Hall 7A

Chillventa Specialist Forums 2018

Chillventa Fachforen 2018

NürnbergMesse, Arbeitstitel, Datum 1

 High Lift Compressor

2 | Danfoss Turbocor®
 Agenda

Danfoss Turbocor® Compressor Portfolio

Introducing the New High Lift Compressor

High Lift Compressor Design

Applications

Benefits

Questions

3 | Danfoss Turbocor®
 Danfoss Turbocor® Compressors
Product Portfolio
Refrigeration Capacity (kw)

0 200 400 600 800 1000 1200 1400

R134a VTT1200 Up to 400 TR

TTH375: 107 TR R134a

TGH285: 82 TR R513A

TG520: 90-150 TR

HFO1234ze TG390: 70-120 TR

TG310: 60-90 TR

TG230: 40-70 TR TT700: 130-200 TR

TT400: 90-150 TR

TT350: 70-120TR
R134a
R513A
TT300: 60-90 TR

0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400

Refrigeration Capacity (Tons)

Over 70,000 compressors installed in the field!

4 | Danfoss Turbocor®
 Agenda

Danfoss Turbocor® Compressor Portfolio

Introducing the New High Lift Compressor

High Lift Compressor Design

Applications

Benefits

Questions

5 | Danfoss Turbocor®
 TTH / TGH High Lift Compressor
New TTH / TGH Series – High Lift Compressor

INTRODUCTION

Twin Turbo High Lift Compressor is the

World’s First oil free compressor
optimized for high lift applications

Utilizes oil free magnetic bearings,

>
permanent magnet motor and integrated
variable speed drive

R134a and R513A: 107 tons / 376 kW

>
HFO1234ze: 82 tons / 288 kW

Awards:
2018 AHR Product of the Year
> 2018 AHR Innovation Award for Green Building
2018 Innovation Award Mostra Convegno
2018 Innovation Award China Refrigeration

6 | Danfoss Turbocor®
 Agenda

Danfoss Turbocor® Compressor Portfolio

Introducing the New High Lift Compressor

High Lift Compressor Design

Applications

Benefits

Questions

7 | Danfoss Turbocor®
 TTH / TGH High Lift Compressor
Key Features

Oil Free Design using Integrated Variable Speed

magnetic bearings gives Drive provides industry
unparalleled performance leading part load efficiency

Permanent Magnet Motor

provides outstanding full
load efficiency

Two Stage Impeller Design

supports high lift operating
conditions

8 | Danfoss Turbocor®
 TTH / TGH High Lift Compressor
Robust Design

The new TTH / TGH High Lift

Design incorporates unique
features to support the
same demanding high lift VFD
applications performed by PM
scroll or screw compressors Synchronous
1st stage 2nd stage
Impeller Magnetic Magnetic Impeller
Bearings Bearings

Back to Back Impeller

design balances the loads
on the magnetic bearings
at extreme high lift
conditions

9 | Danfoss Turbocor®
 TTH / TGH High Lift Compressor
World Class Unloading Capability

Chiller Unloading
2 3 4
Two stage design allows compressor Compressors Compressors Compressors
to unload to 20% with AHRI ambient AHRI
relief or 28% at constant 95F / 35C Ambient 10% 7% 5%
ambient Relief
Constant
14% 9% 7%
95F / 35C

More accurate water temperature

control for process applications at low
load conditions

Reduces Excessive Compressor

Starts/Stops

10 | Danfoss Turbocor®
 TTH / TGH High Lift Compressor
Economizer

Refrigerant Liquid to
Economizer improves performance Evaporator
by sending liquid refrigerant to
evaporator and refrigerant gas to Refrigerant Gas to 2nd Stage
intermediate stage of compression Intermediate stage of Impeller
compression

Benefits: 1st Stage

Increases Capacity (TR) and improves Impeller
efficiency
Economizer Discharge
Port Connection

Suction Enthalpy
Capacity
Connection Increase with
Economizer

11 | Danfoss Turbocor®
 TTH / TGH High Lift Compressor
Key Features

Small Physical Footprint makes installation easier and allows OEM’s

to use in compact applications such as air cooled chillers
Height
19.2 inches /
488 mm

Weight = 400 lbs / 181 kg

12 | Danfoss Turbocor®
 Agenda

Danfoss Turbocor® Compressor Portfolio

Introducing the New High Lift Compressor

High Lift Compressor Design

Applications

Benefits

Questions

13 | Danfoss Turbocor®
 TTH / TGH High Lift Compressor
Wide Operating Map

Air Cooled Chiller

Ability to operate up to 137F / 58C ambient
temp with Evap LWT = 44F / 6.7C

Air-Water Heat Pump

Generate up to 122F / 50C hot water
at 32F / 0C ambient

Water Cooled Chiller Heat

Recovery
Generate up to operate up to 155F / 68C
condenser LWT with Evap LWT = 44F / 6.7C

Ice Storage/Low Temp Process

Ability to operate in low temp applications with
minimum sat suction temp of -13F / -25C

14 | Danfoss Turbocor®
 Applications for High Lift

Heat Pump/ Heat Ice Storage

Air Cooled Chillers Recovery

▪ Lower system installed ▪ Installation cost savings ▪ Shifts energy

cost by downsizing or consumption to less
eliminating boiler expensive off peak hours
▪ Smaller system footprint
▪ Operating cost savings by ▪ Lower utility rates
▪ Reduced maintenance
utilizing waste heat
▪ No condenser water use
▪ Eliminates possibility of
Legionella or other
pathogens

15 | Danfoss Turbocor®
 Agenda

Danfoss Turbocor® Compressor Portfolio

Introducing the New High Lift Compressor

High Lift Compressor Design

Applications

Benefits

Questions

16 | Danfoss Turbocor®
 Advantages over Screw Compressors
Superior Performance and Savings

Perfect for any application where efficiency, sound and/or size are critical

More Efficient Quieter Smaller / Lighter

~20-25% Up to 1700 lbs

~8 dBA / 771 kg less
better
quieter weight
Part Load
Efficiency

Note: Nominal 120 ton

/ 429 kW capacity
compressor

17 | Danfoss Turbocor®
 Oil Free Performance Advantage
Superior Performance Over Time

Tsinghua University Study

0.40

Degradation ratio of COP

> 20% after 10 years
0.30
> 10% after 5 years
0.20

0.10

0.00
0 2 4 6 8 10 12 14

-0.10
Operation Time/year

Numerous studies have come to

the same conclusion –
Excess oil degrades performance

> ASHRAE Research Project 751

> ASHRAE Research Study 601

> Tsinghua University

18 | Danfoss Turbocor®
 TTH / TGH High Lift Compressor
Summary
Energy and cost savings
Outstanding part load and high full load energy
efficiency providing the lowest total life cycle
cost operation.

Oil-free operation
100% oil-free operation with magnetic bearings
eliminates oil management system, performance
degradation and reduces risk of failure

Low sound and vibration

Low vibration and quiet operation minimizes
customer complaints and meets sound ordnances

Compact and light weight

Small footprint and light weight design.
Easy to install.

HFO1234ze
Refrigerant
R513A blend
R134a and low GWP R513A and HFO1234ze.

Wide Operating Map

Ability to operate in demanding high lift applications such as
air cooled chillers in hot ambient temperatures, heat pump,
heat recovery and ice storage.

19 | Danfoss Turbocor®
 Hall 7A

Chillventa Specialist Forums 2018

Chillventa Fachforen 2018

NürnbergMesse, Arbeitstitel, Datum 20