| SBUUUUUUULELUUUUUUUUUUUUUYULUUUUUY DAILY OPERATION: Futura 3000/4000 (CONTD) NOTE: As long as the Film Switch Activator is actuated by the film in the Developer Rack, the front indicator light, marked FEED FILM will be OFF, and remain off until the film has exited the Developer Rack. When the FEED FILM light is ON, another film may be fed into the Fischer Processor. * When the film exits the Fischer Processor, inspect the cleared film for any overexposed areas (that may have occurred from unwanted light) and from scratches (that may have occurred from oxidation buildup). * After the trailing edge of the film leaves the Film Switch Activator, the Cycle Timer begins. NOTE: fno film inserted into the Fischer Processor for 4 % minutes, the Processor goes, into the Standby Mode. Exposed film may be fed into the Processor at any time ‘when itis in the Standby Mode. IF the Processor is tured off and then back on, it will automaticaly start the warmup cycle, ifthe Fischer Processor is not used for extended periods (such as, overnight), turn the Power Switch OFF. This will extend the Processor life and help reduce chemistry oxi SHUTDOWN ‘* Before Shutting Down, Insert 2 or 3 “clean up” films through the Processor. “Clean-up” film is exposed film that is of no further use. This film can be used to absorb some residue that has built up during operation. “Clean up" film may be used three of four times for this purpose. + Wipe off the external surfaces of the Processor, Replenishing Tanks, and other surfaces that may have been exposed to chemical spills. ‘* Tum the Processor Power to “OFF”. * Wipe off the top rollers with a damp cloth that is lint-free and non- abrasive. This removes any chemical residue that may dry overnight. 14| MAINTENANCE: Futura 3000/4000 PERIODIC CLEANING Itis recommended that the Fischer Processor be cleaned every 4-6 weeks ‘or when there is a decline in film quality (I. light flms or films not drying properly). It is recommended a regular maintenance schedule be incorporated as part of a regular maintenance schedule. The Futura Series processors are easy to clean and maintain, but care must be taken when adding chemicals to the tanks and when removing and replacing the racks. Contamination may ocour while lifting a fixer rack out of its tank and allowing fixer to drip off the rack into the developer tank. The need to maintain chemical purity cannot be sufficiently emphasized, especially with respect to the purity of the developer. Periodic cleaning consists of: 1. Draining, flushing and refiling the developer, fixer and wash tanks. 2. Cleaning the 4 transport racks and all floater sensors. 3. Wiping down tanks, film-feed trays, and processor exterior. NOTE: In some municipalities, local environmental laws do not allow the disposal of developer, fixer, or wash water into the municipal sewer system. Check with the local EPA for proper disposal methods, NOTE: Tum the Fischer Processor OFF before cleaning! Failure to do so could cause severe damage to the Recirculating Pumps. 1. Drain, Flush, Refill Tanks (Developer, Fixer, Wash) With the Fischer Processor OFF: a) Remove the following: Fixer Drain Tube * Developer Drain Tube * Wash Drain Tubes + Level Sensor Floaters (if installed) Place these level sensor floaters in warm water for 5 to 10 minutes, b) Raise the adjustable Film Guides before removing the Racks ¢) Raise adjustable Film Guides before removing the Racks d) Remove Processor Racks 15 e € e e e e e e e € e € € e € e € e € e € € e e € € e e e € ¢e eSBSUUBUUBUYUEUUUUUUYVDUBUEUUBUUUUUBUUUY MAINTENANCE: Futura 3000/4000 ontp) ) Rinse the Tanks with clean water, then wipe them out with a damp, lint- free, non-abrasive cloth. Do not allow foreign materials into the Tanks. Keep the Tanks free of chemical residue buildup. NOTE: The recommended cleaning method for removing stubborn chemical residue buildup in the tanks is to use Hot Water and a Damp, Lint-Free, Non-Abrasive Cloth. Do not use paper towels to clean the tanks as pieces of paper towel could clog the recirculation pumps. NOTE: DO NOT USE STEEL WOOL! The Tanks are made of ABS, one of the finest materials, available for chemical tanks. However, do not use abrasive materials to clean them, 2. Clean Transport Racks, Floater Sensors a) Clean the Racks using a soft-bristle brush and mild detergent. Do_not use any abrasive materials! (See dealer for recommended cleaners) b) Rinse Racks thoroughly with clean, warm water. ¢) Thoroughly flush water through the Processor Tanks and through the lines to clean the Fischer Processor. 4) Fill the Processor Tanks with one (1) gallon of water and temporarily tum the Fischer Processor ON long enough to run clean water through the system; then turn the Fischer Processor OFF. If the Fischer Processor is extremely dirty, the above step may have to be repeated before the exiting water appears clear and clean. €) If cross-contamination has occurred in the Replenishing Tanks, rinse ‘them with warm water and fill with one to two gallons of water. Also, fill both Developer and Fixer sections of the Fischer Processor Tank, each with 4 gallon. ) Again, turn the Fischer Processor ON and activate the Feed Switch long enough, about three minutes, for clean water to circulate through the Replenishing Pump. h) After rinsing the Fischer Processor, and wiping the Tanks, be sure the Drain Tubes are properly seated in the Tanks. i) Fill the Tanks to the lowest groove on the Drain Tubes. This is the proper fill line. i) Carefully lower the Transport Racks into their respective tanks. k) If Floating Level Sensors are part of the processor you have, reinstall with the circular marks facing up. 16“i MAINTENANCE: Futura 3000/4000 (conto) 3. Wipe Down Tanks, Film Feed Tray, Process Exterior a) Using clean, non abrasive material, wipe down the exterior surfaces of the Fischer Processor, the Film Feed Tray, and the Chemical Tanks. A mild detergent may be used if necessary. RennrhrnnnannrhrinhanannnananannanaenrnnnanananannanrnenapTROUBLE SHOOTING: Futura 3000/4000 Fessbie SOU roca Dom = Contr id bo Face PROERT DOOST Net Come On ‘Confirm tat there is appropriate power to the ovtet | | 1 Checkthe fuse cate behind he tnt and Tie Fin Canes OU Da | + Revow fin Paning and pcesng rosea | 1 nur ane ecm using he proper proscues 1 Very tat deroomislightight Chek fray coe: pssble sacs of ig foging 1 Very tate Fister Procession fa cen level sutace and at he Processor Framehat net ben dor (tomitbing 2ertaly paced on en neten orev sate) ee ee wilted io be aong heen ofthe in, or ibe in patches ccs efi. | «+ Very thatthe itt cover was nt ited before he Feed Light has come on and that the Beeper has sounded. Please note ha there is no Beeper cn the 000. fan unexposed fms fed through the Fischer Processor and it emerges totally transparent, no ight leaks exist | “Vert thatno chemical ress-containation has occured “*Verty the fm manufacturer ight recommendators. «Very that ight is not geting no the boxed fin, + Vette operating temperature ofthe Developer Solution | inside the Fischer Processor tak | Model §: 82°F | Model ST SV: $4°F | Model i 82°F | Model MT: 95°F | (Operating the Developer Suton above te recommended operating temperature for that Fischer Processor model wil darken the fl. | “The Fim Comes Ought) + Vetiy ta the Fischer Processor Chemisty Levels ate prope vel. Replace oF replenish chemicals + Verity that ro crss-containaion has oocured + Vert that the comect ype of intensifying sreens were sod wih the Xray machine The Fim Comes Ox = Very Wate Tank Geariness. Wake sure no alga is presen. 1 Dingy or Marked ‘Determine Light Foggig is cecuring. Review possible causes, above, for dark fim. | + Vey that no cross ontainaon has occured. | * Veify thatthe Transport Racks are thorcughly cleaned. + Vest that the fim dae has not expired. «© Veay that fl is recermended fr use in an automatic Fischer Processr, with UP chemist. FREQUENTLY ASKED QUESTIONS Guesson: 1 Row do | Gann iy Fischer Processor to @ St nat Maa FOB Dede SILVER RECOVERY unit? "How do | adjust the Developer Temperature ‘The leperare isso al he factoy anc no adusiment should ever De recured conditions do arise wnere an acjustment may be necessary, conta your ‘Authorizes Fiche: Deal, Tow do add chemisty tote Fischer Prosessar | Ff you nave eve! sensing oars on your processor, the chemi levels in he Tanks? tanks are monitored and mantzined autoraticaly. Hf you donot, running fim uring the day wil aiomaticalyrepenish the chemist levels. you do nt develop many fms, runing clean-up fms through the processr on a daly bis wil automaticaly replenish the chemist levels. you have problems with fw Chemisty leves inthe tanks, contact you Authorized Fischer Dealer‘ increase | the rplcishment rates. Make sure you alvays maintain a minimum of 1 gallon of chemical solution in the storage tanks connected t the color-coded hoses, T process only afew ims a Gay, Rous tum The | There sno need tum he Fischer Processor OFF curing low usage days. 115 BUUVUUVUUEUUUUUDUUUDUUUUEEUUUEUUUULWS Fischer Processor OFF tween uses? designed go into an energy-saving, stand-by cycle when notin use. Only umn ‘he power OFF overnight ‘What shoud do chemiby i spied in he ‘Unpiog the Fischer Processr and cal yout Authored Fischer Dealer for serie Fischer Processor? before ny damage is done to any electical components.Ianovative .., Reliable ... Sewiccable ... riferdable Fischer Industries, Inc. 2630 Kaneville Court « Geneva, IL 60134» USA Tel: (630) 232-2803 + Toll Free: 1-800-356-5911 - Fax: (630) 232-2875 www fischerind.com + email: info@fischerind.comVUUUUUUUULUUUYUYL FUTURA 3000/4000 INSTALLATION INSTRUCTIONS Section Contents Page ‘WARNINGS 2 RECEIVING CHECKLIST .. BASIC SYSTEM OPTIONS I INITIAL INSTALLATION .. SITE SELECTION HEIGHT & SURFACE AREA ELECTRICAL SUPPLY WATER SUPPLY 0 THE REPLENISHMENT SYSTEM .. CHEMICAL REPLENISHMENT ELECTRONIC CONTROLS m CABINET POSITIONING & ASSEMBLY... 6 Iv TRANSPORT RACK INSTALLATION .....7-8 9-10 lh v OPERATIONS CHECK ... VI INITIAL OPERATION OPERATING INSTRUCTIONS Section Contents OPERATING CHECKLIST DAILY OPERATION ... STARTUP FILM DEVELOPMENT SHUTDOWN ' PERIODIC MAINTENANCE TANKS RACKS EXTERIOR TROUBLESHOOTING .. FREQUENTLY ASKED QUESTIONS| BVBUUUUUUUUUUUUYVUUUUBUUUUYUUY v v WARNINGS DO NOT ATTEMPT TO INSTALL OR OPERATE THIS FILM PROCESSOR UNTIL YOU HAVE READ AND UNDERSTOOD THIS MANUAL PROVIDED WITH THIS UNIT. BE ALERT TO ALL CAUTION AND WARNING NOTICES. DO NOT DISCARD THE SHIPPING CONTAINER IF DAMAGE IS NOTED UPON RECEIPT. RETAIN THE SHIPPING CONTAINER AND TAKE PICTURES OF THE DAMAGE AND THE CARTONS. BY LAW AS THE SHIPPER, FISCHER CANNOT HANDLE, PROCESS, OR INITIATE ANY DAMAGE CLAIMS ON YOUR BEHALF. ONLY YOU AS THE RECIPIENT MAY FILE A SHIPPING DAMAGE CLAIM. THE PROCESSOR IS HEAVY, EVEN WHEN THE RACKS ARE NOT INSTALLED AND THERE IS NO FLUID IN THE TANKS. IT IS RECOMMENDED THAT THE PROCESSOR BE REMOVED FROM THE SHIPPING CARTON WITH PROPER LIFTING EQUIPMENT OR WITH AT LEAST TWO PEOPLE. LIFT WITH YOUR LEGS, NOT WITH YOUR BACK. THE PROCESSOR SHOULD NEVER BE MOVED WITH LIQUID INSIDE. SHIFTING LIQUIDS INSIDE THE TANK MAY DAMAGE THE TANK. SHIFTING LIQUIDS MAY RESULT IN SPILLS ONTO SENSITIVE MECHANICAL, ELECTRICAL, AND ELECTRONIC COMPONENTS THAT COULD CAUSE SEVERE OPERATIONAL DAMAGE. IN ADDITION, SHIFTING LIQUIDS MAY RESULT IN CROSS- CONTAMINATION OF CHEMICALS IN THE TANKS. IF THAT SHOULD OCCUR, THE TANKS SHOULD BE DRAINED AND FLUSHED. ALWAYS DRAIN A FISCHER PROCESSOR BEFORE ATTEMPTING TO MOVE IT. DO NOT OPERATE A PROCESSOR WITHOUT DEVELOPER, FIXER, AND WATER INTHE TANKS. OPERATING A DRY PROCESSOR WILL RESULT IN SEVERE OPERATIONAL DAMAGE. THE DEVELOPER, FIXER, AND WASH SECTIONS OF THE TANK MUST BE PROPERLY FILLED BEFORE TURNING THE PROCESSOR ON, THE WATER SOLENOID HAS BEEN DESIGNED FOR REPLENISHMENT ONLY. IN SOME MUNICIPALITIES, LOCAL ENVIRONMENTAL LAWS PROHIBIT THE DISPOSAL OF DEVELOPER, FIXER, AND WASH WATER INTO THE SEWER SYSTEM. CHECK WITH YOUR LOCAL EPA (Ministere de ’industrie, Direcion generale des strategies industrielles) ON ACCEPTABLE DISPOSAL METHODS. ALWAYS TURN THE PROCESSOR TO THE “OFF” POWER POSITION WHEN SERVICING. THERE ARE MOVING PARTS INSIDE OF THE PROCESSOR INVOLVED IN THE OPERATION OF THE PROCESSOR. USE EXTREME CAUTION WHEN CLEANING. CERTAIN PARTS OF THE PROCESSOR OPERATE AT ELEVATED TEMPERATURES. PARTS LIKE THE HEAT EXCHANGER, DEVELOPER HEATER, DRYER PLENUM, AND INFRARED DRYERS ARE HOT DURING OPERATION. WAIT 20 MINUTES AFTER SHUTDOWN BEFORE TOUCHING ANY HOT PARTS PRIOR TO SERVICING OR CLEANING. USE EXTREME CAUTION. NEVER DISCONNECT THE FLOATING LEVEL SENSOR IN A 3000SV. SERIOUS DAMAGE COULD RESULT.RECEIVING CHECKLIST: Upon unpacking all cartons, please check to insure the following BASIC SYSTEM: ‘has been received. Futura 3000/4000 Automatic X-Ray Film Processor Developer Rack Fixer Rack Assembly Wash Rack Assembly Dryer Rack Assembly felelelap Developer and Fixer Replenishing Assemblies ‘© 2-Fivegallon Tank (KE S0At) ‘$ 2 Replenishmont Tube (KE 52.41) © 2~ 48" Hose Clamp Developer Replenishing Tank Assembly, Colorcoded Red (KE 92 A3) Consisting of: ‘© 1-Tengallon Tank (KA SO Ad) . 1-4"x 38" Tubing (KASS A7) 4 Tubing Extension (KB 21 A3) Focer Replenishing Tank Assembly, Color-coded Blue (ME 92 Ad) Consisting of: © ———————_ FUTURA 3000 ‘1~Tengallon Tank (ASO Ad) 4-44" x38" Tubing (KASS AS) 41Replenishng Spout B21 At) 41—Tubing Extension (KB 21 A3) © 1-Replenishing Spout (KB 21 At) 3~38" Hose Clamps (KB 77 A1) [TT Tih Pressure Hose, Black (KA 55 AB) 1 “J | Rack Cover (ME 82 AS) K[ Switch Activator (KM 52 C7] | Small Package, Containing: © 1-20Amp Receptade (FEeZatz) 4 -Warranty/Warranty Cord 41—Manual (Operatonsinsaltion) 2-90" Hose Clamps (85548) © 1-Spare Pans Kit (K 100 A14), Containing: © 3~ Bushings, Flanged, 12° (A551) = 3~Bushings, 516° (kA 56.84) 1 3~ Bushings, Retaining, 12, for Dyer (KA 58 AS) 9 3-Rings,'O° (A645) = Springs, Garr (47741) + 3-Pins, Spying, 118° (7748) #1 Gauge, Foster (485943) OPTIONS: A | Processor Stand (KB 92 £23) ] INSPECT FOR DAMAGE. First, examine the Processor carefully to be sure no shipping damage has occurred. Hf you see or suspect any shipping damage, you must contact the delivering carrier yourself to request inspection of any damage. NOTE: WE THE SHIPPER, CANNOT HANDLE, PROCESS OR INITIATE ANY DAMAGE CLAIMS ON YOUR BEHALF. BY LAW, ONLY THE RECIPIENT OF GOODS MAY CLAIM DAMAGES, AND ONLY THE RECIPIENT MAY FILE A SHIPPING DAMAGE CLAIM, BE SURE TO RETAIN THE DELIVERY CARTONS, AND IF POSSIBLE, TAKE PHOTOS OF BOTH ‘THE DAMAGE AND THE CARTONS.wV@evuee es ee VEU UEVUEVU UE UEUVUUUUUUeUUuUUuUUuUuUUuUD I_ INITIAL INSTALLATION A Site Selection The Processor must be operated in a totally light-free darkroom to ensure light security. While the film is being processed, the least amount of light there is near the Processor, the less chance for light to fog the film. Some form of AMBIENT TEMPERATURE CONTROL is also required. Often, darkrooms become excessively warm, causing premature evaporation of the chemistry or over- developed films from overheated chemistry. The darkroom temperature should not exceed ‘75F (23.8C). Use of a ventilating fan or separate thermostatic control is recommended for ‘warm darkrooms. ‘The Processor can be adjusted to minimize overheating and excessive chemical odors depending on darkroom size. The adjustments are made through the dip switch settings on the microprocessor. Please consult the table below for some adjustment suggestions. Sanioom Sze] swan [Swen 2 [owen | sandy [un OFF OFF ‘ON, ‘3min. | 3min. uses [Fore | on [Ton [en [an ‘On| OFF [On| sin] Si ‘ON ‘ON ON ‘émin._| 6 min. farsa gan, OFF [ofr | orF | min. [5 | corr | on | off amin | arin ae wou LON ore [ofr [smn] ‘on [on [oF [emn | min | Facory Preset B_ Height and Surface Area The Processor should be placed on a stable, flat, and level bench or table at a height of approximately 20” to 22” from the floor, (or on the optional Processor Stand, KB 92 E23), The minimum required surface area for the Processor is 24” long and 24” wide. When selecting a location be sure the area will facilitate the workflow and provide adequate access for operating and maintaining the processor. C. Electrical Supply The Processor is available for either 120V or 230V, but not both. The Processor requires a dedicated power source: ither 120V, single phase, 60Hz power outlet fused at 20 Amps, or 230V, three phase, 50Hz power outlet fused at 10 Amps. The outlet must be situated no further than six (6) feet from the rear of the Processor D Water Supply ‘The water inlet is located in the back of the Processor. The Processor is connected to the water supply with the Black High Pressure Hose, KA 55 A8 (or a washing machine hose). A.cold, clean water supply is required: The water temperature, should be between 35°F (1.6°C) and 75°F (23.8°C), or 10°F (6.5°C) less than the developer temperature. If the water available in the area contains excessive rust, particle matter, or other contaminants, is highly acidic or highly alkaline, an appropriate commercial filtration system must be employed. 4: Il THE REPLENISHMENT SYSTEM FUTURA 3000/4000 The Futura 3000/4000 color codes for chemicals and hoses are: Red = Developer Blue = Fixer 11" Replenishment Hose, KA $5 A7 1-1" Replenishment Hose, KASS A9 1-¥" Din Hose, FESS A? Clear = Water Black = Water Inlet 1-%" Drain Hose, KA55.A3 1 = High Pressure Supply Hose, KA 55 A8 ¢ Chemical Replenishment System ‘The Developer and Fixer Replenishment Tanks should be located under the Processor. Or, they may be located up to 6 feet away from the Processor. Make certain the tops of the tanks are no higher than the bottom of the Processor. DEVELOPER: The 4" red hose protruding from the back of the Processor should be placed down into the Replenishing Tank, and into the developer. Ifyou are using a 10 gallon tank, you may place the floating lid (KB 52 B1) on the top of, the developer, and then replace the lid to the 10-gallon tank. A metal spout and extension tube is supplied to facilitate the routing of the hose into the bottom of the 10 gallon tank. FIXER The 4” blue hose protruding from the back of the processor should be placed down into the Replenishing Tank, and into the fixer. Ifyou are using a 10 gallon tank, a metal spout and extension tube is supplied to facilitate the routing of the hose into the bottom of the 10 gallon tank. Make sure to replace the lid to the 10-gallon tank. ¢ Electronic Controls While the film is activating the film feed switch, the Replenishing Pump will run, replenishing the Developer and Fixer Solutions. Replenishing stops when the film no longer activates the switch. This is a permanent setting that cannot be changed. Dip switch number 4 on the microprocessor controls a feature called Flood Replenishment. This is a feature that can be changed. When switch number 4 is tumed “ON” (factory preset), Flood Replenishment is enabled, meaning that every time the processor is turned on, replenishment will occur for approximately 3 minutes. When switch number 4 is turned “OFF”, Flood Replenishment is disabled, meaning that replenishment will only occur when film is being fed or if the Floating Level Sensors (if installed) call for replenishment. Floating Level Sensors are an option. If installed, they will control replenishment if chemistry levels drop too low. They can be disconnected by unplugging their hamess on the NDS of the processor. Never disconnect the 3000SV Floating Level Sensor. It is @ safety shutdown circuit for the heater and has nothing to do with replenishment. 5 RARRRRARARARARRRRRARRRARRARAARARAAARARRHRHR Se| VUVUUVUUUUUUUUUUUUUUUUULUUUY III CABINET POSITIONING and ASSEMBLY FUTURA 3000/4000 A. Place the Processor on the site selected. ‘Make sure the table is level before placing the Processor on the table. ‘All Processor legs should be screwed in an equal distance before placing the Processor on the table. After placing the Processor on the table, check the level of the Processor by placing a level on the 2 side panels across as well as front to back. NOTE: THE PROCESSOR LEGS SHOULD BE ADJUSTED SO THERE IS APPROXIMATELY 1" CLEARANCE FROM THE BOTTOM OF THE PROCESSOR TO THE TABLETOP SURFACE. B. Be certain that the seal washers are seated securely in the connectors on the Black High Pressure Hose (KA 55 8). Attach one end of this hose to the cold water supply; attach ‘the other end of this hose to the blue Solenoid Connection at the rear of the Processor. Insert the clear 4” drain hose (KA 55 3) protruding from the back of the Processor into a standpipe, floor drain, or container for proper disposal. Consult the local EPA office or your X-ray dealer. C, With the Processor turned “off,” test the Water Inlet Hose by tuning the water on at full pressure. TE: DO NOT ALLOW THE DRAIN TUBING TO SAG AND TRAP WATER. KEEP A CONTINUOS DOWNWARD SLOPE TO THE DRAIN. DO NOT ALLOW THE DRAIN TUBE FROM THE PROCESSOR TO CONE INTO CONTACT WITH THE WATER IN ‘THE DRAIN LINE. D. The film exit is located under the front panel in the frame of the Processor. The Film Catcher, ME 92 E4, should be attached to the table under the Processor with the support Bracket, ME 54 DS.IV_ TRANSPORT RACK INSTALLATION ‘The Roller Transport System consists of 4 racks: DEVELOPERRACK + FIXERRACK + WASHRACK «+ DRYERRACK The film path through each of the solution racks consists of a line of 2” center rollers and a line of 1” outside rollers. The gear-driven 1” and 2” rollers move in opposite directions. The film travels in a vertical path down and up each rack. This change of direction is accomplished at the bottom by film guides. The film is guided into and out of each rack at the top by use of film guides used in a sit ir manner as with the turnarounds at the bottom of each solution rack. The top exit film guide is a swing away, or adjustable, guide. in its normal down position, the film is deflected into the next rack. For testing, this guide ean be placed in the top position (open), which will allow the film to exit that rack and film inspection after completion of that particular stag When the film leaves the wash rack it goes directly into the dryer rack, which consists of two vertical rows of opposing rollers that are both gear-driven and chain-driven. Surface moisture is removed at this stage by 2 squeegee rollers at the entrance to the dryer rack. When the film initially enters the dryer rack, it is deflected straight down by a film guide and exits from the bottom. Heated air is directed to both sides of the film as it travels through the dryer. NOTE: EACH TRANSPORT RACK SHOULD BE VISUALLY INSPECTED AND CLEANED PRIOR TO ANY OPERATIONS ‘CHECK OR PRIOR TO PLACING THEM INTO CHEMISTRY. ‘A. Each transport rack should be visually inspected for loose screws or broken ‘components, such as side plates, rollers, gears, etc. B. Thoroughly wash off all solution transport racks with warm water. Make certain that all rollers turn freely. nor ‘BEFORE INSTALLING THE TRANSPORT RACKS, FILL THE TANKS WITH WATER TO THE LINE ‘ON THE INSIDE OF THE TANK. C. Install the transport racks into the Processor. The racks are marked on the drive-side of the Side Plate. “D” is for Developer; “F” is for Fixer; “W” is for Wash. ‘Make sure the racks hang evenly in the tanks and the rollers do not touch the tank walls. NOTE: ‘CARE SHOULD ALWAYS BE TAKEN TO INSURE THAT RACKS ARE HANDLED SAFELY, DO NOT TWIST, BEND, OR DROP THE RACKS. RACKS SHOULD ALWAYS BE “SQUARED” PRIOR TO PLACING THEM INTO THE PROCESSOR. ‘TO SQUARE THE RACKS, PLACE THEM UPSIDE DOWN ON A LEVEL SURFACE, PRESSING DOWN ON THE 4 CORNERS SOTHAT THE RACK SITS LEVEL. LOOSEN AND RECTIGHTEN THE TIE BAR BOLTS IF NECESSARY. If any of the rollers touch the tank walls, perform the following: 1. Square the racks that seem to be out of alignment. 2, Double-check the leveling of the Processor. If any of the rollers still touch the tank walls, excessive shock in shipment may have occurred, causing a slight frame misalignment. Call the manufacturer for assistance. Final leveling can be done with water in the tank using the tank and Roller pins as guides. This will assure minimum stress on the machine base from an unleveled mounting surface. 7 sae eee ect dala aftaD. Install the Dryer Rack in the same manner, making certain it is properly seated in the Dryer section (i.e, itis not teetering or wobbling) E. Place the Film Switch Activator (KM 52 C1) over the Entry Film Guide (KM 47 B3) on the Developer Rack. Manually push the activator to make sure itis hitting the switch. Be sure to position the swing-away Film Guide (KA 41 B3) in to the lower position on the Exit side of the solution racks. WARNING DO NOT OPERATE AN EMPTY PROCESSOR! (i.e. WITHOUT DEVELOPER, FIXER AND WATER) OPERATING A DRY PROCESSOR WILL CAUSE SEVERE OPERATIONAL DAMAGE. ‘THE DEVELOPER , FIXER, AND WASH SECTIONS OF THE TANK MUST BE, PROPERLY FILLED BEFORE TURNING THE PROCESSOR ON. ‘THE WATER SOLENOID HAS BEEN DESIGNED FOR REPLENISHMENT ONLY. > > = —J > => => = => => > => => => => => => => => = => = => =>: OPERATIONS CHECK NOTE: THE PROCESSOR SHOULD BE WATER TESTED PRIOR TO FILLING WITH CHEMISTRY. THIS IS TO INSURE EVERYTHING IS INTACT AND WITHOUT LEAKS AFTER SHIPMENT. WARNING NEVER MOVE THE PROCESSOR ONCE IT HAS BEEN FILLED. THIS WILL PREVENT ACCIDENTAL SPILLAGE FROM CONTAMINATING THE CHEMISTRY AND PREVENT SPILLAGE ONTO THE COMPONENTS INSIDE OF ‘THE PROCESSOR WHICH COULD CAUSE SEVERE OPERATIONAL DAMAGE. ALWAYS DRAIN THE PROCESSOR BEFORE ATTEMPTING TO MOVE IT. A. The main power switch should be in the “OFF” positio: Plug the line cord into the electrical receptacle and verify the water supply is on. B. First, place: * The %” Red Developer Hose onto the replenishing spout in the developer replenishment tank. © The %” Blue Fixer Hose onto the replenishing spout in the fixer replenishment tank. Then, piace: « The 4” Blue Fixer Drain Hose in its respective location (for Silvery Recovery or Drain), © The %” Clear Drain Hose in its respective drain location (Standpipe, Floor Drain, Approved Container). NOTE: IN SOME MUNICIPALITIES, LOCAL ENVIRONMENT LAWS DO NOT ALLOW THE DISPOSAL OF DEVELOPER, FIXER, AND WASH WATER INTO THE SEWER SYSTEM. TO DISPOSE OF THE DEVELOPER, FIXER, AND WASH WATER PROPERLY, CHECK WITH THE LOCAL EPA OFFICE OR WITH YOUR X-RAY DEALER. . Fill the Developer, Fixer, and Wash sections of the Processor tanks until the solutions begin to flow over the tops of the overflow drain tubes in the tanks. NOTE: ‘MAKE SURE THERE ARE NO RESTRICTIONS IN THE DRAIN HOSES, D. Tum the Processor on. When the Processor is first turned on, the Drive Motor (KB 92 D9), the Dryer Blowers (KB 92 D8), the Dryer Heaters (KB 87 Cl), and the Water Solenoid (KE 80 A2) will be activated and the Processor will continue on a 20-25 minute warm up cycle. Afier the initial warm up cycle has been completed, the Processor will automatically go into standby. NOTE: IT IS IMPORTANT TO REMEMBER THAT THE ORIGINAL THE WARM UP CYCLE BEGINS WHEN THE PROCESSOR IS TURNED ON. IF THE PROCESSOR IS TURNED OFF AND THEN BACK ON DURING ‘THAT TIME, THE 20-25 MINUTE WARM UP CYCLE WILL START AGAIN, EVEN WHEN THE PROCESSOR IS ALREADY AT TEMPERATURE. E, At the same time the Processor is tumed on, the 4 % minute on and off cycle timer starts. If the 4 ¥ timer is in the OFF mode and a film is inserted, the timer will be reset and the ON mode started, to allow the film to transport through the Processor. The 4 ¥4-minute ON mode starts when the tail end of the film leaves the film feed switch activator. ARARARARAARARARARARRARARARARAARAARARARARARARARR A| VUUUVUUUUBUBUYUUEBUUY F. Place the top covers on the Processor and feed a film into the processor. While the film is activating the film feed switch, the metering pump will operate to replenish the developer and fixer solutions. ‘When the film leaves the film feed switch activator, 2 time delays are started. After the first time delay, the beeper will sound and the front panel Film Feed Light will tum on. This will notify the operator when itis safe to turn on the lights or leave the dark room. The other time delay maintains the 4 % minute run cycle. NOTE: ‘THE 3000SV DOES NOT HAVE A BEEPER. G. The Developer Temperature is set at: 92°F for the Futura 3000S; 94°F for the Futura 3000ST; 94°F for the Futura 3000SV*; 92°F for the Futura 400M; 95°F for the Futura 4000MT. “Th 30008V has no digital temperature display. L. Control of Developer and Fixer temperatures is accomplished with the Heat Exchanger (KP 92 D1), mounted directly under the tank (except for the 3000SV, which uses an in- tank heater). Models that have a heat exchanger continuously pump the developer and fixer solutions through the heat exchange by means of recirculation pumps. Incoming cold wash water also is routed through the block to cool the solutions and provide temperature stability. In all models, the temperature is sensed by a probe in the developer tank which controls electrical current applied to the heating element. J. Secondary safety thermostats are mounted on the Heat Exchanger block and are wired in series with the heater. One safety thermostat acts as a high limit switch, assuring the block temperature does not exceed the design temperature in the event of a pump failure or absence of cooling water or solution. The second safety thermostat is a manual reset, and is provided to protect all components from excess heat if failure of any of the plumbing or heating components were to occur or the Processor were to be run dry. K. The 3000SV utilizes a safety float circuit wired in series with the heater. If the developer levels drop too low, the float circuit will disable the heater and a red light will jlluminate on the front panel. DO NOT DISCONNECT THE FLOAT CIRCU L. After the film has exited, and it is determined the Processor is operating properly and that there is no leaking, tum the Processor off. Drain the water from the Developer and fixer sections of the processor. Dispose of the water in the Replenishment tanks. M. Be sure the Replenishing Tanks are cleaned before filing them with chemistry. Fill the replenishment tanks with fresh developer and fixer. Fill the 3000 Series Processors by hand with 1.25 gallons (4.7 liters) of developer and fixer. Fill the 4000 Series Processors by hand with 2.33 gallons (8.8 liters) of developer and fixer. NoTE: ‘ALWAYS BE CAREFUL WHEN POURING CHEMISTRY INTO ANY PROCESSOR TANK. ANY CROSS: ‘CONTAMINATION WILL DRASTICALLY AFFECT THE PERFORMANCE OF THE PROCESSOR. IF CROSS-CONTAMINATION OCCURS THE SYSTEM MUST BE THOROUGHLY FLUSHED OUT. N. Tum the Processor. Allow the Processor to warm up and go into standby. O. Be sure the Film Catcher is mounted before beginning the Initial Operation. 10| VI oinrriA. OPERATION WARNING DO NOT OPERATE AN EMPTY PROCESSOR (ie. WITHOUT DEVELOPER, FIXER, OR WATER), OPERATING A DRY PROCESSOR WILL CAUSE SEVERE OPERATIONAL DAMAGE. THE DEVELOPER, FIXER, AND WASH SECTIONS OF THE TANK MUST BE PROPERLY FILLED BEFORE TURNING THE PROCESSOR “ON”, THE WATER SOLENOID HAS BEEN DESIGNED FOR REPLENISHMENT ONLY. Operation of the Futura 3000/4000 simply requires the maintenance of uncontaminated Developer and Fixer, a clean water supply, and an appropriate, dedicated power supply. From the starting point described above (i.e. all plumbing and electrical connections checked and working, with Water in the Wash tank, with Developer and Fixer in the chemical tanks), proceed as follows: ‘A. Place the Directional Dryer Rack Cover (MK8SA1) over the dryer rack. It will only properly fit one way. The open side should face the front, B. Place the top cover (MES4E1) and the light cover (KMS6RS) on the Processor. With only the safe light on, feed an unexposed film into the Processor. The film Will activate the Film Feed switch, bringing the Processor to the RUN mode. The drive motor, the recirculation pumps, the dryer blower and heaters and the Water solenoid will be operating. The replenishment pumps will be operating as long as the film is in contact with the film switch activator. C. While the film is entering the developer rack and going over the Film Feed Switch Activator, the light on the front panel marked FEED FILM will be out. After the film has passed the film switch activator a beeper will sound and the light will come back on. Please note that there is no beeper on the 3000SV, so the FEED FILM lights the only indicator on the 3000SV. When that light is on, another film may be fed into the Processor. The Process time from leading edge-to-leading edge is 90 seconds for all models except for the 3000S at 160 seconds. D. When the film exits the Processor, check the cleared film for any exposed areas. Also check for surface scratches, E. Expose a film for a few seconds to the room lights and develop. Check the film For total black density and complete drying. F. After the tail end of the film leaves the film switch activator, the cycle timer begins. After 4 % minutes the Processor will go into standby. G. To process film throughout the day, simply place a film on Top Cover and send the film through the Processor. H. When the Processor is not being used for extended periods of time, tun it “OFF”. This will aid in the longevity of the Processor and will help to repress extreme oxidation of the chemistry, n RAPRARARRARAARRRARARAAARAARAARAAAAPRPRPAPRw@eeeve ee eeeeeeuUMUUUUMUUVU UU UU UU a CHECKLIST BEFORE OPERATING THE PROCESSOR Is the processor in a totally light-free darkroom? (Enot, film quality will be degraded. Please note that all lights on the Fischer processor are specially designed red lights which will not harm the quality of the film.) Is the darkroom temperature 75°F (23.8°C) or below? (ifnot, some type of temperature control such as an exhaust fan, register, or individual thermostat control should be installed.) a Is the processor level? (lfnot, drain the processor and adjust the leveling feet on the bottom of the processor.) Is the processor plugged directly into a dedicated power source? (if not, power surges may damage the processor.) Is the processor supplied with cold water between 35°F (1.6°C) and 75°F (23.8°C)? (fnot, the processor may run at too high a temperature and film quality will be degraded.) Is the processor connected to the water supply by a high pressure hose connection? (ifnot, the supply hose may burst.) a Is the water supply clean and free of contaminants? (fnot,a commercial grade water filter should be installed.) a Is the water supply pressure a maximum of 65 psi with a minimum flow of 2 quarts (1.9 liters) per minute during operation? (fnot, the processor will not perform as expected, and the supply hose may burst.) a Does the developer replenishment tank contain sufficient chemical and is the 4” diameter red hose placed into the developer? (ifnot, an airlock can develop and processor damage may occur.) a Does the fixer replenishment tank contain sufficient chemical and is the ‘4” diameter blue hose placed into the developer? (ifnot, an airlock can develop and processor damage may occur.) a Are the tops of the replenishment tanks below the bottom of the Processor? (1fnot, an airlock can develop and processor damage may occur.) a Do all drain hoses exit the processor on a continuous downward slope to the drain? (ifnot, the drain tubing will sag and trap water which could cause the drained chemistry to back-up into the processor.) a Are all drain hoses above the level of liquid in the drain? (fnot, the processor could create a suction to draw the drained chemistry back into the processor.) a Are all drain hoses free and clear of obstructions? (fnot, chemistry spills and contamination will occur.)DAILY OPERATION: Futura 3000/4000 STARTUP * Before daily use, open the top cover and wipe off the top rollers with a damp cloth that is lint-free and non-abrasive. This removes any dried chemical residue that may have formed overnight. + Before processing any film, it is recommended that 2 or 3 “cleanup” films be sent through the processor to help remove any chemical buildup. “Cleanup” is film that is used, exposed film of no further use. NOTE: Ifexcessive residue in the Maintenance nt, clean the racks according to the Cleaning Instructions jon of this manu: ‘* Tum the Power Switch to the “ON” position to start the 20-25 minute warm-up cycle, which allows the chemicals to reach proper operating temperature. When the processor is first turned on, the drive motor, dryer blowers, dryer heaters, and water solenoid will begin to operate and will allow visual verification that the racks, guides, rollers, and gears are operating properly and smoothly. At the end of the warmup oycle, the Developer Ready and Feed Film lights will light, indicating that the system is ready for film processing. NOTE: Each time the Processor is tured OFF and then tumed ON, the warmup cycle is activated. The Processor should not be turned OFF except during Shutdown at the end ‘ofthe day, or during maintenance and troubleshooting During the day, when the Fischer Processor is not in use, the Standby Mode will activate to conserve energy while maintaining proper operating temperature. Inthe Standby Mode, the gear dives are shut down, FILM DEVELOPMENT Make sure the Top Cover and Light Cover are on the Processor. Tum out the lights. You must develop film with only a Safe Light on. Make sure the Feed Film and Developer Ready lights are on. Raise the Light Cover and place a film on the Top Cover in front of the Film Entry Slot. ‘+ Gently push the film into the processor by pushing the end of the film. Do not “palm” the film as that may result in scratches on the film. The film moving into the processor will activate the Feed Switch, starting the Run Mode. In this mode, the Drive Motor, Recirculating Pumps, Dryer Blowers, and Water Solenoid will operate, cycling on and off as required, and the Replenishment Pumps will operate as long as the film is passing over the Film Switch Activator. ea