tom pune CGW Q “erica! shaft vac) ton a TES a | 30 Mass/Standard/Others: «1[Repdeden/Code Elctrio Arce Case aa 33]Mochanioal seal water pioiner , Iron Press, ROS eR TICAT ode Eee | ad ApreX. (074 09m, Motor mass: s1000 hy _feetenea Ste [rota mess: EST i MITSUBISHI! HEAVY INDUSTRIES, LTD. 3.43e e ”, SHYOM ABBNIHOWIN OOVSYoV.L 'G1'7 ‘SAIISNONI AAVEH IHstansuN . cum) tse, = 00 “ues ipsg/umoose ans | wore user),| mds OL ‘MO O82L MOLLLEE éand joer yrorwoyy | _TISEN" women peed | sndyno asa NWZL ws ‘W/,4 OOSOE - soe ps wf dong oon ey, Sopmdeo Spoon, | tym oypeds, peter dnd SLM DNILVINOMIO ‘0/0 NODS1O (OUBSUAd)NId 4d/VISSNOGNI ToravrogyaoT soarog “on So roma omaoy=Rg | GSSE CHS ESSE doHs - GalOIaNa) SAWN SONVNHOSHSd daind ~ 34-4PT PLN (PERSERO) CILEGON COMBINED CYCLE POWER PLANT (740MW) CONTRACT NO.: 0136.Pu/060/DIR/2004 OPERATION AND MAINTENANCE MANUAL FOR CIRCULATING WATER PUMP ‘Thia document contains information proprietary to MITSUBISHI HEAVY INDUSTRIES, LTD ‘without the written authorization of tis submited in consenoe and is fo be wsod sololy for tho ‘ransmited, disclosed or used otherwise In whole or In part : PT PLN (PERSERO) e CILEGON COMBINED ‘CYCLE POWER PLANT (740MW) ASSOCIATED 150KY TRANSMISSION LINE & SUBSTATION PLN JASA ENJINIRING I I I DWG, NO. SPECIFICATION VOLUME AND FILE NUMBER POWER PLANT ENGINEERING ee REMARKS PURCHASER! ORDER No. DATE DEPARTMENT [PON PAGE. ITEM No, REFERENCE] THERMAL POWER PLANT r 6708260 ROPE | _SHEET ay 104 CneeoN E100 ICHECKED BY | AZ TOTAL [DESIGNED BY VG. IAAL 132 SHEET| aa.g . |DRAWN BY. UE. TE 25} ae Srelet Ale pe |) ss at IDRAWING No. REV.No. a yoy | zy. quilal c ite ade Ed Ble ae) 8) EL [Eee eae | | to] laze les lex] | SA-33392 | R-O 4 A A PAOODE | Av6H8Intentionally Blank 3.46PLAN RECORD REV, DATE DESCRIPTION DESIGNED CHECKED APPROVED Issued for internal review. 347Intentionally Blank 3.48FOR APPROVAL PT PLN (PERSERO) CILEGON COMBINED CYCLE POWAR PLANT (740MW) OPERATION AND MAINTENANCE MANUAL for CIRCULATING WATER PUMP INDUSTRI PUMP GROUP ‘ Sey S CONTENT Desapion | pac Foe | eee cuecke ev. | peewenee |" | ee Sar | tik z | Sma fe eg [| seer wssut | iy 7e dood sls HEIntentionally Blank 3.4-10PLAN RECORD Dwo. Dwg. | Operation and Maintenance Manual No, |P5-08794 Title | for CIRCULATING WATER PUMP IRev. No,| Date _loriginaton: Review | Approval Substance and Reason of Revision 0 First Issue 3414Intentionally Blank 3.412AX WARNING * Do not attempt to. operate or service the Circulating. Water Pump until you have read and understood the instructionis contained in this manual. * Persons with personal knowledge of this type of machinery who hiave not read and understood the instructions written in this manual specific to this product must also heed the above warning. Before beginning any operation and maintenance, carefully read and understand the contents of this manual and other related manuals. . ‘The MITSUBISHI Circulating Water Pump should only be operated by trained persorinel. Safety-relatéd items are ranked according to the following. A, DANGER * Improper operation will result in serlous injury or desith. AX CAUTION * improper operation will result in Injury and/or damage to the equipment. Note that even a A\ CAUTION can have serious results if the warnings are not properly followed. (i) 3.413intentionally Blank 34-14CONTENTS 1. Preface and Genoral Instructions ++» 2. Principle Technical Specifications 3, Pump Construction and its Function 8.1. Pump Construction ~ 8.2. Function of C.W.Pump istallation Instructions 4.5. Installation of Pump and Motor * 4.6. Pre-Centering +++ 4.7. Main Piping Connection » A-8. Final Centering +++ 4.9. Fitting of auxiliary piping - 5. Operating Instruction 5.1. Preparation for Operation ani Inspection 52, Starting up ° *5.3. Normal Operation 5.4. Shut-down - assembly and Reassembly 7.1, Daily Inspection items > 7.2. Overhaul inspection items on 7.8. Spare parts -- : Pm 7.4, Maintenance Inspection after iong term stoppa (1) Procedure for long-term storage ++ (@) Maintenance Inspection after long-term stoppage, - Operating record sheet, Inspection-Check sheet -* 8. Troubles and Causes ° 9. Related pump drawing (i) 34-16 PageIntentionally Biank 3.416- ea -PHEFAGEIAND GENERAL INSTRUCTIONS: A. DANGER * Always have the transportation, installation, operation, inspections and maintenance performed-by trained and knowledgeable personnel. . Failure to do’so-could result in serious injury or damage. Always wear the proper protective ‘equipment and apparel when operating the Circulating Water’ Pump, such as safety shoes, protective eye wear and helmet, * Never undertake modification works for the product without the consent of thanufacturer. *Do not use it in an explosive atmosphere, or else an explosion, fire and accident resulting in injury or death may be caused. . A CAUTION * Always follow alll pertinent rules and regulation relating to the safe installation and operation of this pump. + Do not Insert fingers or any other materials into tha product openings, or else ari Electric shock, fire, damage and injury may be caused. : * Always operats the Citculating Water Pump within its allowable capacity and submergence. * immediately stop the pump when ‘there is-an abnormal noise. or vibration. The pump must be inspected and/or overhauled before beginning operation again, *Do not remove the nameplate. 34-17‘Model No. Number of unit Rated Capacity Minimum submergence depth Total pump head Delivery size Pump speed ° Rotating direction (seen from rotor side) Pumped liquid Liquid temperature (design) Specific gravity Manufacturing factory Machine No. / KKS No. MOTOR Model No. ‘Output Voltage Rated current Frequency Rotating speed. - Insulation category Rating , Manufacturer Vertical shaft and single stage mixed flow type 72MIN 2sets 30,500 m’/h 3,500 mm 15.0m 4,800 mm 370 rpm * Clockwise ‘Seawater. 30% 1.03 . Mitsubishi Heavy Industries, Lid. ‘Takasago Machinery Works #A 1 34689 | 10PACOLAPIO1 #8 : 34690 / 10PACO1AP102 Muc4034D 1,750 KW 6,000V Approx. 240.A, 50 Hz 370 1pm FiBrise Continuous Fuji Electric Systern Co.,Ltd, a4 3.4183,4. Pimp Construction Refer to “Sectional Drawing’ (P1-B7017). The pump is driven by a motor directly coupled on the top. The motor andthe pump shaft are coupled with each other by a flange type rigid coupling.“ ‘Thrust bearing is fitted at the upper part of the motor to support the thrust force caused by pressure: difference and rotor dead weight. The impeller is "Seri! open type" of single suction, single stage without quiside shroud which rotates while! keeping a small gap vith the suétion liner. The effect of thé gap size.on pump. performance is. considerably large. . ‘And this gap clearance is adjusted by means of linate fastened sanong the flange type Hall court. The impeller is fixed using a key at the bottom end of shaft, impeller nut and hexagon head bolt. The screw thread of nut is machined.so as to be free tightening for screw rotational direction, Meanwhile, in order to secura tightness always, a tongued lock washer is used for impeller nut and ‘hexagon head bolt. ‘The water going out of impeller is discharged. to discharge bow!-to convert veleiy. energy into pressure energy, and the water discharged irito column pipe. ‘Shaft is supported by lower bearing (within discharge bow! boss), intermediate bearing (intermediate bearing box) and upper bearing(upper bearing box). These bearings use cutless rubber type, and installed in inner column with fitered water supplied from lub; water unit. : For shaft seal, an interlocking braid carbon fiber packing impregnated PTFE resin and special lubricant is used in order to help dry starting and sealing property. ‘The packing gland shall be of split construction in order to facilitate disassembling and assembling. For the pump component materials, stainless steet is used. 3-1 34403.2. Function of C.W. Pump The Circulating Water Pump is a part of the condenser cooling system. It takes suction from - seawater intake and circulates seawater in the steam condenser in order to condense the steam turbine exhaust. In the present case, 2 sets of 50% capacity pump per one unit are installed, aid both of thom are Used in cooling system fo fead seawater into condenser. 8-2 3.4-20a A, DANGER * Atthe lime of lifting up the product, never access to the downside of the product. Itmay catige an accident resulting in injury or death, * Cover the o with net or the tikes. Itmay cause fall/ag nt resulting in injury or death. 4X CAUTION * Check the product mass and litting up procedures before lifting up, and use appliances with the rated loading capacity exceeding the product mass. Or dariage and injury may be caused by drop or turning over. * Do not touch the key ways and sharp'gomner found at the product shaft end with bare hand directly. It may be cause injury. .* The accuracy in centering at the time of assembling. with the opponent machines shall be within a range of the controlled value indicated in the‘procedyre, drawings or so on. Ifit is used at a value, of the controlled one or more, damage may be result * Prior to connecting with electric motor, confirm the rotation Yrection. The wrong rotating direction may result in damage or injury, . * Although the exposed rotating parts have been provided with sat be caused by entangling. cover or the likes, injury mey * For the connection with power supply cable,’ perform he work in accor diagram in terminal box.or instruction manual of motor. ‘An electtic shock or fire may be caused if the instiuctions are not followed. * Surely ground the earth terminal. Or an electric shock may be resulted in. * Prior to running, inject the lubrloating oll/grease of recommended brand: mentionad\in the instruction, drawing and specified quantity. The product may be damaged if ft is run with\no lubricating oi or lack of lubricating ofl or use of unsultable lubricant. ant 34-214.1, Foundation indation shall absorb all kinds of vibration, strain and shock encountered in the process of pump |. Therefore, it is required to be a sufficiently sturdy concrete foundation which does not lose its tie to hold the unit for a long time. for foundation dation centering in accordance with “Foundation Drawing’. + Square-ness Detween center lines X and Y stomm Level from referehge line 3mm (2) Template setting Mount template on foundation ‘after It has been ‘shop pre-assembled on ground. . Fix template and feundation bolt/sieeve sufficiently sturdlly and apply brace so as not to mhove at the time of concrete placing. The allowable value at the time of set *Template manufacturing dimension(or-ground shop pre-assembling) -+3mm *X.Y square-ness at template setting +0 “Set position of foundation bolt/sleeve -#2,6mm. *Set level of foundation bolt/sleeve £0~smm Perpendicular of foundation bott/sleove 5mm or less(per 1m) Meanwhile, check locking condition for template anc\anchor bol/sleeve, and take measures for Corrosion prevention for anchor bolt screw threads. (@) Foundation conerete placing a) Concrete placing height For the concrete placing height, please add the chipping height surface after curing and decide the grouting margin in accordance with 40mm or so of concrete Indication In drawing. b) Plug for foundation bolt sleeve Plug up the foundation bott sleeves in advance so as to prevent concrete li time of concrete placing. into sleeve at the ¢) Displacement confirmation for template At the time of concrete placing, take care so that the template and foundation bolt moved. . Measure displacement of template during conerete placing. 42 34:22 104.2. Packer setting (1)\Roughing the surface of foundation (Chipping) Rough the top surface’of the concrete foundation by chipping to @ roughness about 10 mm or so. The purpose of chipping is to provide strong adhesion of grout on the surface. foundation Is higher than the spectiied elevation shown in the drawing, chip off the t chipping, clean the surface of the foundation with compressed air to remove concrete (2) Packer position Although the packer shall be located as closely to both sides of foundation bolt as possible indeed, the limit shall be up to foundation bolt hole or sleeve, do not block up the hole. The clearance shall be within a range'of 600mm, , refer “Packer Drawing’ it any. . (3) Setting packer plates and liners Fix packer with mortar of non-shrink cdtqent at & siven position by means of transit level and level gauge. ight * 2 mm, Level : Within 5/100 mm per 4m Leveling Liners Wedge or liner | Grout allowance to be 50 mm or Packer Plate ers bi It Measure in the vertical and horizontal direction by level. 4-3 34:23 ”ratio;2:1 for sand and cement, blend them so as to be hard putty state. @) Packer adhesion : Slightly knock packer top withtest hammer after mortar curing completion to examine if the packer is not floating. In case the packer is Tagting, try the works over again. {6) Recording Record the following data alter packer setting: Dimension from reference datum post center to pump center *Foundation bolt position Foundation bolt level Packer level within a'range “Packer height —3~+0mm 4-4 34-24 24.3. Setting of Sole Plate (2) Leveling for pump sole piate Tighten up foundéxjon bolts to level them by making use of machined surface on sole plate. Fit straight edge to Measure vertical and horizontal level and insert liner in-between packer and sole plate for the adjustment’ Allowance : level 6/100mm or less/1m Liner Level Note: Fit grout protection plate to sole plate inner by welding. . (Arrange materiais for grout protection plate at sit @) Installation of motor pedestal sole piate Tighten up foundation bolts to level them by making use of miichined surface on sole plate. Fit straight edge to measure vertical and horizontal level and insert finer in-between packer and sole plate for the adjustment. Allowance : level /100mm or less/1m (4) Liner check Check if each liners are well installed by soft hammering, (6) Sole plate height . “Check sole plate height based upon reference line. And check the helght from pump sola plate up to motor pedestal sole plate. Allowance : 3mm 4-5 1 3.425 6|. Grouting ting is the most important work of all installation works, and is executed with total weight loaded "(@) Foundation bott sle Remove the plug af foundation bolt sleeve so that the grout can.be inserted. @) Grout In the case of ordinary mortar, mix putty state. and cement at a ratio of 2:1 to blend them so as to be hard (4) Grout press-fit Installed the pump aind the motor on the sdle Press in grout from the sides of sole plate. Adequately spread grout into folindation bolt sleeve beforehand. mals and all over the sole plate. (6) Cure ) Leave it as itis for one Week or so after grouting completion, a Note : In a hot or dry Season, itis necessaty to dampen the subj In winter, mortar work and curirig shall be carried out at a tem; im adequate hardened, rea to prevent too quick dry up. @ re higher than 5°C. (6) Excess tightening of foundation bolt. After grout hardened, surely tighten up foundation bolt with confirming level of tha sole plate. (7 Inside bore protection After grout hardened, remove the Grout protection plate and glve the coating on the insida bore of ‘both Sole plate and pit, (Arrange materials for coating at site.) 4-8 3.4.26 .4.5. Installation of Pump and Motor (Nostallation of Pump se refer to. SECTIONAL DRAWING (P1-B7017) and DISMANTLING PROCEDURE DRAWING 109, P2-R2610). Basically pump’ installation takes the reverse steps for those indicated in Special tooNfor CWP (refer to “Special tool list", P5-07415) “Chain block \ “Stee! wire rope for lifting (reference: --pump total weight(dry) : 23 ton) ‘motor total weight with coupling hub : 31 ton) “Cross tie * Wooden support “Mat . ~Sealant (refer to "Sealing procedure”, P5-07411) *General tools © Necessary tools for instellation of Mot3x and Cathodic protection equipment (tefer to other instructions) are to keep over 1,700mm between ground and IRT TOOL. (Special tool list No, 2} and LIFTING a) Lay down the pump lower assembly. Take pump shaft level..(In this stag, SHAFT SUPP TOOL (No. 1) are already attached } ) Take care to set the PACKING (No. liguld seatant in advance. ) Set the pump.assembly at the condition of @—»@ in the DISMANTLING PROCEDURE DRA {P1-R2609). Install the pump assembly into the pit. 4-7 3.4.27 &Set centering by using of the bolt holes of the SOLE. PLATE and: of the COLUMN PIPE (No. Note : Confirm that the dimension between the SUCTION BELL (No. [12-4) and pit bottom face'is that of indicated in the OUTLINE DRAWING (P1-A6862). f) Remove the SHAFT SUPPORT TOOL and the LIFTING TOOL from the COLUMN PIPE. 9) Insert the ENCLOSING TUBE (No. 82) with liquid sealant in advance Into the SHAFT (No. h) Take care to set tye PACKING (No. 973-0) to the groove on the COLUMN PIPE with liquid sealant in advance. Nqunt the DISCHARGE ELBOW (No. |) Set the MALE THREADED TARER PIN and NUT (No. [08-6), [08-F) through the DISCHARGE kK) Mount the MAINTENANCE STAGE PIPE, mbly on the DISCHARGE ELBOW and the COLUMN: 1) Take ‘care to set the ADJUST RING and PAGKING (No. 92-), (973-6) 873-1 to the groove on the DISCHARGE ELBOW and BEARING BOX (UPPER) (No. 81-1) with liquid sealant in advance. Install the STUFFING BOX (No. and the. BEARING BOX (UPPER) on the DISCHARGE ELBOW. rm} Lift up the ROTOR to be set perpendiculariy. n) Set centéring by using CENTERING TOOL (Special tool list\No. 4) of the BEARING BOX (UPPER) and of the DISCHARGE ELBOW. (in, the STUFFING BOX, CENTERING TOOL. Is already attached.) ©) Set the FEMALE THREADED TAPER (No. through the BEARING\BOX (UPPER) to the DISCHARGE ELBOW. (Refer to the following drawing} p) Attach the’SPLIT RING (No. [62-i) to the SHAFT. q) Attach the KEY (No. ) and the COUPLING HUB (No. 609-1). Tigttan the COUPLING NUT (No. 609-4) by SPECIAL SPANNER (Special fool list No.5) and set the SET. SCREW (No. (Refer to the following Caution): 4-8 3.428 61) After setting the MOTOR PEDESTAL (No. 4) on SOLE PLATE (No. [607-2), mount plumb under the center of the MOTOR PEDESTAL and adjust MOTOR PEDESTAL position so that the center of the MOTOR PEDESTAL is inline with the SHAFT center. 8) Sat leveling by making use of the upper machined surface of MOTOR PEDESTAL. Allowance level : §/100mm or less / im. t) Mount the MOTOR and set pre-centering by making use of the bolt holes of the MOTOR * i PER CTION AA w m Coupling hub ‘Coupling rat ‘Shaft end As for the installation procedure for Cathodic protection, please refer to instruction m&qual of Cathodic protection, As for the installation procedure for MOTOR, please refer to Instruction manual of Motor, 4-9 3.4:28 a\46. Pre-Centering fore connecting the piping, fix pump shaft at the center-of bearing, ‘adjust motor position, and re at 4 points of each 90° position. . mi Pre-Centering Tolerande Racial direction 410/100 mm (TIF) Axial direction ‘5/100 mom (1) Fixing for pump . Insert Centering too! (Special tool list No.4) into. pump gland to fix pump shaft. The pump shaft shall be lifted up during inserting the centering tool, and then lower the pump shaft. Confirm the center of motdx shaft Is concentric with that of motor bearing. (Correct the dliference at centering, if any.) (2) Measurement for Radial direction Flotate motor shaft in reference to motor coupling peripheral to rmeasure at 4 points of each 90° position. . ‘Centering tool Z(Special tool list No.3) a| Qauge: (@) Measurement for Axial direction . Measure dimension and parallelism of coupling face at 4 points with inside micrometer. \ Parallelism measurement for plane TEP Sensing aut rng > [LY Liting marin Adjust the motor shatt center to the pump shaft center as measuring the concentricity and p of coupling. 4-40 3.4-304.7, Main Piping Connection AX CAUTION * The cdqnecting piping equipment and materials shalt correspond to the rated pressure. * Plping work'mqust be executed not to affect the pump Installation. In cases where an unreasonable force Is loaded onto the pump at the time of piping works, it causes misalignment, bearing temperature rise‘gnd contact of internal rotating parts, which may be linked with such serious down, casing crack and so on, therefore, pay much attention also in this Tegpact. Therefore, great care shalt be taken not to exert a large force when installing the piping. * To minimize the stress due to the piping, the piping supports shall be, located as olose as practicable to the pump, and tha piping work shall be stated from the pump side. After connecting the piping to the nozzle of the pump, recheck the alignment of the shaft coupling. “Hf an error 30/100 mm or larger from Yhe initial value Is found, its necessary to readjust the piping. (1) Confirmation-dusing piping connection During piping connection to pump flange, adjust to fit plane parallelism before bolt tightening up, plane bevel and bott hole run-out 60 that an unreasohable force cannot be loaded onto the ump. Center dotlection |_._ Plane slippage ae |_ LUB.WATER&DRAIN PIPING ASSEMBLY DISMATLING PROCEDURE DISMATLING PROGEQURE (AFTER LAY DOWN) --: SPECIAL TOOL LIST +++ PAINTING SCHEDULE «+ ‘SEALING PROCEDURE -- PACKING LIST +> ‘SPARE PARTS LIST --- CONSUMABLE PARTS LIST VALVE LIST NAME PLATE +++ 9-4 3.4-59 Drawing No. P1862 P1-87017 P2-P1525 P1-R2609 P2-R2610 P5-07415 P5-07410. PS5-07411 P6-07412 P5-07413 | P5-07759 P5-08454 P5-07767 Page 92 23 4 2-5 9-6 OF O41 9-665 970 972 9-75 9-82 47Intentionally Blank 3.4-60_! i [ oguannk SEXSOR FEEL BOX | ~} CE i x pS ROTO /EEORAMTTOR SENSO TERN SOx | —=—-+ Pi Sowa “ASTAOR Rag AND * i: ‘BRT TERWIBAL BH] ~)—~—___ lJ RI o|\ Aprenene, mame sor) | [Lak I WH ALS a ie sess - a al TOM YP —— ccon REE rea) Be } d " ead a & ey a hte iP Ye | ont cei, PUP FOUNONTON BONS, woToR FOUNDAHION BOLTS RS ay AS ‘=1/10) eu) 4 ‘he pine Ve . PROX, WEIGHT (3 4 Bl -~S Fare | 250 a 3 LE ar ae ve [ress so Tue are [oso wn] pre | SOETURE pork 1008 Lad FP carci [rth] soeno [aunt | | ran SRR — at ! oa we —[e [ve [wre —T v [eco cies | Sena ° os. bod [nei ri ie AREA suc K lewm| 2300 [ems tye | eo ae | bth ‘Wlaewoee [ren]_ssc0 | sPee0 frp] 370 TO Per wos Ap ‘Sa feel 370 fae ECTIONBB tae eal Fai am | belt {EDL OF PVE TAD SOLE) woror | 6.70010 Fe ane ae Tan : 7 [as ee ek [mms ie | +24 ee Bemec| o_[ aa [ao | ar | ase] oo ay 4 prawrienc® 2 iro Fe 7ea fies we | 4 [aoe] & RMA B50 190, 420.7 Prat FB wie 4 ates tf smal 7) prio) aa) ay Pe | 4 Gene fe PA NOTE | u J + re ma we FEET on Fae] _ scare ere fats So ca i Sree 1 ORCULAING WAT cae zl H4 Te yr Be? eH _ourne pease ' Pe fa SECTION CC = rae Teac rt SeqTION co Fecetaac | tele 728 P1—A6862_ fea re rea” lees Egt A MTSUBIST FEA NGUSTRIES LIB. i doe nieskis LO | PASE [rei = seri sr-r-noana 34-61 9-2,Tt SBA GHA aH sie aa ce seoIAE = s : SLPANCE TARE cee 7 fee] CLEARS en Behese ‘A iaste teas 5. c. TI 373=0) pac 22.38” cov = (80.99 cna PACKS x TO BE TH ‘S=PUNCHINGS EACH. ‘st NBG Foon peeM lass I re HEAD SOT 7 "SLAVE RETA CIRCULATING WATER PUMP. ‘OUPLNE GER t ae ‘SECTIONAL DRAWING =e "P1—B7017 TaiTSUSISHT HEAVY “INDUSTRIES LTD. TTAKASAGO MACHINERY WORKS: wow ft Oem} PAS —ls 609-3) CORN ist ee | 72MN saat Tee sant | vescmTon L FUE MAU = AC /TAT/1615-PI-B7017 34-62 9-3"FORM = FIG FILE NANT = AC/TAT/2041-P2~-P1525' raw 200535 3 L Sore SS fran [a [os ee [i oes [Gre LE PRLECTIN Fon ACD fe sf] | os TTSON SRE EA Pe a can y a hoes MARKOS 142] 0 a ND | UD ao NJ ols a CH ( [re fone “Tsussi6 | _ 1 15 | FUBMOLE WETAL HOSE 40k | SUS3S6 Lt : a 14 | VALVE 3/88 SUS3I6 1 -ASME 150-254 RF 713 | pene sre | SuSS16 4 [12 | NIPPLE 104, ‘SUS3I6 1 11 | oe STREET RaW 104 { sUS316 “Tt 3.0 | GASKET 10K-25, ORYZA = ‘09 | GASKET 16K-50 | cReZn res fe af 08 | ex a0 ccuT pros] susie [| V4 ASE ATS3-Baal_ | 07 | rex. Heap BOLI MiGade) sus36 a | [ASME atg3—Bom [4 06 | asue-sF. 15025 | sugsts. 1 ASME A240—316. Et ‘05 | aswe-sF1150°-50a | sus316 1 ASME 1240-316 [ae [| 04 | SFL 10K-25, SUS316 1 ASME 240-316 fe || 03| SFL 16-50 SUS316. 1 ASME A240—3 02] PIPE 254 SUS3{ SIPS. 4 | Yas sasnzraie] O1| PIPE 504 SUS31 SIPS 4 wat ASME SA31ZTP31¢ I" rs mich = Tanz ps afore ele) ncsceeti | wren. fe a Perea ons [EPL ia \ eae saa CLECON cOVENED GE BONER. Puan (740ue) [eva 5 fares | Ph / LHe ee ae CIRCULATING WATER PUMP i aial>| freee | 8. Bascue | 3) 15 | |e Sow, ! pei canara] | | ¥3|5 |g ebex isles ——} LUB. ATEREDRAN PIPING ASSEM eI PUMP ee ot ~ / ees al g [rel 72M P2—P1525 a MITSUBISHI HEAVY INDUSTRIES.LTD. Tam [Mtewee| | fe if * TAKASAGO MACHINERY WORKS sr a me PIN—7S 4 solee . x mee | EE aia © PUMP ASSEMELY “a 7) a = fp T ee WoTOR PEDESTAL, (COUPLING HUB —OISDHARGE ELBOW end STUFFING SX SHAFT ENCLOSING TUBE ‘vena ‘PUNeI0E nd SEARING BOX CUPPER-STE> amr a0%) aor NT) a 5 Td o Jonaenes ta) 6097Y bs DISaNTLING PROCEDURE Before denen tte pump, docornet the dicho dow from he dachre ppg, ond dconnet the cables forthe rico, im coho prolactin ond decane cus pag, nd ramos the HAF COMER @ pare the ots of COUPUNG an pul up tho WOTOR ‘ith UOTOR- SEE COUPLING LB, Rerwove tie MOTOR PEDESTAL °@ Remove the PUNP-SIDE COUPLINS 183. ang dos th SHAFT SONDNG SST wh SEVER ALOT MD, @ Rem We WAIEWNLE SOE ae emer CHARGE 12 nd TFA x nd ES i FPER-SE ‘® Reine the SHAFT ENCLOSING TUBE, © Rome ihe UMP ASSL ‘Day down the PUMP ASSEMBLY by uring SUB HOCK, ‘eter ote coving "P2-F0510" cbt emanting the PUP ASSO. wom [S(S fw fone) "RS Br rUrereag "ere al [asus | _CIRCULATING WATER PUMP. a ' Wc 29.800 ka | APPRONMATE WGI} fa ons Re NG. . PUMP | 23,000 ke a | ty 5 one [saa a Ts ae SY sha ‘ie 72N P1—R2609 feo 500 ta)) [ga asa] } (REI A aTSORISHL HEAVY NOUSTRIES TD. TGS WiosNne Wane L RE MME = sC/TAT/1517-P1-R2608 Corer ‘woe Aug. 15:04 | 66 T PTH-Ob 3.4-84 rs E i WAXIMUR LUFT aBGKe| FPN es sagp | [_ MOTOR silFORM = FIG DISMANTLING PROCEDURE 1 a 2 3 ‘ $name fie Pe ese [| ores [are ALE PRTLECTN = ine | [er] we |e fo 's compet = ISH SO MEY onl neat) ol ‘UF Nh | aA BS ® _ @ © . @: oO. @ SHAFT COLUMN PIPE BEARING BOX DISCHARGE BOWL IMPELLER SUCTIONLINER ond suCTON aL = {OB (18017 2100» «18007520 kg) Pan «1800 62004 ‘a0uT 14005) (9800 2,108) . vay ' @ \ © INPELLER NUT 7808. : 2035 1460 asig2, 80 0K) « « : 5 e =r = = a q ° ee = ot IF = iG Ea as EI Refer to the drawing “Pi~R2609" for dismantling the PUMP ASSEMBLY from the pit. After laying down the pump and disassembling the attached cables for the cathodic Protection Disassemble the pump as folowing, fz Ea @ Remove the SUCTION LINER and SUCTION BELL. Sfeeree| _ Mscxecion I parent Ee celine fee Fes PT (0) - 8 feo te wre cofter removing the IMPELLER NUT. SEP i oe | enone ok nae cua) ternove the SHAFT. eT Ta aa @ Remove the COLUKN PIPE ack — Asahi | CIRCULATING WATER PUMP ial © Remove the BEARING BOX. EST conrnvaTeR 8 Blalshaa— as DISHANTLING PROCEDURE DRAWING (AFTER LAY Di | . rad pe Pune: zovn [2% od fer eset 6 Theme Bes TYPE ob P2-R2610 et a oe = MITSUBISHE HEAVY INDUSTRIES.CTD. ff Leia _[Pteera] eae] TAKASAGO MACHINER' a a a ee 7 : PE NAME = AC/TAT/1618~P2-R2610 Pinaipiagh eae BO 34-65 . IbIntentionally Blank 3.466¥ . ‘B1bL0-Sde PT PLN (PERSERO) CILEGON COMBINED CYCLE POWAR PLANT (740MW) SPECIAL TOOL LIST FOR CIRCULATING WATER _PUMP “CONTENT | REMARKS ~ [oxpER No.| DATS | pump WATER TURBINE.DEPARTMENT BSCR] — TEM No. | REFERENCE INDUSTPHAL PUMP GROUP . ROVED BY FIGURE) 8 eran apuny | &95620% [rey 7. be Bi A pled crtegon| 0050 | A lonepane i hs = TOTAL 4 S| ISSUE, e |DATS: rele FEC CermereM cual : i : ellie alle) ial es P5-07415 Ro L Bis : ih tite : VITUBIH HEAVY INDUSTRIES, LTD, TAKASAGO MACHINERY WORKS) #°HI—F PTHOS he 3.4.87”Intentionally Blank 3.4.68507415 1/3 CIRCULATING WATER PUMP 2 . NUMBER | REF.DRW, Bl, NAME SKETCH fare. se ag REUARKS s AG [spare No, [RRR 1] -UETING 5400 | 2sEr 3 | ot ffoR TOL paeod) ° JUFTING HOLHEIO OLE ou $3400 PPE M42X95 BPC SHAFT SUPPORT TOOL HOHE oT 2 ie we $8400 | 2SET P2- | OF jFOR HEED BOT pasos] |SuArT iets 12Re 10 nit wis” rape : 3} CENTER $8400 | 1SET Pd jot {FOR RING TOOL 3 In75es | = foouruive 8 % 4) CENTER ss4o0 | 1S2T po-. | 24 [ror RING TOOL seu} waa73 | (STURN . Box 5 8 3.4-6934-70 P5-07415 2/3 CIRCULATING WATER PUMP =|2 NUMBER. | REF.ORW, Bilas) NAME SKETCH ATERPL ape yar MRS =|e ING [SPARE] No. [ios 7.5kq 5 | SPECIAL 8) 4. p | ss400 | 1SET’ Pp | 20 (OR SPANNER | & | sows rte | a 13.2kg : 525 8) SPECIAL SFA40A| 1 p2- | 08 |FOR SPANNER | 5 Le | (ape a Str NF pa 7) PACKING ss400 |1ser — |= TOOL, Se ah Z SeP5-07415 3/3 CIRCULATING WATER PUMP NUMBER | REF-DRW. zy =| 2 Ti] cu) NAME SKETCH WATERAL rage re REARS Ela Th (SPARE | No. |RV@ ‘ : 18.5kg For g| SHACKLE | (= tt. sose | 28 uTNG SB46 = t [oot 184 bunt SHACKLE 9 $B40 S25C | 248 aL : Dsoueeé SHACKLE 1 $828 S25C | 4ia a * PEDESTAL plo 34-71 5bIntentionally Blank 34-72‘ObPLO-Scke “ PAINTIN PI_PLN (PERSERO, CILEGON COMBINED CYCLE POWER PLANT (740MW) FOR EDULE sits CIRCUL. WATER PUMP - DESIGNING COORDINATOR e ENG. MAWAGER CHIEF ENGINcER | H.Noma PERSON HT SRRON IN | canara - CONTENT | REMARKS ORDER No.| DATE | puw & WATER TURBINE DEPARTMENT 3 4 a coe TEM No. | narizunce |NOUSTRIAL PUMP GROUP 2 | moun) — cee §-550001 | ocetazo0e| APPROVED BY | _NABtext m PIELN jomecice ny, Alssikt Bo} || ome t crmngon| 90 | OF loneranen Oosawa | || TorAL | 26, Nia e |8 issue ie = = 8| x | zg Z| 2 a) | sini a isle |e] | [ele P5-07410 R-2 g 2 f 1 i ititi UITUBISHI HEAVY INDUSTRIES, LTD, TAKASAGO MACHINERY WORKS| #182 — F PIH-OF lyIntentionally Blank 34-74REVISION RECORD pee | p5—07744 Dug. | panne SCHEDULE FOR CIRCULATING WATER PUNE fRev.No.| Date | Drawn | Review | Approval ‘Substance and Reason of Revision 0 First Issue - + [woveazocsl “MK | HIN | NM | Revised by customer's comments. @ rss 2008 A ‘Added Mansell No. for Paint System CWP-1 4d & |_2,at-} (Brown 4YR4/3.5) RH. nf2- 34-75Intentionally Blank 34-76CONTENTS 1. SCOPE 2. CONFENT OF WORK 3. SCOPB OF PAINTING WORKS 4, Notes about PAINTING WORKS (ATTACHMENT) (1) PAINTING. SCHEDULE (2) PAINTING ARBA OF PUMP -~ (@) PRODUCT DATA SHEET Hin 34-7734-781. SCOPE ‘This painting specification shows the PAINTING WORKS of the Circulating Water Pump for PT PLN(PERSERO) CILEGON COMBINED CYCLE POWER PLANT 2, CONTENT OF WORK Clint 1 PT PLIKPERSERO) Station/Piant : CILEGON COMBINED CYCLE POWER PLANT Bauipment Name CIRCULATING: WATER PUMP Quantity 3, SCOPE OF PAINTING WORKS ‘The following equipments and parts will be carried out painting works in’ accordance with the attached PAINTING SCHEDULE, Our scope includes ‘shop painting and meterial only. ‘The paint maker will be decided DAI NIPPON TORYO CO.,LTD. or equivalent international manufacturers.. ‘As for the coating interval, the adequate interval shall be determined in consideration of the tomperatire in the place where painting is enrried out. > PANTING AREA QUIPMENT NAME | scOPE OF PANTING WoRKS | SYSTEM Ne. (ai/ONB PUMP) Ping 2 (akGay) | 25 we Motor Few 3 3B (Oak Gey) wim Maintenance Sage or) 16a me Creag (valves are folded) 361 | 2B (Dank Gea) 26 (ves fl = amt Water Pune | TBE 26 (Dark Gru) 28 mt Sole Pate 2 cwP-2 (lack) 05 oF Coupling EL CWP Grows) 1a NOTE : 31, Refer to the attached PAINTING AREA OF PUMP. 3K2. Painting area of sole plate should be carried out as ‘shown in the following figure. ‘Though at the time of shipment of the equipment from factory rust preventive agent (03 shown below) was epplied to areas in fear of rust formation. 60Fue 2200 wasn Notor Pedestet pS Pain Syaten a ee BUN gi " F : t 1 aT pains sreten fot eo Sole plate i Pump Solo Plate Painting area Pant Spetan Note : Marked area was painted rustproof painting during transportation, ‘Tho rust-proof painting should be wiped out before installation After that sealant (Throsbond #1121) should be costed above area, of pump sole plate. . isk of Paint color & Pointing svstom . iecutaiog | POBHME Color | Paint system (Mansell No.) No. *Cioulating Water Pump | “Motor Pedestat $F Pedast _ Datk Gray Noa ‘Maintenance Stage (7.SBG 6/1.5) +Piping(valves) ‘Coupling Hub Browe wr oops (Gye 4/3.) @ *Sole Plate (inner side) — Binok COWP-2, =2- 6 pe. a 3.4.804, Notes about PAINTING WORKS (2) General requirament ‘The following area should not be cartied out painting. ® Serew hole ® Metal. surfeet (Casing flange surfsce) : ® Fitting area @ Woering aroa (ox.linerring,Suctionliner,ete) ® Pirrhole (ex.Taper pin hole, ete) (To avoid botng blocked, that kind of holes should protected with pias duting painting.) ® Rotating parts (ox,[mpeller, Impeller mut, Shaft, etc.) ©) Notes of Painting works in the SITE © After tho installation, if damaged patating or rusted aroa causod by transportation or tssombling fs found, thet area should be brushed and chipped, nd touched up with romoving oll, dust, wator, and harmful foroign matorial, @® The flange ‘surface should be touched up after the final assembling.= “pO pus 4g ‘qd apntouy jou saop yureg ay . Lead [e107 skous ,x0H “G St yoo jo saqumu em * sng st pomzen yuyed J] > AIH f-d8 D488 ({omeag auegyasnsqog 14:9%) snyunoy9 09 | 6 aor A] 1001 sonog (QUIPE GIN Ax0dg HORE 2) qo aque ware} 4a A) «@ OLR, SOINOaH Las dass pamemep 407 dn-yonoy (uaye 9y7 kxodg H9d 2) anyaee[9 paz Beyeeay9 1068] ay (SA) @ Seda WLLL 100) Jenog ans ‘(Comng oueyyamnsyog 1629¥) (pare tnsts aq oF 10H) 20S al E301 A ‘ao]Aias s00p ng + iifed OL Soda PE Teas 2488 ous uy ae paride Sl al OK SoINogs | Bayweats yuaatos | © ST syB0o YSIoTa/ (HOEY 94yz Axody yee z) | OL aS USS sadid ‘paw syuamdynda Sh ell He—aa ULLAZ | Struealo 1serg aous Jo 99v JUS [PETE EG om ye0o (omen Texetta9) worjeredard =| wor;esado “ON sqromay somata, no} 309] 16y wna aa | ‘aun janpol aonpang Jo aeiq waissg 63 PT 34-82on ‘p) pue 39 ‘Gd apmfouy. you soop” puted. 94, : “LET TROY SHOUS 4 TON 20 Sh yeoo' jo -toqune’ * ysasq st porsom pated ys .3aeN luo seen : BaS-DSS * poBemep 204 dt-yan0y ‘@uryee9 baaty 110 B30 ‘aura qe 3 pre suymreza ods] 4. GD | 6) vo 1vo) aay avrivn ovtvn| 1001 sosog ais | = : : (@utse09 DARL 140 Bu} st t RO LO) a0L aNIEVH OBIVI. Be jyP0 PATLY 170 Buoy) 8 r ‘HO LVOO QLVIGANEAINT SNTEVE -OUTVE, (utea #xysoxz00y say 245-0488 eNO) UFZ PRT PRE PATTY) aujaeaya Eid é ‘SB4KL ALETONIZ {00} JAOd doys ‘ONTINIVE d00%d-1S00. om 309 (ouen, jpx0029) noryexedozd. | notynsedo Sauna Sem LHL Jo Jaquny omen yanpolg ‘OR FINS 70 20Rd parry mrs Aad , e bt~9- % ST “po. pus yeoo: yo soquna, A) 6 4d apnyour <“ysnaq st poyjow med yy you saop qed ot EUG 1210) SHOUS 4 AIEA 2 gH OORL pI TRH yuieg Mody 101 [209 HPI | 008 £0 cor 1YO) 3S (smi IE YOY wUz kXOdg YovE 2) OSES Dass 4 I ‘T-dd , WVLIAT | Buuvay> yseig doys | apts saunz ayeld #10S | 2-4) om 1809 (omeu yvx9029)- no}yusedesd =| uot zezeco “ON sues SSOORIEL Y 5 sagan amu joupo1g aoeying | Jo oetd BOAROHTAY © conse wig Ad 3484”PAINTING AREA OF PUMP. (Gussi6l) Painting system ‘SYMBOL SYSTEM No. |. COLOR vv 28 Dark Gray ooo CWwP=1 Brown XH cwP-2 | Black 3.4-85Intentionally Blank 3.4.86ae Product Data Sheet DAI NIPPON TORYO CO,LTD. OO Sots PNT ‘encores era For more or latest information ptesse consult DNT Fermorortogtifoatonam cre FEATURES: NO,/NAME: 2232, 2. High Build Performance Properties; Long Life Coreson Basson ZETTAR EP-2HB + °B Tough Film Formation: Exoeljent Resistance, To Exposure, f——_ —— TYPE: Modified Alfphatle Polyemine Cured, High Build, Epoxy Zine Rich Primer © Excellent Workability With Good Adhesion, e ‘SHIPPING WEIGHT: 20ieg: Unit 18 kg. Base ) ‘kg, Hardener, SPECIFICATION DATA ceseeeiseeess 2 Component, » Gray Flat + Mixed Matertal:. 2.7 Volatiles: 0.88 100 Krobs Units PACKAGE COLOR, - FINISH... 6+ SPECIFIC GRAVITY 20° VISCOSITY @20°C SOLIDS CONTENT ..: 2 84% — by weight : DRYING TIME, . seneeeee ORG —er°s = aad’C OS (41°F) {86°F)—(B6°F) (14°F) e : To Tove! 1 4 Ye te Tock Fres:. 8 3 2 + (hours) “The rcoating tin ected nthe apalestontstoctons. - HECOMMENDED DRY. FILM THICKNESS PER COAT .... 30~78 Microns - THEORETICAL COVERAGE @75 MICRONS ..... sees 407 afm? . ‘When estimating wor¥ing saversaes, slow for sppiication losses surfacn lirequartie, me FLASHPOINT. ...0s4sseeees Basa: 27°C (61°F) Hardener: 24°C (76°F) SHELF LIFE @20°C..3/....ceeee 1 Year * “The above date inns ha werage unr normal condone aad may vary sighty epanding onthe cordon, “Garton brats 8m Fa : 87 34-87DNT Product Data Sheet DA! NIPPON TORYO COLLTD. ZETTAR EP-2HB APPLICATION INSTRUCTIONS. SURFACE PREPARATION ......, SSPC-SP10 (SIS-Sa2%4) MIXING RATIO. :, Basa 95 Parts to Hardener 5 Parts —~ by weight AGING TIME @20°C. Let Stand Approx. 30 minutes , POT LIFE ++ OBC ec = aac 40° (°F) 68°F) (66°F) (04°F) 24 16 8 6 (hours) . APPLICATION METHOD, ...,.... Brish, Alrloss Spray, Conventional Spray THINNER REQUIRED, .......... ZETTAR EP-2 THINNER By Afrless Spray DILUTION RATIO. seeeee es ON 10% RECOMMENDED FILM THICKNESS PER COAT .. Dry: 30~_ 76'Microns Wet: 50~ 180 Microns AIRLESS SPRAYING . CONDITIONS... Alt Pressure to Pump: 4~B kg/om? or more Pump Outlet Pressure: 120 ~' 160 kale? ‘or more, Nazzle Tip No, 163-521 ~ : esc = 20°C exe e4orc. (41°F) (88°F) (88°F) (104°F} COATING INTERVALS... 4B 4 12 6 (hours) 8 6 6 @ (meriths) NOTES 1. Mix Basa and Hardener as’ specified, then stir hours, ‘thoroughly until it is of uniform constituency. ‘Tar epoxy or epoxy coating — minimum of 48 2.The above minimuri of coating intervals hours. instructed in case of Tecoating with ZETTAR 3, Clean all equlpment immediately after use with EP-2HB. thinner, For overcoating with otfier coatings, allow to” sareTy: Good air circulation end preéautions cure at 20°C (68°F); - against heat, sparks and opeh fleme Calcium plumbate base anticorrosive pelnt ~ should be observed while sprayihg. The minimuth of 24 hours, remainder of the mixed material should Chlorinated rubber coating — minimum of 24° bbe burned after gaiatton. Tea aee Laake oan SSIS ane hse te, ome pommraan gt ‘rtd an wr uncertakepo ogi or rig eat ati ei ee a tle Stead Titec oft ond we ts ‘abject GNVs tandord Condens of Sut. Pununed tele! Satan nructons aa met 46 che 9 far 34-88 63Product Data Sheet DEF Torroornessond aE, uae a DNT For more_or latest information plosss consult ONT. FEATURES: 'NO./NAME: 1810 . Actual Free From Coating Intarvale ot Maximum EPONICS MIO + Excellent Chemical,Oil, Water and SaltWater Resist ance, * Good Workability by Brush Coating and Aires Spray. TYPE: “Polyamide AmineCuredEpoxyMicacéous Iron Oxide ‘intermediate Coating. SHIPPING WEIGHT; Unit Ueit ‘TBkg, Base ‘38kg. Base AE Wer) Oats, tena) SPECIFICATION DATA PACKAGE 2... feces eee 2. Component COLOR FINISH SPECIFIG GRAVITY @20'C . Mixed Materi Volatiles, VISCOSITY @20°C .......... 85 Krebs Units SOLIDS CONTENT .......2.. Tabby weight” DRYING TIME... 22.2.2... eG e20% | «Ba0'C 40'S @50 MICRONS: . GIF) FEF) (Loar) Fo Touch 1 12 V3 WE Teck Free 24 8 6 ‘Ahours) | “The racatostimelaspscited tn th soph Intuctions RECOMMENDED DRY FILM THIGKNESS PER COAT....... 35~100 Miorons THEORETICAL COVERAGE @80 MICRONS... 2... 6... Wig sat ‘When esiang wong ononapai for aplatonLasesurie Ireabrieat, FLASH POINT oo occ cee eee Base: 23°0(73'F) Hardener: 29°C(73'F) SHELF LIFE @20°C .. . 1 Year “The above dat ineator the werageuncar soil Sondtane and tay ary ay apareg on te eaten Gove on Shar we ~~ 9-23 a 3.4-89DNT Product Data Sheet DAI NIPPON TORYO. CO.LTD. EPONICS MIO APPLICATION INSTRUCTIONS SURFACE PREPARATION ....: See: Noto 7. MIXING RATIO............ Base 90 Parts to Hardener JO Parts~-by weight AGING TIME... . = Lot Stand Approx, 30 ‘Minutes POT LIFE. eee eee ee eee ean. 940°C esc @20°C, .@20% YF) GBF) @s'F) 0a) 2d 8 6 Athour Brush, Airless Spray” . EPONICS THINNER B e ‘APPLICATION METHOD .. THINNER REQUIRED .. DILUTION RATIO....... 5% RECOMMENDED: FILM THICKNESS PER COAT . . + Diy: 30~109 Microns . Wet: 70~225.Microns AIRLESS SPRAYING CONDITIONS -.........0. we we to Pump: 0.4MPaC4kg/ont) or more. Plimp Outlet Precaura: (aMPOC 20%g/ ory ar more . Nozzle Tip No. 183-B19~ 721 COATING INTERVALS ..... >. ao ate wan @torS @50 MICRONS GIP) Ger) ~~ Ger). Gos) Mins - 48 24 15 ‘B(hours) Max: 18. 18, 18 18(months) NOTES 1.Remove comipletely alf dir rease, oil, wate . Sthoy contaminants rom suface to be ontod, 2Mtx Beso and Hardener in aooordance with the e ‘pecifiad mixing ratio, then stir thoroughly until it fs. of uniform constituency prior to applica ‘ton. H the proportion-le varied, nelther cure nor expectéd properties may’ result. 2.Use up the mixed material within pot life. ig SPOMIOS, THINNER oy helpw 10° (SOF), curing wll be 3g Intervalsshouldbechecked before overoosting. "Tee tobi des vishd hain a tea accurate the book of ar lad, Howes Grvanin of weerany Ieelven of ‘rol dw idle no eigen oi for tac dt, teins end adhow hun x te rue caine A pods (rs effordané oe ted sujocteaDN7 eGtendord Condon &f Sl, Pblves taal acs nd batuciens ae ack ts change sina prior te. Hon et 3.4-90 WwProduct Data Sheet DEF DAI NIPPON TORYO, CO.LTD, lle Speamimae ee ed consult ONT WO, + Excellent Woathercbility and Cantamination Re alstance, V-TOP HB + Excellent Weathor Resistance, “Rich Anpéarances of Film Body. + Superipr Adhosicn, Flexbility and Chemical Re~ | TYPE: sletance : Acryl Urethane, High Build Type + High Build Performanes Properties, Soating SHIPPING WEIGHT: 20ke: Unit (BE ene ) SPECIFICATION DATA PACKAGE 2 Component: COLOR Full Range Colors FINISH . ‘Ghiss SPEGIFIO GRAVITY @20°C .... Mived Material: 120 Volatiles: 2 087 VISCOSITY @20°C .. 90 Krebs Units SOLIDS CONTENT 87% —by weight ese ez | estan DRYING TIME 8 GYR) 68F) (8B) (104) To Touch: 40 20 20 1S{minutes) Tack Foc, 8 8 4 yours) ‘The reantngtinalanzeaiteg lo spaloson intron, RECOMMENDED. DRY FILM THICKNESS PER COAT,...... 50~75 Microns. ‘THEORETICAL COVERAGE @75 MICRONS .. A5e/mt : : ‘inen arirathe wotKar coverezesaow.for apliotionloseagsurfane lragusrigste FLASH POINT .. Base: 22°0(78°F) Hardenor; 22°C(73"F) SHELF LIFE @20° .......6. 1 Year Fhe shave data indznarthasvernge unde som ond and ay very wlahr pening. en ond atDNT Product Data Sheet | DAI NIPPON TORYO. CO.LTD. V-TOP HB : APPLICATION INSTRUCTIONS SURFACE PREPARATION. ..... See Note 1 MIXING RATIO... +. + Base 90 Parts to Hardener 10 Partsby weight AGING TIME + Not Required es = azo'c’ | aad’ agave POT LIFE, . Grn “@sF GNF) OER) 8 4 4 ‘Sthours) APPLICATION METHOD. ...... Brust, Airléss Sprey THINNER REQUIRED 2... 4.4 V TOP H TOP COAT THINNER Summer Gradathot and . windy weather) or Winter Grade(oold weather) e : By Bruch By Alless Sprey DILUTION RATIO ...... 0.204. STO in RECOMMENDED FILM THICKNESS PER GOAT. Di 50 Microns 50~ 75 Microns Wet: 100 Miorons 100~150 Miorons AIRLESS SPRAYING CONDITIONS ee. eevee Alr Preesure to Pump: 0.4~05MPa(4~Ske/onf) of more “Oudlet Pressure: 11-~15MPati10~150k¢/entor mors , Nozale Tio No. 1 163-515~617 COATING INTERVALS esc s20%| aao% eMC GFA Gr) SFY COD 24 18 12 TOChours) 7 7 5 Stdaye) NOTES 1.Romove completely ail dirt, grease, oil, water or other contaminants from’ surface’ to ‘be costed @ 2Mix Bae and Hardener In eocordance with ‘the specified mixing ratio, then stir thoroughly until ft is of uniform constituency prior to applicstion. * 2.Use up the mixed material within pot life, 4For thinning, use V-TOP H TOP COAT TNI- NNER only, 2