HAVELOCK PROPERTIES LIMITED Refi HPL:11-12: 173 Se Kona Date: 13.09.2011 Mis Futuristic Gas Systems Pvt. Ltd. qr 156 A, Lenin Sarani, S44 112, Nigam Centre, 6" Floor, Room No. T-3, Kolkata — 700 013 Phone No. ~ 033-22151846/1854 3241 Kind attn.: Mr, S.K. Saha (Mob. No. ~ 07602570453). Sub: Construction of Kona City at South Parcel, Kolka ‘Tower No. 2 (Cluster-1). Gas Pipeline Works for Dear Sir, With reference to final discussion held with you on 09.09.2011, we are pleased to place an order to you for the above said work as per the following terms & conditions: 1. SCOPE OF WORK: Your scope of work shall be to complete the above said work in every respect as per scope of work mentioned in the Bill of Quantities, issued drawings and direction & satisfaction of the Owner. 2. COMPLETION PERIOD: ‘The completion period for entire work shall be 06 (Six) months. ‘The date of start of this work shall be reckoned as 20.09.2011 and the date of completion and handing over of entire work shall be 19.03.2012. 3. SPECIFICATION: ‘The work shall be carried out as per the Technical Specifications given in the contract document, Standard Engineering practices, IS codes, latest CPWD specifications & directions of the Project-in-Charge. 4. RATES: The rates shall be as per the enclosed Bill of Quantities. The contract value works out to Rs. 6,73,449/- (Rupees Six Lac Seventy Three Thousand Four Hundred & Forty Nine only). ‘The rates of all items mentioned in Bill of Quantity are inclusive of supply of all material, Labour, transportation, scaffolding, T&P, Taxes / Duties, Value Added tax on Work Contract, Service-Fax or any other tax applicable as on date as per Govt. rules. Havelock Properties Limited ‘Regd. Office: 6, Community Centre, Saket, Ne6. a 8. LABOUR LAW: You shall be abiding by all Labour Laws, Safety rules and shall adhere to Minimum Wages Act, Workmen Compensation Act and Employees Provident Fund Act ete, You shall indemnify the OWNER, till the expiry of said contract, against all claims, damages or compensation in this regard & shall take adequate precautionary measures to avoid any type of accidents at site. CARE & CUSTODY: All materials & equipments for the works, whether brought by the contractor or supplied by the Owner, shall be stored by the Contractor at a place approved by the Owner. Storage and safe custody of all such materials and equipments shall be at the risk and the responsibility of the contractor. The contractor shall be liable for any loss or damage to such materials & equipments due to neglect, theft or fire and shall make ‘200d at his own cost and expense. HOUSE KEEPING: You shall keep the site neat and clean and remove all the rubbish arising out of the work out of the site as and when directed and at the time of handing over the site. ESCALATION; You shall be entitled for escalation over material and labour based on Whole Sale Price Index and Minimum Wages Act respectively as per the formula given below : Vm = =0.40 x W(CI-CoyCo VI = 0.30 x W(LI- LoyLo Where as W + _ Gross work done during the period under reckoning. Vm —: Variation in material cost i.e. Increase or decrease in the amount in RS. .....+.+ to be paid or recovered. Vi: Variation in labour cost ie. increase or decrease in the amount in Rs. _ to be paid or recovered, CI: All India Whole Sale Price Index for all commodities as published by RBI for the period under reckoning, Co: ~~ Same as above but in the montir in which price bids ate opened. Lo: Minimum Labour Wages for Kolkata in the month in which price bids10. 1. 2. LI: Revised Minimum Labour Wages for Kolkata as per Govt. notifications. The escalation shall be payable only up to the scheduled completion date. In the extended time, if granted, the escalation shall be paid as per the indices prevailing during the extended period of time. The base month for calculating escalation shall be taken as Sep 2011. EXTRA ITEMS: If the altered/additional or substituted work or any additional work required to be executed as per the Owner’s requirement for which there are no established rates in Schedule of Items, the same shall be payable as per the provisions stated hereunder:- 9.1 As far as possible rates for such items shall be worked out from agreed Schedule of Items on pro-rata basis, 9.2 If itis not possible to work out such rates, Contractor shall be paid on the basis of actual cost of materials & labour involved in work, excluding cost of materials being supplied by the OWNER to be incorporated in this work, plus 12% (Twelve percent) of the aggregate labour and material costs worked out as above to cover Contractor's profit, supervision, overheads, establishment, plant & machinery, water & electricity etc. plus Sales Tax / Value Added Tax / Work Contract Tax / Service Tax as applicable as per Govt. rules. Owner's decision regarding actual material & labour cost shall be final and binding on Contractor. The Contractor shall submit all necessary invoices / bills for full quantity of material purchased for extra items to evaluate the input price of material. WATER & ELECTRICITY: Water shall be supplied free of cost by the Owner at one point only. Any further distribution shall be arranged by the contractor at his own cost. Nothing extra shall be paid on this account, Electricity shall be arranged by contractor at site at his own cost. Nothing extra shall be payable for this. DEFECT LIABILITY PERIOD: Defects Liability Period shall be 24 (Twenty Four) calendar months after completion of the works. Any defects in material or workmanship observed in the entire work during execution of work or within Defect Liability Period shall be rectified by you at your own cost within time frame specified by Employer. You will provide free maintenance during the defect liability period. The complete project management i.e. billing, scheduling bar charts ete. shall be computerized. Within a yeekefeom date of this letter, you shall submit to us the list of14. 15. 16. equipments, site organization plan and Progress bar chart to complete the work within the stipulated time schedule. ‘The Owner shall not provide any space for labour hutments at site, The contractor shall arrange for labour hutments out side the site at his own risk & cost, Nothing extra shall be paid on this account. Any major cutting, breaking and construction of civil structure(s) will not be in your scope, unless otherwise mentioned in the scope of work. You will obtain, the license from the respective competent authority like IOCL, BPCL & HPCL. Any expenses in this regard, will be borned by you at your own cost. The complete gas pipeline system against the said contract shall be warranted for 2 (two) year from the date of commissioning and handing over of individual phase, unless otherwise specified in the item itself. PAYMENT TERMS: The Quantities in the BOQ are tentative and may vary as per the site conditions / directions of the Engineer-in-Charge. Payments shall be released to you for quantities actually executed at site and measured for. 17.1 Your payments shall be released as per the following stages: © 5% advance will be paid against approval of shop drawing. © 55% will be paid against delivery of materials at site on pro-rata basis. * 20% will be paid against Installation of system at site on pro-rata basis. * 10% will be paid against Testing and Commissioning of system at site. * Balance 10% against handing over of entire work. 17.2 Security Deposit equivalent to 5% of work done shall be deducted from your R.A. Bills which shall be released after the expiry of defects liability period of 24 (Twenty Four) month from the date of completion and certifyed by Project- in-charge. 173 You shall submit bills of the entire work and your payment shall be released on submission of Running / Final Account Bills, duly checked and verified by Project-in-Charge, as per details given in the enclosed Bill of Quantity. 17.4 Tax Deduction at Source (TDS) against Income Tax and Value Added Tax on Work Contract shal leducted from your bills as per the Govt. rules18, ARBITRATIO! ion of Director-in-charge, Havelock Any dispute arising out of this order, the di Properties Limited, shall be final and binding. As discussed with you in the negotiation meeting, it is understood that you shall take necessary steps to register yourself under West Bengal Sales Tax Act for compliance of applicable laws of the land. Incase, you are not able to submit your West Bengal Sales Tax Registration number to us, the payment due to you shall be liable for deduction of Tax deduction at Source (TDS) against Value Added Tax on Work Contract as per applicable law of the State and you shall be fully responsible to bring the material, required for execution of work, at site, Owner shall not issue any Statutory Forms in this regard. This award letter along with the enclosed Annexure shall form the contract. You are requested to treat this as a firm order, sign and return the duplicate to us as a token of your acceptance and our Mr. S. K. Chatterjee, VP (Mob. No, - 098319-55101) for further instructions and to start the work at site. ‘Thanking You, Yours Faithfully, For Havelock Properties Limited wy (Shailendra Gupta) Authorized Signatory Enel: a/a Ce to: We 2. Mr. Sameer Bahri / 3. Mr. S. K. Chatterjee1 GENERAL TECHANICAL SPECIFICATION FOR LPG GAS PIPE LIN} DESCRIPTION OF PARTS USED AND GENERAL LAYOUT (AS THE GAS FLOWS) OF PIPELINE SYSTEM FROM GAS SOURCE TO INDIVIDUAL KITCHENS 1 1.2 13 Cylinder Bank (manifold, click-on adaptor, cylinder pigtail, non-return valve): A cylinder bank consists of two sets of manifold. On each manifold the required numbers of cylinders which can meet the total gas demand of the Colony are connected, As stated earlier a bank consists of 2 batteries or sets of cylinders ( or 2 manifolds), one in active mode and the other reserve. A manifold is basically a seamless pipe of 1” diameter. Its length is determined by the number of cylinders which are connected to it (about 10”/per cylinder). Threaded nipples are welded on the manifold. Each point of connection of the cylinder to the manifold has got a click-on adaptor, a cylinder pigtail and a non-return valve. ‘An adaptor is like a pressure regulator which is fitted directly onto the cylinder. However, unlike the regulator, the adapter does not reduce the pressure. When adaptor is tumed on, gas starts flowing out of the cylinder at unreduced pressure thus coming out of the cylinder at full cylinder pressure. A cylinder pigtail is a flexible wire-braided rubber tube which has a brass nut on both ends. Its one end is screwed on the adaptor and the other end on the non-return valve. When a pigtail is damaged it can be easily replaced by unscrewing the old one & serewing in the new one. A non-return valve, whose one end is screwed on the cylinder pigtail and whose second end is screwed on the threaded manifold nipple, shuts off the gas supply coming out of an individual cylinder to the manifold in case the cylinder pigtail of that cylinder bursts. The non-return valve also shuts off supply if there is a fault in the adaptor or the connect loose. Thus, there is no interruption in the gas supply system & all other cylinders continue to supply the gas except the cylinder which has a defective adaptor or pigtail. In the meantime, the defective pigtail/adaptor is replaced. When we open the adaptor on cach cylinder, gas starts flowing from each cylinder to the common manifold & thus manifold gets a huge supply of gas which is sufficient to meet the demand of entire Colony. Pressure gauge, manifold isolation valve: A pressure gauge is installed in each manifold which measures the pressure in the manifold before the first stage regulator. This pressure is same as the full cylinder pressure. After the pressure gauge an isolation valve is installed on each manifold. If you shut off this-valve, the entire suy as from that manifold is stopped. fe LE NIP Automatic changeover valve cum regulator: Y/14 15 1.6 The system has got an Auto Changeover Device (Valve & Regulator) which is interconnected to both the cylinder manifolds (one Main & one Reserve). This is also called first stage regulator and it reduces the pressure from 50-70 psig to 10 psig. The same automatically changes over from the empty Bank to the full bank once the LPG gets exhausted in the active bank. Thus flat owners get uninterrupted LPG supply 24 hours a day, 365 days a year. Over pressure shut off valve: To take care of excess pressure build-up in the pipeline after the first stage regulator, an Over Pressure Shut Off (OPSO) system coupled with the Regulator, is provided. The same closes the flow of LPG into all the households, once the pressure exceeds the settings of OPSO device. This is also called Slam Shut Off Valve. A similar system is provided on the second stage regulator which is fitted in the kitchen of each flat. Fire extinguishers: Fire extinguishers and sand buckets are kept near the cylinder bank system to ‘meet any fire hazards near the manifold as per the statutory requirements. Main pipeline isolation valve and pressure gauge: This valve is installed at the start of the main pipeline after the overpressure shut off valve (OPSO). If you shut off this valve then the gas supply to the entire colony is stopped, Before this valve, a pressure gauge is installed which indicates the pressure of gas in the main pipeline immediately after the first stage regulator. Pipeline and its branches: This is a long steel pipeline which runs throughout the colony right from the Jinder bank to each individual flat of the colony. It has many branches whose diameters and lengths depend on the number & location of flats. Although it is preferable to lay open pipeline, one has often to lay concealed or underground pipeline due to architectural or structural design considerations. When a pipeline is laid deep in the earth (3 feet deep) across a road, it is covered with a concrete hume pipe of larger diameter so that no big load of traveling vehicles comes on it directly. The pipes used in the system are ERW welded pipes conforming to heavy duty class of IS: 1239. In the case of multistoried apartments, it is a common practice to lay a vertical branch pipeline to feed the flats whose kitchens lie vertically one above the other. Such a pipeline is called Riser Pipeline. An isok pipeline. If you shut off this valve, the gas supply to that set of vertical flats stopped. Similar arrangement is done ore branch pipeline which feeds a few flats together & these flats may not lie vertically one above the other. This is done to take care of any emergency arising out of any leakage it ection of pipeline which is feeding a cluster of flats. From the risefhorizontal branch pipeline, a tapping is taken which goes to each individual kitchen 1.8 Set up inside the kitehen: Near the entrance of each kitchen (and sometimes outside the flat) an isolation valve is fitted. If you turn off this valve, gas supply to that flat is stopped. After the isolation valve (item 13) a second stage regulator with under-pressure shut off valve (UPSO) is fitted into each kitchen which reduces the pipeline pressure from about 10 psig to about 0.5 psig. This is the normal pressure at which cooking is done in households. The UPSO closes the flow of LPG into the kitchen, once the pressure falls below the settings of UPSO device due to any reason such as failure of the regulator or low pipeline pressure ete. Hence UPSO will close the flow of gas if there is a drop of pressure (below the settings) either at the inlet or at the outlet of 2" stage pressure regulator. After the second stage regulator a gas meter is installed inside each kitchen which measures the quantity of gas consumed by each flat. Each flat owner gets a monthly bill as per the gas meter reading just like electricity meter. After the gas meter and before the gas appliance a quarter turn ball valve is fitted which the housewife uses to close or open the gas supply to that appliance. The quarter turn valve is connected to the rubber tubing whose second end is connected to hotplate or any other cooking appliance. You can use many gas appliances such as hotplate, gas ‘oven, gas lantern etc. Each appliance will have a quarter tum valve which can be individually switched on or off. These quarter tum valves are in addition to the switch on/off knobs which are a part of the individual appliances. One can also install an LPG water heater in the bathroom or an LPG air heater in the drawing room by extending the pipeline, This can be done at the time of first installation or even later on, TECHNICAL SPECIFICATION OF CRITICAL COMPONENTS, At present there are no technical specifications issued by Bureau of Indian Standards on components like click-on adaptors, flexible wire-braided cylinder pigtails, non-return valve, cylinder manifold, isolation valves, first stage pressure regulators, second stage pressure regulators, gas meters, quarter turn valves - used in commercial and industrial LPG installations. However, we are indicating below technical requirements of the components used in consultation with Oil Industry and foreign specifications. The pipeline contractor should furnish manufacturer's test certificate of the ‘components supplied. CLICK ON ADAPTOR: Function of adaptor: ‘An adaptor is like a pressure regulator which is fitted directly onto the cylinder, However, unlike the Tegutator, the adapter does not reduce the — pressure. Its one end is connected to the cylinder & second end to the cylinder pigtail. When adaptor is turned on, gas starts flowing out of the cylinder at unreduced pressure thus coming out of the-eytinder at fullcylinder pressure. Thus normal gas pressure in an adaptor is from 3.5 kgf/cm? to 5 kgf/cm? (50 to 70 psig). Specification of adaptor: Body of adaptor is pressure die-cast from zine alloy, Brass parts used shall be made from free cutting brass bar. The rubber components such as O-rings (minimum 2 O-rings) shall be made from nitrile rubber and should satisfy the technical requirements of rubber specified in IS: 9798. The inlet of the adaptor shall have parallel left-hand male threads conforming to Systems International threads with a thread angle of 60 degrees & a pitch of 1.814 mm. (see Fig 5 of IS:8737). The outlet of the adaptor shall have left hand male taper threads conforming to MECV (Male European Cylinder Valve) so that it matches with the internal threads of the cylinder pigtail. The adaptor shall be marked with the manufacturer’s brand name & the words “unreduced pressure”. ‘Testing of adaptor: The body of adaptor shall be tested for a hydraulic pressure of 25.4 kgf/em2 (360 psig). After machining, the adaptor shall be tested at a pneumatic pressure of 0.5 kgf/cm? as well as at 17 kgf/em2 to check leakage at both low & high pressure, The minimum gas flow rate should be 7 kg/hr at 7 kgf/em2. The adaptor should work satisfactorily in the temperature range of -20 deg + 65 deg centigrade when tested in accordance with Annexure F of I$:9798. FLEXIBLE WIRE-BRAIDED CYLINDER PIGTAIL: Function: Specification: Testing: A cylinder pigtail is a flexible wire-braided rubber tube which has a brass nut on both ends. Its one end is screwed on the adaptor and the other end on the non-return valve. The gas passes through the cylinder at full cylinder pressure. The normal pressure is between 50 to 70 psig. When a pigtail is damaged it can be easily replaced by unscrewing the old one & screwing in the new one, The rubber used in the tube shall synthetic & acrilo nitrile butadiele rubber and resistant to LPG. The brass nuts used shall be preferably forged from wrought or extruded sections. Alternatively it could be made from free cutting brass. The nuts shall have left hand female threads conforming to FECV (Female European Cylinder Valve) and shall natch the-outlet-threads-of click -“on adaptor. ‘The nut shall be machined as per Fig 6 of IS: 8737:1995Type tests: The raw tube shall be tested hydraulically at a pressure of 42 kgffem2 (600 psig). The finished pigtail shall be pneumatically tested at a pressure of 17 kgficm2 (240 psig). The burst pressure shall not be less than 33.8 kgf/cm? (480 psig). The tubing shall be so flexible that it will make contact with a cylindrical former of radius at least 40 mm for at least 110° of its circumference when tubing is placed over a former and a mass of 2 kg is attached at both ends. The tube shall be subjected to a crushing force of 102 kgflem2(1450 psig) on the middle of the tube over a length of 25 mm for 5 minutes. After the removal of force and lapse of 30 minutes, the tube shall not show any deformation or collapse, nor shall leak when subjected to an internal pressure of 17 kgf/em2 (240 psig). In addition the following type tests shall be conducted: The rubber material shall not show a weight change of greater than 5% and a volume change of greater than 10% after immersion in pentane for 72 hours. The hardness on the flat surface of the slit/eut tubing shall be 60 IRHD with a tolerance of (15. The accelerated ageing test on rubber shall be conducted in accordance with clause 4.3 of IS: 3400 (Part 4)The rubber material shall not show a deterioration of its hardness by more than 10 IRHD. The change in elongation shall be within + 25% and - 25%, The change in tensile strength shall be within + 10% and ~ 30%, ‘The material shall withstand a clamping pressure of 5 kgf/em2 wherby it shall not press away, flow away or be bruised or damaged. NON-RETURN VALVE, NRV: Funetion: Specification: ‘Testing: A non-retum valve, whose one end is serewed on the cylinder pigtail and hose second end is screwed on the threaded manifold nipple, shuts off the gas supply coming out of an individual cylinder to the manifold in case the cylinder pigtail of that cylinder bursts. The non-return valve also shuts off supply if there is a fault in the adaptor or the connection is loose. It does not allow the LPG to flow back from the manifold to the burst pigtail. Thus, there is no interruption in the gas supply system & all other cylinders continue to supply the gas except the cylinder which has a defective adaptor or pigtail, In the meantime, the defective pigtail/adaptor is replaced. The normal pressure in NRV is between 50 to 70 psig. ‘The non-return valve size is designated-as FECVxMECV. The FECV end is fitted on the steel nipple of cylinder manifold & the MECV end is fitted on the cylinder pigtail.The non return valve its functional operation. tested at a pneumatic pressure of 17 kgffem2 for CYLINDER MANIFOLD: Function of manifold: Specification: Testing: PRESSURE GAUGE IN MANIFOLD: Funetion: The manifold is a running storage place where the gas withdrawn from a number of cylinders is fed into and it continuously gets a huge supply of running gas which is continuously withdrawn by a whole set of consumers via an elaborate piping system. It has two arms one in the “Active” mode and the other “Reserve”. The manifolds are designated by the number of cylinders connected at a time. For example, a manifold size of 2x50 indicates that it consists of two sets of cylinders, both sets being suitable for connecting 50 cylinders at a time. The normal pressure in the manifold is between 50 to 70 psig. A manifold consists of a seamless pipe of nominal bore of 1” conforming to ASTM A-106, It is fabricated from a single length of a tube & has no joints in the running length. MS nipples equalling the number of cylinders used are welded on the seamless tube at regular intervals. The interval is 14” for cylinders upto 19 kg for standard manifold and 8” for staggered manifold. The respective values are 17” and 9” for 30 kg cylinders. The nipple end fits into the non retum valve end of FECV & hence its size is MECV. The manifold is painted red. One end of the manifold is blanked by welding forged or extruded mild steel blanking plate. The distance between the blanked end of the arm and the centre line of the nearest drilled hole(for fitting the steel nipple) shall be 3°( 76 mm) & the corresponding distance at the non-blanked end shall be 6”( 150 mm)including the manifold isolation valve. The manifold should be factory-made & duly tested there. Fabrication of manifolds at site is strictly prohibited The manifold will be pressure tested hydraulically at a pressure of 25.4 kgffem2 (360 psig) for 30 minutes. All nipples and holes shall be suitably plugged before commencement of the test. Any reduction i pressure during the test period or leakage or sweating during the test period shall be treated as failure of the test. Also a similar pneumatic test at 10 kgf/em2(142 psig) shall be done for 5 minutes. To indicate the gas pressure between 50 to 70 psig.Specification: ‘The pressure gauge used at the manifold (Before the PRS 1) shall have a 4° dial, & shall be suitable for pressure range 0 to 10 kgf/em2. Testing: ‘The pressure gauge shall be tested against a calibrated gauge in the pressure range specified. ISOLATION VALVE FITTED ON PRESSURE GAUG Function: It can stop or open the gas flow to the pressure gauge. Normally, the isolation valve is open. If a pressure gauge becomes defective, the isolation valve is closed & the defective pressure gauge removed & replaced by the new one. The normal pressure is between 50 to 70 psig. Specification: The brass valve body is either forged or made from free cutting brass. The minimum tensile strength of the material of valve body shall be 40 kgfmm2 & minimum elongation 18%. The minimum izod impact strength as per IS: 1598 shall be 2.2 kgfm. The valve shall work satisfactorily in the temperature range of -20°C and +65°C. Testing: The valve is tested pneumatically at a pressure of 17 kgfiem2(240 psig) as well as at a low pressure of 0.5 kgf/em? (7 psig) MANIFOLD ISOLATION BALL VALVE: Function: After the pressure gauge an isolation ball valve is installed on each manifold. If you shut off this valve, the entire supply of gas from that manifold is stopped. The manifold isolation valve is subjected to full cylinder pressure which is normally between 50 to 70 psig, Specification: ‘The size is 25 NB (ie 1” nominal bore).The valve is made from carbon steel and have PTFE seats and gland washers. The lever and spindle have a dual lock system for 90° turn (quarter tum) operation. The valve is hydraulically pressure tested at a pressure of 25.4 kgffcm2. The rubber and other moulded parts shall be suitable for extreme climatic conditions, the range of temperature being -20°C and +65°C. The valve shall be pressure-tested hydraulically at a pressure of 25.4 kgffem2 and pneumatically at a pressure of 17 kgf/em2AUTOMATIC CHANGEOVER VALVE CUM ADJUSTABLE REGULATOR: Function: Auto Changeover Valve cum Regulator is interconnected to both the cylinder manifolds (one Main & one Reserve). This is also called first stage regulator and it reduces the pressure from the cylinder pressure of 50-70 psig to 10 psig. The same automatically changes over from the empty bank to the full bank once the LPG gets exhausted in the active bank. Thus flat owners get uninterrupted LPG supply 24 hours a day, 365 days a year. Specification: ‘The outlet pressure is adjustable between 0.5 kgficm2 to 1 kef/em2 (7 psig to 14 psig). The flow rate is between 20 to 50 kg/hr depending on the number of cylinders in the manifold. The body & cover is made from die cast zine alloy. Diaphragm & valve pad from synthetic nitrile rubber. It is suitable in the temperature range of ~10° C & +65°C. It should conform generally to IS:9798 with suitable changes in the pressure which is more in this case than the domestic regulators covered in 18:9798, The applicable tests shall be done as per IS:9798 and IS: 4786, after making due corrections of operating pressure pressure FIRST STAGE OVER PRESSURE SHUT OFF VALVE, OPSO: Funetion: To take care of excess pressure build-up in the pipeline after the first stage regulator, an Over Pressure Shut Off (OPSO) system coupled with the regulator, is provided. ‘The same closes the flow of LPG into all the households, once the pressure exceeds the settings of OPSO device. This is also called Slam Shut Off Valve. A similar system is provided on the second stage regulator which is fitted in the kitchen of each flat. Specification: ‘The shut off pressure shall be 1.5 kgflem2 (21 psig).The capacity shall be between 20 to 50 kg/hr. The OPSO shall be tested for the inlet pressure range of 2 kgf/em2 to 17 kgffem2. 13URE GAUC ON MAINL This item is similar to Point no, 2.5 except that the pressure range is beteen 0 to 5 kgfiem2 ISOLATION VALVE FITTED ON PRESSURE GAUGE ON MAINLINE: This item is same as point no. 2.6 except for the size. The brand used is Sakha MAINLINE BALL ISOLATION VALVE: This item is same as point no. 2.7 except that its size is 40 NB( 1'4")& inlet pressure is 0.5 to 1 kgf/em2. Both the inlet and outlet of valve have BSP female threads of size 114” which are screwed on the male threads on pipe. ISOLATION BALL VALVES AT RISERS: This item is exactly same as item no. 7. The size is also same ie 25 NB( 1”). ISOLATION BALL VALVE INSIDE EACH KITCHEN: Funetion: Near the entrance of each kitchen (and sometimes outside the flat) an isolation valve is fitted. If you turn off this valve, gas supply to that flat is stopped. This item is similar to item 12 except that the size is 15 NB nominal bore( 4”). Both the inlet and outlet have '4” BSP female threads which are screwed on to the male threads on pipeline. SECOND STAGE PRESSURE REGULATOR WITH UPS' Function: After the isolation valve (item 14) a second stage regulator with under- pressure shut off valve (UPSO) is fitted into each kitchen which reduces the pipeline pressure from about 10 psig to about 0.5 psig. This is the normal pressure at which cooking is done in houscholds. The UPSO closes the flow of LPG into the kitchen, once the pressure falls below the settings of UPSO device due to any reason such as failure of the regulator or low pipeline pressure etc. Hence UPSO will close the flow of gas if there is a drop of pressure (below the settings) either at the inlet or at the outlet of 2" stage pressure regulator. Specification: The inlet pressure range is-0.5 to-1-kgffem2-(-7 psig to-14 psig)-and-the outlet pressure range is 0.020 to 0.030 kgf/em2(=28 mb=0.3 psig to 0.45 psig). The flow rate is 0.5 Nm’/hr (=18 cfhr= 1 kg/hr). TechnGAS METRE: Function: Specification: As per IS: 9798 After the second stage regulator a gas meter is installed inside each kitchen, which measures the quantity of gas consumed by each flat. Each flat owner gets a monthly bill as per the gas meter reading just like electricity meter. It should conform to BS 4161 Part 5. The maximum working pressure(Ppax) ie outlet pressure is 0.1 kgflem2(=1.4 psig=100 mb). The normal working pressure range is 0.020 to 0.050 kgf/em? (0.3 psig to 0.7 psig). The max gas flow rate is 2.5 Nm*/hr(=88 cft/hr= 5 kg/hr) and the minimum rate is 0.016 Nm°/hr(=0.5 eft/hr=0.03 kg/hr). It is designated as G1.6 meter. Testing: ‘The meter shall be tested for conformity to flow rate. QUARTER TURN BALL VALVE : Function: Afier the gas meter and before the gas appliance a quarter turn ball valve is fitted which the housewife uses to close or open the gas supply to that appliance. The quarter turn valve is connected to the rubber tubing whose second end is connected to hotplate or any other cooking appliance. One can use many gas appliances such as hotplate, gas oven, gas lantern ete, Each appliance will have a quarter turn valve which can be individually switched on or off. These quarter turn valves are in addition to the switch on/off knobs which are a part of the individual appliances. Specification and testing: It is same as item no. 14 except that its outlet does not have threads but a brass nipple on which the rubber tubing is slipped on. STEEL PIPES OF VARYING DIAMETERS: Function: Specification: A series of pipes of different diameters & having various branches including risers (vertical pipes) carry the gas from the manifold system to the kitchen of each flat, All the pipes used in the system are ERW welded pipes conforming to heavy duty class (Class C) of IS: a pg ild steel tubes, CPR 4tubular and other wrought fittings. Part 1 Mild Steel Tubes. The dimensions are given in Table 3 of this specification. The testing is also as per IS:1239 (Part 1). It is to be noted that Nominal Bore(NB) represents neither the outside nor the inside diameter of pipe. It is merely a reference denoting the approximate bore of the pipe. For each size of pipe, the outside diameter is fixed by the corresponding screw thread dimensions of IS: 554;1985(-ISO 7-1), and therefore the actual bore of each size of tube will vary according to thickness. Three classes of pipes are there depending on thickness. These are light(=class A), medium (=class B) and heavy (class C). All screwed pipes are supplied with pipe threads conforming to IS:354:1985. The threads in IS:554 are taper male threads or parallel female threads. The basic form of taper threads is taper of | in 16 measured on diameter, The angle between the flanks, measured in an axial plane section is 55°. The parallel threads also have an angle of 55°. ‘The sizes in accordance with IS:1239 (Part 1) used are as follows: 40 NB nominal bore pipe ( 1”)- This runs from outlet of the First Stage Regulator(Item No. 8) to the vertical risers. The max outside dia is 48.8 mm and minimum 47.9 mm. The thickness is 4.0 mm. The permitted tolerance on thickness is -10% with no limit on plus tolerance. © 25 NB pipe (1") ~This runs from start of risers to upto isolation valve in kitchen ie Item No. 14. The maximum OD is 34.2 mm and minimum 33.3. mm. The thickness is 4.0 mm. The permitted tolerance on thickness is -10% with no limit on plus tolerance. © 15 NB pipe (4”) ~ This runs in the kitchen. The max OD is 21.8 mm. and minimum 21.0 mm, The thickness is 3.2 mm. The permitted tolerance on thickness is -10% with no limit on plus tolerance. 3. CODE OF PRACTICE FOR LAYING AND PRESSURE TESTING OF PIPELINE: Lay g of Pipeline: The pipeline shall be laid as per IS:6044 (Part 1): 2004 ~ Code of Practice for liquefied petroleum gas storage installations (Part 1) Commercial and Industrial Cylinder Installations. When a pipeline is laid deep in the earth (3 feet deep) across a road, itis covered with a concrete ume pipe of larger diameter so that no big load of traveling vehicles comes on it directly. Two coats of red oxide will be applied on piping above ground. 16Suitable insulation tape or coating will be applied on the surface of that portion of pipeline which is laid underground so as to prevent its corrosion due to soil conditions. Suitable electric welding machine will be used such as single phase or 3 phase transformer type. The welding will be done by an experienced welder. The electrodes used will be Advani Ocrlikon brand, Pressure testing of pipeline: Manifold - 25 kg/em2 hydraulically for 1 hour. The normal gas pressure in this section is about 7 kgf/em2. The maximum attainable pressure in this section at 65 deg centigrade is 16.87 kgflem2. Piping after Ist stage regulator & before 2nd stage regulator - Pneumatically for 30 minutes at 2 kgf/em2. The normal gas pressure in this section is about 0.7 kgflem2(10 psig). Note: The test duration will be 30 minutes for each 500 cubic feet (or 14,159 cubic metre ie 14,159 litres of pipe volume (based on inner dia of pipe) or fraction thereof. Kitchen piping beyond the gas meter - Pneumatically at 150 gf/em2 ( 2 psig) for 10 minutes, The normal gas pressure in this section is 0.030 kgfiem2 (=30 gficm2 = 28 mb= 0.4 psig). Hence, the test pressure here is 5 times the working pressure. The regulator and gas meter shall not be a part of this pressure testing. Note: The test pressure of | kgf/em2 specified by BPCL in its document is very high & needs to be modified. By testing at 150 gf/em2, we are also eliminating the possibility of connecting inadvertently the 2"! stage regulator & gas meter in the pressure testing process & subject them also to a high test pressure of I kgf/em2. This will damage both the gas meter & the regulator. Many inexperienced workers of contractors who took instructions from equally ignorant officers of gas supply agencies have caused damages to gas meter and PRS-2. Subjecting a low pressure pipeline (of 0.028 kgicm2) to a high pressure of 1 kg/em2 pressure is dangerous. Even IS:6044 (part 1) mentions a test pressure of 150 gf/em2. 17MATERIAL SPECIFICATION & MAKE, Material Specification Make Manifold Pipes Seamless Pipes Maharashtra SL ‘Non Return Valves a Standrad (IS Marked) | Cylinder Pigtail Sureksha Compact Valve Adaptor United / Vanaz. MS Pipes ERW Tata MS Forged Fittings Flanges Standrad (IS Marked) Elbow Socket Weld Standrad (IS Marked) Coupling Socket Weld Standrad (IS Marked) Tee Socket Weld Standrad (I$ Marked) Barrel Nipples Standrad (IS Marked) Under Ground Coating Tape Rustech Isolation Valve (Brass Nickel Plated) 1 Tap /Comap Pressure Regulator Vanaz. /Kabson Pressure Guage H Guru / Fiebig Manifold & Riser Valve Virgo / Audeo Gas Meter RPG/Actaris UPSO / OPSO Pressure Regulator Measura - Italy 18MATERIAL STANDER CODE Material Specification Stander Code MS. Pipes ERW 7 - IS 1239 Part - 1 1979 Seamless Pipes (Manifold) A106 Gr.B | Cylinder Pigtail ae IS 9573 :1998 Compact Valve Adaptor ‘As per Oil Companies MS Forged Fittings Flanges ASA 150 Elbow Socket Weld A 105 3000 PSI Forged Coupling Socket Weld ‘A105 3000 PSI Forged Tee Socket Weld A105 3000 PSI Forged Barrel Nipples ‘A106 Gr.B Sch 40 Under Ground Coating Tape AWWA-C-203 & IS 10221 ‘ASME 400 Class Pipeline Screwed Valves (Fire Safe) "Test: BS 6755 Part -1(86) Isolation Valve (Brass Nickel Plated) ‘T2 Class under EN 331 Regulator As per Oil Companies Pressure Guage IS :3624-1987 19CONSTRUCTION OF KONA CITY AT SOUTH PARCEL, KOLKATA : GAS PIPELINE WORKS FOR TOWER NO. 2 (CLUSTER-1) BILL OF QUANTITY S.No Description. Unit, Qty. Rate Amount 1 14.2KG Cylinder Manifold at stilt level. Supply, fabrication, installation and commissioning of Cylinder manifold for (2 x 15) 1 Nos of, 14.2KG(as per stipulation) Cylinders in Two tier) as per drawing including all accessories and components as listed below. The rate shall include supply of all the materials and labour to carry out the job and shall be as per the drawings! makes of materials (The cylinder deposit will be taken care by Builder). i) 25mm dia MS-Seam Less pipe line schedule 40 seam less of adequate length. Rmt ii) Click On/off adopters for all cylinders. Nos iii) Flexible metal covered pigtails. Nos iv) _NRVs & Nipples fitings of 3/8" size for pigtails. Nos v) _ Manifold Ball Valve 25 NB. Nos vi) Pressure guages 0 - 10 Kg with Isolation valves. Nos 2 Pressure Regulation Stage -1 at Ground level. Supply, fabrication, installation and commissioning of Pressure Regulation Stage-1 consisting of the following. The system shall be connecting two LPG cylinder manifolds with 25mm dia MS Pipe. ‘The rate shall include supply of all the materials and labour to carry out the job and shall be as per the drawings! makes of materials. 30 30 30 i) — 25mm diatsolation Ball Valves. = ne ——t ii) 25mm dia MS 'C' Class ERW Pipe of suitable length. Rmt 770 280: 315 245 3.499 2099 3.499 700: 2.099 4620] 8 400| 9 450) 7350} 6 998) 4198 3.499 2 100] 2.099] iii) Pressure guages 0-4 Ke with isc ERECONSTRUCTION OF KONA CITY AT SOUTH PARCEL, KOLKATA : GAS INE WORKS FOR TOWER NO. 2 (CLUSTER-1) BILL OF QUANTITY S.No Description. Unit, Qty. Rate Amount iv) Excess flow check valves 25mm dia. No. 1 6297 6297 v) Safety relief valves 1/4", No. 2 2.499 4.998 vi) Auto Change Over valve with in built pressure Regulator No. 1 10 496 10496 3 Pressure Regulation Stage - 2 at Stilt floor. Supply, fabrication, installation and commissioning of Pressure Regulation Stage — 2 consisting of the following. The rate shall include supply of all the materials and labour to carry out the job and shall be as per the drawings’ makes of materials. i) Isolation Ball Valves 25 NB. Nos 3 3.499 10.497 ii) Pressure Regulator with OPSO and UPSO. No. 1 13.994 13 994 iii) Pressure guages 0 - 4 Kg with Isolation Valves. No. 1 2.099 2.099 iv) Pressure guages 0 - 600 milibar with Isolation ; aise > 499 Valves. 4 Pressure Regulation Stage 3. ‘Supply, fabrication, installation and commissioning of Pressure Regulation Stage 3 with meter near the kitchen duct of the each floor flats, The rate shall include supply of all the materials and labour to carry out the job and shall be as per the drawings! makes of materials i) Isolation ball valves-15mm dia No. 44 525 23 100} ii) _ Pressure regulator with UPSO. No. 44 1399 61 556} iii) Diagram type Gas Meter. 44 2799 123 156] iv) Gas Tap 1/4" 44 414 18216CONSTRUCTION OF KONA C 'Y AT SOUTH PARC WORKS FOR TOWER NO. 2 (CLUSTER-1) BILL OF QUANTITY KOLKATA : GAS PIPELINE S.No Description. Unit. Qty. Rate Amount A) B) i) iii) iv) LPG Pipe Line Supply, fabrication, installation and commissioning of LPG Pipe line with required fittings/ viz elbows! isolation valves ete as required. The rate shall include supply of all the materials and labour to carry out the job and shall be as per the drawings/ makes of materials. From PRS 1 to PRS 2. Main Line 25 NB Dia MS ERW Pipe . Murs. From PRS 2 to PRS 3. Header 25 NB Dia MS ERW Pipe. Mtrs. Riser 25 NB Dia MS ERW Pipe. Murs. Riser 25 NB Dia Ball Valve. Nos ‘Taping 15 NB Dia MS ERW Pipe. Mtrs. From Kitchen Isolation valve to Kitchen. 12 mm dia Copper pipe. Murs. Testing of Pipe Line. Conducting Pressure Testing of Pipe Line with Nitrozen purging as per IS 6044 and NBC/ OISD. L.S. norms. (For 44 Nos Flats) Initial Filling of Gas & Liaison with Gas suppliers. Liason with Gas supply authorities and obtaining required Cylinder banks and filling the pipe line with required gas and commissioning the whole system. (For 44 Nos Flats) 40 40 170 70 200 735 700 700 3.499 624 385 29 400] 28 000 119.000 10497 43 680} 77 000 23.000 17.250 673 449