]S=SS=” 1JT BOILERS CFBC Boilers (Under exclusive license from Sumitomo SHI FW Energia Oy, Finland) Ideal for meeting Stringent Pollution Norms ENGINEERING FOR EXCELLENCESumitomo SHI FW Energia India & Isgec Installations Worldwide including in India Isgec has an exclusive technology tie-up with Sumitomo SHIFW Energia Oy, Finland for Circulating Fluidised Bed Combustion (CFBC) Boilers. ‘Sumitomo SHI FW is a world leader in CFBC technology. What sets this technology apartis the patented high efficiency steam / water cooled Compact Separator design which has been proven Key Features worldwide to improve availabilty & minimise maintenance, for meeting Stringent Environmental Norms and lower SOx & NOx emissions, minimise start-up time, and Higher Combustion Efficiency eliminate erosion & choking. also reduces the boiler footprint. > Advanced CFB Technology ———————— ‘The relationship between Isgec & Sumitomo SHI FW Energia > Cleanest Burning Process goes deeper, since we also SFW BOILERS have a Joint Venture company - Isgec SFW Boilers Pvt. Ltd, > High Turbulent Mixing > Low Combustion Temperature 2x 275 TPH CFBC Bolers & 2x 67.5MWIPP ‘at Bhubaneshwar Power Pvt. Ltd ofthe Tata Group (Orissa) Inia als a 410 TPH Reheat ype CFAC Boller at Nima Ltd, Bhavnagar, Gujarat for 70 MW Cogeneration Plant Cover PictureCNET eT Cwm te ty Widest Fuel Flexibility + Capable of firing a wide variety of fuels: © Lignite, Peat, Sludge - High Moisture (up to 60%) © Indian Coal, Washery Rejects, Char - High Ash (up to 76%) % Lignite, Petcoke - High Sulphur (up to 8.2%) % Petcoke, Washery Rejects, Char - Low Volatiles (up to 1%) 'S Coals from Indonesia / South Africa / Colombia - Low Ash (up to 4%) ‘© Char, Middlings, Washery Rejects - Low Heating Value Fuels + Proven for firing Fibrous Biomass fuels such as Julia Flora, Wood Chips, Saw Dust, Rice Husk, Cotton Stalk. * Capable of fing Oil and Gas. Coal Petcoke Washery Rejects 65 microns. + Solids re-circulation up to 100 times. + Special design of air nozzles for uniform air distribution and efficient combustion + Tall furnace, high residence time, and uniform furnace temperature. + Ash classification and cooling using efficient ash coolers, High Reliability and Availability + Minimum refractory. + No expansion joint between furnace & compact separator. + Water cooled cross-over duct and convection cage + Most heating surfaces located in the second pass after, the Compact Separator, thereby minimising pressure part erosion, + Advanced ‘kick out’ design (patented) at lower furnace to prevent erosion + Elimination of maintenance prone mechanical seals in solid separator retum leg, + Simple and efficient front wall fuel feeding + Elimination of back firing using high pressure air bustle in fuel chute. + Elimination of unplanned refractory downtime due to cooled compact separator and advanced refractory system with dense stud pattern. Global Experience of Project Execution + Experienced in executing CFBC Boiler projects globally including Latin America, Turkey, Morocco, Indonesia, Jordan, and Vietnam. + Repeat CFBC Boiler Orders from Corporate Houses - DCM Shriram, Nirma, Welspun, Aditya Birla, Bhushan, Bijao Electric, Gallant Group, Dalmia Cement. + Supplied CFBC Boilers in Refineries and Petrochemical Plants - HPCL-Mittal Energy and IOCL. + Latest software tools used for engineering - Tekla for Structural Modeling, Nowa for Circulation Checks, 3D Modeling, and CFD Analysis etc. + On-site visits by Isgec domain specialists at various stages of installation for critical checks. + Special attention paid to furnace alignments and refractory work during construction.CFBC Boiler with Compact Separator ‘Steam cooled ‘rose over euct ‘with thin refractory ining ¢ Water cooled hanger tubes for reliaole support of superheater ‘assemblies Intograted water cooled compact separator eminates fumace to separator expansion joints and Feduces footprint ct boller evaporator wth ‘wide spacing eliminates erosion Thinner refractory in compact separator {and ower furnace for minimam startup time and ow maintenance Tubular ai heater with alr flow trough {bes eliminate cnoking Mutistage secondary air reduces NO, formation Wall mounted start up burner for Telable start up of boiler Effciont wall seal arangement eliminate solids ‘scape from furnace to separator Compact Separator Ash Cooler Sumitomo SHI FW patented high ficiency tteam wale cooled Compact separator design isthe most proven inthe industry Athin ayer of refractory provides necessary erosion protection, permitng rapid up with minimum start up tel + CFB Boilers are provided with flly air cooled bottom ash (bed ash) coolers. + Uiiizes part of combustion air to cool sown tne bed ash, + Does not require any DM water or service Wate’ to aol the bed ash and thereby minimises operating cot. + Provents any hot drain of bottom ash from CFB furnace, + Fixed stationery type without rotary parts + Design lowers the maintenance cost and also easier Io operate———=/A Few Recent References=== Customer! 5 TPH [kaeaema] Dea Fuel “Tata Stee! BSL Ltd. (Orissa) Inia 2x425 | 105 545 Washery Rejects 1/1, combination of Kin Char wih Washery Rejects 1/1 rma Ltd, (Gujarat) India 410 “48 545 | Imported Coal, Petcoke, Kutch Ligit, pained cnon ae (Reheat ype) Bhavnagar Lignite Indian Coa, Lig, Welspun Lid (Gujarat) India 350 105 542 Indonesian Coal, Petcoke 100% Petcoke, Imported Coal, Indian Coa, HPCL Mittal Energy Ltd. (Punjab) India 2x300 110 510 CREO ‘Cycle 04 (LO) ‘Shriram Alkal & Chemicals (Gujrat Inia 300 105 540 Indonesian Coal {(OCM Shriram Group) ‘South Afcan Coal, Petcoke Indian Coal, Washory Rejocts Bhubaneshwar Powor Pvt.Ltd (Orissa) India 2x27 95 s4o 4nd combination of nian Coal (Tata Croup) ‘and Washery Rejects, Kutch Chemicals Lia. (Gujarat) India 27 110 540 Coal Modem Karton Co, Lis, Turkey Even Energi Group) | 240 w 235 Coal Modem Cement and Mining Company, Jordan 150 110 40 Coal Petcoke Bao Electric Company SA do CV, Honduras 3x42 +10 540 Potcoke, Coal 2.x 300 TPH CFBC Boilers at HPCL Mital Energy Ltd. (Punjab) India (100% Petcoke Fired Bollor in Refinory - 1stin India)STEAM GENERATORS - Pulverised Coal Fired (PC) - Circulating Flidised Bed Combustion (CFBC) - Atmospheric Fidised Bed Combustion (AFBC) = Traveling / Pulsating | Pinhole / Dumping Grate Oil & Gas Fired - Heat Recovery Steam Generators Waste to Energy Waste Heat Recovery - Slop / Spent Wash / Vinasse Fired + ny avaible wi th Boer Vashp Kutir (House of Steam) {An integral part of our in-house learning process, this innovative & ‘one-of-a-kind lab helps us study on-ground operational issues so {as fo add to our knowledge base and help improve our technology land execution on an on-going basis: + Display of a wide variety of fuels that Isgec Boilers are capable of fring + 3D & 2D Boller Models representing the wide variety of technologies that Isgec offers + Wide range of Components and Boiler Parts from different stages of operation + Various kind of tube fallure samples * Boiler RPMS (Remote Performance Monitoring System) + Houses 1008 of case studies and is a bank of experience of more than 5 decades Simulator for Training (Internal & External) + On Operations => Improved Knowledge Level + On O&ME> Improved Availabilty of Boles + Simulation of Control Loops and interlocks => Improved Engineering Validation + Simulation of Emergencies C>Improved Handling of Operations + Refining Critical Parameterst> Improved efficiency Operations Simulator Services availed by: HMEL + Nirma + DSCL + BCML + Triveni + Simbhaoli Isgec Offerings AUXILIARY EQUIPMENT” STEAM GENERATOR SERVICES EPC PROJECTS ‘Air Potion Controller (ESP) Site Construction & Commissioning _- Independent Power Plants Deaerator/ Fans - Retroiting and Modernisation Cogeneration Plants Valves Replacement / Upgradation of Parts - Sugar Plants Electricals & Instumentations - Troubleshooting & Services Material Handling Burner - Residual Life Assessment (RLA) Studies - Water Treatment Plants, Bed Ash Coolers Training - Distileries ocs - Spares Feeders - Operation & Maintenance Pumps Feed Cycle Equipment (HP Heater, LP Heater & Condenser) Process Equipment « Presses + Castings + Material Handling « Contract Manufacturing Printed in October 2019 EL ISGEC S=~ IsGEC HEAVY ENGINEERING LTD. ‘Ac4, Sector 24, Noida -201 301 India Tel: +91-98102 56165, 98775 58267 Email: bolersales@isgec.co.n, exports@isgec.co.in www.isgec.com Content subject to change, without any pir notice