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Manual
YS1500 Indicating Controller
YS1700 Programmable
Indicating Controller tiona
l
IM 01B08B02-02EN
IM 01B08B02-02EN
4th Edition
Introduction
Thank you for purchasing the YS1000 series single-loop controller (hereinafter referred to as “YS1000”).
This manual describes how to use YS1500 and YS1700 functions other than YS1500’s communication function
and YS1700’s programmable and communication functions. Please read through this user’s manual carefully
before using the product.
Note that the manuals for the YS1500/YS1700 comprise the following five documents:
● Printed manual
Manual Name Manual Number Description
YS1500/YS1700 Operation Guide IM 01B08B02-01EN This manual describes the basic operation method.
● Electronic manuals
Manual Name Manual Number Description
YS1500/YS1700 Operation Guide IM 01B08B02-01EN This is identical to the printed manual.
This manual. It describes the usage of all functions except the
YS1500/YS1700 User’s Manual IM 01B08B02-02EN
programming and communication functions.
This manual describes how to use YS1000 in Ethernet, serial,
YS1000 Series Communication Interface
IM 01B08J02-01EN and DCS-LCS communications. For communication wiring,
User’s Manual
see the Operation Guide.
This manual describes how to use YSS1000 and YS1700’s
YSS1000 Setting Software/YS1700
IM 01B08K02-02EN programmable function and peer-to-peer communication
Programmable Function User’s Manual
function.
This manual describes the compatibility of installation and
YS1000 Series Replacement Manual IM 01B08H02-01EN
wiring with YS100, YS80, EBS, I, EK, HOMAC, and 100 line.
User’s manuals for YS1000 are available on the following web site: www.yokogawa.com/ns/ys/im/
You need Adobe Reader 7.0 or later (but the latest version is recommended) installed on the computer in order to
open and read the manuals.
Notice
● The contents of this manual are subject to change without notice as a result of continuing improvements to the
instrument’s performance and functions.
● Every effort has been made to ensure accuracy in the preparation of this manual. Should any errors or
omissions come to your attention, however, please inform YOKOGAWA Electric’s sales office or sales
representative.
● Under no circumstances may the contents of this manual, in part or in whole, be transcribed or copied without
our permission.
Trademarks
● Our product names or brand names mentioned in this manual are the trademarks or registered trademarks of
YOKOGAWA Electric Corporation (hereinafter referred to as YOKOGAWA).
● Microsoft, MS-DOS, Windows are either registered trademarks or trademarks of Microsoft Corporation in the
United States and/or other countries.
● Adobe, Acrobat, and Postscript are either registered trademarks or trademarks of Adobe Systems Incorporated.
● We do not use the TM or ® mark to indicate these trademarks or registered trademarks in this user's manual.
● All other product names mentioned in this user's manual are trademarks or registered trademarks of their
respective companies.
IM 01B08B02-02EN i
How to Use This Manual
Usage
First read through the Operation Guide to understand the basic operations and then read this manual. For the
programmable functions, communication functions, and replacements, see the respective manuals.
This User’s Manual is organized into Chapters 1 to 9 as shown below:
ii IM 01B08B02-02EN
Symbols Used in This Manual
This symbol is used on the instrument. It indicates the possibility of injury to the user or damage to the instrument,
and signifies that the user must refer to the user’s manual for special instructions. The same symbol is used in the
user’s manual on pages that the user needs to refer to, together with the term “WARNING” or “CAUTION.”
WARNING
Calls attention to actions or conditions that could cause serious or fatal injury to the user, and indicates precautions
that should be taken to prevent such occurrences.
CAUTION
Calls attention to actions or conditions that could cause injury to the user or damage to the instrument or property
and indicates precautions that should be taken to prevent such occurrences.
Note
Identifies important information required to operate the instrument.
[ ]
Indicates a character string displayed on the display.
Setting Display
Indicates a setting display and describes the keystrokes required to display the relevant setting display.
Setting Details
Provides the descriptions of settings.
Description
Describes restrictions, etc. regarding a relevant operation.
IM 01B08B02-02EN iii
Blank Page
Contents 1
Introduction ........................................................................................................................................i 2
How to Use This Manual ................................................................................................................... ii
Symbols Used in This Manual ......................................................................................................... iii
3
Chapter 1 Control Function
1.1 Selecting the Controller Mode (CTL)................................................................................. 1-1
1.1.1 Control in the Single-loop Mode (CTL = SINGLE) .................................................................1-3 4
n Single-loop Control Function ..............................................................................................1-6
n Automatic Control/Manual Control ......................................................................................1-7
(1) Performing control using YS1000 only ....................................................................1-8
5
n Automatic Control/Manual Control/Cascade Setting Automatic Control ...........................1-10
(1) Performing control based on an external setpoint from analog input ....................1-13
(2) Performing control based on an external setpoint through communication, or
backup operation if the high-level computer fails in communication. ....................1-16
6
(3) Performing control based on an external manipulated output variable through
communication, or backup operation if the high-level computer fails in
communication ......................................................................................................1-19 7
1.1.2 Control in the Cascade Mode (CTL = CAS) .........................................................................1-23
n Cascade Control Function ................................................................................................1-26
n Automatic Control/Manual Control.....................................................................................1-27 8
(1) Performing control using YS1000 only ..................................................................1-29
n Automatic Control/Manual Control/Cascade Setting Automatic Control ...........................1-32
(1) Performing control based on an external setpoint from analog input ....................1-36
(2) Performing control based on an external setpoint through communication/backup
9
operation if the high-level computer fails in communication .................................1-40
(3) Performing control based on an external manipulated output variable through
communication, or backup operation if the high-level computer fails in Index
communication ......................................................................................................1-46
1.1.3 Control in the Selector Mode (CTL = SELECT) ....................................................................1-51
n Selector Control Function .................................................................................................1-54
n Automatic Control/Manual Control ....................................................................................1-55
(1) Performing control using YS1000 only for both loops 1 and 2 ..............................1-57
n Automatic Control/Manual Control/Cascade Setting Automatic Control ...........................1-60
(1) Controlling loop 1 using YS1000 only and loop 2 based on an external setpoint
from analog input ..................................................................................................1-64
(2) Controlling loop 1 based on an external setpoint from analog input and loop 2
using YS1000 only ................................................................................................1-69
(3) Controlling both loops 1 and 2 based on external setpoints from analog inputs....1-73
(4) Loop 1 is controlled based on an external setpoint through communication
(backed up if the high-level computer fails in communication), while loop 2 is
controlled by YS1000 only. ...................................................................................1-78
(5) Loop 1 is controlled based on an external setpoint through communication
(backed up if the high-level computer fails in communication), while loop 2 is
based on an external setpoint from analog input. .................................................1-84
(6) Control is performed based on an external manipulated output variable through
communication (backed up if the high-level computer fails in communication). ...1-91
(7) Performing control based on external manipulated output variable through
communication (backing it up if the high-level computer fails in communication)
and based on an external setpoint for loop 2 from analog input ...........................1-96
1.1.4 Control in the Programmable Mode (CTL = PROG) (YS1700 Only) ..................................1-103
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG) .. 1-104
1.2.1 Performing Stable Control without Abrupt Output Changes (PV Proportional Type PID (I-PD)) ..1-106
1.2.2 Performing Control with Emphasis on Setpoint Follow-up (PV Derivative Type PID (PI-D)) ...1-107
IM 01B08B02-02EN v
1.2.3 Stopping Integral Action to Conduct Control with Less Overshoot (Output Limiter) ...........1-108
1.2.4 Performing Stable Control in Which a Setpoint is not Exceeded (Proportional (PD) Control) ....1-109
1.2.5 Performing Control with Quick Rise (PID Control with Reset Bias) ................................... 1-112
1.2.6 Performing Stable Control for the Step Response of Setpoints (Adjustable Setpoint Filter) ... 1-114
1.2.7 Performing Control with Gain Characteristics Such as Neutralization Control (Non-linear
PID Control) ....................................................................................................................... 1-117
1.2.8 Performing Control Canceling out Disturbance (Feedforward Control) ..............................1-121
1.2.9 Controlling a Process with Long Dead Time (Sample-and-hold PI Control).......................1-124
1.2.10 Performing Control with Rapidly Settling Setpoints (Batch PID Control (YS1700
Programmable Mode Only)) ...............................................................................................1-126
1.2.11 Performing Control Switching Multiple PID Parameters (Preset PID (YS1700
Programmable Mode Only)) ...............................................................................................1-127
vi IM 01B08B02-02EN
1
Chapter 4 Display and Security Functions
4.1 Display Function................................................................................................................ 4-1
4.1.1 Setting Visible/Invisible Status of the Operation Display.........................................................4-1 2
4.1.2 Setting Visible/Invisible Status of TREND Display Data .........................................................4-3
4.1.3 Changing the Time Span of TREND Displays.........................................................................4-4
4.1.4
4.1.5
Setting Display Data on the TREND 3 Display........................................................................4-5
Changing Scale Divisions on the LOOP, TREND, and DUAL Displays ..................................4-6
3
4.1.6 Automatic Scale Divisions/Making Scale Values More Legible on the METER Display ...... 4-7
4.1.7 Selecting the Operation Display to be Displayed First at Power ON......................................4-8
4.1.8 Turning the LCD Backlight ON/OFF........................................................................................4-9 4
4.1.9 Changing the Background and Loop Colors.........................................................................4-10
4.1.10 Adjusting LCD Brightness..................................................................................................... 4-11
4.2 Security Function............................................................................................................. 4-12 5
4.2.1 Setting/Releasing Keylock ...................................................................................................4-12
4.2.2 Inhibiting/Enabling Parameter Change.................................................................................4-13
6
Chapter 5 Adjusting Direct Inputs (Temperature/Resistance/Frequency)
5.1 List of Direct Input Specifications and Basic Operations................................................... 5-1
5.2 Setting Sensor Type ......................................................................................................... 5-4 7
5.3 Setting Burnout.................................................................................................................. 5-5
5.4 Making Zero and Span Adjustments of Input ................................................................... 5-6
8
Chapter 6 Processing during Power Failures
6.1 Processing during Power Failures..................................................................................... 6-1
9
Chapter 7 Self-tuning Function
7.1 Overview of Self-tuning Function...................................................................................... 7-1
7.1.1 What is Self-tuning?................................................................................................................7-1 Index
7.1.2 Features and Usage Effects ...................................................................................................7-1
7.2 Operation Principle............................................................................................................ 7-2
7.2.1 Self-tuning ..............................................................................................................................7-2
7.2.2 Response Monitoring .............................................................................................................7-2
7.2.3 Estimating Process Characteristics ........................................................................................7-2
7.2.4 PID Parameter Tuning ............................................................................................................7-3
7.3 Self-tuning Parameters and Operations ........................................................................... 7-4
7.3.1 Parameters and Operations....................................................................................................7-4
7.4 Self-tuning (STC) Operations in Each Operation Mode.................................................. 7-10
7.4.1 STC Mode Selection = ATSTUP............................................................................................ 7-11
7.4.2 STC Mode Selection = DISP ................................................................................................7-12
7.4.3 STC Mode Selection = ON ...................................................................................................7-13
7.4.4 STC Mode Selection = OFF .................................................................................................7-13
7.4.5 On-demand Tuning (OD) ......................................................................................................7-13
7.4.6 Starting and Stopping the Self-tuning Function ....................................................................7-14
7.4.7 Combining STC with Various Control Functions ..................................................................7-18
7.4.8 Self-tuning Alarms ................................................................................................................7-20
7.5 Simulation Test ............................................................................................................... 7-22
7.5.1 Scope of Application .............................................................................................................7-22
7.5.2 Simulation Examples ............................................................................................................7-22
7.6 Application Guide............................................................................................................ 7-24
7.6.1 Stable Control Loop (Continuous Control) ...........................................................................7-24
7.6.2 Controlling Processes Where Dead Time is a Dominant Factor ..........................................7-24
7.6.3 Cascade Control ..................................................................................................................7-24
7.6.4 Following Fluctuations in Controlled System Characteristics (Dead Time, Lag Time, and Gain) ...7-25
7.6.5 Neutralization Process .........................................................................................................7-25
IM 01B08B02-02EN vii
7.6.6 Controlling Tank Levels Having Integral Characteristics ......................................................7-26
7.6.7 Control of Process with Hysteresis Characteristics ..............................................................7-26
7.6.8 Control of Process with Slow Response of Final Control Element .......................................7-27
7.6.9 Control Using Program Pattern ............................................................................................7-27
7.6.10 Combining Control with Sequence Control (Batch Control) .................................................7-28
7.6.11 Control of Loops with Interference .......................................................................................7-28
7.6.12 Control of a Loop Having Impulse Noise ..............................................................................7-29
Chapter 8 Maintenance
8.1 Inspecting Indication Accuracy ......................................................................................... 8-1
8.1.1 Calibration Instruments...........................................................................................................8-1
8.1.2 Inspecting Input Indication Accuracy.......................................................................................8-2
8.1.3 Inspecting Output Indication Accuracy ...................................................................................8-2
8.2 Recommended Part Replacement Period ........................................................................ 8-3
8.3 Packaging when Shipping the Product for Repair ............................................................ 8-4
Chapter 9 Specifications
9.1 General Specifications...................................................................................................... 9-1
Input and Output Signals ....................................................................................................................9-1
Isolation of Signals from Each Other.......................................................................................9-3
Transmitter Power Supply ......................................................................................................9-4
Communication Signal Specifications.....................................................................................9-4
Operating Conditions ..........................................................................................................................9-5
Reference Operating Conditions ............................................................................................9-6
Reference Performance..........................................................................................................9-6
Influence of Operating Conditions...........................................................................................9-7
Direct Input Specifications.......................................................................................................9-7
Structure, Mounting (Basic Type)............................................................................................9-9
Safety Standards...................................................................................................................9-10
Index
Revision Information
viii IM 01B08B02-02EN
Chapter 1 Control Function
Control Function
Setting Display
Engineering Display Operation Display > + keys (to the Tuning Menu
SHIFT
0101E.ai
Setting Details
Description
YS1500 has the following three control functions (controller mode).
Single-loop mode, cascade mode, and selector mode, which are generically called the
“multi-function mode.”
Setting up the controller mode allows the indicating controller to operate as a single-loop,
cascade, or selector controller.
The multi-function mode's control period is 100 ms.
Single-loop mode (SINGLE) ► 1.1.1
Multi-function
YS1500
mode
IM 01B08B02-02EN 1-1
1.1 Selecting the Controller Mode (CTL)
YS1700 is a programmable controller enabling the user to freely create computation and
control functions. YS1700's control functions include the programmable mode and the
same multi-function mode (single-loop, cascade, and selector modes) as that of YS1500.
Use of the multi-function mode enables YS1700 to have the same functions as YS1500,
eliminating the need for creating user programs.
The multi-function mode's control period is 100 ms. The control period in the
programmable mode can be selected from among 50, 100, and 200 ms, which is
achieved using YSS1000 Setting Software (available as an option).
YS1700 Programmable mode (user programs) (PROG) ► 1.1.4
control function
Same functions as
mode
1-2 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Setting and changing the parameters (in blue bold characters) shown in the figure
enables the required function to be realized.
► For parameters: see “List of Parameters” in the YS1500 Indicating Controller/YS1700
Programmable Indicating Controller Operation Guide.
IM 01B08B02-02EN 1-3
1-4
DI7
(*1)
(DI7F = Function not set)
DI8
(DI8F = Function not set)
DI9 DI function selection
(DI9F = Function not set) DI1
DI10 (Parameter DI1F : Cascade setting input Measurement input Feedforward input Output tracking input
(DI10F = Function not set) Function not set) X2 X1 X4 X3
(CMOD1=CAS)
Process variable alarms
DIn=OPEN (AUT) PH1,PL1,HH1,LL1,
DIn=CLOSE VL1
(CAS)
IM 01B08B02-02EN
DIn=CLOSE
Output tracking (Note 1) DIn=OPEN TRK1
DInF=E-TRK
Output preset MV and
MAN (Note 1) Preset MV
IM 01B08B02-02EN
DInF=TR-MPMV PMV1
DIn=CLOSE
Preset MV switching (Note 1) DIn=OPEN
DInF=E-PMV
Switching by pressing “C” (Note 1)
DInF=TR-CAS
Switching by pressing “A” (Note 1) Output limiters
DInF=TR-AUT MH1,ML1 MV key
Switching by pressing “M” (Note 1) < >
DInF=TR-MAN DIn=CLOSE
DIn=OPEN
0102E.ai
Single-loop Mode Function Block Diagram (for YS1700)
1-5
1.1 Selecting the Controller Mode (CTL)
Control Function
1.1 Selecting the Controller Mode (CTL)
Control elements
Control type: Standard PID control, proportional (PD) control, or sample-and-hold PI
control
Control operation formulas: For standard PID control, select the formula from the
following:
• PV proportional type PID (I-PD)
• PV derivative type PID (PI-D)
• Adjustable setpoint filter (SVF)
For proportional (PD) control, be sure to select PV derivative type PID (PI-D).
► For control types and control operation formulas: see 1.2, Selecting the Control Method (Selecting
Control Type CNT and Control Operation Formula ALG), in this manual.
Other functions
Main Functions Reference Destination
Contact input function
Chapter 3, Auxiliary Input and Output Functions
Contact output function
Display function Chapter 4, Display and Security Functions
YS1000 Series Communication Interface User's
Communication function
Manual
1-6 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Setting Display
Engineering Display Operation Display > +
SHIFT
keys (to the Tuning Menu
Display) > +
SHIFT
keys (to the Engineering Menu Display)
> [CONFIG2] software key (Configuration Display 2)
0103E.ai
Setting Details
To perform automatic control/manual control only, set CMOD1 = − (no setting). The
operations described in “(1) Performing control using YS1000 only” apply.
Description
The operation mode can be switched by pressing the “A” or “M” mode key on the
instrument's front panel.
Switching to each operation mode can be achieved based on digital input (DI), through
communication, or using user programs in addition to using keys on the instrument's
front panel.
► For switching using keys on the instrument's front panel: see YS1500 Indicating Controller/
YS1700 Programmable Indicating Controller Operation Guide.
► For switching through communication: see YS1000 Series Communication Interface User's
Manual.
► For switching based on digital input: see 3.1, Defining Digital Input and Output Functions
(Multi-function Mode Only), in this manual.
► For switching using user programs: see YSS1000 Setting Software/YS1700 Programmable
Function User's Manual.
Meaning of Symbols
The following shows the operation mode symbols and their meanings:
Symbol Meaning
(M) Manual control (M)
(A) Automatic control (A)
IM 01B08B02-02EN 1-7
1.1 Selecting the Controller Mode (CTL)
Measurement input
X1
3/
. “A” lamp or “M” lamp lights.
–
Setpoint (SV1)
Control element
CNT1
(M)
(A)
Y1
Manipulated output
0104E.ai
Function Block Diagram and Operation Mode Relationship Diagram
1-8 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
(A)
AUT MAN
Manual control A
(M)
M
MAN
A : Pressing the “A” mode key M : Pressing the “M” mode key
Operation Mode Status Effected Instantly Upon Transition to Each Operation Mode
Transition Setpoint (SV1) Control Status
The setpoint immediately The manipulated output variable immediately before
(A) → (M)
before transition is held. transition is held, enabling manual operation.
Switching is made bumplessly with the manipulated
The setpoint immediately
(M) → (A) output variable immediately before transition used as
before transition is held.
the initial value for performing automatic control.
IM 01B08B02-02EN 1-9
1.1 Selecting the Controller Mode (CTL)
Setting Display
Engineering Display Operation Display > + SHIFT
keys (to the Tuning Menu
Display) > +
SHIFT
keys (to the Engineering Menu Display)
> [CONFIG2] software key (Configuration Display 2)
0106E.ai
Setting Details
To perform automatic control, manual control, or cascade setting automatic control, set
CMOD1 = CAS or CMP.
Any of operations (1) to (3) is performed according to the setting.
(1) Operation is controlled based on an external setpoint from analog input.
(2) Operation is controlled based on an external setpoint through communication, or
backed up if the high-level computer fails in communication.
(3) Operation is controlled based on an external manipulated output variable through
communication, or backed up if the high-level computer fails in communication.
Parameter Name Setting Range Factory Default
−: No setting
CMOD1 C-mode 1 CAS: Analog cascade setting mode − (No setting)
CMP: Computer cascade setting mode
Backup BUA: Automatic operation backup mode
BMOD1 BUM
mode 1 BUM: Manual operation backup mode
Description
The operation mode can be switched to the following three types by pressing the “C,” “A,”
or “M” mode keys on the instrument's front panel.
1-10 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Cascade setting automatic control (C),* requiring use of the “C” mode key, performs
different operations depending on the setting of the C-mode 1 (CMOD1) parameter.
In cascade setting automatic control (C), there is the analog cascade setting mode (CAS)
and the computer cascade setting mode (CMP). Moreover, the computer cascade setting
mode (CMP) has SPC and DDC modes.
*: Cascade setting automatic control is not (internal) cascade control. For cascade control, see
1.1.2, Control in the Cascade Mode (CTL = CAS).
Backup mode
The backup mode is available in the computer cascade setting mode (CMOD1 = CMP).
If writing in watchdog timer from the high-level computer is lost during the period set by
YS1000's communication watchdog timer, the YS1000 determines that the computer
has failed in communication. The YS1000 then disconnects from it and automatically
changes the operation mode. This operating status is called “backup mode” and there
are the following two types of backup mode. Backup mode is set using the backup mode
1 (BMOD1) engineering parameter.
IM 01B08B02-02EN 1-11
1.1 Selecting the Controller Mode (CTL)
Meaning of Symbols
The following shows the operation mode symbols and their meanings:
Symbol Meaning
(M) Manual control (M)
(A) Automatic control (A)
Cascade setting automatic control (C) – analog cascade setting mode (CAS)
(C) (CAS)
status
Cascade setting automatic control (C) – computer cascade setting mode (CMP)
(C) (CMP) (SPC)
– cascade backup mode (SPC) status based on an external setpoint
Cascade setting automatic control (C) – computer cascade setting mode (CMP)
(C) (CMP) (DDC) – cascade backup mode (DDC) status based on an external manipulated
output variable
Manual operation backup status due to a communication failure by the high-
level computer
(BUM) (Same operation as manual control is performed and control automatically
returns to cascade setting automatic control if the communication failure is
cleared.)
Automatic operation backup status due to a communication failure by the
high-level computer
(BUA) (Same operation as automatic control is performed and control automatically
returns to cascade setting automatic control if the communication failure is
cleared.)
1-12 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
control.
X2 X1
“C” , “A” , or
“M” lamp lights.
(C)
–
[CAS] is displayed
in cascade control. Setpoint (SV1)
(A)
(M) (A)/(C)
Y1
Manipulated output
0107E.ai
Function Block Diagram and Operation Mode Relationship Diagram
IM 01B08B02-02EN 1-13
1.1 Selecting the Controller Mode (CTL)
C A AUT
(C)
CAS (A)
(CAS)
CAS C
(A): Automatic control status
(M): Manual control status
M M (C): Analog cascade setting automatic
control status
0108E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through
Communication
Setpoints, Manipulated Output Variables, and Control Status in Each Operation Mode
Manipulated Output Control
Operation Mode Setpoint (SV1)
Variable (MV1) Status
Set using a key or
Set using a key or through
Manual control (M) through communication Manual
communication (*1)
(*2)
Automatic control Set using a key or through Outputs control
Automatic
(A) communication (*1) operation results.
Cascade setting
External setpoint from analog input Outputs control
automatic control Cascade
(terminal X2) operation results.
(C) (CAS)
*1: Set to communication register SV1
*2: Set to communication register MV1
► For setting through communication: see YS1000 Series Communication Interface User's
Manual.
1-14 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Switching from (M) to (C) (CAS) is impossible. (Switch once from (M) to (A) and then switch
(M) → (C) (CAS)
from (A) to (C) (CAS)).
Switching is made bumplessly using the manipulated output
The setpoint immediately
(M) → (A) variable immediately before transition used as the initial value to
before transition is held.
perform automatic control.
Responds to cascade Switching is made bumplessly to perform cascade setting
(A) → (C) (CAS)
setting value quickly. automatic control.
The setpoint immediately The manipulated output variable immediately before transition is
(A) → (M)
before transition is held. held, enabling manual operation.
The setpoint immediately
(C) (CAS) → (A) Switching is made bumplessly to perform automatic control.
before transition is held.
The setpoint immediately The manipulated output variable immediately before transition is
(C) (CAS) → (M)
before transition is held. held, enabling manual operation.
IM 01B08B02-02EN 1-15
1.1 Selecting the Controller Mode (CTL)
Measurement input
RS-485 communication X1
Communication
parameter SV1
“C” , “A” , or
“M” lamp lights.
(C)
[SPC] is displayed in
cascade control. –
In backup mode Setpoint (SV1)
(A)/(BUA)
condition, [BUA] or
[BUM] is displayed.
Control element
CNT1
(M)/(BUM) (A)/(BUA)/(C)
Y1
Manipulated output
0109E.ai
Function Block Diagram and Operation Mode Relationship Diagram
1-16 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
If writing in watchdog timer from the high-level
computer is lost during the period set by
M (BUM) (BUA) A YS1000's communication watchdog timer, the
YS1000 determines that the computer has failed
in communication. The YS1000 then disconnects
MAN AUT
AUTO from it and automatically changes the operation
mode.
If communication fails, the operation mode
Communication Communication changes to (BUM) or (BUA). If communication
failed recovered recovers, it returns to (C) (CMP) (SPC).
SPC
C
(C) A AUT
(CMP) (A) AUT
(SPC) SPC C A
M M
0120E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through
Communication
IM 01B08B02-02EN 1-17
1.1 Selecting the Controller Mode (CTL)
Setpoints, Manipulated Output Variables, and Control Status in Each Operation Mode
Manipulated Output Control
Operation Mode Setpoint (SV1)
Variable (MV1) Status
Set using a key or through Set using a key or through
Manual control (M) Manual
communication (*1) communication (*2)
Set using a key or through Outputs control operation
Automatic control (A) Automatic
communication (*1) results.
Set through communication Outputs control operation
Cascade setting automatic control (C) (CMP) (SPC) Cascade
(*1) results.
Automatic operation backup status due to communication Set using a key or through Outputs control operation
Automatic
failure by the high-level computer (BUA) communication (*1) results.
Manual operation backup status due to communication Set using a key or through Set using a key or through
Manual
failure by the high-level computer (BUM) communication (*1) communication (*2)
*1: Set to communication register SV1
*2: Set to communication register MV1
► For setting through communication: see YS1000 Series Communication Interface User's
Manual.
1-18 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
(3) Performing control based on an external manipulated output variable through communication, 1
or backup operation if the high-level computer fails in communication
Control Function
YS1000 accepts an external manipulated output variable through communication
to perform control. If the high-level computer generally performing control fails
in communication, the YS1000 backs up operation. If the computer recovers
communication, control returns to the original condition.
Measurement input
X1
“C” , “A” , or
“M” lamp lights.
[DDC] is displayed –
in cascade control. Setpoint (SV1)
In backup mode
condition, [BUA] or
[BUM] is displayed. Control element
CNT1
(A)/(BUA)
(M)/(BUM) (C)
Communication
parameter MV1
Y1
IM 01B08B02-02EN 1-19
1.1 Selecting the Controller Mode (CTL)
Parameter: BMOD1
DDC
C
(C) A AUT
(CMP) (A) AUT
(DDC) C A
DDC
M M
0122E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through
Communication
1-20 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Lamps
Manual control (M) “M” lamp lights. No display
Automatic control (A) “A” lamp lights. No display
Cascade setting automatic control (C) (CMP) (DDC) “C” lamp lights [DDC] is displayed.
“C” lamp lights
Automatic operation backup status due to communication failure by the
and the “A” lamp [BUA] is displayed.
high-level computer (BUA)
blinks.
“C” lamp lights
Manual operation backup status due to communication failure by the high-
and the “M” lamp [BUM] is displayed.
level computer (BUM)
blinks.
Setpoints, Manipulated Output Variables, and Control Status in Each Operation Mode
Manipulated Output
Operation Mode Setpoint (SV1) Control Status
Variable (MV1)
Set using a key or through Set using a key or through
Manual control (M) Manual
communication (*1) communication (*2)
Set using a key or through Outputs control operation
Automatic control (A) Automatic
communication (*1) results.
Cascade setting automatic control (C) (CMP) Set using a key or through Set through communication
Cascade
(DDC) communication (*1) (*2)
Automatic operation backup status due to
Set using a key or through Outputs control operation
communication failure by the high-level computer Automatic
communication (*1) results.
(BUA)
Manual operation backup status due to
Set using a key or through Set using a key or through
communication failure by the high-level computer Manual
communication (*1) communication (*2)
(BUM)
*1: Set to communication register SV1
*2: Set to communication register MV1
► For setting through communication: see YS1000 Series Communication Interface User's
Manual.
IM 01B08B02-02EN 1-21
1.1 Selecting the Controller Mode (CTL)
Intentionally blank
1-22 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
When the cascade mode is selected, the functions are configured as shown in the figure
below. Changing parameters (in blue bold characters) shown in the figure enables the
required functions to be configured.
► For parameters: see “List of Parameters” in the YS1500 Indicating Controller/YS1700
Programmable Indicating Controller Operation Guide.
IM 01B08B02-02EN 1-23
1-24
DI7
(*1)
(DI7F = Function not set) For YS1500-0/YS1700-0, output tracking input is
DI8 made from analog input (X4).
(DI8F = Function not set)
DI9 DI function selection
(DI9F = Function not set) DI1 Feedforward input/output (*1)
DI10 (Parameter DI1F : Cascade setting input Measurement input 1 Measurement input 2 tracking input Output tracking input
(DI10F = Function not set) Function not set) X2 X1 X3 X4 X6
(CMOD1=CAS)
LOOP 1 Display LOOP 1 Display
“A” mode key “C” mode key Process variable alarms
PH1,PL1,HH1,LL1,
VL1
P
F PV1
SV1
Parameter –
P FKEY=STC Deviation alarm
+
PF key operation DL1
SV key
Limiters
IM 01B08B02-02EN
MH1,ML1
Closed
Open DIn=CLOSE
DIn=OPEN
IM 01B08B02-02EN
Internal cascade O/C Process variable alarms
switching (Note 1) PH2,PL2,HH2,LL2,
DInF=E-O/C VL2
PV2
SV2
Output preset MV –
and MAN (Note 1) Deviation alarm
+
DInF=TR-MPMV DL2
Switching by pressing
“C” (Note 1)
DInF=TR-CAS Control element 2
Switching by pressing CNT2,ALG2
“A” (Note 1)
DInF=TR-AUT
Switching by pressing DI1=CLOSE TRK1
“M” (Note 1)
DInF=TR-MAN DI1=OPEN
1-25
1.1 Selecting the Controller Mode (CTL)
0123E.ai
Control Function
1.1 Selecting the Controller Mode (CTL)
Control elements
Control type: Standard PID control and sample-and-hold PI control
Control operation formulas: The formula can be selected from the following for loops 1
and 2.
• PV proportional type PID (I-PD)
• PV derivative type PID (PI-D)
• Adjustable setpoint filter (SVF)
► For control types and control operation formulas: see 1.2, Selecting the Control Method (Selecting
Control Type CNT and Control Operation Formula ALG), in this manual.
Other functions
Main Functions Reference Destination
Contact input function
Chapter 3, Auxiliary Input and Output Functions
Contact output function
Display function Chapter 4, Display and Security Functions
YS1000 Series Communication Interface User's
Communication function
Manual
1-26 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Setting Display
Engineering Display Operation Display > +SHIFT
keys (to the Tuning Menu
Display) > SHIFT
+ keys (to the Engineering Menu Display)
> [CONFIG2] software key (Configuration Display 2)
0123-01E.ai
Setting Details
To perform automatic control/manual control only, set CMOD1 = − (no setting).
Operations described in “(1) Performing control using YS1000 only” apply.
Description
The loop 1's operation mode can be switched by pressing the “A” or “M” mode key on the
instrument's front panel while the LOOP 1 Display is shown.
The loop 2's operation mode can be switched among the following three types by
pressing the “C,” “A,” or “M” mode key on the instrument's front panel while the LOOP 2
Display is shown.
Loop 2 automatic control (A) (OPEN) if the “A” mode key is pressed
Loop 1 manual control (M) or loop 2 manual control (M) (OPEN) if the “M” mode key is
pressed
Loop 2 cascade control (CLOSE) if the “C” mode key is pressed
Switching to each operation mode can be achieved based on digital input (DI), through
communication, or using user programs in addition to the keys on the instrument's front
panel.
► For switching using keys on the instrument's front panel: see YS1500 Indicating Controller/
YS1700 Programmable Indicating Controller Operation Guide.
► For switching through communication: see YS1000 Series Communication Interface User's
Manual.
► For switching based on digital input: see 3.1, Defining Digital Input and Output Functions
(Multi-function Mode Only), in this manual.
► For switching using user programs: see YSS1000 Setting Software/YS1700 Programmable.
Function User's Manual.
IM 01B08B02-02EN 1-27
1.1 Selecting the Controller Mode (CTL)
Meaning of Symbols
The following shows the operation mode symbols and their meanings:
Symbol Meaning
(M) Manual control (M)
(A) Automatic control (A)
(OPEN) (Internal) Cascade open (OPEN) condition
(CLOSE) (Internal) Cascade closed (CLOSE) condition
1-28 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
(1) Performing control using YS1000 only 1
Only internally cascaded automatic control (A) or manual control (M) is available. For the loop 1,
operation does not change even if the “C” mode key on the instrument's front panel is pressed.
Control Function
For the loop 2, the “C,” “A,” and “M” mode keys on the instrument's front panel enable
switching between open/closed, automatic, and manual control.
Measurement Measurement
input 1 input 2
X1 X3
LOOP 1 Display
(A2)
(OPEN)
(C2)
(A2) Control element 2
(M2) CNT2
Same display as
that of loop 1
(M1)/(M2) (A1)/(A2)/(C2)
Y1
Manipulated output
0124E.ai
Function Block Diagram and Operation Mode Relationship Diagram
IM 01B08B02-02EN 1-29
1.1 Selecting the Controller Mode (CTL)
Loop 1
key lamp
Loop 2
(C) (A) (M)
key lamp
AUT(LS1)
A C (LS1)*1
1 2
CAS(LS2)
(C) A1-C2
M
2 MAN(LS2)
CLOSE (CLOSE)
M
1
A
2
AUT(LS2)
CAS(LS2)
C
2
(A) A1-A2
OPEN
(OPEN) A
1
A
2
M
1
M
2
AUT(LS1)
AUT(LS2)
MAN(LS1) (LS1)*1
MAN(LS2)
AUT(LS1)
(LS1)*1
CAS(LS2) A
1
MAN(LS1)
C M
(M)
2 1
M1-M2
CLOSE
(CLOSE)
A
AUT(LS2) 2
M
2
MAN(LS2)
AUT(LS1)
A A
AUT(LS2) 1 2
M1-M2
(M) (OPEN)
OPEN
C C M M
1 2 1 2
(LS1)*1 MAN(LS1)
CAS(LS2) MAN(LS2)
* The heavy lines indicate that the OPEN/CLOSE status has changed. * Operation does not change even if the “C” mode key
*1: Transmission of “CAS,” “DDC,” or “SPC” to the LS1 register using on the LOOP 1 Display is pressed.
a communication command is invalid.
C2: (Internal) Cascade control, An: Automatic control, Mn: Manual control
A1-A2 (n: “1” denotes loop 1, while “2” means loop 2.)
M
1 : Press this key (the number
(CLOSE) CLOSE/OPEN: Cascade closed/cascade open represents the loop concerned).
It is displayed on the control status display section. MAN (LS1): Sends a communication command.
0125E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through
Communication
1-30 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Loop 1 Loop 2 Loop 1 Loop 2
[OPEN] is displayed (if manual control is selected in loop 2)
Manual control Manual control
“M” lamp lights. “M” lamp lights. [CLOSE] is displayed (in A1-C2 mode, if manual control is
(M1) (M2)
selected in loop 1)
(Internal) Cascade
“A” lamp lights. “C” lamp lights. [CLOSE] is displayed.
Automatic control (C2)
control (A1) Automatic control
“A” lamp lights. “A” lamp lights. [OPEN] is displayed.
(A2)
IM 01B08B02-02EN 1-31
1.1 Selecting the Controller Mode (CTL)
Setting Display
Engineering Display Operation Display > +
SHIFT
keys (to the Tuning Menu
Display) > SHIFT
+ keys (to the Engineering Menu Display)
> [CONFIG2] software key (Configuration Display 2)
0126E.ai
Setting Details
To perform automatic control, manual control, or cascade setting automatic control, set
CMOD1 = CAS or CMP.
Any of operations (1) to (3) is performed according to the setting.
(1) Operation is controlled based on an external setpoint from analog input.
(2) Operation is controlled based on an external setpoint through communication, or
backed up if the high-level computer fails in communication.
(3) Operation is controlled based on an external manipulated output variable through
communication, or backed up if the high-level computer fails in communication.
Description
The loop 1's operation mode can be switched among the following three types by
pressing the “C,” “A,” or “M” mode key on the instrument's front panel while the LOOP 1
Display is shown.
The loop 2's operation mode can be similarly switched among the following three types
by pressing the “C,” “A,” or “M” mode key on the instrument's front panel while the LOOP
2 Display is shown.
Loop 2 automatic control (A) (OPEN) if the “A” mode key is pressed.
Loop 1 manual control or loop 2 manual control (M) (OPEN) if the “M” mode key is
pressed.
Loop 2 cascade control (CLOSE) if the “C” mode key is pressed.
1-32 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Switching to each operation mode can be achieved based on digital input (DI), through 1
communication, or using user programs in addition to the keys on the instrument's front
panel.
Control Function
► For switching using keys on the instrument's front panel: see YS1500 Indicating Controller/
YS1700 Programmable Indicating Controller Operation Guide.
► For switching through communication: see YS1000 Series Communication Interface User's
Manual.
► For switching based on digital input: see 3.1, Defining Digital Input and Output Functions
(Multi-function Mode Only), in this manual.
► For switching using user programs: see YSS1000 Setting Software/YS1700 Programmable
Function User's Manual.
IM 01B08B02-02EN 1-33
1.1 Selecting the Controller Mode (CTL)
Backup mode
The backup mode is available in the computer cascade setting mode (CMOD1 = CMP).
If writing in watchdog timer from the high-level computer is lost during the period set by
YS1000's communication watchdog timer, the YS1000 determines that the computer has
failed in communication. The YS1000 then disconnects from it and automatically changes
the operation mode. This operating status is called “backup mode” and there are the
following two types of backup mode. A backup mode is set using the backup mode 1
(BMOD1) engineering parameter.
1-34 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Meaning of Symbols 1
The following shows the operation mode symbols and their meanings:
Symbol Meaning
Control Function
(M) Manual control (M)
(A) Automatic control (A)
(OPEN) (Internal) Cascade open status
(CLOSE) (Internal) Cascade closed status
Cascade setting automatic control (C) – analog cascade setting mode (CAS)
(C) (CAS)
status
Cascade setting automatic control (C) – computer cascade setting mode (CMP) –
(C) (CMP) (SPC)
cascade backup mode (SPC) status based on an external setpoint
Cascade setting automatic control (C) – computer cascade setting mode (CMP)
(C) (CMP) (DDC) – cascade backup mode (DDC) status based on external manipulated output
variable
Manual operation backup status due to a communication failure by the high-level
computer
(BUM)
(Same operation as manual control is performed and control automatically returns
to cascade setting automatic control if communication failure is cleared.)
Automatic operation backup status due to a communication failure by the high-
level computer
(BUA)
(Same operation as automatic control is performed and control automatically
returns to cascade setting automatic control if communication failure is cleared.)
IM 01B08B02-02EN 1-35
1.1 Selecting the Controller Mode (CTL)
YS1000 accepts an external setpoint from the analog input (terminal X2) to perform
cascade control.
X2 X1 X3
[CLOSE] is (C1)
displayed if loop 2
is in cascade control. (A1)
[OPEN] is displayed (C1)
(M1)
if loop 2 is in –
automatic control. Setpoint (SV1)
[OPEN] is displayed (A1)/(M1)
if manual control is
selected in loop 2. Control element 1
[CLOSE] is CNT1
displayed if manual
control is selected
in loop 1.
(C2)
(OPEN)
h (C2)
(A2) Control element 2
(M2) CNT2
Same display
as that of loop 1
(M1)/(M2) (A1)/(A2)/(C1)/(C2)
Y1
Manipulated output
0127E.ai
Function Block Diagram and Operation Mode Relationship Diagram
1-36 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Loop 1
key lamp
1
Loop 2
(C) (A) (M)
key lamp
Control Function
MAN(LS2) MAN(LS1)
AUT(LS1)
M M A C
2 1 1 2 CAS(LS2)
CAS(LS1) *1
CAS(LS2)
(C) C
1 C1-C2
A
1 AUT(LS1)
A1-C2
M
2 MAN(LS2)
CLOSE C
2 (CLOSE) (CLOSE) M
C
CAS(LS1) *1 1 1 MAN(LS1)
A A
2 2
AUT(LS2) AUT(LS2)
CAS(LS2) CAS(LS2)
C C
2 2
CAS(LS1) *1
AUT(LS2)
(A)
A
C A 1 AUT(LS1)
1 2
C1-A2 A1-A2
OPEN (OPEN) A
(OPEN) C 1
CAS(LS1) *1 1 A
2
M M M M
1 2 1 2 AUT(LS1)
AUT(LS2)
MAN(LS1) MAN(LS1)
MAN(LS2) MAN(LS2)
CAS(LS1) *1 AUT(LS1)
CAS(LS2) A
1
MAN(LS1)
C M
(M)
1 1
C
2 M1-M2
CLOSE (CLOSE)
A
AUT(LS2) 2
M
2
MAN(LS2)
AUT(LS1)
A A
AUT(LS2) 1 2
M1-M2
(M) (OPEN)
OPEN
C C M M
1 2 1 2
CAS(LS1)*1 MAN(LS1)
CAS(LS2) MAN(LS2)
* Heavy lines indicate that the OPEN/CLOSE status has been changed.
*1: Transmission of “DDC” or “SPC” to the LS1 register using a communication command is invalid.
IM 01B08B02-02EN 1-37
1.1 Selecting the Controller Mode (CTL)
1-38 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Intentionally blank
IM 01B08B02-02EN 1-39
1.1 Selecting the Controller Mode (CTL)
YS1000 accepts the loop 1's external setpoint through communication to perform
cascade control. If the high-level computer fails in communication, the YS1000 backs
up operation. If the computer recovers communication, control returns to the original
condition.
1-40 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Measurement
input 1
Measurement
input 2
1
RS-485 communication X1 X3
Control Function
Communication
parameter SV1
Process variable (PV1)
LOOP 1 Display
(A2)
(OPEN)
m 3/ h (C2)
1 0 0. 0 0
Same display as
that of loop 1
(M1)/(M2)/ (A1)/(A2)/(C1)/
(C1)(BUM) (C2)/(C1)(BUA)
Y1
Manipulated output
0129E.ai
Function Block Diagram and Operation Mode Relationship Diagram
IM 01B08B02-02EN 1-41
1-42
For use of the backup mode
Setpoint
Loop 2 (BUA) (BUM)
key lamp
Switching from the BUA or BUM mode
to another mode can be accomplished
If writing in watchdog timer from the high-level using a key or through communication,
(C) C1(BUA)-C2 C1(BUM)-C2 but the reverse is not possible.
computer is lost during the period set by CLOSE (CLOSE) (CLOSE)
YS1000’s communication watchdog timer, the
YS1000 determines that the computer has failed
in communication. The YS1000 then disconnects
from it and automatically changes the operation
mode. Communication recovered
If communication fails, the operation mode
1.1 Selecting the Controller Mode (CTL)
Communication failed
changes to (BUM) or (BUA). If communication
recovers, it returns to (C) (CMP) (SPC).
CAS(LS2) CAS(LS2)
SPC(LS1) C *Not available in C
Setpoint
*1 2 2
the BUM mode.
Loop 2 (BUM) AUT(LS2)
key lamp C A A AUT(LS1)
1 2 1
(A) C1(SPC)-A2 A1-A2 A
OPEN (OPEN) SPC(LS1) C (OPEN) 1
1 A
*1 2
M M M M
1 2 1 2
AUT(LS1)
AUT(LS2)
MAN(LS1) MAN(LS1)
(A) C1(BUM)-A2
MAN(LS2) MAN(LS2)
OPEN (OPEN)
IM 01B08B02-02EN
Communication
failed
Switching from the BUA or BUM mode to
another mode can be made using a key or SPC(LS1)
through communication, but the reverse is *1 AUT(LS1)
CAS(LS2) A
not possible. In the BUM mode, operation 1
MAN(LS1)
does not change even if the “C” mode key C M
IM 01B08B02-02EN
1 1
is pressed on loop 2’s Operation Display. C
2
(M) M1-M2
CLOSE A (CLOSE)
AUT(LS2) 2
M
2
MAN(LS2)
AUT(LS1)
A A
AUT(LS2) 1 2
(M) M1-M2
(OPEN)
OPEN
C C M M
1 2 1 2
SPC(LS1)*1 MAN(LS1)
CAS(LS2) MAN(LS2)
* Heavy lines indicate that the OPEN/CLOSE status has been changed.
*1: Transmission of “CAS” to the LS1 register using a communication command is invalid.
C1: Cascade setting automatic control, C2: (Internal) Cascade control
A1-A2 An: Automatic control, Mn: Manual control
(CLOSE) (n: “1” denotes loop 1, while “2” means loop 2.)
CLOSE/OPEN: Cascade closed/cascade open
It is displayed on the control status display section.
M
1: Press this key (the number represents the loop concerned).
MAN (LS1): Sends a communication command.
0130E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through Communication
1-43
1.1 Selecting the Controller Mode (CTL)
Control Function
1.1 Selecting the Controller Mode (CTL)
1-44 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Intentionally blank
IM 01B08B02-02EN 1-45
1.1 Selecting the Controller Mode (CTL)
(3) Performing control based on an external manipulated output variable through communication,
or backup operation if the high-level computer fails in communication
1-46 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Measurement
input 1
Measurement
input 2
1
X1 X3
Control Function
Process variable (PV1)
LOOP 1 Display
(C1)
[DDC] is displayed
in cascade control. (A1)
[CLOSE] is (M1)
displayed if loop 2 –
is in cascade control. Setpoint (SV1)
[OPEN] is displayed
if loop 2 is in
automatic control. Control element 1
[OPEN] is displayed CNT1
if manual control is
selected in loop 2.
[CLOSE] is
displayed if manual
control is selected Process variable (PV2)
in loop 1. (C2)
(CLOSE) Setpoint (SV2)
LOOP 2 Display –
(A2)
(OPEN)
(C2)
(A2) Control element 2
(M2) CNT2
Same display
as that of loop 1
(M1)/(M2)/ (A1)/(A2)/
(C1)(BUM) (C1)(BUA)/(C2)
(C1)(DDC)
Y1
0131E.ai
Function Block Diagram and Operation Mode Relationship Diagram
IM 01B08B02-02EN 1-47
1-48
For use of the backup mode
Setpoint
Loop 2 (BUA) (BUM)
key lamp
Communication failed
changes to (BUM) or (BUA). If communication
recovers, it returns to (C) (CMP) (DDC).
CAS(LS2) CAS(LS2)
DDC(LS1) C *Not available in C
Setpoint
*1 2 2
the BUM mode.
Loop 2 (BUM) AUT(LS2)
key lamp C A A
1 2 1 AUT(LS1)
(A) C1(DDC)-A2 A1-A2 A
OPEN (OPEN) DDC(LS1) C (OPEN) 1
1 A
*1 2
M M M M AUT(LS1)
1 2 1 2
AUT(LS2) DDC(LS1)
(A) C1(BUM)-A2 MAN(LS1) MAN(LS1)
*1
OPEN (OPEN) MAN(LS2) MAN(LS2)
C
1
IM 01B08B02-02EN
Communication
failed
Switching from the BUA or BUM mode to
another mode can be made using a key or AUT(LS1)
through communication, but the reverse is CAS(LS2) A
1
not possible. In the BUM mode, operation MAN(LS1)
M
1
IM 01B08B02-02EN
does not change even if the “C” mode key
C
2
is pressed on loop 2’s Operation Display. (M) M1-M2
CLOSE A (CLOSE)
AUT(LS2) 2
M
2
MAN(LS2)
AUT(LS1)
A A
AUT(LS2) 1 2
(M) M1-M2
OPEN (OPEN)
C
1
DDC(LS1)
*1 C M M
2 1 2
MAN(LS1)
CAS(LS2) MAN(LS2)
* Heavy lines indicate that the OPEN/CLOSE status has been changed.
*1: Transmission of “CAS” to the LS1 register using a communication command is invalid.
C1: Cascade setting automatic control, C2: (Internal) Cascade control
A1-A2 An: Automatic control, Mn: Manual control
(CLOSE) (n: “1” denotes loop 1, while “2” means loop 2.)
CLOSE/OPEN: Cascade closed/cascade open
It is displayed on the control status display section.
M
1: Press this key (the number represents the loop concerned).
MAN (LS1): Sends a communication command.
0132E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through Communication
1-49
1.1 Selecting the Controller Mode (CTL)
Control Function
1.1 Selecting the Controller Mode (CTL)
1-50 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
The autoselector can be selected using auto high selector (HIGH) or auto low selector
(LOW) or by manual operation.
When the selector mode is selected, the functions are configured as shown in the figure
below. Changing parameters (in blue bold characters) shown in the figure enables the
required functions to be configured.
► For parameters: see “List of Parameters” in the YS1500 Indicating Controller/YS1700
Programmable Indicating Controller Operation Guide.
IM 01B08B02-02EN 1-51
DI7
1-52
For YS1500-0/YS1700-0, output tracking input is
(DI7F = Function not set) (*1) made from analog input 4(X4).
DI8
(DI8F = Function not set)
DI9 DI function selection
(DI9F = Function not set) DI1 Cascade setting input 2/ (*1)
DI10 (Parameter DI1F : Cascade setting input 1 Measurement input 1 output tracking input Measurement input 2 Output tracking input
(DI10F = Function not set) Function not set) X2 X1 X4 X3 X6
ON ON ON ON
CSR1 PSR1 CSR2 PSR2
Square root extraction OFF Square root extraction OFF Square root extraction OFF Square root extraction OFF
and low cutoff adjustable and low cutoff adjustable and low cutoff adjustable and low cutoff adjustable
CLC1 PLC1 CLC2 PLC2
1.1 Selecting the Controller Mode (CTL)
SV1 PV1 Input filter SV key SV2 PV2 Input filter Input filter
SV key display display display display PLG2
PLG1 TLG
(CMOD1=CAS)
LOOP 1 Display
LOOP 1 Display “C” mode key
“A” mode key Process variable alarms
PH1,PL1,HH1,LL1,
VL1
PV1
SV1
–
Deviation alarm
DL1 +
IM 01B08B02-02EN
�P
F Parameter
PFKEY=STC
IM 01B08B02-02EN
STC start (Note 1) Autoselector
DInF=E-STC ATSEL
Selector selection DI1=CLOSE→AUT
(Note 1)
DInF=E-SEL DI1=OPEN→1
1 2
Switching by pressing “C” (Note 1) SSW
DInF=TR-CAS
Switching by pressing “A” (Note 1) Selector (Note 1)
DInF=TR-AUT DInF=E-LPSEL DI1=CLOSE
Switching by pressing “M” (Note 1) DI open: Output the computation result of Loop 2
DInF=TR-MAN DI1=OPEN TRK1
DI close: Output the computation result of Loop 1
Preset MV
PMV1
Output preset MV and
MAN (Note 1)
DInF=TR-MPMV DI1=CLOSE
DI1=OPEN
Preset MV switching (Note 1)
DInF=E-PMV
0133E.ai
1-53
1.1 Selecting the Controller Mode (CTL)
Control Function
1.1 Selecting the Controller Mode (CTL)
Control elements
Control type: Standard PID control
Control operation formulas: The formula can be selected from the following for loops 1
and 2:
• PV proportional type PID (I-PD)
• PV derivative type PID (PI-D)
• Adjustable setpoint filter (SVF)
Selector function: can be selected from autoselector, high selector, and low selector.
Manual selection control: The set loop's output variable can be output regardless of the
magnitude of the signal.
► For control types and control operation formulas: see 1.2, Selecting the Control Method (Selecting
Control Type CNT and Control Operation Formula ALG), in this manual.
Other functions
Main Functions Reference Destination
Contact input function
Chapter 3, Auxiliary Input and Output Functions
Contact output function
Display function Chapter 4, Display and Security Functions
YS1000 Series Communication Interface User's
Communication function
Manual
1-54 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Setting Display
Engineering Display Operation Display > +
SHIFT
keys (to the Tuning Menu
Display) > +
SHIFT
keys (to the Engineering Menu Display)
> [CONFIG1] software key (Configuration Display 1) or
[CONFIG2] software key (Configuration Display 2)
0134E.ai
0135E.ai
Setting Details
To perform automatic control or manual control only, set CMOD1 = − (no setting) or
CMOD2 = − (no setting). Operations described in “(1) Performing control using YS1000
only” apply.
IM 01B08B02-02EN 1-55
1.1 Selecting the Controller Mode (CTL)
Description
The operation modes of loops 1 and 2 can be switched by pressing the “A” or “M” mode
key on the instrument's front panel.
(The mode of the displayed loop will be changed.)
Switching to each operation mode can be achieved based on digital input (DI), through
communication, or using user programs in addition to the keys on the instrument's front
panel.
► For switching using keys on the instrument's front panel: see YS1500 Indicating Controller/
YS1700 Programmable Indicating Controller Operation Guide.
► For switching through communication: see YS1000 Series Communication Interface User's
Manual.
► For switching based on digital input: see 3.1, Defining Digital Input and Output Functions
(Multi-function Mode Only), in this manual.
► For switching using user programs: see YSS1000 Setting Software/YS1700 Programmable
Function User's Manual.
Meaning of Symbols
The following shows the operation mode symbols and their meanings:
Symbol Meaning
(M) Manual control (M)
(A) Automatic control (A)
1-56 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
(1) Performing control using YS1000 only for both loops 1 and 2 1
Selector control is performed using only YS1000 for both the loops 1 and 2. Operation
Control Function
does not change for either loop even if the “C” mode key on the instrument's front panel
is pressed.
Measurement Measurement
input 1 input 2
X1 X3
LOOP 1 Display
(A1)
[SV2 – LCL] is
displayed. (M1)
–
[SEL1] is displayed Setpoint (SV1)
if loop 1 output is
selected.
[SEL2] is displayed Control element 1
if loop 2 output is CNT1
selected.
Setpoint (SV2)
LOOP 2 Display –
Control element 2
CNT2
(A2)
(M2)
Autoselector selection
ATSEL
Same display as AUT
that of loop 1
1 2
(SSW)
(M1)/(M2) (A1)/(A2)
Y1
Manipulated output
0136E.ai
Function Block Diagram and Operation Mode Relationship Diagram
IM 01B08B02-02EN 1-57
1.1 Selecting the Controller Mode (CTL)
Loop 1
key lamp
Loop 2
(C) (A) (M)
key lamp
(C)
SV2-RMT
(LS1)*1
(LS2)*2
AUT(LS1)
AUT(LS2)
(A)
A
1
A
A1-A2
SV2-LCL 2 (SV2-LCL)
M M
1 2
MAN(LS1)
MAN(LS2)
(M)
SV2-RMT
AUT(LS1) A A
AUT(LS2) 1 2
M1-M2
(M) (SV2-LCL)
SV2-LCL
M M
1 2
(LS1)*1 MAN(LS1)
(LS2)*2 MAN(LS2)
*1: Transmission of “CAS,” “DDC,” or “SPC” to the LS1 register using * Operation does not change even if the “C” mode key
communication commands is invalid. on the LOOP 1 or LOOP 2 Display is pressed.
*2: Transmission of “CAS” to the LS2 register using a communication
command is invalid.
0137E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through
Communication
1-58 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Manual control Manual control
“M” lamp lights. “M” lamp lights. [SV2-LCL] is displayed.
(M1) (M2)
Automatic control Automatic control
“A” lamp lights. “A” lamp lights. [SV2-LCL], [SEL1], or [SEL2] is displayed.
(A1) (A1)
The following table shows an output variable and control status in each operation mode
according to the settings of the selector selection switch (SSW) tuning parameter and
autoselector selection (ATSEL) engineering parameter.
Output Variables and Control Status in Each Operation Mode
Parameter
Loop 1 (CNT1) Loop 2 (CNT2) Control Status
Setpoint
Operation Operation
SSW ATSEL Output Variable Output Variable Manipulated Output
Mode Mode
MV is operated using keys
Manual control Manual
Follows up MV. Follows up MV. or through communication
(M1) control (M2)
(manual operation).
LOW
Outputs control operation. Outputs control operation.
Automatic Automatic CNT1 or CNT2, whichever
(Loop 1's output = MV + (Loop 2's output = MV +
control (A1) control (A2) is smaller, is selected.
Kp1 × E1 if not selected) Kp2 × E2 if not selected)
AUT
MV is operated using keys
Manual control Manual
Follows up MV. Follows up MV. or through communication
(M1) control (M2)
(manual operation).
HIGH
Outputs control operation. Outputs control operation.
Automatic Automatic CNT1 or CNT2, whichever
(Loop 1's output = MV + (Loop 2's output = MV +
control (A1) control (A2) is larger, is selected.
Kp1 × E1 if not selected) Kp2 × E2 if not selected)
MV is operated using
Manual control keys or through Manual
Follows up MV. Follows up MV.
(M1) communication (*1). control (M2)
(Manual operation)
1 –
CNT1 output is selected
Automatic Outputs control Automatic regardless of the
Follows up MV.
control (A1) operation. control (A2) magnitude of the CNT1
and CNT2 signals.
MV is operated using
Manual control Manual keys or through
Follows up MV. Follows up MV.
(M1) control (M2) communication (*2).
(Manual operation)
2 –
CNT2 output is selected
Automatic Automatic Outputs control regardless of the
Follows up MV.
control (A1) control (A2) operation. magnitude of the CNT1
and CNT2 signals.
MV: Manipulated output, Kpn (n = 1, 2): Proportional gain, En (n = 1, 2): Deviation
Setting Display
Engineering Display Operation Display > +
SHIFT
keys (to the Tuning Menu
Display) > +
SHIFT
keys (to the Engineering Menu Display)
> [CONFIG1] software key (Configuration Display 1) or
[CONFIG2] software key (Configuration Display 2)
0138E.ai
0139E.ai
Setting Details
To perform automatic control, manual control, or cascade setting automatic control,
set CMOD1 = CAS or CMP or CMOD2 = CAS or CMP. Any of operations (1) to (7) is
performed according to the setting.
(1) Loop 1 is controlled by YS1000 only, while loop 2 is controlled based on an external
setpoint from analog input.
(2) Loop 1 is controlled based on an external setpoint from analog input, while loop 2 is
controlled by YS1000 only.
(3) Both loops 1 and 2 are controlled based on an external setpoint from analog input.
(4) Loop 1 is controlled based on an external setpoint through communication (backed up if the
high-level computer fails in communication), while loop 2 is controlled by YS1000 only.
(5) Loop 1 is controlled based on an external setpoint through communication (backed
up if the high-level computer fails in communication), while loop 2 is controlled based
on an external setpoint from analog input.
(6) Operation is controlled based on an external manipulated output variable through
communication (backed up if the high-level computer fails in communication).
1-60 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
input.
Description
The operation modes of loops 1 and 2 can be switched among the following three types
by pressing the “C,” “A,” or “M” mode key on the instrument's front panel. (The mode of
the displayed loop will be changed.)
Switching to each operation mode can be achieved based on digital input (DI), through
communication, or using user programs in addition to the keys on the instrument's front
panel.
► For switching using keys on the instrument's front panel: see YS1500 Indicating Controller/
YS1700 Programmable Indicating Controller Operation Guide.
► For switching through communication: see YS1000 Series Communication Interface User's
Manual.
► For switching based on digital input: see 3.1, Defining Digital Input and Output Functions
(Multi-function Mode Only), in this manual.
► For switching using user programs: see YSS1000 Setting Software/YS1700 Programmable
Function User's Manual.
IM 01B08B02-02EN 1-61
1.1 Selecting the Controller Mode (CTL)
Communication
Loop 1 Cascade Mode (Parameter CMOD1)
Mode
Analog cascade setting mode (CAS) −
The loop 2 cascade setting automatic control (C) is an operation mode in which control
is performed based on an external setpoint (SV) (from analog input). There is an analog
cascade setting mode (CAS) in this cascade setting automatic control (C). The loop 2
cascade setting automatic control (C) is set by the C-mode 2 (CMOD2) parameter.
Setting to the analog cascade setting mode (CAS) enables the use of the loop 2 cascade
setting automatic control (C).
If an external setpoint (SV) has been set, [SV2-RMT] will be displayed on the control
status display section.
In manual control (M), there are two types of control: a condition in which a setpoint
(SV) can be externally set and a condition in which it can be set using a key or through
communication. The condition YS1000 is in can be identified by [SV2-RMT] displayed on
the control status display section.
In the selector mode, the operation mode of the loop 1 and loop 2 cascade setting
automatic control (C) differs from the parameter (CMOD1/CMOD2) setting.
1-62 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Backup mode 1
The backup mode is available in the computer cascade setting mode (CMOD1 = CMP).
If writing in watchdog timer from the high-level computer is lost during the period set by
Control Function
YS1000's communication watchdog timer, the YS1000 determines that the computer has
failed in communication. The YS1000 then disconnects from it and automatically changes
the operation mode. This operating status is called “backup mode” and there are the
following two types of backup mode. A backup mode is set using the backup mode 1
(BMOD1) engineering parameter.
Meaning of Symbols
The following shows the operation mode symbols and their meanings:
Symbol Meaning
(M) Manual control (M)
(A) Automatic control (A)
Loop 1's cascade setting automatic control (C) – analog cascade setting mode
(C) (CAS)
(CAS) status
Loop 1's cascade setting automatic control (C) – computer cascade setting
(C) (CMP) (SPC) mode (CMP) – cascade backup mode (SPC) status based on an external
setpoint
Loop 1's cascade setting automatic control (C) – computer cascade setting
(C) (CMP) (DDC) mode (CMP) – cascade backup mode (DDC) status based on external
manipulated output variable
Loop 2's cascade setting automatic control (RMT) or manual control. RMT:
(SV2-RMT)
Remote
(SV2-LCL) Loop 2's automatic control or manual control (LCL). LCL: Local
Manual operation backup status due to a communication failure by the high-
level computer
(BUM) (Same operation as manual control is performed and control automatically
returns to cascade setting automatic control if communication failure is
cleared.)
Automatic operation backup status due to a communication failure by the high-
level computer
(BUA) (Same operation as automatic control is performed and control automatically
returns to cascade setting automatic control if communication failure is
cleared.)
IM 01B08B02-02EN 1-63
1.1 Selecting the Controller Mode (CTL)
(1) Controlling loop 1 using YS1000 only and loop 2 based on an external setpoint from analog
input
YS1000 accepts an external setpoint for loop 2 from analog input (terminal X4) to
perform selector control.
1-64 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Loop 2's
Measurement cascade Measurement
1
input 1 setting input input 2
Control Function
X1 X4 X3
LOOP 1 Display
[SV2-RMT] is
displayed if loop
2 is in remote. (A1)
[SV2-LCL] is
displayed if loop (M1)
2 is in local. –
Setpoint (SV1)
[SEL1] is
displayed if
loop 1 output is Control element 1
selected. CNT1
[SEL2] is
displayed if
loop 2 output is
selected. Process variable (PV2)
Nothing
appears for (C2)
manual control. (REMOTE) Setpoint (SV2)
LOOP 2 Display –
(A2)/(M2)
(LOCAL)
(C2)
(A2) Control element 2
(M2) CNT2
Same display
as that of loop 1 Autoselector selection
ATSEL
Loop 2's analog
cascade setting AUT
input value is 1 2
displayed. (SSW)
(M1)/(M2) (A1)/(A2)/(C2)
Y1
Manipulated output
0140E.ai
Function Block Diagram and Operation Mode Relationship Diagram
IM 01B08B02-02EN 1-65
1.1 Selecting the Controller Mode (CTL)
Loop 1
key lamp
Loop 2
(C) (A) (M)
key lamp
AUT(LS1)
A C (LS1)*1
1 2
CAS(LS2)
M
(C) A1-C2
2 MAN(LS2)
SV2-RMT (SV2-RMT)
M
1 MAN(LS1)
A
2
AUT(LS2)
CAS(LS2)
AUT(LS1)
C
AUT(LS2) 2
(LS1)*1
(A) A
1 A1-A2
SV2-LCL A (SV2-LCL)
2
M M
1 2
MAN(LS1)
MAN(LS2)
AUT(LS1)
(LS1)*1
CAS(LS2) A
MAN(LS1) 1
C M
(M)
2 1
M1-M2
SV2-RMT (SV2-RMT)
A
AUT(LS2) 2
M
2
MAN(LS2)
AUT(LS1)
A A
AUT(LS2) 1 2
M1-M2
(M) (SV2-LCL)
SV2-LCL
C M M
2 1 2
(LS1)*1 MAN(LS1)
CAS(LS2) MAN(LS2)
* Heavy lines indicate that the SV2-LCL/SV2-RMT status has been changed. * Operation does not change even if the “C” mode key
*1: Transmission of “CAS,” “DDC,” or “SPC” to LS1 using a communication on the LOOP 1 Display is pressed.
command is invalid.
0141E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through
Communication
1-66 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Loop 1 Loop 2 Loop 1 Loop 2
[SV2-RMT] is displayed.
(in A1-C2 mode, for selection of manual control for
Manual control loop 1) (*1)
Manual control (M2) “M” lamp lights. “M” lamp lights.
(M1)
[SV2-LCL] is displayed.
(for selection of manual control for loop 2) (*1)
Cascade setting
Automatic “A” lamp lights. “C” lamp lights. [SV2-RMT] and [SEL1] or [SEL2] are displayed. (*1)
automatic control (C2)
control (A1)
Automatic control (A2) “A” lamp lights. “A” lamp lights. [SV2-LCL] and [SEL1] or [SEL2] is displayed.
*1: [CSV2] (cascade setting input value) is displayed on the LOOP 2 Display.
IM 01B08B02-02EN 1-67
1.1 Selecting the Controller Mode (CTL)
The following table shows an output variable and control status in each operation mode
according to the settings of the selector selection switch (SSW) tuning parameter and
autoselector selection (ATSEL) engineering parameter.
Output Variables and Control Status in Each Operation Mode
Parameter
Loop 1 (CNT1) Loop 2 (CNT2) Control Status
Setpoint
Operation
SSW ATSEL Output Variable Operation Mode Output Variable Manipulated Output
Mode
Cascade setting
Outputs control automatic control Outputs control
operation. CNT1 or CNT2,
Automatic (C2) operation.
control (A1) (Loop 1's output = MV + (Loop 2's output = MV + whichever is smaller, is
selected.
Kp1 × E1 if not selected) Automatic control Kp2 × E2 if not selected)
LOW (A2)
MV is operated using
Manual control Manual control keys or through
Follows up MV. Follows up MV.
(M1) (M2) communication (manual
operation).
AUT
Cascade setting
Outputs control automatic control Outputs control
operation. CNT1 or CNT2,
Automatic (C2) operation.
control (A1) (Loop 1's output = MV + (Loop 2's output = MV + whichever is larger, is
selected.
Kp1 × E1 if not selected) Automatic control Kp2 × E2 if not selected)
HIGH (A2)
MV is operated using
Manual control Manual control keys or through
Follows up MV. Follows up MV.
(M1) (M2) communication (manual
operation).
Cascade setting
automatic control CNT1 output is selected
Automatic Outputs control (C2) regardless of the
– control (A1) operation.
Follows up MV.
magnitude of CNT1 and
Automatic control CNT2 signals.
1 (A2)
MV is operated using
Manual control keys or through Manual control
– (M1) communication (*1). (M2)
Follows up MV. Follows up MV.
(Manual operation)
Cascade setting
automatic control CNT2 output is selected
Automatic (C2) Outputs control regardless of the
– control (A1)
Follows up MV.
operation. magnitude of CNT1 and
Automatic control CNT2 signals.
2 (A2)
MV is operated using
Manual control Manual control keys or through
– (M1)
Follows up MV.
(M2) communication (*2).
Follows up MV.
(Manual operation)
MV: Manipulated output, Kpn (n = 1, 2): Proportional gain, En (n = 1, 2): Deviation
1-68 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
(2) Controlling loop 1 based on an external setpoint from analog input and loop 2 using YS1000 1
only
Control Function
YS1000 accepts an external setpoint for loop 1 from analog input (terminal X2) to
perform selector control.
[SEL1] is (A1)
displayed if loop 1
output is selected. (M1) (C1)
[SEL2] is –
displayed if loop 2 Setpoint (SV1)
output is selected. (A1)/(M1)
Nothing appears
for manual control. Control element 1
CNT1
Loop 1's analog
cascade setting
input value is
displayed.
Process variable (PV2)
Setpoint (SV2)
LOOP 2 Display –
Control element 2
CNT2
(A2)
(M2)
Autoselector selection
ATSEL
Same display as
that of loop 1 AUT
1 2
(SSW)
(A1)/
(M1)/(M2) (A2)/(C1)
Y1
Manipulated output
0142E.ai
Function Block Diagram and Operation Mode Relationship Diagram
IM 01B08B02-02EN 1-69
1.1 Selecting the Controller Mode (CTL)
Loop 1
key lamp
Loop 2
(C) (A) (M)
key lamp
(C)
SV2-RMT
CAS(LS1)*1
(LS2)*2
AUT(LS2)
(A)
A
C A 1 AUT(LS1)
1 2
C1-A2 A1-A2
SV2-LCL (SV2-LCL) A
(SV2-LCL) C 1
CAS(LS1) *1 1 A
2
M M M M AUT(LS1)
1 2 1 2
AUT(LS2)
MAN(LS1) MAN(LS1) (LS2)*2
MAN(LS2) MAN(LS2)
(M)
SV2-RMT
AUT(LS1)
A A
AUT(LS2) 1 2
M1-M2
(M) (SV2-LCL)
SV2-LCL
C M M
1 1 2
CAS(LS1)*1 MAN(LS1)
(LS2)*2 MAN(LS2)
*1: Transmission of “DDC” or “SPC” to LS1 using a communication * Operation does not change even if the “C” mode key
command is invalid. on the LOOP 2 Display is pressed.
*2: Transmission of “CAS” to LS2 using a communication command is invalid.
0143E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through
Communication
1-70 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Loop 1 Loop 2 Loop 1 Loop 2
Manual control
Manual control (M1) “M” lamp lights. “M” lamp lights. [SV2-LCL] is displayed. (*1)
(M2)
Automatic [SV2-LCL] and [SEL1] or [SEL2] are
Automatic control (A1) “A” lamp lights. “A” lamp lights.
control (A2) displayed. (*1)
Cascade setting automatic Automatic [CAS], [SV2-LCL] and [SEL1] or [SEL2] is
“C” lamp lights. “A” lamp lights.
control (C1) control (A2) displayed. (*1)
*1: [CSV1] (cascade setting input value) is displayed on the LOOP 1 Display.
IM 01B08B02-02EN 1-71
1.1 Selecting the Controller Mode (CTL)
The following table shows an output variable and control status in each operation mode
according to the settings of the selector selection switch (SSW) tuning parameter and the
autoselector selection (ATSEL) engineering parameter.
Output Variables and Control Status in Each Operation Mode
Parameter
Loop 1 (CNT1) Loop 2 (CNT2) Control Status
Setpoint
Operation Operation
SSW ATSEL Output Variable Output Variable Manipulated Output
Mode Mode
Cascade setting
automatic
control Outputs control operation. Outputs control operation. CNT1 or CNT2,
Automatic
(C1) (CAS) (Loop 1's output = MV + (Loop 2's output = MV + whichever is smaller, is
control (A2)
Kp1 × E1 if not selected) Kp2 × E2 if not selected) selected.
Automatic
LOW
control (A1)
MV is operated using
Manual control Manual control keys or through
Follows up MV. Follows up MV.
(M1) (M2) communication (manual
operation).
AUT
Cascade setting
automatic
control Outputs control operation. Outputs control operation. CNT1 or CNT2,
Automatic
(C1) (CAS) (Loop 1's output = MV + (Loop 2's output = MV + whichever is larger, is
control (A2)
Kp1 × E1 if not selected) Kp2 × E2 if not selected) selected.
Automatic
HIGH
control (A1)
MV is operated using
Manual control Manual control keys or through
Follows up MV. Follows up MV.
(M1) (M2) communication (manual
operation).
Cascade setting
automatic CNT1 output is selected
control (C1) Automatic regardless of the
Outputs control operation. Follows up MV.
control (A2) magnitude of CNT1 and
Automatic CNT2 signals.
1 –
control (A1)
MV is operated using keys
Manual control Manual control
or through communication Follows up MV. Follows up MV.
(M1) (M2)
(*1). (Manual operation)
Cascade setting
automatic CNT2 output is selected
control (C1) Automatic regardless of the
Follows up MV. Outputs control operation.
control (A2) magnitude of CNT1 and
Automatic CNT2 signals.
2 –
control (A1)
MV is operated using keys
Manual control Manual control
Follows up MV. or through communication Follows up MV.
(M1) (M2)
(*2). (Manual operation)
MV: Manipulated output, Kpn (n = 1, 2): Proportional gain, En (n = 1, 2): Deviation
1-72 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
(3) Controlling both loops 1 and 2 based on external setpoints from analog inputs 1
YS1000 accepts an external setpoint for loop 1 from analog input (terminal X2) and that
Control Function
for loop 2 from analog input (terminal X4) to perform selector control.
IM 01B08B02-02EN 1-73
1.1 Selecting the Controller Mode (CTL)
X2 X1 X4 X3
LOOP 1 Display
[CAS] is displayed if
loop 1 is in cascade
control. (C1)
[SV2-RMT] is (A1)
displayed if loop 2 is
in remote. (M1) (C1)
[SV2-LCL] is –
displayed if loop 2 is
in local. Setpoint
(SV1)
(A1)/(M1)
Same display as that Control element 1
of loop 2 CNT1
Loop 1's analog
cascade setting
input value is
displayed. Process variable (PV2)
(C2)
(REMOTE) Setpoint (SV2)
LOOP 2 Display –
(A1)/(A2)/
(M1)/(M2) (C2)/(C1)
Y1
Manipulated output
0144E.ai
Function Block Diagram and Operation Mode Relationship Diagram
1-74 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Loop 1
key lamp
1
Loop 2
(C) (A) (M)
key lamp
Control Function
MAN(LS2) MAN(LS1)
AUT(LS1)
M M A C
2 1 1 2 CAS(LS2)
CAS(LS1)*1
CAS(LS2)
(C) C
1 C1-C2
A
1 AUT(LS1)
A1-C2
M
2 MAN(LS2)
SV2-RMT C
2 (SV2-RMT) (SV2-RMT)
C M
CAS(LS1) *1 1 1 MAN(LS1)
A A
2 2
AUT(LS2) AUT(LS2)
CAS(LS2) CAS(LS2)
C C
2 2
CAS(LS1)*1
AUT(LS2)
(A) C
1
A
2
C1-A2
A
1 AUT(LS1)
A1-A2
SV2-LCL
(SV2-LCL) C
(SV2-LCL) A
1
CAS(LS1) *1 1 A
2
M
1
M
2
M M AUT(LS1)
1 2
AUT(LS2)
MAN(LS1) MAN(LS1)
MAN(LS2) MAN(LS2)
CAS(LS1)*1 AUT(LS1)
CAS(LS2) A
1
MAN(LS1)
C M
(M)
1 1
C
2 M1-M2
SV2-RMT (SV2-RMT)
A
AUT(LS2) 2
M
2
MAN(LS2)
AUT(LS1)
A A
AUT(LS2) 1 2
M1-M2
(M) (SV2-LCL)
SV2-LCL
C C M M
1 2 1 2
CAS(LS1)*1 MAN(LS1)
CAS(LS2) MAN(LS2)
* Heavy lines indicate that the SV2-RMT/SV2-LCL status has been changed.
*1: Transmission of “DDC” or “SPC” to LS1 using a communication
command is invalid.
0145E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through
Communication
IM 01B08B02-02EN 1-75
1.1 Selecting the Controller Mode (CTL)
Set using a key or through External setpoint from analog input (terminal X4)
Manual control (M1) Manual control (M2)
communication (*1) Set using a key or through communication (*2)
Cascade setting
Automatic control Set using a key or through External setpoint from analog input (terminal X4)
automatic control (C2)
(A1) communication (*1)
Automatic control (A2) Set using a key or through communication (*2)
Cascade setting External setpoint from analog
External setpoint from analog input (terminal X4)
Cascade setting automatic control (C2) input (terminal X2)
automatic control
(C1) External setpoint from analog
Automatic control (A2) Set using a key or through communication (*2)
input (terminal X2)
1-76 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
The following table shows an output variable and control status in each operation mode 1
according to the settings of the selector selection switch (SSW) tuning parameter and
autoselector selection (ATSEL) engineering parameter.
Control Function
Output Variables and Control Status in Each Operation Mode
Parameter
Loop 1 (CNT1) Loop 2 (CNT2) Control Status
Setpoint
Operation Operation
SSW ATSEL Output Variable Output Variable Manipulated Output
Mode Mode
Cascade setting Cascade setting
automatic Outputs control automatic Outputs control
CNT1 or CNT2,
control (C1) operation. control (C2) operation.
whichever is smaller, is
(Loop 1's output = MV + (Loop 2's output = MV +
Automatic Automatic selected.
Kp1 × E1 if not selected) Kp2 × E2 if not selected)
LOW control (A1) control (A2)
MV is operated using
Manual control Manual control keys or through
Follows up MV. Follows up MV.
(M1) (M2) communication (manual
operation).
AUT
Cascade setting Cascade setting
automatic Outputs control automatic Outputs control
CNT1 or CNT2,
control (C1) operation. control (C2) operation.
whichever is larger, is
(Loop 1's output = MV + (Loop 2's output = MV +
Automatic Automatic selected.
Kp1 × E1 if not selected) Kp2 × E2 if not selected)
HIGH control (A1) control (A2)
MV is operated using
Manual control Manual control keys or through
Follows up MV. Follows up MV.
(M1) (M2) communication (manual
operation).
Cascade setting Cascade setting
automatic automatic CNT1 output is selected
control (C1) Outputs control control (C2) regardless of the
Follows up MV.
operation. magnitude of CNT1 and
Automatic Automatic CNT2 signals.
1 – control (A1) control (A2)
MV is operated using
Manual control keys or through Manual control
Follows up MV. Follows up MV.
(M1) communication (*1). (M2)
(Manual operation)
Cascade setting Cascade setting
automatic automatic CNT2 output is selected
control (C1) control (C2) Outputs control regardless of the
Follows up MV.
operation. magnitude of CNT1 and
Automatic Automatic CNT2 signals.
2 – control (A1) control (A2)
MV is operated using
Manual control Manual control keys or through
Follows up MV. Follows up MV.
(M1) (M2) communication (*2).
(Manual operation)
MV: Manipulated output, Kpn (n = 1, 2): Proportional gain, En (n = 1, 2): Deviation
IM 01B08B02-02EN 1-77
1.1 Selecting the Controller Mode (CTL)
(4) Loop 1 is controlled based on an external setpoint through communication (backed up if the
high-level computer fails in communication), while loop 2 is controlled by YS1000 only.
YS1000 accepts an external setpoint for loop 1 through communication to perform
selector control. If the high-level computer generally performing control fails
in communication, the YS1000 backs up operation. If the computer recovers
communication, control returns to the original condition.
Parameter Name Setting Range
CMOD1 C-mode 1 CMP: Computer cascade setting mode
CMOD2 C-mode 2 −: No setting
BUA: Automatic operation backup mode
BMOD1 Backup mode 1
BUM: Manual operation backup mode
1-78 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
1
Measurement Measurement
input 1 input 2
Control Function
RS-485 communication X1 X3
Communication parameter
SV1
Process variable (PV1)
LOOP 1 Display
(C1)
(A1)
[SPC] is displayed if
(M1) (C1)
loop 1 is in cascade
(SPC)
control. –
Loop 2's [SV2-LCL] Setpoint
is displayed (SV1)
(A1)/(C1)(BUA)/ Control element 1
[SEL1] is displayed if (C1)(BUM) CNT1
loop 1 output is
selected.
[SEL2] is displayed
if loop 2 output is
Process variable (PV2)
selected.
Nothing appears for
manual control. Setpoint (SV2)
–
LOOP 2 Display
Control element 2
(A2) CNT2
(M2)
Autoselector selection
Same display as ATSEL
that of loop 1 AUT
1 2
(SSW)
(C1)(SPC)/
(M1)/(M2)/ (A1)/(A2)/
(C1)(BUM) (C1)(BUA)
Y1
Manipulated output
0146E.ai
Function Block Diagram and Operation Mode Relationship Diagram
IM 01B08B02-02EN 1-79
1.1 Selecting the Controller Mode (CTL)
Loop 1 key
(C)
SV2-RMT
M M M M AUT(LS1)
1 2 1 2
AUT(LS2)
MAN(LS1) MAN(LS1) (LS2)*2
MAN(LS2) MAN(LS2)
(M)
SV2-RMT
AUT(LS1)
AUT(LS2) A A
(M)
1 2
M1-M2
(SV2-LCL)
SV2-LCL
C M M
1 1 2
SPC(LS1)*1 MAN(LS1)
(LS2)*2 MAN(LS2)
*1: Transmission of “CAS” to LS1 using a communication * Operation does not change even if the
command is invalid. “C” mode key on the LOOP 2 Display is
*2: Transmission of “CAS” to LS2 using a communication pressed.
command is invalid.
M
An: Automatic control, Mn: Manual control 1 : Press this key (the number
A1-A2 (n: “1” denotes loop 1, while “2” means loop 2.) represents the loop concerned).
(SV2-LCL) SV2-LCL: Loop 2 is in local. MAN (LS1): Sends a communication
It is displayed on the control status display section. command.
Communication failed
If writing in watchdog timer from the high-level computer is lost during the period set by YS1000's
communication watchdog timer, the YS1000 determines that the computer has failed in
communication.
The YS1000 then disconnects from it and automatically changes the operation mode.
If communication fails, the operation mode changes to (BUM) or (BUA).
For use of the backup mode If communication recovers, it returns to (C) (CMP) (SPC).
Setpoint
Loop 2 (BUA) (BUM)
key lamp
0147E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through
Communication
1-80 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Loop 1 Loop 2 Loop 1 Loop 2
Manual control
Manual control (M1) “M” lamp lights. “M” lamp lights. [SV2-LCL] is displayed.
(M2)
Automatic
Automatic control (A1) “A” lamp lights. “A” lamp lights. [SV2-LCL] and [SEL1] or [SEL2] are displayed.
control (A2)
Cascade setting automatic Automatic [SPC], [SV2-LCL], and [SEL1] or [SEL2] are
“C” lamp lights. “A” lamp lights.
control (C1) (SPC) control (A2) displayed.
“C” lamp lights
Cascade setting automatic Automatic [BUA], [SV2-LCL], and [SEL1] or [SEL2] are
and “A” lamp “A” lamp lights.
control (C1) (BUA) control (A2) displayed.
blinks.
“C” lamp lights “A” lamp lights
Cascade setting automatic Automatic
and “M” lamp and “M” lamp [BUM] and [SV2-LCL] are displayed.
control (C1) (BUM) control (A2)
blinks. blinks.
IM 01B08B02-02EN 1-81
1.1 Selecting the Controller Mode (CTL)
The following table shows an output variable and control status in each operation mode
according to the settings of the selector selection switch (SSW) tuning parameter and
autoselector selection (ATSEL) engineering parameter.
Output Variables and Control Status in Each Operation Mode
Parameter
Loop 1 (CNT1) Loop 2 (CNT2) Control Status
Setpoint
SSW ATSEL Operation Mode Output Variable Operation Mode Output Variable Manipulated Output
Cascade setting automatic Outputs control Outputs control
control (C1) (SPC) operation. operation. CNT1 or CNT2,
Automatic control
Automatic control (A1) (Loop 1's output = (Loop 2's output = whichever is smaller,
(A2)
Cascade setting automatic MV + Kp1 × E1 if MV + Kp2 × E2 if is selected.
control (C1) (BUA) not selected) not selected)
LOW
Manual control MV is operated using
Manual control (M1)
(M2) keys or through
Follows up MV. Follows up MV.
Cascade setting automatic Automatic control communication
control (C1) (BUM) (A2) (manual operation).
AUT
Cascade setting automatic Outputs control Outputs control
control (C1) (SPC) operation. operation. CNT1 or CNT2,
Automatic control
Automatic control (A1) (Loop 1's output = (Loop 2's output = whichever is larger, is
(A2)
Cascade setting automatic MV + Kp1 × E1 if MV + Kp2 × E2 if selected.
control (C1) (BUA) not selected) not selected)
HIGH
Manual control
Manual control (M1) MV is operated using
(M2)
keys or through
Follows up MV. Follows up MV.
Cascade setting automatic Automatic control communication
control (C1) (BUM) (A2) (manual operation).
1-82 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
Intentionally blank
IM 01B08B02-02EN 1-83
1.1 Selecting the Controller Mode (CTL)
(5) Loop 1 is controlled based on an external setpoint through communication (backed up if the
high-level computer fails in communication), while loop 2 is based on an external setpoint
from analog input.
YS1000 accepts an external setpoint for loop 1 through communication and an external
setpoint for loop 2 from analog input (terminal X4) to perform selector control. If the high-
level computer generally performing control fails in communication, the YS1000 backs
up operation. If the computer recovers communication, control returns to the original
condition.
Parameter Name Setpoint
CMOD1 C-mode 1 CMP: Computer cascade setting mode
CMOD2 C-mode 2 CAS: Analog cascade setting mode
BUA: Automatic operation backup mode
BMOD1 Backup mode 1
BUM: Manual operation backup mode
1-84 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Loop 2's
1
Measurement cascade Measurement
input 1 setting input input 2
Control Function
RS-485 communication
X1 X4 X3
Communication parameter
SV1
Process variable (PV1)
LOOP 1 Display
(C1)
[SPC] is displayed if
loop 1 is in cascade (A1)
control. (M1) (C1)
[SV2-RMT] is (SPC)
displayed if loop 2 is –
in remote. Setpoint
[SV2-LCL] is (SV1)
displayed if loop 2 is (A1)/(C1)(BUA)/
in local. Control element 1
(C1)(BUM) CNT1
[SEL1] is displayed if
loop 1 output is
selected.
Process variable (PV2)
[SEL2] is displayed if
loop 2 output is (C2)
selected. (REMOTE) Setpoint (SV2)
Nothing appears for LOOP 2 Display –
manual control.
(A2)
(LOCAL)
(C2)
Control element 2
(A2) CNT2
(M2)
Same display as that
of loop 1 Autoselector selection
ATSEL
Loop 2's analog AUT
cascade setting 1 2
value is displayed. (SSW)
(C1)(SPC)/(C2)/
(M1)/(M2)/ (A1)/(A2)/
(C1)(BUM) (C1)(BUA)
Y1
Manipulated output
0148E.ai
Function Block Diagram and Operation Mode Relationship Diagram
IM 01B08B02-02EN 1-85
For use of the backup mode
1-86
Setpoint
Loop 2 (BUA) (BUM)
key lamp
Switching from the BUA or BUM mode
to another mode can be accomplished
using a key or through communication,
If writing in watchidog timer from the high-level (C) C1(BUA)-C2 C1(BUM)-C2 but the reverse is not possible.
computer is lost during the period set by SV2-RMT (SV2-RMT) (SV2-RMT)
YS1000’s communication watchdog timer, the
YS1000 determines that the computer has failed
in communication. The YS1000 then disconnects
from it and automatically changes the operation
mode. Communication recovered
If communication fails, the operation mode
Communication failed
changes to (BUM) or (BUA). If communication
recovers, it returns to (C) (CMP) (SPC).
1.1 Selecting the Controller Mode (CTL)
CAS(LS2)
CAS(LS2)
Setpoint SPC(LS1) C
*Not available in C
*1 2 the BUM mode. 2
Loop 2 (BUM) AUT(LS2)
key lamp A
C A AUT(LS1)
1 2 1
(A) C1(SPC)-A2 A1-A2
A
SV2-LCL (SV2-LCL) SPC(LS1) C (SV2-LCL) 1
1 A
*1 2
M M M M AUT(LS1)
1 2 1 2
AUT(LS2)
(A) C1(BUM)-A2 MAN(LS1) MAN(LS1)
MAN(LS2) MAN(LS2)
SV2-LCL (SV2-LCL)
Communication
failed
IM 01B08B02-02EN
Switching from the BUA or BUM mode to AUT(LS1)
another mode can be accomplished using a CAS(LS2) A
MAN(LS1) 1
key or through communication, but the
M
reverse is not possible. 1
C
2
(M) M1-M2
SV2-RMT A (SV2-RMT)
IM 01B08B02-02EN
AUT(LS2) 2
M
2
MAN(LS2)
AUT(LS1)
A A
AUT(LS2) 1 2
(M) M1-M2
(SV2-LCL)
SV2-LCL
C C M M
1 2 1 2
SPC(LS1)*1 MAN(LS1)
CAS(LS2) MAN(LS2)
* Heavy lines indicate that the SV2-LCL/SV2-RMT status has been changed.
*1: Transmission of “CAS” to LS1 using a communication command is invalid.
Cn: Cascade setting automatic control, An: Automatic control, Mn: Manual control
A1-A2 (n: “1” denotes loop 1, while “2” means loop 2.)
(SV2-LCL) SV2-RMT/SV2-LCL: Loop 2 is in remote or local.
It is displayed on the control status display section.
M
1 : Press this key (the number represents the loop concerned)
MAN (LS1): Sends a communication command.
0149E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through Communication
1-87
1.1 Selecting the Controller Mode (CTL)
Control Function
1.1 Selecting the Controller Mode (CTL)
1-88 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
The following table shows an output variable and control status in each operation mode 1
according to the settings of the selector selection switch (SSW) tuning parameter and
autoselector selection (ATSEL) engineering parameter.
Control Function
Output Variables and Control Status in Each Operation Mode (1/2)
Parameter
Loop 1 (CNT1) Loop 2 (CNT2) Control Status
Setpoint
SSW ATSEL Operation Mode Output Variable Operation Mode Output Variable Manipulated Output
Cascade setting Cascade setting
automatic control automatic control (C2)
(C1) (SPC) Automatic control (A2)
Outputs control Outputs control
operation. Cascade setting operation. CNT1 or CNT2,
Automatic control automatic control (C2) (Loop 2's output =
(Loop 1's output = whichever is smaller, is
(A1)
MV + Kp1 × E1 if not Automatic control (A2) MV + Kp2 × E2 if not selected.
selected) selected)
LOW Cascade setting Cascade setting
automatic control automatic control (C2)
(C1) (BUA) Automatic control (A2)
Manual control (M1) Manual control (M2) MV is operated
Cascade setting Cascade setting using keys or via
Follows up MV. Follows up MV.
automatic control automatic control (C2) communication (manual
(C1) (BUM) Automatic control (A2) operation).
AUT
Cascade setting Cascade setting
automatic control automatic control (C2)
(C1) (SPC) Automatic control (A2)
Outputs control Outputs control
operation. Cascade setting operation. CNT1 or CNT2,
Automatic control automatic control (C2) (Loop 2's output =
(A1) (Loop 1's output = whichever is larger, is
MV + Kp1 × E1 if not Automatic control (A2) MV + Kp2 × E2 if not selected.
selected) Cascade setting selected)
HIGH Cascade setting
automatic control automatic control (C2)
(C1) (BUA) Automatic control (A2)
Manual control (M1) Manual control (M2)
MV is operated
Cascade setting Cascade setting using keys or via
Follows up MV. automatic control (C2) Follows up MV.
automatic control communication (manual
(C1) (BUM) Automatic control (A2) operation).
IM 01B08B02-02EN 1-89
1.1 Selecting the Controller Mode (CTL)
1-90 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
to perform selector control. If the high-level computer generally performing control
fails in communication, the YS1000 backs up operation. If the computer recovers
communication, control returns to the original condition.
Parameter Name Setpoint
CMOD1 C-mode 1 CMP: Computer cascade setting mode
BUA: Automatic operation backup mode
BMOD1 Backup mode 1
BUM: Manual operation backup mode
IM 01B08B02-02EN 1-91
1.1 Selecting the Controller Mode (CTL)
Measurement Measurement
input 1 input 2
X1 X3
LOOP 1 Display
(C1)
[DDC] is displayed in
cascade control. (A1)
(M1)
Loop 2's [SV2-LCL]
is displayed. –
Setpoint (SV1)
[SEL1] is displayed if
loop 1 output is
selected. Control element 1
[SEL2] is displayed CNT1
if loop 2 output is
selected.
Nothing appears for
manual control. Process variable (PV2)
Setpoint (SV2)
LOOP 2 Display –
Control element 2
(A2) CNT2
(M2)
Same display as that
of loop 1 Autoselector selection
ATSEL
AUT
1 2
(SSW)
(M1)/(M2)/ (A1)/(A2)/
(C1)(BUM) (C1)(BUA)
(C1)(DDC)
Y1
Manipulated output
RS-485
communication
0150E.ai
Function Block Diagram and Operation Mode Relationship Diagram
1-92 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Loop 1 key
1
(C) (A) (M)
lamp
Loop 2
key lamp
Control Function
(C)
SV2-RMT
M M M M AUT(LS1)
1 2 1 2
AUT(LS2)
MAN(LS1) MAN(LS1) (LS2)*2
MAN(LS2) MAN(LS2)
(M)
SV2-RMT
AUT(LS1)
AUT(LS2) A A
(M)
1 2
M1-M2
(SV2-LCL)
SV2-LCL C
1
DDC (LS1)
*1
M M
1 2
MAN(LS1)
(LS2)*2 MAN(LS2)
*1: Transmission of “CAS” to LS1 using a communication * Operation does not change even if the
command is invalid. “C” mode key on the LOOP 2 Display is
*2: Transmission of “CAS” to LS2 using a communication pressed. The loop 2 depends on operation
command is invalid. of the loop 1's “C” mode key.
Cn: Cascade setting automatic control, M
1 : Press this key (the number
A1-A2 An: Automatic control, Mn: Manual control represents the loop concerned).
(SV2-LCL) (n: “1” denotes loop 1, while “2” means loop 2.) MAN (LS1): Sends a communication
SV2-LCL: Loop 2 is in local. command.
Communication failed It is displayed on the control status display section.
If writing watchdog timer from the high-level computer is lost during the period set by YS1000's
communication watchdog timer, the YS1000 determines that the computer has failed in
communication.
The YS1000 then disconnects from it and automatically changes the operation mode.
If communication fails, the operation mode changes to (BUM) or (BUA).
For use of the backup mode If communication recovers, it returns to (C) (CMP) (DDC ).
Setpoint
Loop 2 (BUA) (BUM)
key lamp
0151E.ai
Status Transition Diagram When the Operation Mode is Changed Using Keys or through Communication
IM 01B08B02-02EN 1-93
1.1 Selecting the Controller Mode (CTL)
1-94 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
The following table shows an output variable and control status in each operation mode 1
according to the settings of the selector selection switch (SSW) tuning parameter and
autoselector selection (ATSEL) engineering parameter.
Control Function
Output Variables and Control Status in Each Operation Mode
Parameter
Loop 1 (CNT1) Loop 2 (CNT2) Control Status
Setpoint
SSW ATSEL Operation Mode Output Variable Operation Mode Output Variable Manipulated Output
Automatic control (A1) Outputs control Automatic control (A2) Outputs control
CNT1 or CNT2,
Cascade setting operation. Cascade setting operation.
whichever is smaller,
automatic control (Loop 1's output = MV + automatic control (C2) (Loop 2's output = MV +
is selected.
(C1) (BUA) Kp1 × E1 if not selected) Automatic control (A2) Kp2 × E2 if not selected)
Cascade setting MV is controlled
LOW automatic control Automatic control (A2) via communication
(C1) (DDC) (manual operation).
Manual control (M1) Follows up MV. Manual control (M2) Follows up MV. MV is controlled
Cascade setting using keys or via
automatic control Automatic control (A2) communication
(C1) (BUM) (manual operation).
AUT
Automatic control (A1) Outputs control Automatic control (A2) Outputs control
CNT1 or CNT2,
Cascade setting operation. Cascade setting operation.
whichever is larger, is
automatic control (Loop 1's output = MV + automatic control (C2) (Loop 2's output = MV +
selected.
(C1) (BUA) Kp1 × E1 if not selected) Automatic control (A2) Kp2 × E2 if not selected)
Cascade setting MV is controlled
HIGH automatic control Automatic control (A2) via communication
(C1) (DDC) (manual operation).
Manual control (M1) Follows up MV. Manual control (M2) Follows up MV. MV is controlled
Cascade setting using keys or via
automatic control Automatic control (A2) communication
(C1) (BUM) (manual operation).
Automatic control (A1) Automatic control (A2) CNT1 output is
selected regardless
Cascade setting Outputs control Cascade setting
Follows up MV. of the magnitude
automatic control operation. automatic control (C2)
of CNT1 and CNT2
(C1) (BUA) Automatic control (A2) signals.
Cascade setting MV is controlled
1 – automatic control Follows up MV. Automatic control (A2) Follows up MV. via communication
(C1) (DDC) (manual operation).
Manual control (M1) MV is controlled Manual control (M2)
Cascade setting using keys or via
Follows up MV. Follows up MV.
automatic control communication (*1). Automatic control (A2)
(C1) (BUM) (Manual operation)
Automatic control (A1) Automatic control (A2) CNT2 output is
Cascade setting Outputs control selected regardless
Cascade setting Follows up MV. automatic control (C2) operation. of the magnitude
automatic control of CNT1 and CNT2
(C1) (BUA) Automatic control (A2) signals.
Cascade setting MV is controlled
2 –
automatic control Follows up MV. Automatic control (A2) Follows up MV. via communication
(C1) (DDC) (manual operation).
Manual control (M1) Manual control (M2) MV is controlled
Cascade setting using keys or via
Follows up MV. Follows up MV.
automatic control Automatic control (A2) communication (*2).
(C1) (BUM) (Manual operation)
MV: Manipulated output, Kpn (n = 1, 2): Proportional gain, En (n = 1, 2): Deviation
IM 01B08B02-02EN 1-95
1.1 Selecting the Controller Mode (CTL)
(7) Performing control based on external manipulated output variable through communication
(backing it up if the high-level computer fails in communication) and based on an external
setpoint for loop 2 from analog input
YS1000 accepts an external manipulated output variable through communication and an
external setpoint for loop 2 from analog input (terminal X4) to perform selector control. If
the high-level computer generally performing control fails in communication, the YS1000
backs up operation. If the computer recovers communication, control returns to the
original condition.
Parameter Name Setpoint
CMOD1 C-mode 1 CMP: Computer cascade setting mode
CMOD2 C-mode 2 CAS: Analog cascade setting mode
BUA: Automatic operation backup mode
BMOD1 Backup mode 1
BUM: Manual operation backup mode
1-96 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Loop 2's
Measurement cascade Measurement 1
input 1 setting value input 2
Control Function
X1 X4 X3
LOOP 1 Display
(C1)(DDC)
Y1
Manipulated output
RS-485
communication
0152E.ai
Function Block Diagram and Operation Mode Relationship Diagram
IM 01B08B02-02EN 1-97
1-98
For use of the backup mode
Setpoint
Loop 2 (BUA) (BUM)
key lamp
Switching from the BUA or BUM mode
to another mode can be accomplished
using a key or through communication,
If writing in watchdog timer from the high-level (C) C1(BUA)-C2 C1(BUM)-C2 but the reverse is not possible.
computer is lost during the period set by REM (REM) (REM)
YS1000's communication watchdog timer, the
YS1000 determines that the computer has failed
in communication. The YS1000 then disconnects
from it and automatically changes the operation
mode. Communication recovered
If communication fails, the operation mode
Communication failed
changes to (BUM) or (BUA). If communication
1.1 Selecting the Controller Mode (CTL)
CAS(LS2)
CAS(LS2)
DDC(LS1) *Not available in
Setpoint C C
*1 2 the BUM mode. 2
Loop 2 (BUM) AUT(LS2)
key lamp C A A AUT(LS1)
1 2 1
(A) C1(DDC)-A2 A1-A2 A
SV2-LCL (SV2-LCL) DDC(LS1) C (SV2-LCL) 1
1 A
*1 2
M M M M AUT(LS1) DDC
1 2 1 2
AUT(LS2) (LS1)
MAN(LS1) MAN(LS1) *1
(A) C1(BUM)-A2
MAN(LS2) MAN(LS2)
SV2-LCL (LCL) C
1
Communication
failed
IM 01B08B02-02EN
Switching from the BUA or BUM mode to AUT(LS1)
another mode can be accomplished using a CAS(LS2) A
MAN(LS1) 1
key or through communication, but the
C M
reverse is not possible. 1 1
C
2
(M) M1-M2
SV2-RMT A (SV2-RMT)
AUT(LS2) 2
M
2
IM 01B08B02-02EN
MAN(LS2)
AUT(LS1)
A A
AUT(LS2) 1 2
(M) M1-M2
(SV2-LCL)
SV2-LCL C
1 DDC (LS1)
*1
C M M
2 1 2
MAN(LS1)
CAS(LS2) MAN(LS2)
* Heavy lines indicate that the SV2-LCL/SV2-RMT status has been changed.
*1: Transmission of “CAS” to LS1 using a communication command is invalid.
Cn: Cascade setting automatic control, An: Automatic control, Mn: Manual control
A1-A2 (n: “1” denotes loop 1, while “2” means loop 2.)
(SV2-LCL) SV2-RMT/SV2-LCL: Loop 2 is in remote or local.
It is displayed on the control status display section.
Status Transition Diagram When the Operation Mode is Changed Using Keys or through Communication
1-99
1.1 Selecting the Controller Mode (CTL)
Control Function
1.1 Selecting the Controller Mode (CTL)
1-100 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
The following table shows an output variable and control status in each operation mode 1
according to the settings of the selector selection switch (SSW) tuning parameter and
autoselector selection (ATSEL) engineering parameter.
Control Function
Output Variables and Control Status in Each Operation Mode (1/2)
Parameter
Loop 1 (CNT1) Loop 2 (CNT2) Control Status
Setpoint
SSW ATSEL Operation Mode Output Variable Operation Mode Output Variable Manipulated Output
Automatic control Cascade setting
(A1) Outputs control automatic control (C2) Outputs control
operation. Automatic control (A2) operation. CNT1 or CNT2, whichever is
Cascade setting (Loop 1's output = (Loop 2’s output
Cascade setting smaller, is selected.
automatic control MV + Kp1 × E1 if not = MV + Kp2 × E2
selected) automatic control (C2) if not selected)
(C1) (BUA)
Automatic control (A2)
Cascade setting Cascade setting MV is operated via
LOW
automatic control automatic control (C2) communication (manual
(C1) (DDC) Automatic control (A2) operation).
Manual control
Follows up MV. Manual control (M2) Follows up MV.
(M1) MV is operated using keys or
Cascade setting Cascade setting via communication (manual
automatic control automatic control (C2) operation).
(C1) (BUM) Automatic control (A2)
AUT
Cascade setting
Automatic control Outputs control automatic control (C2) Outputs control
(A1) operation. Automatic control (A2) operation. CNT1 or CNT2, whichever is
(Loop 1’s output = (Loop 2’s output
Cascade setting Cascade setting larger, is selected.
MV + Kp1 × E1 if not = MV + Kp2 × E2
automatic control selected) automatic control (C2) if not selected)
(C1) (BUA) Automatic control (A2)
Cascade setting Cascade setting
HIGH automatic control (C2)
automatic control
(C1) (DDC) Automatic control (A2)
Manual control MV is operated using keys or
Follows up MV. Manual control (M2) Follows up MV. via communication (manual
(M1)
operation).
Cascade setting Cascade setting
automatic control automatic control (C2)
(C1) (BUM) Automatic control (A2)
Cascade setting
Automatic control automatic control (C2)
(A1) Outputs control CNT1 output is selected
Automatic control (A2)
operation. Follows up MV. regardless of the magnitude
Cascade setting Cascade setting of CNT1 and CNT2 signals.
automatic control automatic control (C2)
(C1) (BUA) Automatic control (A2)
Cascade setting Cascade setting MV is operated via
1 –
automatic control Follows up MV. automatic control (C2) Follows up MV. communication (manual
(C1) (DDC) Automatic control (A2) operation).
Manual control
MV is operated Manual control (M2)
(M1)
using keys or via
Cascade setting Cascade setting Follows up MV. Follows up MV.
communication (*1).
automatic control automatic control (C2)
(Manual operation)
(C1) (BUM) Automatic control (A2)
IM 01B08B02-02EN 1-101
1.1 Selecting the Controller Mode (CTL)
1-102 IM 01B08B02-02EN
1.1 Selecting the Controller Mode (CTL)
Control Function
combined in programs to create computation and control functions.
► For setting displays and setting details: see 1.1, Selecting the Controller Mode (CTL), in this
manual.
► For programmable mode: see YSS1000 Setting Software/YS1700 Programmable Function
User’s Manual.
X1 X5 X6 X8 DI6/DO1 DI5/DO2 DI4/DO3 DI3/DO4 DI2/DO5 DI1/DO6 DI7 DI8 DI9 DI10
to to
Y1 Y2 Y3 Y4 DI6/DO1 DI5/DO2 DI4/DO3 DI3/DO4 DI2/DO5 DI1/DO6 DO7 DO8 DO9 DO10
X1 X2
CSV1
BSC1
SV1
Y1 Y2 Y3
0154-01E.ai
IM 01B08B02-02EN 1-103
1.2 Selecting the Control Method (Selecting
Control Type CNT and Control Operation
Formula ALG)
Setting Display
Engineering Display Operation Display > + SHIFT
keys (to the Tuning Menu
Display) > SHIFT
+ keys (to the Engineering Menu Display)
> [CONFIG2] software key (Configuration Display 2)
0155E.ai
Setting Details
1-104 IM 01B08B02-02EN
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
The control types (CNT) and control operation formulas (ALG) should be set as shown 1
below according to the control purpose:
CNT ALG
Control Function
PID PD S-PI BATCH PI-D I-PD SVF
1.2.1, Performing Stable Control without Abrupt Output Changes
(PV Proportional Type PID (I-PD))
1.2.2, Performing Control with Emphasis on Setpoint Follow-up
(PV Derivative Type PID (PI-D))
1.2.6, Performing Stable Control for the Step Response of Setpoints
(Adjustable Setpoint Filter)
1.2.4, Performing Stable Control in Which a Setpoint is not Exceeded
(Proportional (PD) Control)
1.2.9, Controlling a Process with Long Dead Time
(Sample-and-hold PI Control)
1.2.10, Performing Control with Rapidly Settling Setpoints
(Batch PID Control (YS1700 Programmable Mode Only))
1.2.3, Stopping Integral Action to Conduct Control with Less Overshoot
(Output Limiter)
1.2.5, Performing Control with Quick Rise
(PID Control with Reset Bias)
1.2.7, Performing Control with Gain Characteristics Such as Neutralization
Control (Non-linear PID Control)
1.2.8, Performing Control Canceling out Disturbance
(Feedforward Control)
1.2.11, Performing Control Switching Multiple PID Parameters
(Preset PID (in YS1700 Programmable Mode Only))
IM 01B08B02-02EN 1-105
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Description
Proportional action (P) and derivative action (D) operate on a process variable (PV)
rather than a deviation (E). Because changing a setpoint (SV) does not activate
proportional action (P) or derivative action (D), the output (MV) does not change abruptly.
This control offers stable control characteristics with respect to a characteristic change in
the control target, load variations, or disturbance. It is particularly useful for cases where
a setpoint (SV) is quickly changed through communication from the high-level system.
100 1 TD•S
MV= PV+ •E+ •PV
PB TI•S 1+(TD/m)S
0156E.ai
where MV: manipulated output variable, PV: process variable, E: deviation (E = PV – SV), PB:
proportional band, TI: integral time, TD: derivative time, m: derivative gain, and S: Laplacian
operator
- 1 + + 100
SV MV
+ TI•S + PB
PV
TD•S
1+(TD/m)S
0157E.ai
PV Proportional Type PID (I-PD) Function Block Diagram
Setting Details
1-106 IM 01B08B02-02EN
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Control Function
Description
Proportional action (P) and integral action (I) operate on a deviation (E), while derivative
action (D) operates on a process variable (PV). This control is useful for cases where
emphasis is placed on the follow-up capability of a process variable (PV) such as the
loop 2 in cascade control.
100 1 TD•S
MV= E+ •E+ •PV
PB TI•S 1+(TD/m)S
0158E.ai
where MV: manipulated output variable, PV: process variable, E: deviation (E = PV – SV), P:
proportional band, TI: integral time, TD: derivative time, m: derivative gain, and S: Laplacian
operator
SV
- 1 + + 100 MV
+ TI•S + PB
PV
TD•S
1+(TD/m)S
0159E.ai
PV Derivative Type PID (PI-D) Function Block Diagram
Time
Setpoint (SV) change
0160E.ai
Response Waveform of PV Proportional Type PID (I-PD) and PV Derivative Type PID (PI-D)
Setting Details
IM 01B08B02-02EN 1-107
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
1.2.3 Stopping Integral Action to Conduct Control with Less Overshoot (Output
Limiter)
Description
If a manipulated output (MV) appears to exceed a limit value (high limit setpoint of MV (MH)
or low limit setpoint of MV (ML)), this control stops integral action (I) to prevent reset
windup (saturated output status caused by integral action (I)), thereby achieving stable
control with less overshoot.
The following table shows the action of manipulated output (MV) according to the settings
of MH and ML.
Setting Details
MH1, MH2 High limit setpoint of MV −6.3 to 106.3% Tuning Display > [PID1] (PID Setting
Display 1) or [PID2] (PID Setting
ML1, ML2 Low limit setpoint of MV −6.3 to 106.3% Display 2)
The MH2 and ML2 parameters are used for the loop 2 in the cascade, selector, or programmable
mode.
1-108 IM 01B08B02-02EN
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Control Function
Description
This control type performs control in which integral action (I) is excluded from PID action.
It is useful when stable control without overshoot is desired for integral processes in
which constant flows are delivered.
Note that to use proportional (PD) control, be sure to set PV derivative type PID (PI-D)
for the control operation formula (ALG).
100 TD•S
MV= E+ •PV +MR
PB 1+(TD/m)S
0161E.ai
where MV: manipulated output variable, PV: process variable, E: deviation (E = PV – SV), PB:
proportional band, TD: derivative time, m: derivative gain, S: Laplacian operator, and MR: manual
reset
If the operation mode is switched to change proportional band (PB), first-order lag follow-
up is performed to achieve bumpless output. It is also possible to use this type of control
together with non-linear PID control.
The table below shows operations performed when the operation mode is switched.
IM 01B08B02-02EN 1-109
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Operation Mode
Setpoint
Cascade setting value
Time
Output variable Manual operation
0% output
SV MR=50%+α
100% output
Constant flow
0163E.ai
Legend SV: setpoint, MR: manual reset
Integral Process Control
1-110 IM 01B08B02-02EN
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Control Function
an analyzer to close the heat steam valve according to a setpoint (end point) so that
overheating is not caused in control.
Compositions
Composition
analyzer 0% output (valve closed)
Jacket
Reactor
Steam SV
PB
Setting Details
IM 01B08B02-02EN 1-111
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
1.2.5 Performing Control with Quick Rise (PID Control with Reset Bias)
Description
PID control with reset bias is used if it is desired to achieve response with quick rise by
positively utilizing reset windup. It is useful for controlling heating processes, pressure
release values, etc.
Because the output’s saturated bias is arbitrarily set in reset bias (RB), the time taken
between the instant when a process variable (PV) starts to recover and the instant when
a manipulated output variable (MV) deviates a limit value can be set.
Adjustment method
Increasing the reset bias (RB) improves the response characteristics, shortening the
time required for the process variable to reach the setpoint (SV). If RB is set to 100%
or higher, corrective action starts after the positions of the setpoint (SV) and process
variable (PV) reverse one another.
Moreover, if RB is set to 0%, PID control in which the reset bias (RB) is disabled is
performed. An optimum reset bias (RB) value should be empirically determined by
observing the response characteristics.
Examples of usage
(1) Batch process temperature control
PV
End of batch Start of batch
Raw material
ON/OFF SV (set temperature)
command
MV PV (temperature)
PV (for RB = 0%)
Steam
MV'=MH + RB
Valve MH
Stop valve
RB
MV (valve opening) MV (for RB = 0%)
Simple batch process
Time
0165E.ai
Simple Batch Heating Process
In a simple batch heating process like the one above, when a batch process ends, the
steam stop valve is closed according to the setpoint (SV) and operation mode remains
unchanged.
The manipulated output variable (MV) is limited at the high limit setpoint of MV (MH)
while the batch process is stopped. Note that the manipulated output variable (MV’)
before passing through the high limit setpoint of MV (MH) is clamped at “MH + RB”
due to the effects of the reset bias (RB) (reset windup status). If the next batch process
starts in this condition, the steam valve is opened, causing the process variable (PV) to
increase gradually. The release of the manipulated output variable (MV) from the output
limit point is delayed due to the effects of the reset bias (RB).
Therefore, process variable (PV) rise times can be improved.
In contrast, if the reset bias (RB) = 0, there is no reset windup; the manipulated output
variable is immediately released from the high limit setpoint of MV (MH) as the process
variable starts to rise. This causes the process variable (PV) rise time to be longer.
1-112 IM 01B08B02-02EN
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Control Function
internal pressure rises in the event of a process abnormality. If the internal pressure
exceeds the safety valve opening setpoint, the valve releases the internal pressure
to provide process safety.
Abnormality
occurred Abnormality
PV YS1700/YS1500 removed
SV (safety PV
Pressure valve releasing (internal pressure)
signal setpoint)
Normal Normal
MV value value
Safety valve
release region
Safety valve MV
Process
ML closed
RB RB
MV'=ML-RB
Time
0166E.ai
Safety Valve Control
Setting Details
IM 01B08B02-02EN 1-113
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
1.2.6 Performing Stable Control for the Step Response of Setpoints (Adjustable
Setpoint Filter)
Description
The values of optimum PID parameters (proportional band (PB), integral time (TI), and
derivative time (TD)) that minimize a disturbance (D) that is superimposing on a process
variable (PV) do not necessarily agree with the optimum PID parameters that deliver
follow-up capabilities for setpoint (SV) change.
When YS1000 control with the adjustable setpoint filter (SVF), if the setpoint (SV)
is changed in steps with the optimum PID parameters for limiting disturbance left
unchanged, the response tends to be overshot.
Thus, a filtering operation is conducted for the setpoint (SV) to optimally adjust the step
response waveform.
Operation principle
This control adds filters to the setpoint (SV) using the PV derivative type PID (PI-D)
control algorithm as a basis.
Adjusting the setpoint filters α (SFA) and β (SFB) enables the adjustment of follow-up
capability with respect to changing the setpoint (SV) without changing the optimum PID
parameters.
For the setpoint filters α (SFA) and β (SFB), see “Effects of Setpoint Filters α (SFA) and β
(SFB)” which follows.
The following shows the operation formula for an adjustable setpoint filter (SVF).
1+(α•TI−β•TD)S
SVF=
1+(TI+TD)S
0167E.ai
where SVF: adjustable setpoint filter, α and β: setpoint filters, TI: integral time, TD: derivative time,
and S: Laplacian operator
α = 0 to 1, β = 0 to 1
α • TI − β • TD ≥ 0
If β = 0, TD in the formula = 0
1+(α•TI−β•TD)S - 1 + + 100 MV PV
SV GP(S)
1+(TI+TD)S + TI•S + PB
(If β = 0, TD in the formula = 0) GP: process transfer
function
TD•S
1+(TD/m)S
0168E.ai
Adjustable Setpoint Filter (SVF) Function Block Diagram
1-114 IM 01B08B02-02EN
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Operation characteristics 1
The adjustable setpoint filter (SVF) shows filtering characteristics = 1 if setpoint filter α
(SFA) = 1 and setpoint filter β (SFB) = 0, which is equivalent to PV derivative type PID
Control Function
(PI-D).
Moreover, if setpoint filter α (SFA) = 0 and setpoint filter β (SFB) = 0, the filtering
characteristics change to first-order lag operation where integral time (TI) is regarded
as the time constant, causing the adjustable setpoint filter to be equivalent to PV
proportional type PID (I-PD).
Setting setpoint filter α (SFA) to a range of 0 < α < 1 enables a follow-up waveform
intermediate to those obtained by two control operation formulas (ALG) to be achieved in
proportion to the magnitude of α.
α=1, β=0
Optimum α, β
Setpoint (SV)
α=0, β=1
Time
Setpoint (SV) change
0169E.ai
Response Waveform of Adjustable Setpoint Filter (SVF)
PV α =1.0 PV
β =0.0
α =0.6 β =0.3
α =0.3 Fixed to β = 0 β =0.6 Fixed to α = 0.5
β =1.0
α =0.0
0 Time 0 Time
0170E.ai
Effects of Setpoint Filters α (SFA) and β (SFB)
Setpoint filter α (SFA) is effective in achieving follow-up capability. A more abrupt follow-
up waveform is obtained as the value of setpoint filter α (SFA) gets greater.
Setpoint filter β (SFB) is a fine-tuning parameter and enables the effects of improvements
on follow-up waveforms in which the overshoot is small to be achieved as its value gets
greater.
IM 01B08B02-02EN 1-115
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Tuning method
(1) Cases not using the self-tuning (STC) function
• Vary the manipulated output variable (MV) to obtain the optimum PID parameter
based on its response.
• Change a setpoint (SV) in steps to adjust setpoint filter α (SFA) so that the
desired follow-up waveform is obtained. For control provided with derivative
action (D), make further fine adjustments using setpoint filter β (SFB).
• The recommended values of setpoint filters α (SFA) and β (SFB) are 0.5 for
setpoint filter α (SFA) and 0.0 for setpoint filter β (SFB).
Example of usage
The adjustable setpoint filter is useful in the following cases:
(1) Loop 2 in cascade control (cases where use of PV derivative type PID (PI-D) results
in an abrupt response)
(2) Program temperature control
(3) Control loop where setpoint (SV) changes are frequent
Setting Details
Display Transition and Display
Parameter Name Setpoint
Title
The CNT2 and ALG2 parameters are used for the loop 2 in the cascade, selector, or programmable
mode.
1-116 IM 01B08B02-02EN
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Control Function
Description
Non-linear PID control multiplies a deviation (E) by the non-linear control gain (GG) if the
deviation is smaller than the non-linear control gap width (GW), or multiplies it by “1” if it
is greater than GW.
This control type is useful for achieving follow-up capability for setpoint (SV) changes or
for the control of a noisy flow system.
This inclination is
non-linear control
gain (GG) 10%
Offset
10% Deviation
GG=1
(Deviation =
non-linear output)
GW=10%
GG=0
0171E.ai
Operation of Non-linear PID Control
The table below shows the action of non-linear PID control based on the setting of the
non-linear control gain.
– E +
SV TI PB
+ MV
+ Proportional gain
1+TD
PV
0172E.ai
Non-linear PID Control Function Block Diagram
IM 01B08B02-02EN 1-117
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Examples of Usage
(1) Follow-up capability with respect to setpoint (SV) changes
Non-linear PID control is used to limit overshoots.
Presetting a smaller proportional band (PB) enables follow-up capability to be
obtained with respect to setpoint (SV) change. If a deviation falls within the non-
linear control gap width (GW), the output is limited by the action of the non-linear
control gain (GG).
Linear PID control Non-linear PID control
PV PV
SV SV
Time Time
0173E.ai
Response of Non-linear PID Control Made When Setpoint (SV) is Changed
80 80
Flow rate
Flow rate
60 60
40 40
0 0
Time Time
0174E.ai
Effects of Non-linear PI Control on a Noisy Flow System
1-118 IM 01B08B02-02EN
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Control Function
boiling, etc.
For example, it is desirable for a surge tank that the rate of outflow from a
manufacturing process (level control’s manipulated output variable) is stabilized
rather than achieving precise level control.
Liquid level
0
SV –
100
Outflow
rate
0
% Time
Non-linear PI control protects the outflow rate from being
affected by minute variations in the liquid level.
0175E.ai
Averaging Level Control and Control Characteristics
Liquid to be
controlled Neutralization
solution
PV PV
Time Time
Neutralization control
0176E.ai
Neutralization Control
IM 01B08B02-02EN 1-119
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Setting Details
Display Transition and Display
Parameter Name Setpoint
Title
CNT1, CNT2 Control type PID, PD Tuning Display > Engineering
Control operation Display > [CONFIG2] (Configuration
ALG1, ALG2 PI-D, I-PD, SVF Display 2)
formula
The CNT2 and ALG2 parameters are used for the loop 2 in the cascade, selector, or programmable
mode.
► For PD setpoint: see 1.2.4, Performing Stable Control in Which a Setpoint is not Exceeded
(Proportional (PD) Control), in this manual.
► For PI-D setpoint: see 1.2.2, Performing Control with Emphasis on Setpoint Follow-up (PV
Derivative Type PID (PI-D)), in this manual.
► For I-PD setpoint: see 1.2.1, Performing Stable Control without Abrupt Output Changes (PV
Proportional Type PID (I-PD)), in this manual.
► For SVF setpoint: see 1.2.6, Performing Stable Control for the Step Response of Setpoints
(Adjustable Setpoint Filter), in this manual.
1-120 IM 01B08B02-02EN
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Control Function
Description
Using only the feedback control results in a delay in recovery of the control target to
normal status because corrective action occurs only when the effects of disturbance
appear on a process variable (PV).
If disturbance can be measured, a correction signal with respect to the disturbance
can be applied in advance to the controller’s manipulated output (MV) to cancel out the
disturbance before it affects the control target.
This is called feedforward control or feedforward compensation. It is generally used in
combination with feedback control.
Operation description
The multi-function mode provides parameters that perform gain operation (feedforward
gain (FGN)) and bias operation (feedforward input bias (FBI) and feedforward output bias
(FBO)) for a disturbance measurement input signal (feedforward input (FIN)).
The loop 1’s manipulated output variable (MV) in the single-loop mode (SINGLE) or
cascade mode (CAS) is:
MV=MVc+FF
1
MV=FGN •FIN+FBI +FBO
1+FLG•S
0177E.ai
where MV: manipulated output, MVc: feedback control’s manipulated output, S: Laplacian operator,
FIN: feedforward input, and FLG: feedforward first-order lag time constant
Feedforward input (FIN) is 1 to 5 V / 0 to 100%.
D
Principle of feedforward control
FIN
YS1700
YS1500 Gf Gd
FF
SV – – +
PID Gp
MVc + MV +
+ Control target
PV
0178E.ai
Legend MVc: manipulated output before feedforward compensation, SV: setpoint, PV: process
variable, D: disturbance, FF: feedforward input value, FIN: feedforward input, Gf: feedforward
element with respect to disturbance (D), Gp: process transfer function (control target), Gd: transfer
function with respect to the process variable (PV) of disturbance (D)
PV=(MVc–Gf•D)Gp+Gd•D=MVc•Gp+(Gd–Gf•Gp)D
0179E.ai
IM 01B08B02-02EN 1-121
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Examples of usage
(1) Improving heat exchanger controllability
For simple heat exchanger control, the addition of feedforward control enables
compensation to be made for variations in the inflow rate.
Improvement in heat exchanger controllability
YS1700
TIC YS1500
+ +
Gf
Temperature
Heating medium
Heat exchanger
Product
YS1700 SV PV
YS1500
Non-linear
PID control
Gain and + +
bias
Inflow rate
(FF signal)
Neutralizer
pH transmitter
0181E.ai
Neutralization Control
1-122 IM 01B08B02-02EN
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
1
Setting Details
Control Function
CNT1, CNT2 Control type PID, PD
Control Tuning Display > Engineering Display >
ALG1, ALG2 operation PI-D, I-PD, SVF [CONFIG2] (Configuration Display 2)
formula
The CNT2 and ALG2 parameters are used for the loop 2 in the cascade, selector, or programmable
mode.
► For PD setpoint: see 1.2.4, Performing Stable Control in Which a Setpoint is not Exceeded
(Proportional (PD) Control), in this manual.
► For PI-D setpoint: see 1.2.2, Performing Control with Emphasis on Setpoint Follow-up (PV
Derivative Type PID (PI-D)), in this manual.
► For I-PD setpoint: see 1.2.1, Performing Stable Control without Abrupt Output Changes (PV
Proportional Type PID (I-PD)), in this manual.
► For SVF setpoint: see 1.2.6, Performing Stable Control for the Step Response of Setpoints
(Adjustable Setpoint Filter), in this manual.
IM 01B08B02-02EN 1-123
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Description
Sample-and-hold PI control (S-PI) performs PI control for a sample PI sampled
time (STMn) only during the first sample-and-hold PI control time span (SWDn). It
subsequently holds a manipulated output variable (MV) when that time elapses.
This control is useful for processes with long dead times where the results of the
manipulated output variable (MV) are not quickly reflected on the process variable (PV).
It is also provided with non-linear PID control function.
SV
PV
Integral action
PB + TI
MV Output held
Output held
Time
SWD
STM STM
↑
Point A (where control starts)
0182E.ai
Legend MV: manipulated output variable, SV: setpoint, and PV: process variable
Action of Sample-and-hold PI Control (S-PI)
To reduce overshoots, it is better to lengthen the sample PI sampled time (STM). This
results however in the settling time becoming longer.
If the shortest cycle (TN) of the main disturbance imposed on process is smaller than
the sample PI sampled time (STM), that disturbance cannot be controlled. A guideline is
approximately STM ≤ TN/5.
The table below shows the operation resulting when the operation mode is switched.
1-124 IM 01B08B02-02EN
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
1
Setting Details
Control Function
CNT1, CNT2 Control type S-PI
Control Tuning Display > Engineering Display >
ALG1, ALG2 operation PI-D, I-PD, SVF [CONFIG2] (Configuration Display 2)
formula
The CNT2 and ALG2 parameters are used for the loop 2 in the cascade, selector, or programmable
mode.
► For PI-D setpoint: see 1.2.2, Performing Control with Emphasis on Setpoint Follow-up (PV
Derivative Type PID (PI-D)), in this manual.
► For I-PD setpoint: see 1.2.1, Performing Stable Control without Abrupt Output Changes (PV
Proportional Type PID (I-PD)), in this manual.
► For SVF setpoint: see 1.2.6, Performing Stable Control for the Step Response of Setpoints
(Adjustable Setpoint Filter), in this manual.
IM 01B08B02-02EN 1-125
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
1.2.10 Performing Control with Rapidly Settling Setpoints (Batch PID Control
(YS1700 Programmable Mode Only))
Description
Batch PID control is useful for cases where control is performed causing the PV to settle
to a setpoint (SV) as quickly as possible without overshooting.
If a deviation (E) exceeding a batch PID deviation setting value (BD) occurs, the
controller outputs the high limit setpoint of MV (MH) to quickly bring the process variable
(PV) to the setpoint (SV). In the case of reverse action, if a deviation (E) falls within the
batch PID deviation setting value (BD), the controller determines that the process is in a
steady state and changes to PID control.
Upon changing to PID control, the controller starts to output from
MV = MH − BB
to avoid an overshoot in the process variable (PV).
where batch PID bias (BB): Amount of output pulled back
If the deviation (E) exceeds the batch PID deviation setting value (BD) after the controller
has switched to PID control, no high limit setpoint of MV (MH) will be output unless the
deviation exceeds the batch PID lock-up width (BL).
Moreover, in the case of direct action, the controller outputs the low limit setpoint of MV
(ML) instead of the high limit setpoint of MV (MH), making the batch PID bias (BB) act in
the positive direction.
SV
BD BL BD
PV
MH
BB BB
MH
MV MH output PID control output output
Setting Details
1-126 IM 01B08B02-02EN
1.2 Selecting the Control Method (Selecting Control Type CNT and Control Operation Formula ALG)
Control Function
> [SMPL & BATCH] (Sample & Batch
BB1, BB2 Batch PID bias 0.0 to 100.0% Setting Display) or [SMPL] (Sample
BL1, BL2 Batch PID lock-up width 0.0 to 100.0% Setting Display)
Description
In preset PID, eight sets of PID parameters are set in advance to the preset PID table.
PID parameters meeting the process conditions are selected from these parameters
using user programs which are set to two control elements.
► For user programs: see YSS1000 Setting Software/YS1700 Programmable Function User’s
Manual.
Setting Details
IM 01B08B02-02EN 1-127
Blank Page
Chapter 2 Auxiliary Control Function
0201E.ai
Setting Details
Display Transition and
Parameter Name Setting Range
Display Title
PLG1, PLG2 First-order lag time constant for PV 0.0 to 800.0 sec
Tuning Display >
CLG1, CLG2 First-order lag time constant for CSV 0.0 to 800.0 sec
[PARAMETER]
FLG (*1) Feedforward lag time constant 0.0 to 800.0 sec (Parameter Setting
Display)
TLG Tracking input lag time constant 0.0 to 800.0 sec
*1: Available in the loop 1 in the single-loop mode or cascade mode.
The PLG2 and CLG2 parameters are used for the loop 2 in the cascade or selector mode.
Description
Square root extraction is performed on a process variable (PV) and cascade setting
value (CSV). The input and output characteristics are that input = output at the low cutoff
point or below. There is no hysteresis.
Output
0202E.ai
Square Root Extraction Characteristics
IM 01B08B02-02EN 2-1
2.1 Compensating or Computing Process Variables (Multi-function Mode Only)
Setting Details
100% setpoint
90% setpoint
......
30% setpoint
10% setpoint
%
-6.3 0 10 20 30 90 100 106.3
0203E.ai
10-segment Linearizer Function Conversion
Setting Details
2-2 IM 01B08B02-02EN
2.1 Compensating or Computing Process Variables (Multi-function Mode Only)
Description 2
Ratio operation can be performed for cascade setting value (CSV) using the following
operation formula.
Setting Details
Display Transition and
Parameter Name Setting Range
Display Title
OFF: Without ratio Tuning Display >
operation Engineering Display >
CSW1, CSW2 Ratio operation for CSV
ON: With ratio [CONFIG3] (Configuration
operation Display 3)
CGN1, CGN2 Ratio gain for CSV −8.000 to 8.000
Tuning Display >
CBI1, CBI2 Ratio input bias for CSV −106.3 to 106.3% [PARAMETER] (Parameter
Setting Display)
CBO1, CBO2 Ratio output bias for CSV −800.0 to 800.0%
The CSW2, CGN2, CBI2, and CBO2 parameters are used for the loop 2 in the cascade, selector, or
programmable mode.
IM 01B08B02-02EN 2-3
2.2 Using the Tracking Function (Multi-function
Mode Only)
2.2.1 Output Tracking
Description
Output tracking is the function of switching the manipulated output (MV) from the control
operation output performed in the controller to a tracking input (X3) signal.
When a digital input (DI) signal is received in automatic control (A) or cascade setting
automatic control (C) status, the manipulated output variable (MV) is changed to a
tracking input value (X3).
Moreover, switching from control operation output to a tracking input (X3) occurs
immediately, while switching from a tracking input (X3) to control operation output
occurs beginning with the tracking input (X3) value during switching. Thus, switching is
bumpless.
A tracking input (X3) signal in the multi-function mode is an input from the X3 terminal
that has been filtered (tracking input lag time constant (TLG)).
Switching operation is performed based on a digital input (DI) signal. The “A” and “C”
lamp lighting status does not change. Moreover, [EXT-TRK] is displayed on the LOOP
Display’s or METER Display’s control status display section (it does not appear in manual
control (M)).
In the cascade and selector modes, tracking input is an input from the X4 or X6 terminal.
For this, see 1.1.2, Control in the Cascade Mode (CTL = CAS) or 1.1.3, Control in the
Selector Mode (CTL = SELECT), in this manual.
Example of usage:
Constant blast volume and constant blast pressure control of a blast furnace blower can
be bumplessly switched bidirectionally using two controllers as shown below.
Flow rate
Pressure
PIC FIC
Turbine Blower
Air
Steam
0205E.ai
Blast Furnace Blower Control
Setting Details
Display Transition and Display
Parameter Name Display Range
Title
Output tracking input Tuning Display > [PID1] (PID
TRK1 −6.3 to 106.3%
value 1 Setting Display 1)
2-4 IM 01B08B02-02EN
2.2 Using the Tracking Function (Multi-function Mode Only)
Description 2
When the operation mode is switched to manual control (M), the controller’s internal
setpoint tracks a cascade setting value (CSV).
CSV PV
TRKSW=SVTRK
SV key TRKSW=–
(A)
(C) (M)
SV PV
PID
MV key
(C),(A) < >
(M)
MV
0206E.ai
Cascade Setting Value Tracking (SVTRK)
Setting Details
Display Transition and
Parameter Name Setting Range
Display Title
Selection Tuning Display > Engineering
−: Without tracking function
TRKSW of tracking Display > [CONFIG3]
SVTRK: SV tracking
function (Configuration Display 3)
Cascade setting Equivalent to −6.3 to 106.3% Tuning Display > [PID1] (PID
CSV1
value in the engineering unit Setting Display 1)
IM 01B08B02-02EN 2-5
2.2 Using the Tracking Function (Multi-function Mode Only)
Description
When manual control (M) is switched to automatic control (A), if a deviation (E) becomes
large, variations in the manipulated output (MV) also become significant (especially, in
the case of PV derivative PID (PI-D) control).
To prevent this, the setpoint (SV) should be matched with the process variable (PV)
during manual control (M), so that an abrupt adjustment action does not occur when the
operation mode is switched to automatic control (A).
When the operation mode is switched from manual control (M) to automatic control (A), a
setpoint (SV) tracks the process variable (PV).
CSV PV
TRKSW=– TRKSW=PVTRK
SV key
(A)
(C) (M)
SV PV
PID
MV key
(C),(A)
< >
(M)
0207E.ai
Process Variable Tracking (PVTRK)
Setting Details
Display Transition and Display
Parameter Name Setting Range
Title
Selection Tuning Display > Engineering
−: Without tracking function
TRKSW of tracking Display > [CONFIG3]
PVTRK: PV tracking
function (Configuration Display 3)
2-6 IM 01B08B02-02EN
2.3 Changing the Control Operation Direction and
Valve Direction
2
Description
Manipulated output
100 %
– +
0 % Deviation
(PV – SV)
0208E.ai
Setting Details
Display Transition and Display
Parameter Name Setting Range
Title
Control operation RVS: Reverse action
ACT1, ACT2
direction DIR: Direct action
C–O: MV Tuning Display > Engineering
0% = C Display > [CONFIG2]
100% = O (Configuration Display 2)
VDIR1, VDIR2 Valve direction
O–C: MV
0% = O
100% = C
The ACT2 parameter is used for the loop 2 in the cascade, selector, or programmable mode.
The VDIR2 parameter is used for the loop 2 in the programmable mode.
IM 01B08B02-02EN 2-7
2.4 Using Preset MV
Description
When receiving a digital input signal in the automatic control or cascade control status,
YS1000 outputs a preset output value that is set in advance to a manipulated output.
Manual operation is not available. When the digital input signal is cleared, operation
returns to the original condition. In the preset MV output status, [EXT-PMV] is displayed
on the LOOP or METER Display. The “A” and “C” mode key lamp statuses do not
change.
Preset output can be set to 0% or below for use in an emergency shutdown in the event
of process abnormality, etc.
Setting Details
2-8 IM 01B08B02-02EN
2.5 Using the Event Function
2.5.1 Displaying Messages (Event Display Function (Settable Only in YSS1000) 2
0209E.ai
SHIFT SHIFT
0210E.ai
IM 01B08B02-02EN 2-9
2.5 Using the Event Function
Event flag
The status register is the flag to indicate an event. An event is displayed if the status
register changes from 0 to 1 or from 1 to 0.
Process alarm such as a high limit alarm and operation mode can be registered as a flag.
Simulation Display
After downloading the event display dada from YSS1000, the event can be displayed
forcibly. Simulation display can be set when operation is stopped.
To cancel simulation display:
(1) Turn OFF simulation display on YSS1000.
(2) Change the operation stop status from stopped to operating.
(3) Turn the power supply OFF and then ON.
English
0211E-01.ai
2-10 IM 01B08B02-02EN
2.5 Using the Event Function
2.5.2 Changing the PV Bar Display Color in the Event of a Process Alarm (Active
Color Display Function)
2
Description
The active color display function changes the colors of the PV bar on the LOOP Display
Occurrence of
event
Loop 1
active display
0211E.ai
Setting Details
Display Transition and
Parameter Name Setting Range
Display Title
OFF: Without active display function
(default)
PH1: High limit alarm for PV 1
PL1: Low limit alarm for PV 1
Active color HH1: High-high limit alarm for PV 1
ACTD1 display LL1: Low-low limit alarm for PV 1
selection 1 DL1: Deviation-1 alarm
VL1: Velocity alarm for PV 1
DL1VL1: Deviation 1 alarm or velocity
alarm for PV1 Tuning Display >
1-ALM: Logical OR of all loop 1 alarms Engineering Display >
OFF: Without active display function [DISPLAY] (Setting Display
(default) for Operation Display)
PH2: High limit alarm for PV 2
PL2: Low limit alarm for PV 2
Active color HH2: High-high limit alarm for PV 2
ACTD2 display LL2: Low-low limit alarm for PV 2
selection 2 DL2: Deviation 2 alarm
VL2: Velocity alarm for PV 2
DL2VL2: Deviation 2 alarm or velocity
alarm for PV 2
2-ALM: Logical OR of all loop 2 alarms
The ACTD2 parameter is used for the loop 2 in the cascade, selector, or programmable mode.
IM 01B08B02-02EN 2-11
2.5 Using the Event Function
2.5.3 Operator Notification Using Tag Number Display (Alternate Tag Number
Color Display Function)
Description
In the event of an ALM lamp lighting, the alternate tag number color display function
notifies the operator of instrument abnormality by alternating the color of the tag number
background and red.
► For lighting of ALM lamp: see “How to Take Actions if the ALM Lamp or FAIL Lamp Lights up ” in
the YS1500 Indicating Controller/YS1700 Programmable Indicating Controller Operation Guide.
Alternate tag
number color display
Event
occurrence
0212E.ai
Setting Details
2-12 IM 01B08B02-02EN
2.6 Setting the Alarm Function
Selecting the multi-function mode (from among single-loop, cascade, or selector mode) 2
allows an alarm function to be automatically assigned to digital outputs.
► For digital output function in the multi-function mode: see 1.1.1, Control in the Single-loop Mode,
IM 01B08B02-02EN 2-13
2.7 Setting Alarm Output Hysteresis
Description
The HYS1 parameter operates in common on alarms in the loop 1, while the HYS2
parameter operates in common on alarms in the loop 2.
Setting hysteresis (differential gap) to alarm action prevents chattering in digital output.
PV
Time
For an example in the figure above, the contact type is such that the contact
opens if an event occurs (factory default).
0213E.ai
Setting Details
Display Transition and Display
Parameter Name Setting Range
Title
Engineering unit
Tuning Display > [PID1] (PID
equivalent to
HYS1, HYS2 Alarm hysteresis Setting Display 1) or [PID2] (PID
between 0.0 to
Setting Display 2)
20.0%
The HYS2 parameter is used for the loop 2 in the cascade, selector, or programmable
mode.
2-14 IM 01B08B02-02EN
Chapter 3 Auxiliary Input and Output Functions
Change functions of
digital input and
output terminals
Determine whether to
use the terminals as See 3.1.1.
DI or DO
End
0301E.ai
IM 01B08B02-02EN 3-1
3.1 Defining Digital Input and Output Functions (Multi-function Mode Only)
Description
The table below shows YS1000’s digital input and output terminal numbers and the
target parameters. Setting DI to a parameter enables the terminals concerned to be used
as digital input; setting DO to a parameter enables them to be used as digital output.
► For factory defaults of digital inputs and outputs: see “Installation and Wiring” in the YS1500
Indicating Controller/YS1700 Programmable Indicating Controller Operation Guide
Terminal
Application Parameter Factory Default
Numbers
Nos. 38 – 39 Used as DI1 or DO6. DIO16 DI (used as DI1)
Nos. 36 – 37 Used as DI2 or DO5. DIO25 DO (used as DO5)
Nos. 34 – 35 Used as DI3 or DO4. DIO34 DO (used as DO4)
Nos. 32 – 33 Used as DI4 or DO3. DIO43 DO (used as DO3)
Nos. 30 – 31 Used as DI5 or DO2. DIO52 DO (used as DO2)
Nos. 28 – 29 Used as DI6 or DO1. DIO61 DO (used as DO1)
Setting Details
Display Transition and
Parameter Name Setting Range
Display Title
DIO16 DI1/DO6 Specification
DIO25 DI2/DO5 Specification
Tuning Display >
DIO34 DI3/DO4 Specification DI: Used as digital input Engineering Display >
DIO43 DI4/DO3 Specification DO: Used as digital output [DI/DO]
(DI/DO Setting Display)
DIO52 DI5/DO2 Specification
DIO61 DI6/DO1 Specification
Description
Operation according to the opening/closing of digital input contacts is as shown below. If
the computer cascade setting mode (SPC mode or DDC mode) has been activated, the
operation mode cannot be switched by digital input.
Setpoint Operation
The operation mode changes to the one specified if digital input is switched from
OPN “Close” to “Open.” The operation mode is assigned as described in 3.1.4 Changing
Digital Input Functions.
CLS Operation is the reverse of the above.
3-2 IM 01B08B02-02EN
3.1 Defining Digital Input and Output Functions (Multi-function Mode Only)
Setting Details
Display Transition and
Parameter Name Setting Range
Display Title
DI1D DI1 contact type
DI2D DI2 contact type
DI3D DI3 contact type
OPN: Function is enabled 3
DI4D DI4 contact type if the contact
Tuning Display >
DI5D DI5 contact type concerned is open
Engineering Display >
Setpoint Operation
Digital output changes from “Close” to “Open” if an event occurs. Each event is
OPN
assigned as described in 3.1.5 Changing Digital Output Functions.
CLS Operation is the reverse of the above.
Setting Details
Display Transition and
Parameter Name Setting Range
Display Title
DO1D DO1 contact type
DO2D DO2 contact type
DO3D DO3 contact type
OPN: The contact
DO4D DO4 contact type concerned opens if
Tuning Display >
DO5D DO5 contact type an event occurs
Engineering Display >
CLS: The contact
DO6D DO6 contact type [DI/DO]
concerned closes if
(DI/DO Setting Display)
DO7D DO7 contact type (*1) an event occurs.
(*2)
DO8D DO8 contact type (*1)
DO9D DO9 contact type (*1)
DO10D DO10 contact type (*1)
*1: DO7D, DO8D, DO9D, and DO10D are available only when using the YS1700 basic type (with
expandable I/O).
*2: Factory default
DO1D to DO3D : OPN
DO4D to DO5D : CLS
DO6D to DO10D : OPN
IM 01B08B02-02EN 3-3
3.1 Defining Digital Input and Output Functions (Multi-function Mode Only)
Description
The following describes digital input operations. The operation described below is the
case where the digital input contact type is open (OPN). To use reverse operation,
change the contact type from open (OPN) to close (CLS). The factory default has no
functions assigned to the digital inputs.
► For contact type: see 3.1.2 Switching Digital Input Contact Type, in this manual.
3-4 IM 01B08B02-02EN
3.1 Defining Digital Input and Output Functions (Multi-function Mode Only)
IM 01B08B02-02EN 3-5
3.1 Defining Digital Input and Output Functions (Multi-function Mode Only)
3-6 IM 01B08B02-02EN
3.1 Defining Digital Input and Output Functions (Multi-function Mode Only)
CLOSE
*1: LCD-OFF function operates by the rising edge and the falling edge.
IM 01B08B02-02EN 3-7
3.1 Defining Digital Input and Output Functions (Multi-function Mode Only)
Setting Details
Display Transition and
Parameter Name Setting Range
Display Title
DI1F DI1 function selection NONE: No function assigned
E-AUT: Switching to Automatic mode (status)
DI2F DI2 function selection
E-MAN: Switching to Manual mode (status)
DI3F DI3 function selection E-O/C: Open/Close switching (*2)
E-L/R: Local/Remote switching (*3)
DI4F DI4 function selection E-PMV: Preset MV switching
E-STC: STC start Tuning Display >
DI5F DI5 function selection E-SEL: Selector selection (*3) Engineering Display >
DI6F DI6 function selection TR-MPMV: Output preset and manual switching [DI/DO]
TR-MAN: Manual switching (trigger) (DI/DO Setting Display)
DI7F DI7 function selection (*1) TR-AUT: Automatic switching (trigger)
TR-CAS: Cascade switching (trigger)
DI8F DI8 function selection (*1) LCD-OFF: LCD backlight OFF
E-TRK: Output tracking
DI9F DI9 function selection (*1)
E-LPSEL: Output loop selection (*3)
DI10F DI10 function selection (*1) TR-EVT.C: All event elimination
*1: DI7F, DI8F, DI9F, and DI10F are available only when using the YS1700 basic type (with
expandable I/O).
*2: E-O/C can only be selected in the (internal) cascade mode.
*3: E-L/R, E-SEL and E-LPSEL can only be selected in the selector mode. If E-SEL is set, the
SSW parameter setting becomes invalid.
3-8 IM 01B08B02-02EN
3.1 Defining Digital Input and Output Functions (Multi-function Mode Only)
Description
The following describes digital output operations. The operation described below is the
case where the digital output contact type is open (OPN). To use reverse operation,
change the contact type from open (OPN) to close (CLS). 3
► For contact types: see 3.1.3 Switching Digital Output Contact Type, in this manual.
The figure below shows examples of actions of the high limit alarm for PV, the high-high
limit alarm for PV, the low limit alarm for PV, the low-low limit alarm for PV, and alarm
hysteresis.
PV
Time
For an example in the figure above, the contact type is such that the contact
opens if an event occurs (factory default).
0302E.ai
IM 01B08B02-02EN 3-9
3.1 Defining Digital Input and Output Functions (Multi-function Mode Only)
The figure below shows an example of the actions of a deviation alarm and alarm
hysteresis.
Time
For an example in the figure above, the contact type is such that the contact opens
if an event occurs (factory default).
0303E.ai
The HYS1 alarm hysteresis operates collectively on PH1, PL1, HH1, LL1, and DL1. The
HYS2 alarm hysteresis operates collectively on PH2, PL2, HH2, LL2, and DL2.
The figure below shows an example of the actions of a velocity alarm for PV.
Velocity alarm
output for PV Closed Open Closed Open Closed
PV
Time
For an example in the figure above, the contact type is such that the contact opens
if an event occurs (factory default).
0304E.ai
3-10 IM 01B08B02-02EN
3.1 Defining Digital Input and Output Functions (Multi-function Mode Only)
IM 01B08B02-02EN 3-11
3.1 Defining Digital Input and Output Functions (Multi-function Mode Only)
Setting Details
Display Transition and
Parameter Name Setting Range
Display Title
NONE: No function assigned
DO1F DO1 function selection
PH1: High limit alarm for PV1
PL1: Low limit alarm for PV1
DO2F DO2 function selection HH1: High-high limit alarm for PV1
LL1: Low-low limit alarm for PV1
DO3F DO3 function selection DL1: Alarm for deviation variable 1
VL1: Velocity alarm for PV1
DO4F DO4 function selection PH2: High limit alarm for PV2
PL2: Low limit alarm for PV2
HH2: High-high limit alarm for PV2
DO5F DO5 function selection
LL2: Low-low limit alarm for PV2 Tuning Display >
DL2: Alarm for deviation variable 2 Engineering Display >
DO6F DO6 function selection VL2: Velocity alarm for PV2 [DI/DO]
DL1VL1: DL1VL1: Alarm for deviation variable 1/ (DI/DO Setting Display)
DO7F DO7 function selection (*1) Velocity alarm for PV1
DL2VL2: DL2VL2: Alarm for deviation variable 2/
DO8F DO8 function selection (*1) Velocity alarm for PV2
1-ALM: Logical OR of all loop 1 alarms
2-ALM: Logical OR of all loop 2 alarms
DO9F DO9 function selection (*1) CAS: Cascade mode
CASAUT: Cascade or Automatic mode
O/C: Open/Close (*2)
DO10F DO10 function selection (*1) L/R: Remote/Local (*3)
OOP: Current output open
*1: DO7F, DO8F, DO9F, and DO10F are available only when using the YS1700 basic type (with
expandable I/O).
*2: O/C can only be selected in the cascade mode. Open/Close indicates connection or
disconnection of loop 1 or loop 2.
*3: L/R can only be selected in the selector mode. Remote/Local represents the switching
between loop 2’s external and internal setpoints.
3-12 IM 01B08B02-02EN
3.2 Switching Analog Output 3’s Voltage and
Current
Description
Analog output 3’s voltage/current can only be changed in the YS1700 programmable 3
mode.
IM 01B08B02-02EN 3-13
3.3 Changing the Output Types of Analog Outputs
2, 3 and 4
Description
When the multi-function mode (single-loop, cascade, or selector mode) is selected,
functions are assigned to analog outputs 2, 3 and 4. To change an assigned function, use
the Y2S, Y3S, or Y4S parameters.
► For analog output 2, 3 and 4 functions: see “Installation and Wiring” in the YS1500 Indicating
Controller/YS1700 Programmable Indicating Controller Operation Guide
Setting Details
Display Transition and
Parameter Name Setting Range
Display Title
*1: Displayed only when using the YS1700 basic type (with expandable I/O)
3-14 IM 01B08B02-02EN
Chapter 4 Display and Security Functions
Description
There are ten types of Operation Displays. As shown in the table below, the Operation
Displays to be used are preset according to the controller mode. Displays you chose not
to display can be made invisible.
4
Controller Mode
Setting Details
Parameter Name Setting Range Display Transition and Display Title
LOOP1 LOOP 1 Display ON/OFF
LOOP2 LOOP 2 Display ON/OFF
MTR1 METER 1 Display ON/OFF
MTR2 METER 2 Display ON/OFF
Tuning Display >
TRND1 TREND 1 Display ON/OFF OFF: Invisible
Engineering Display >
ON: Visible
TRND2 TREND 2 Display ON/OFF [CONFIG1]
(*1)
(Configuration Display 1)
TRND3 TREND 3 Display ON/OFF
ALARM ALARM Display ON/OFF
DUAL1 DUAL 1 Display ON/OFF
DUAL2 DUAL 2 Display ON/OFF
*1: Even if all the parameters are set to OFF, the LOOP 1 Display is always shown. Set the
TREND3 parameter to OFF if TREND Display 3 is not used.
IM 01B08B02-02EN 4-1
4.1 Display Function
0409E.ai 0410E.ai
4-2 IM 01B08B02-02EN
4.1 Display Function
Description
TREND 1 Display displays PV1, SV1 and MV1, while TREND 2 Display shows PV2, SV2
and MV2.
PV trend, SV trend, and MV trends displayed on TREND 1 and TREND 2 Displays can
be set to be visible or invisible. It is possible to select the trends that are to be displayed,
making only the data necessary to be monitored visible on the Operation Display.
0411E.ai
Setting Details
IM 01B08B02-02EN 4-3
4.1 Display Function
Description
The time span of trends displayed on the TREND 1, TREND 2, and TREND 3 displays
can be set.
Time span
0412E.ai
Setting Details
4-4 IM 01B08B02-02EN
4.1 Display Function
Description
Display data shown on the TREND 3 Display can be set arbitrarily. A maximum of four
data items can be set. This enables the necessary data to be monitored on the Operation
Display.
TREND Display 3
4
Data selection 1 digital display of TREND 3 Display
Data selection 2 digital display of TREND 3 Display
Data selection 3 digital display of TREND 3 Display
Data selection 1 trend display of TREND 3 Display Data selection 1 pointer of TREND 3 Display
Data selection 2 trend display of TREND 3 Display Data selection 2 pointer of TREND 3 Display
Data selection 3 trend display of TREND 3 Display Data selection 3 pointer of TREND 3 Display
Data selection 4 trend display of TREND 3 Display Data selection 4 pointer of TREND 3 Display
0413E.ai
Setting Details
Parameter Name Setting Range (*1) Display Transition and Display Title
OFF: None
PV1: Process variable 1
Data selection 1 of TREND 3
TRDS1 SV1: Setpoint value 1
Display
MV1: Manipulated output
variable 1
PV2: Process variable 2
SV2: Setpoint value 2
Data selection 2 of TREND 3 MV2: Manipulated output
TRDS2
Display variable 2
Tuning Display >
X1: Input 1
Engineering Display >
X2: Input 2
[DISPLAY]
X3: Input 3
(Setting Display for Operation Display)
Data selection 3 of TREND 3 X4: Input 4
TRDS3 X5: Input 5
Display
X6: Input 6 (*2)
X7: Input 7 (*2)
X8: Input 8 (*2)
Y1: Output 1
Data selection 4 of TREND 3
TRDS4 Y2: Output 2
Display
Y3: Output 3
Y4: Output 4 (*2)
*1: X1 to X8 and Y1 to Y4 are values input to or output from the YS1000 terminal block.
*2: X6, X7, X8 and Y4 can only be selected when using the YS1700 basic type (with expandable
I/O).
IM 01B08B02-02EN 4-5
4.1 Display Function
4.1.5 Changing Scale Divisions on the LOOP, TREND, and DUAL Displays
Description
The provision of scale divisions is relevant to the LOOP, TREND, and DUAL Displays.
For scale divisions on the METER Displays, see 4.1.6 Automatic Scale Divisions/Making
Scale Values More Legible on the METER Displays
Scale division
The figure on the left
is an example of four
scale divisions.
0414E.ai
Setting Details
Parameter Name Setting Range Display Transition and Display Title
4-6 IM 01B08B02-02EN
4.1 Display Function
Description
For scales on the METER Displays, scale divisions are automatically provided based on
the values set to the scale between 0% and 100% values.
The number of scale divisions is from a minimum of 11 divisions to a maximum of 20
divisions.
4
0415E.ai
Scale numbers displayed on the METER Display are also automatically determined from
the scale’s 0% to 100% values in the same way as the scale divisions. To improve the
legibility of the scale numbers, they can be displayed to the power of 10.
Setting Details
The MTMG2 parameter is used for loop 2 in the cascade, selector, or programmable modes.
IM 01B08B02-02EN 4-7
4.1 Display Function
Description
The Operation Display to be displayed first when the power is turned ON can be set. The
figure below shows an example of displaying the TREND 1 Display first.
key key
Power ON
key
0416E.ai
Setting Details
Parameter Name Setting Range Display Transition and Display Title
LOOP1: LOOP 1 Display
LOOP2: LOOP 2 Display
MTR1: METER 1 Display
MTR2: METER 2 Display Tuning Display >
TRND1: TREND 1 Display Engineering Display >
FDSP Power-on initial display
TRND2: TREND 2 Display [CONFIG1]
TRND3: TREND 3 Display (Configuration Display 1)
ALARM: ALARM Display
DUAL1: DUAL 1 Display
DUAL2: DUAL 2 Display
4-8 IM 01B08B02-02EN
4.1 Display Function
Description
The backlight OFF function makes it possible to turn off the LCD backlight in cases
where the YS1000 is installed in locations where the display is not usually seen or if it
desired to turn it off at night. This is an energy-saving feature that extends the life of the
display unit.
The LCD backlight can be turned ON/OFF using the following means:
(1) Front panel keys 4
(2) OFF timer setting
(3) Digital input
There is no priority order to the methods (1) to (5). The backlight OFF function retains the
status effected when the LCD was operated last.
Note that if the FAIL or ALM lamps are lit, or if an event is displayed, the backlight will
light up even if the backlight has been set to OFF.
(4) Communication
The LCD backlight ON/OFF condition can be checked and set using a CFL flag
(communication register). Write “0” or “1” to the CFL flag through communication to (0)
to turn the backlight ON or to (1) to turn it OFF.
► For backlight OFF function through communication: see YS1000 Series Communication
Interface User’s Manual.
Setting Details
IM 01B08B02-02EN 4-9
4.1 Display Function
Description
The background color of the Operation Display, and the color of the PV and MV bars of
the LOOP Displays and the DUAL Display can be changed.
Setting the Operation Display’s background color to black causes the color of the lettering
to be white; setting the background color to white causes the color of the lettering to be
black.
LOOP 1 Display
Background color
Loop color
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Setting Details
The LP2C parameter is used for loop 2 in the cascade, selector, or programmable modes.
4-10 IM 01B08B02-02EN
4.1 Display Function
Description
The brightness of the LCD can be adjusted.
The adjustment bar display shows brightness adjustment values in bar format to indicate
the current value with respect to the settable range.
Color bar displays
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Setting Details
IM 01B08B02-02EN 4-11
4.2 Security Function
4.2.1 Setting/Releasing Keylock
Description
Keys can be locked to prevent inadvertent operation on the Operation Display.
C/A/M key
SV key
MV key
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Setting Details
4-12 IM 01B08B02-02EN
4.2 Security Function
Description
Setpoints for the tuning parameters or engineering parameters can be locked to prevent
them from being inadvertently changed. When they are locked, the parameter setting
increase key [ ] and decrease key [ ]displays are erased from each setting display.
The password for locking them is a 4-digit numeral, which is not set at factory shipment.
When the password is not set or is cleared, [SET PASSWORD] and [UNLOCK] are
displayed. When the password is set, [ENT PASSWORD] and [LOCK] are displayed.
4
Software key function
The software key function enables the front panel’s operation keys to function as keys
IM 01B08B02-02EN 4-13
4.2 Security Function
Setting/Entry Display
Operation Display > + keys (to the Tuning Menu Display) >
SHIFT
+ keys (to the
SHIFT
Engineering Menu Display) > [PASSWORD] software key (Password Setting Display)
0420E.ai
4-14 IM 01B08B02-02EN
Chapter 5 Adjusting Direct Inputs (Temperature/Resistance/Frequency)
IM 01B08B02-02EN 5-1
5.1 List of Direct Input Specifications and Basic Operations
Basic Operations
1) Erroneous setting prevention function
To prevent inadvertent operation, no parameter is selected (highlight displayed)
immediately after switching to the SC Setting Display. Press the [→] software key to
select parameter [SET] (parameter setting enable/disable) from the top line of the
display.
2) Setting-enable parameter operation
[SET] on the top line is the parameter for enabling SC maintenance communication.
This parameter is in [INHB] (setting inhibited) immediately after switching to the SC
Setting Display. SC maintenance communication cannot be accomplished unless this
parameter is set to [ENBL] (setting enabled). To do so, select the [SET] parameter
and then press the [ ] software key to change the setting from [INHB] to [ENBL]. At
the same time, [STOP] appears at the upper right of the display. When the parameter
is set to [ENBL], the operation mode is forced to switch to manual control (M mode),
retaining the manipulated output and alarm output. Moreover, switching to another
display causes this parameter to return to [INHB] automatically.
3) Software keys
• [MNU] software key: Menu change key
Each time this key is pressed, YS1000 communicates with the SC to read out
and display the SC menus.
• [PRM] software key: Setting item change key
Each time this key is pressed, YS1000 communicates with the SC to read out
and display the SC setting items.
• [→] software key: Cursor movement key
When the data type is alphanumeric characters, this key moves an highlight
displayed digit to the right. In this case, should the highlight display be at the
rightmost digit, it then moves to the leftmost digit.
• [ ] software key: Data increase key
Increases data. Data changes cyclically.
• [ ] software key: Data decrease key
Decreases data. Data changes cyclically.
• [ENT] software key: Enter key
Writes data to the SC. Writing is done in the following two steps:
(1) Press the [ENT] software key once. This causes the background color of all
communication data to be highlight displayed.
5-2 IM 01B08B02-02EN
5.1 List of Direct Input Specifications and Basic Operations
(2) Press the [ENT] software key again. This writes the data to the SC card,
causing the display to return to normal display. If any key other than the [ENT]
software key is pressed, the communication data returns to normal display
without being written to the SC.
4) SC setting operation
• SC setting is made as follows:
(1) Selecting the SC menu
Press the [MNU] software key to read out and display the SC menus. Each
time the [MNU] software key is pressed, the model, tag number, and self-
check results are displayed in turn. Further pressing the [MNU] key causes
the display item, setting item, and adjustment items to be changed and
displayed cyclically.
5
Self-check results
Adjustment item
[MNU] [MNU] [MNU] [MNU] [MNU] [MNU]
Display item
Tag number
Setting item
Model
(2) To select the display item, setting item, or adjustment item, further select a
setting item.
Press the [PRM] software key to read out and display the SC setting item.
Each time the [PRM] software key is pressed, the setting items are displayed
in turn. The parameters to be displayed change depending on the SC card;
see the items in the list of displayed items. Press the [PRM] software key until
the setting item you wish to set appears.
(3) Using the [→] software key (cursor movement) and the [ ] (data increase) or
[ ] (data decrease) software keys, set the setting item.
(4) Press the [ENT] software key. This causes the setting item to be highlight
displayed.
(5) Press the [ENT] software key again. This writes data to the SC card, causing
the display to return to the normal display.
Pressing any key other than the [ENT] software key causes the display to
return to the normal display without writing data.
Communication Status Display
Comment Display Status
COMMUNICATING Communicating with an SC card (normal communication)
COMMUN. ERR Communications error
OPERATION ERR Incorrect data sending
COMMAND ERR Incorrect command reception
IM 01B08B02-02EN 5-3
5.2 Setting Sensor Type
Description
The sensor type can be set as for thermocouple and RTD cards.
Setting Details
Operation Display > + keys (to the Tuning Menu Display) >
SHIFT
+ keys (to
SHIFT
the Engineering Menu Display) > [SC MAINT] software key (Input Specification Setting
Display)
Software key (1) Press the [→] software key to display [SET INHB]
Parameter
number function display in highlight.
Parameter Menu change key (2) Press the [ ] software key to display [SET ENBL].
name Parameter change key (3) Press the [MNU] software key to display
Data display Cursor movement key 01
Data increase key MODEL
Data decease key
ENTER key Directly input the card model (e.g., ER5*C)
(4) Press the [MNU] key several times to display
Communication B00
status display SET
(5) Press the [PRM] software key several times to
display the left display.
(6) Press the [ ] or [ ] software keys to change the
data display section.
0502E.ai
(7) Press the [ENT] software key to display the data
display section in highlight.
(8) Press the [ENT] software key again to accept the
setting.
Setting completed.
5-4 IM 01B08B02-02EN
5.3 Setting Burnout
Description
A burnout can be set as for mV input, thermocouple, RTD, and potentiometer input cards.
Setting Details
Operation Display > + keys (to the Tuning Menu Display) >
SHIFT
+ keys (to
SHIFT
the Engineering Menu Display) > [SC MAINT] software key (Input Specification Setting
Display)
Setting completed.
IM 01B08B02-02EN 5-5
5.4 Making Zero and Span Adjustments of Input
Description
Zero and span adjustments of inputs can be set as for mV input, thermocouple, and RTD
cards.
Setting Details
Operation Display > + keys (to the Tuning Menu Display) >
SHIFT
+ keys (to
SHIFT
the Engineering Menu Display) > [SC MAINT] software key (Input Specification Setting
Display)
Setting completed.
5-6 IM 01B08B02-02EN
Chapter 6 Processing during Power Failures
Description
YS1000 enters a power failure status if a momentary power interruption of about 20 ms
occurs in the case of 100 V AC supply voltage, or if that of 1 ms or more occurs in the
case of 24 V DC. The operation to be taken after power is restored can be set.
Data storage
YS1000 data can be stored by making a setting with keystrokes or by making a setting
using communication through YSS1000 Setting Software. Data to be stored are the
operation mode, manipulated output variables, setpoints, setting parameters, T-register
contents (for YS1700 only), user programs, event display data, and the previous values
of dynamic operation of the user programs. Trend data displayed on a TREND Display
will be lost in the event of a power failure.
6
Operation after power restoration
The operation to be taken after power restoration depends on the duration of the power
IM 01B08B02-02EN 6-1
6.1 Processing during Power Failures
6-2 IM 01B08B02-02EN
6.1 Processing during Power Failures
Start
mode
AUT
Continuous HOT start HOT start
mode
M-COLD
Continuous HOT start M-COLD start
mode
A-COLD
Continuous HOT start A-COLD start
mode
C-COLD
Continuous HOT start C-COLD start
mode
COLD
6
Continuous HOT start COLD start
mode
Power failure
Momentary power failure Power failure
insensitive
[Failure insensitive region (power failure duration < t1)] : t1 = about 1 ms (for 24 V DC type)
: t1 = about 20 ms (for 100 V AC type)
YS1000 performs the same operation
as that of continuity status.
[Momentary failure region (t1< power failure duration < t2)] : t2 = about 2 s
The instrument stops operation during
power failure.
[Power failure region (t2 < power failure duration)]:
The instrument stops operation during
power failure.
0601E.ai
Setting Details
Display Transition and
Parameter Name Setting Range
Display Title
AUT: HOT start
M-COLD:
Power failure duration<2sec.; HOT start
Power failure duration≥2sec.; M-COLDstart
A-COLD:
Tuning Display>
Power failure duration<2sec.; HOT start
Engineering Display>
START Start mode Power failure duration≥2sec.; A-COLDstart
[CONFIG1] (Configuration
C-COLD:
Display1)
Power failure duration<2sec.; HOT start
Power failure duration≥2sec.; C-COLDstart
COLD:
Power failure duration<2sec.; HOT start
Power failure duration≥2sec.; COLDstart
IM 01B08B02-02EN 6-3
Blank Page
Chapter 7 Self-tuning Function
A number of PID controllers are used in process control systems. To implement and
maintain the optimum control conditions of a control loop, PID parameters must be tuned.
This has been based on the adjustment experience and knowledge of a skilled operator
or instrumentation engineer and his operational know-how specifically related to each
process. Hence, the operator is always expected to perform precise tuning depending on
the process operating conditions.
However, owing to the wide range of complex jobs handled by veteran operators, there
are at times cases where the tuning of PID parameters is insufficient. 7
This self-tuning control (STC) function is very useful because the parameter follows
the process change automatically without requiring the setting of the PID controller
Self-tuning Function
parameters every time.
The objectives of the self-tuning function are summarized in the following two points:
To maintain optimum control following changes in static and dynamic process
characteristics
To reduce the burden of operators’ tuning workloads during process start-up
IM 01B08B02-02EN 7-1
7.2 Operation Principle
7.2.1 Self-tuning
In general, as the self-tuning controller (STC) updates PID parameters subsequent
to process characteristic changes, in order to improve controllability it is necessary to
capture the characteristic changes quickly.
In self-tuning (STC), to calculate PID parameters the controller continuously observes
fluctuations in the process variable (PV) and manipulated output value (MV). It estimates
a process characteristic model from the resultant waveform response to a setpoint (SV)
change or manipulated output value (MV) changes using an on-demand command.
The figure below illustrates the operating principle of the self-tuning (STC) function.
Estimated model
PID Response
monitoring
0701E.ai
Self-tuning (STC) Function’s Operating Principle Diagram
7-2 IM 01B08B02-02EN
7.2 Operation Principle
PB, TI, and TD are obtained from this by the setting of each parameter:
PB= f1 (LM, TM, GM, IP, OS, ALG)
TI = f2 (LM, TM, GM, IP, OS, ALG)
TD= f3 (LM, TM, GM, IP, OS, ALG)
*1: where PB: Proportional band, TI: Integral time, TD: Derivative time, OS: Control target type,
7
IP: Process type, ALG: Control operation formula, LM: Equivalent dead time, TM: Equivalent
time constant, GM: Equivalent process gain
Self-tuning Function
*2: Note that the following parameters are automatically calculated; they cannot be set.
LM: Equivalent dead time, TM: Equivalent time constant, and GM: Equivalent process gain
► For parameters: See 7.3 Self-tuning Parameters and Operations, in this manual.
► For adjustable setpoint filter (SVF) and setpoint filter α (SFA): see 1.2.6 Performing Stable
Control for the Step Response of Setpoints (Adjustable Setpoint Filter), in this manual.
Usually, the self-tuning (STC) controller calculates PID parameters based on the
estimated results, but when it determines that the response has started to oscillate, it
carries out tuning by stopping oscillation once. In addition, to increase the controller gain
if control deviation does not decrease for an extended period, the controller limits the
gain to a smaller range to ensure system safety.
IM 01B08B02-02EN 7-3
7.3 Self-tuning Parameters and Operations
7.3.1 Parameters and Operations
Description
The table below shows a list of display setting parameters relating to the self-tuning (STC)
function.
The PB2, TI2, TD2, IP2, TR2, NB2, OS2, MI2, PMX2, PMN2, IMX2, IMN2, DMX2, PA2, IA2,
DA2, CR2, RT2, LM2, TM2, and GM2 parameters are used for loop 2 in the cascade, selector, or
programmable modes.
7-4 IM 01B08B02-02EN
7.3 Self-tuning Parameters and Operations
Self-tuning Function
On-demand Tuning (OD)
Setpoint Description
Performs self-tuning (STC) with a stepwise test signal applied to the
manipulated output variable (MV). (This function is available only
ON when the STC mode selection is DISP or ON.)
OD is used for cases where the setpoint (SV) should not be
changed.
OFF Deactivates the on-demand tuning (OD) function.
► For on-demand tuning (OD) operations: see 7.4 Self-tuning (STC) Operations in Each Mode, in
this manual.
(3) PID parameters (PB1, PB2, TI1, TI2, TD1, and TD2)
These PID parameters are used in control computation. Initial PID parameters are set in
the following manner:
1) For a new process
If PID parameters can be determined by analogy or calculated from other process
results, use them. If it is difficult to determine them using these means, use auto-
startup (ATSTUP).
2) If auto-startup (ATSTUP) cannot be used
Start self-tuning with the STC mode selection set to DISP and use the PID values
displayed as updated PID values (PA1, PA2, IA1, IA2, DA1, and DA2).
3) For replacement of the control system in the existing process
Use PID parameters that were in use prior to replacement.
► For calculated PID values (PA1, PA2, IA1, IA2, DA1, and DA2): see 7.3.1 (10), Calculated PID
values (PA1, PA2, IA1, IA2, DA1, and DA2), in this manual.
IM 01B08B02-02EN 7-5
7.3 Self-tuning Parameters and Operations
MV
PV settled value
PV
Time
(2) Astatic (integral system) process
PV
MV
Time
0702E.ai
Step Response in Static and Astatic (Integral System) Processes
7-6 IM 01B08B02-02EN
7.3 Self-tuning Parameters and Operations
Notes:
1/20th of the process response time becomes the sampling period (TS) for estimation
of the process, but a response waveform having a period shorter than 2TS cannot be
properly captured.
In general, the process characteristic estimated value error becomes smaller if the
process response time is set to be greater rather than smaller than the actual value.
Moreover, if the process response time is changed, the self-tuning controller (STC) does
not operate during 4TR because measured data in the controller is initialized.
(1) Estimation from a step response
MV
PV Settled value
PV
95%
Time
TR
7
(2) Estimation from damped oscillation waveform
Self-tuning Function
TR=TP
PV
TP
Time
0703E.ai
Estimation Method of Process Response Time
NB
Preset value
0704E.ai
Noise Band
IM 01B08B02-02EN 7-7
7.3 Self-tuning Parameters and Operations
Control area
SV
PV response
Time
0705E.ai
Control Area (Case Where a Setpoint (SV) is Changed)
When control target type = MAX, the square area value of a deviation (E) is minimized
resulting in the achievement of a quick rise with a moderately large overshoot.
7-8 IM 01B08B02-02EN
7.3 Self-tuning Parameters and Operations
(10) Calculated PID values (PA1, PA2, IA1, IA2, DA1, and DA2)
Parameters calculated from process characteristics estimated from self-tuning can be
displayed but are not used for control computation.
If a calculated PID parameter reaches a limit value, the self-tuning alarm (STCALM)
occurs, but the displayed value is not limited.
► For self-tuning alarm (STCALM): see 7.4.8 Self-tuning Alarms, in this manual. 7
(11) Presumed accuracy errors (CR1, CR2)
Self-tuning Function
These errors represent an error of accuracy presumed when the process characteristics
are estimated.
If the estimated results match the actual process, the presumed accuracy error
becomes small. If the estimated results are unsatisfactory due to the effects of noise or
disturbances, the presumed accuracy error becomes large.
If the presumed accuracy error is greater than 5%, in consideration of safety the self-
tuning controller (STC) determines that estimation cannot be made and tries to conduct
estimation again without making PID calculations.
(13) Estimated equivalent model (LM1, LM2, TM1, TM2, GM1, and GM2)
The STC controller expresses an estimated process model by approximating it with
dead time and first-order lag systems (or with a response to pulse input in the case of an
astatic (integral) system).
The equivalent dead time, equivalent time constant, and equivalent process gain are
updated if STC mode selection (STC) is DISP or ON, and the presumed accuracy
error is less than 5%. (The presumed accuracy error is updated each time the process
characteristics are estimated.)
IM 01B08B02-02EN 7-9
7.4 Self-tuning (STC) Operations in Each Operation
Mode
The self-tuning (STC) function automatically adjusts the PID parameters to achieve
optimum control status in PID control.
The figure below shows a self-tuning (STC) function operation flow.
Start
Is the PV
NO fluctuating?
YES
Estimate process
characteristics
Is the
presumed accuracy
NO high?
YES
Calculate PID
Startup processing parameters
STC
mode selection
= ON? NO (STC mode selection = DISP)
Processing YES
YES
completed?
Only display
NO (STC mode selection = ON) calculated PID values
Set PID
parameter change
PID control
Return
0706E.ai
Self-tuning (STC) Operation Flow Chart
In the figure above, when the STC mode selection is DISP or ON, self-tuning proceeds
through the central part of the flow and acquires process variables (PV) and manipulated
output variables (MV).
If process variable (PV) variation is within the specified values, controllability is assumed
to be good. If PV variation exceeds a specified value, the STC controller estimates the
process characteristics. If certainty (presumed accuracy (CR)) is high, it calculates PID
parameters.
The user can specify whether calculated PID parameters are used in control computation.
If it has been specified that the parameters are not to be updated (STC mode selection
= DISP), only new parameters are displayed. If it has been specified that they are to
be updated (STC mode selection = ON), the PID parameters are updated to the new
parameters.
These operations are performed once in every control period of the controller.
7-10 IM 01B08B02-02EN
7.4 Self-tuning (STC) Operations in Each Operation Mode
Self-tuning Function
(2) Setting parameters
To use auto startup (ASTSTUP), set the parameters described in 7.3 Self-tuning
Parameters and Operations.
Note that when the setting derivative time (TD) = 0, PI control is selected. If the setting
derivative time (TD) is set to a value other than “0,” PID control is selected. (If PI control
is judged to be desirable as a result of auto startup (ATSTUP), there are cases where PI
control is selected.)
IM 01B08B02-02EN 7-11
7.4 Self-tuning (STC) Operations in Each Operation Mode
7) When the process variable (PV) is stabilized, the controller automatically returns the
manipulated output variable (MV) to the original value and observes the PV signal
response.
* If the process gain is low and the PV variation range (∆PV) is less than 2%, auto
startup (ATSTUP) is considered inappropriate. In such a case the operation
mode returns to manual control (M) and the STC mode selection changes to
DISP after the maximum observation time (about 80 minutes) has passed,
causing a self-tuning alarm (STCALM) to be occurred.
8) Using the data obtained from the step response, the controller estimates the process
characteristics and calculates the PID parameters (PB, TI, and TD) in the same
manner as in the case of STC mode selection = ON.
The PID limit values are set to values four times the PID parameters (PB, TI, and TD)
(high limit setpoint) and 1/4 of the time for the PID parameters (low limit setpoint).
The process response time (TR) is set to “LM + 3TM” seconds. The process type (IP)
is set from the process variable (PV) at the beginning and from that at the end of the
response.
Furthermore, if it has been determined that the process characteristic estimated
results are inappropriate, the controller issues a self-tuning alarm (STCALM) and
stops auto startup (ATSTUP).
9) Then the controller observes the noise peak value for a successive specified time
(2T5, or 2 minutes minimum to 5 minutes maximum) and calculates the noise band
(NB) from the observed peak value.
10) When all setting items have been calculated and correctly set, the STC mode
selection automatically changes to ON, starting PID control and self-tuning (STC).
11) If any of the following situations occur during auto startup (ATSTUP), the controller
stops operations to change to manual control (M) and changes the STC mode
selection to DISP.
• Power failure
• Occurrence of a self-tuning alarm (STCALM)
• Change to manual control (M)
► For self-tuning alarm (STCALM): see 7.4.8 Self-tuning Alarms, in this manual.
7-12 IM 01B08B02-02EN
7.4 Self-tuning (STC) Operations in Each Operation Mode
Self-tuning Function
On-demand tuning (OD) = ON
The figure below shows the response when the on-demand tuning (OD) function is
activated.
MV
PV
Tuning
On-demand command
0707E.ai
IM 01B08B02-02EN 7-13
7.4 Self-tuning (STC) Operations in Each Operation Mode
2) Operation mode
Set the operation mode to automatic control (A) or cascade setting automatic control
(C). In cascade setting automatic control (C), the on-demand tuning function does
not operate in the DDC or SPC modes.
Multi-function Mode
Controller Mode (CTL) Description
Single-loop mode Setting the STC mode designation enables the self-tuning
(SINGLE) function to be operable.
The loop to be controlled is determined by the open/closed
status.
Multi-function mode Cascade mode (CAS)
• Loop 2 is controlled in the open status.
• Loop 1 is controlled in the closed status.
Selector mode
The loop selected by auto selector (ATSEL) is controlled.
(SELECT)
Programmable Mode
Controller Mode (CTL) Description
Basic control module Setting the STC mode designation enables the self-tuning
(BSC1) function to be operable.
Basic control module
Specifies the loop to be controlled using user programs.
(BSC2)
7-14 IM 01B08B02-02EN
7.4 Self-tuning (STC) Operations in Each Operation Mode
Self-tuning (STC) stop command by means of digital input while in the multi-
function mode
A self-tuning (STC) stop command can be implemented using a digital input.
► For stopping self-tuning using digital input: see Chapter 3, Auxiliary Input and Output
Functions, in this manual.
Self-tuning (STC) stop command using the PF key in the multi-function mode
To stop self-tuning (STC) using the PF key, set the PF key function specification to
(PFKEY) = STC. However, if a self-tuning (STC) stop using a digital input has been
specified, the STC stop command using the PF key is disabled.
Self-tuning Function
PFKEY of PF key
STC: Self-tuning activated [CONFIG3]
function
(Configuration Display 3)
Correspondence between the STC Operation Mode Specification Flags and STC Modes
STCM1 STCM2 STC Mode Description
0 0 OFF Stops the self-tuning (STC) function.
1 0 DISP Displays PID parameters.
0 1 ON Updates PID parameters automatically.
1 1 ATSTUP Auto startup
STC mode selection (OFF, DISP, ON, ATSTUP) can be identified based on the
values of the STC operation mode specification flags specified in the table above.
Writing relevant values to the register enables the set up of STC mode selection.
IM 01B08B02-02EN 7-15
7.4 Self-tuning (STC) Operations in Each Operation Mode
STCOD OD Description
7-16 IM 01B08B02-02EN
7.4 Self-tuning (STC) Operations in Each Operation Mode
The following shows a self-tuning (STC) function block diagram.
Parameter
STCM1
STC
STCM2
Parameter
STCOD OD 7
On-demand tuning
Self-tuning Function
OFF
ON
Parameter
IPn PAn
TRn IAn
NBn DAn
OSn CRn
MIn RTn
PMXn LMn
PMNn TMn
IMXn GMn
IMNn
DMXn *n=1, 2
0708E.ai
The following shows a self-tuning (STC) function block diagram.
IM 01B08B02-02EN 7-17
7.4 Self-tuning (STC) Operations in Each Operation Mode
7-18 IM 01B08B02-02EN
7.4 Self-tuning (STC) Operations in Each Operation Mode
*4: For switching from C or A mode to M mode or vice versa, if the mode is switched to manual
mode (M), STC mode selection = DISP or ON and on-demand tuning (OD) are disabled.
Also, auto startup (ATSTUP) does not function in automatic control (A) or in cascade setting
automatic control (C).
Legend
: Combination available
×: Not recommended (No self-tuning alarm (STCALM) is caused, but do not use the
combination specified because self-tuning may not function properly.)
−: Not allowed (A self-tuning alarm occurs.)
► For self-tuning alarm (STCALM): see 7.4.8 Self-tuning Alarms, in this manual.
► For extended function registers: see YSS1000 Setting Software/YS1700 Programmable
Function User’s Manual
Self-tuning Function
− (No setting) – – – –
Legend
: Combination available
−: Combination not allowed (A self-tuning alarm (STCALM) occurs.)
► For self-tuning alarm (STCALM): see 7.4.8 Self-tuning Alarms, in this manual.
IM 01B08B02-02EN 7-19
7.4 Self-tuning (STC) Operations in Each Operation Mode
7-20 IM 01B08B02-02EN
7.4 Self-tuning (STC) Operations in Each Operation Mode
Self-tuning Function
IM 01B08B02-02EN 7-21
7.5 Simulation Test
7.5.1 Scope of Application
To determine the scope of application of the self-tuning (STC) controller, process
simulations and field tests were performed in a wide range of processes and of initial PID
parameters.
Most industrial processes can be approximated using a combination of high-order lag
elements, dead time, and gain as shown in the following equation.
Ke-LS
Gp(s) =
(1+T1S)(1+T2S) ⋅ ⋅ ⋅ ⋅ ⋅ (1+TnS)
0709E.ai
The self-tuning (STC) controller exhibits good tuning characteristics for variations in
the process variable due to setpoint and manipulated variable changes. The controller
performs tuning if the process does not adapt to changes in the operating conditions or
load variations which change the process characteristics (gain, dead time, and lag time
constants). It can perform good control for up to a dead time to lag time constant ratio L/T
of approximately 3.
The following conditions are required for the application of the self-tuning controller:
(1) PID control must be possible.
(2) The intervals of the factors that cause changes in control deviation (such as process
characteristic changes and setpoint changes) must be greater than the natural
oscillation period of the control loop.
(3) The response of the PV to the MV can be approximated with dead time and a first-
order lag system (or integral system). (The high order system shown in the above
equation can also be approximated with dead time and a first-order lag system.)
Self-tuning + + Process PV
SV +
– controller MV model
PV
e–10S
Process model characteristic Gp (S) = 1+10s
7-22 IM 01B08B02-02EN
7.5 Simulation Test
100 100
80 80
SV and PV
SV and PV
60 60
40 40
SV SV
PV
20 PV 20
0 0
0 1 2 3 0 1 2 3
Time (minutes) Time (minutes)
(Response before STC operation) (Response after STC operation ends)
P = 160%, I = 20 seconds, D = 0 second, SFA = 1.0 P = 89%, I = 14 seconds, D = 2 seconds, SFA = 0.465
0711E.ai
Simulation Example 1 7
100 100
Self-tuning Function
80 80
SV and PV
SV and PV
60 60
40 40
SV SV
PV PV
20 20
0 0
0 1 2 3 0 1 2 3
Time (minutes) Time (minutes)
(Response before STC operation) (Response after end of STC operation)
P = 80%, I = 20 seconds, D = 0 seconds, SFA = 1.0 P = 90%, I = 14 seconds, D = 2 seconds, SFA = 0.450
0712E.ai
Simulation Example 2
IM 01B08B02-02EN 7-23
7.6 Application Guide
This section outlines the precautions, applications, etc. for applying the self-tuning (STC)
function to various controlled systems and control loops.
TC1
Raw material
TC2
Cooling
jacket
Water
Reactor
Steam
7-24 IM 01B08B02-02EN
7.6 Application Guide
7
LIC FIC
Level
Self-tuning Function
Tank
Reflux flow
0714E.ai
Process with Gain Changes
14
Neutralizer
12
pHC
Liquid to be controlled
10
8
pH
7
6
pH transmitter
4
0
MV (neutralizer)
0714E.ai
Neutralization Control and pH Process Characteristics
IM 01B08B02-02EN 7-25
7.6 Application Guide
t
(Q1)
(H)
Level transmitter
Constant flow
Step input
MV
Time
PV
Temperature
Time
7-26 IM 01B08B02-02EN
7.6 Application Guide
Motor valve
+ +
FIC PID
– –
M aTDs
1+TDs
a: First-order lead computation gain
TD: First-order lead time constant
0718E.ai
Flow Control by a Motor Valve and Output Compensation by First-order Lead Computation
7
7.6.9 Control Using Program Pattern
Self-tuning Function
If the self-tuning function (STC) is to be applied to a programmed control in which the
temperature controller setpoint (SV) is changed along a certain temperature increase/
decrease pattern as shown in the figure below, the following points should be noted.
Select either PV derivative type PID (PI-D) or adjustable setpoint filter (SVF) for the
control operation formula (ALG). PV proportional PID (I-PD) increases the difficulty of
following up setpoint (SV) changes.
To minimize overshoot when the temperature rise reaches the programmed temperature,
set the STC control target type to OS = ZERO and select SVF.
Generally, if the SV changes gradually in a ramp as seen in increasing or decreasing
temperature, the PID controller causes an offset. When on-demand tuning (OD) is
executed to eliminate the offset, the offset decreases because the manipulated output
variable (MV) is applied in the direction that decreases the control deviation. At the same
time, the PID parameters are computed from the response and set.
Temperature pattern
Temperature
Time
TIC
Heat treatment furnace
Fuel
0719E.ai
IM 01B08B02-02EN 7-27
7.6 Application Guide
SV
Temperature
PV
Time
STC stop STC stop
0720E.ai
Batch Control
PC FC
Pressure
Temperature
0721E.ai
Pressure Control and Flow Rate Control
7-28 IM 01B08B02-02EN
7.6 Application Guide
Distillation tower T1
×
+
m1
TC1 LL-1
g21
g22
g12
g11
TC2 LL-2
m2 FC
+
7
×
T2
Self-tuning Function
TC1 PID controller
0722E.ai
Non-interference Control of a Distillation Tower, etc.
Non-interference Control:
In the figure above, assume that the transfer function between the output mi of the
controller TCi and temperature Tj is gij. By adding non-interference elements LL-1 and
LL-2 to the system, T1 and T2 are represented as follows.
(Equation)
where i = 1 to 2, j = 1 to 2
As a result, two independent control loops are obtained.
IM 01B08B02-02EN 7-29
Blank Page
Chapter 8 Maintenance
WARNING
For products with optional code /FM or /CSA:
(1) Devices must be maintained by professionally trained personnel or ask
YOKOGAWA's sales office or sales representative.
(2) In case of option code /FM, install devices according to NEC (National
Electrical Code: ANSI/NFPA-70).
In case of option code /CSA, all wiring shall comply with Canadian Electrical
Code Part I and local electrical codes.
CAUTION
If the instrument’s front panel becomes soiled or dusty, wipe it gently using a dry,
soft cloth. Do not use organic solvents, chemicals, or chemically treated dust cloths.
Doing so may result in the instrument case becoming deformed or discolored.
Maintenance
8.1.1 Calibration Instruments
Number of
Name Description
Units
DC voltage standard Yokogawa 7651 or equivalent 1
Digital multimeter Yokogawa 7561 or equivalent 1
IM 01B08B02-02EN 8-1
8.1 Inspecting Indication Accuracy
(1) Apply a voltage of 1.0 V DC to the analog input terminals using the voltage standard.
(2) On the Input and Output Data Display of the Tuning Display, check that the analog
input signal concerned is equivalent to 0 ±0.1% in the engineering unit.
(3) Similarly, apply a voltage of 5.0 V DC to check that the analog input signal concerned
is equivalent to 100 ±0.1% in the engineering unit.
(1) Connect the digital multimeter to the terminals in the current mode if the analog output
terminals are current outputs, or in the voltage mode if they are voltage outputs.
Set the Y2S, Y3S and Y4S to MV on the Configuration Display 1 of the Engineering
Display.
(2) Set the operation mode to manual control.
(3) On the LOOP 1 Display, manipulated the MV and set the MV1 to 0%.
(4) Verify that the reading is 4 mA DC for current output, or that it is 1.0 V DC for voltage
output. (Tolerance is ±0.2% for current output or ±0.1% for voltage output.) (*2)
(5) Similarly, set the MV to 100% to check that the reading is 20 mA DC for current output
and that it is 5.0 V DC for voltage output. (Tolerance is ±0.2% for current output or ±0.1%
for voltage output.)
8-2 IM 01B08B02-02EN
8.2 Recommended Part Replacement Period
The following shows the replaceable part of the YS1000 and the recommended
replacement period.
Recommended
Replaceable Part
Replacement Period
LCD Display Assembly About 8 years
WARNING
Part replacement should be carried out by a YOKOGAWA engineer or an engineer
certified by YOKOGAWA, as safety standard inspection is required. Contact
YOKOGAWA's sales office or sales representative when replacing the parts.
CAUTION
Notes regarding parts with finite life spans
(1) Parts with finite life spans refer to those in which the abrasion or failure period
is expected to be reached within 10 years under normal operating or storage 8
conditions. Therefore, parts with life spans of more than 10 years in terms of
design are not mentioned here.
Maintenance
(2) The recommended replacement period establishes the period at which
preventive maintenance is to be conducted on parts with finite life spans. It
does not constitute assurance against incidental failure.
(3) The recommended replacement period is only a guideline and differs
depending on operating conditions.
(4) The recommended replacement period may be changed according to field
records, etc.
IM 01B08B02-02EN 8-3
8.3 Packaging when Shipping the Product for
Repair
Should the instrument break down and need to be shipped to our sales representative for
repair, handle it as noted below:
WARNING
Prior to shipping the instrument, put it into an antistatic bag and repackage it using
the original internal packaging materials and packaging container.
8-4 IM 01B08B02-02EN
Chapter 9 Specifications
WARNING
This instrument is for Measurement Category O (other). Do not use it for
measurements in locations falling under Measurement Categories II, III, and IV.
Internal Wiring
II
Entrance IV III
O
Cable
Outlet
Specifications
1 to 5 V DC (basic type) 5 points 4 points
1 to 5 V DC
(YS1700 basic type (with expandable 8 points 5 points
I/O))
Direct input (*1)
One out of the above number of points can be used.
(optional specifications)
Input Resistance 1 MΩ
*1: One of mV, thermocouple, RTD, potentiometers, two-wire transmitters, input isolators, or
frequency inputs
For the details of direct input, refer to "Direct Input Specification."
IM 01B08B02-02EN 9-1
9.1 General Specifications
The current output provides a forced full-closing function for valves (final control
elements).
When a signal decreases, if an output signal becomes -6% (equivalent to 3.04 mA)
or less, the current output decreases abruptly, reaching -20% (equivalent to 0.8 mA).
When a signal increases, if the output signal reaches -5% or more, the current output is
released from -20% (equivalent to 0.8 mA) and returns to -5% (equivalent to 3.2 mA).
When the output signal is 100% or more, the current output increases linearly and is
limited at approximately 106.25% (21 mA).
Current Output
(mA)
21
20
3.2
3.04
0.8
Output Signal
-6 -5 0 100 106.25
(%)
0902E.ai
Digital inputs
Item YS1700 Programmable Mode YS1700 Multi-function Mode, YS1500
Digital input (basic type) 6 points (shared by digital output signals)
Digital input
(YS1700 basic type (with expandable 6 points (shared by digital output signals) + 4 points (common line shared)
I/O))
9-2 IM 01B08B02-02EN
9.1 General Specifications
Digital outputs
Item YS1700 Programmable Mode YS1700 Multi-function Mode, YS1500
Digital output (basic type) 6 points (shared by digital input signals)
Digital output
(YS1700 basic type (with expandable 6 points (shared by digital input signals) + 4 points (minus line common)
I/O))
Transistor contact Rating 30 V DC, 200 mA or less (resistive load)
FAIL output (*1) 1 point
Transistor contact Rating 30 V DC, 200 mA or less (resistive load)
*1: FAIL contact output enters the OFF status at power OFF or failure.
For contact action (ON in normal condition), it is normally closed.
Communication
Isolated from the computation control circuit and
from other input and output signals
− 9
Isolated from the computation control circuit and
Power supply −
from other input and output signals
Specifications
Isolated from the computation control circuit and
Grounding −
from other input and output signals
Grounding Grounding
Communication
Analog input: 1 to 5 Analog input and (Optional code RS-485 communication or
output /A31 or /A32) DCS-LCS communication
Analog input: 6 to 8 (*2) Computation control
circuit Communication
Analog output: 1 to 3 Transmitter power Ethernet communication
(Optional code /A34)
Analog output: 4 (*2) supply
Programmer Direct input (optional
Transmitter power supply communication Direct input signal
RS-232C communication specifications) (*1)
Digital output: 6 to 10
FAIL output FAIL(DO) Expandable DO
(*2), (*3)
IM 01B08B02-02EN 9-3
9.1 General Specifications
9-4 IM 01B08B02-02EN
9.1 General Specifications
Operating Conditions
Normal operating conditions, transport and storage conditions
Item Normal Operation Transport and Storage
Ambient
0 to 50°C −20 to 60°C
temperature
5 to 90% RH 5 to 95% RH
Ambient humidity
(No condensation) (No condensation)
80 to 138 V AC (100 V AC and 24 V AC
Power Supply
common power supply) –
voltage (AC) (*1)
138 to 264 V AC (220 V AC power supply)
Power supply
50/60 Hz ±3Hz –
frequency (AC)
20 to 132 V DC (100 V AC and 24 V DC
Power Supply
common power supply) –
voltage (DC) (*1)
120 to 340 V DC (220 V AC power supply)
Continuous 5 to 14 Hz, amplitude : 0.625 mm or less
vibration 14 to 150 Hz, 4.9 m/s2 or less, orthogonal three-directional, with 2 hours each
Short-time
14.7 m/s2, 15 s or less
vibration
49 m/s2 (5 G) or less
Shock
11 ms or less
Package drop – Within 1 m
Magnetic field 400 A/m or less
Hazardous gas There shall be no corrosive gas in the location.
Installation
2000 m above the sea or less
altitude
Atmospheric
pressure
86 k to 106 kPa
9
*1: Safety standards, FM and CSA non-incendive standard compliant conditions apply at the
following rated power supply.
Specifications
Rated power supply: use of both AC and DC
100 V AC and 24 V DC common power supply
DC drive: 24 - 120 V DC (±10%), no polarity, 750 mA MAX.
AC drive: 100 - 120 V AC (±10%), 50/60 Hz (±3 Hz), 30 VA MAX.
220 V AC power supply
DC drive: 135 - 190 V DC (±10%), no polarity, 110 mA MAX.
AC drive: 220 - 240 V AC (±10%), 50/60 Hz (±3 Hz), 30 VA MAX.
IM 01B08B02-02EN 9-5
9.1 General Specifications
Reference Performance
Item Specifications
Input and output conversion
accuracy rating
1 to 5 V input signal ±0.1% of span
Direct input ±0.5% or ±(2 × |direct input card’s accuracy| + 0.1%)
Analog voltage output 2, 3 ±0.1% of span
Analog voltage output 4 ±0.2% of span
Analog current output ±0.2% of span
Allowable input voltage/current (*1)
1 to 5 V signal ±30 V DC
Direct input signal (mV, TC) −0.5 to 4 V DC
Direct input signal (distributor) 40 mA DC
1 minute (time taken by the instrument to reach accuracy after
Warm-up time
power on), but 3 minutes in the case of direct input
100 V AC and 24 V DC common power supply
750 mA (20 to 132 V DC)
Current consumption and power 30 VA (80 to 138 V AC)
consumption 220 V AC power supply
110 mA (120 to 340 V DC)
30 VA (138 to 264 V AC)
100 MΩ
Test voltage = 500 V DC
Insulation resistance
Input or output terminal to grounding terminal, power supply
terminal to grounding terminal
1000 VAC for one minute (In
the case of suffix codes -0,
Between input/output terminal -1, or -2)
and ground terminal 500 VAC for one minute (In
the case of suffix codes -3,
-4, or -5)
Withstand voltage
Between power supply 3000 VAC for one minute (In
terminal (L, N) and (all I/O the case of suffix codes -0,
terminal and ground terminal) -1, or -2)
Between power supply
terminal (L, N) and ground 1500 VAC for one minute
terminal
LCD replacement period 8 years
*1: Measurement category according to IEC/EN 61010-1, IEC/EN 61010-2-201, IEC/EN 61010-
2-030: O (other)
9-6 IM 01B08B02-02EN
9.1 General Specifications
Specifications
External input resistor 500 Ω or less
Allowable input voltage
−0.5 to 4 V DC
and current
Input l linearization Not provided Provided
1 to 5 V output
Whichever is greater, ±0.2% of
conversion accuracy Within ±0.2% of span
span or input equivalent ±20 µV
rating
Reference junction
− Within ±1°C (*1)
compensation error
*1: Type B does not conduct reference junction temperature compensation.
For types other than type B, the value obtained by multiplying the noted value by the following
coefficient (K) applies if the measurement temperature is 0°C or less.
K = (thermoelectric power for 1°C near 0°C) / (thermoelectric power for 1°C at measurement
temperature)
Note: There is no difference between the latest and the previous temperature tables as
far as applying them to the YS1000.
- TC: Latest version; IEC60584-1: 2013/JIS C1602:2015
Previous version; IEC60584-1: 1995/JIS C1602:1995
- RTD Latest version; IEC60751- 2008/JIS C1604:2013
Previous version; IEC751- 1995/JIS C1604:1997
IM 01B08B02-02EN 9-7
9.1 General Specifications
Resistance Temperature
Item Potentiometer Input
Detector Input
Optional code /A03 /A04
RTD
Pt 100 (IPTS-68: JIS ’89),
JPt 100 (JIS ’89),
Input signal Pt 100 (ITS-90: JIS ’97), Potentiometer three-wire type
Pt 50 (JIS ’81)
Three-wire type
Measurement current: 1 mA
10 to 650°C (Pt 100) Total resistance: 100 to 2000 Ω
Measuring range span
10 to 500°C (JPt 100) Span: 80 to 2000 Ω
Measuring range zero
Within five times the span 50% or less of total resistance
elevation
Measuring range Changeable on Engineering Display
External input resistance 10 Ω or less per wire (*1) 10 Ω or less per wire
Input linearization Provided Not provided
1 to 5 V output
Whichever is greater, ±0.2% of
conversion accuracy Within ±0.2% of span
span or ±0.2°C
rating
*1: The value shall be equal or less than the smaller value out of 10 Ω per wire or (measurement
temperature span) × 0.4 Ω.
9-8 IM 01B08B02-02EN
9.1 General Specifications
Specifications
Item Specifications
Front panel drip and dust proof structure (compliant with IP54).
Structure Not applicable for side-by-side mounting instrumentation,
and replacement types.
Mounting type Indoor panel mounting
Panel mounting device Mounting brackets to be used (at the top and bottom))
Panel cutout 137+2 × 68+0.7 (mm)
External signal
M4-screw terminal connection
connection
Connection
method Power supply
and grounding M4-screw terminal connection
connection
External Dimensions 144 × 72 × 250 mm (height × width × depth from the panel)
Weight 1.6kg
IM 01B08B02-02EN 9-9
9.1 General Specifications
Safety Standards
General safety standards (suffix codes -0, -1, or -2 only)
IEC/EN 61010-1, IEC/EN 61010-2-201, IEC/EN 61010-2-030 compliant
Overvolatage category: II, Pollution degree: 2
Measurement category: O (other)
When option code /A08 is specified, the conformity to CE marking is excluded.
Compliant with CAN/CSA-C22.2 for suffix codes -0, -1, or -2 and option
code /CSA
CSA: CAN/CSA-C22.2 NO. 61010-1 and CAN/CSA-C22.2, NO. 61010-2-030
Overvoltage category: II Pollution
Degree: 2
Measurement category: O (other)
2) The following work involving removing the internal unit from the case and
reinstalling it in the case requires safety verification, as specified by the safety
standards (IEC/EN 61010-1).
Such work must be carried out by a YOKOGAWA engineer or by YOKOGAWA-
approved personnel and must be subjected to inspection (such as withstand tests)
to verify safety. If the work is carried out at the customer’s own risk, the instrument
concerned cannot be regarded as being compatible with the safety standards.
[1] Removal of the internal unit from the case, replacing the internal unit with a new
one, and subsequently installing it to the case/housing
[2] Replacement and installation of the power supply unit, or optional board
[3] Maintenance or repair requiring removal of the internal unit from the case
CAUTION
This instrument is a class A product (use in commercial and industrial areas). In a
domestic environment this product may cause radio interference in which case the
user needs to take adequate measures.
9-10 IM 01B08B02-02EN
9.1 General Specifications
Associated YS1000 Series Control
Apparatus Single-loop Equipment
Controller (Note 1)
9
(Note 3)
(Note 4)
Specifications
(Note 5)
0601E.ai
Input signal Signal name Vmax (V) Imax (mA) Ci (uF) Li (mH) Remark
Analog Input (X1 to X8) Voltage input 30 0.034 0.001 0
Digital Output (DO1 to Transister output 30 200 0 0 *2
DO10)
DCS-LCS Transister output 8.5 24 0.0001 0.07
Communication
The Non-incendive field wiring concept allows interconnection of two FM Approved Non-incendive
Apparatuses with Non-incendive field wiring parameters not specifically examined in combination
as a system when:
Voc or Vt ≤ Vmax, Isc or It ≤ Imax. Ca ≥ Ci + C cable, La ≥ Li + L cable
*2: Class I, Division 2 Wiring required.
IM 01B08B02-02EN 9-11
9.1 General Specifications
Notes:
1. Control equipment connected to the YS1000 series single-loop controller must not use or
generate more than 250 Vrms or VDC.
2. In case of option code /FM, install devices according to NEC (National Electrical Code: ANSI/
NFPA-70). In case of option code /CSA, all wiring shall comply with Canadian Electrical Code
Part I and local electrical codes.
3. For the YS1000 with FM option, be sure to use the associated apparatus that must be FM
Approval under Non-incendive Field Wiring Concept, or to use a simple apparatus (a device
which can neither generate nor store more than 1.2 V, 0.1 A, 25 mW, or 20 µJ, e.g. Switches,
thermocouples, LED's and RTD's).
4. Associated Apparatus manufacture's installation drawing must be followed when installing this
equipment.
5. Associated Apparatus connection is representative of each input and output signal connection.
Each signal shall be wired in a separate shielded cable.
6. No revision to drawing without prior FM and CSA Approval.
9-12 IM 01B08B02-02EN
Index
Numeric I
10-segment Linearizer........................................................... 2-2 Indication Accuracy............................................................... 8-1
Input Filter............................................................................. 2-1
A
Active Color Display............................................................. 2-11 K
Adjustable Setpoint Filter................................................... 1-114 Keylock................................................................................ 4-12
Alarm Function.................................................................... 2-13
Alternate Tag Number Color Display................................... 2-12 L
Analog Outputs.................................................................... 3-14
LCD backlight off................................................................... 3-7
Application Guide................................................................ 7-24
LCD Brightness.................................................................... 4-11
Automatic Control.................................................. 1-7,1-27,1-55
Local/remote switching.......................................................... 3-6
Automatic operation backup mode...................... 1-11,1-34,1-63
Loop Colors......................................................................... 4-10
Automatic switching......................................................... 3-4,3-7
Low Cutoff Adjustable............................................................ 2-1
B M
Background color................................................................ 4-10
Manual Control...................................................... 1-7,1-27,1-55
Backup mode...................................................... 1-11,1-34,1-63
Manual operation backup mode.......................... 1-11,1-34,1-63
Batch PID Control.............................................................. 1-126
Manual switching............................................................. 3-4,3-7
Burnout.................................................................................. 5-5
Messages.............................................................................. 2-9
Multi-function mode......................................................... 1-1,1-2
C
Calibration Instruments......................................................... 8-1 N
Cascade Mode.................................................................... 1-23
Neutralization Control.................................... 1-117,1-119,1-122
Cascade setting automatic control...................... 1-11,1-34,1-62
Neutralization Process........................................................ 7-25
Cascade Setting Value Tracking............................................ 2-5
Non-linear PID Control....................................................... 1-117
Cascade switching................................................................ 3-7
Contact Type................................................................... 3-2,3-3
Control elements................................................... 1-6,1-26,1-54 O
Controller Mode..................................................................... 1-1 OFF timer.............................................................................. 4-9
Control Method.................................................................. 1-104 OPEN and CLOSE...................................................... 1-28,1-33 Index
Control operation direction.................................................... 2-7 Open/close........................................................................... 3-11
Control Operation Formula ALG........................................ 1-104 Open/close switching............................................................ 3-6
Index
Control period.................................................................. 1-1,1-2 Operation Display............................................................ 4-1,4-8
Control Type...................................................................... 1-104 Output Limiter.................................................................... 1-108
Current/voltage switching.................................................... 3-13 Output preset and manual switching..................................... 3-5
Output Tracking..................................................................... 2-4
D Output tracking switching...................................................... 3-5
DDC mode........................................................... 1-11,1-34,1-62
Dead Time......................................................................... 1-124 P
Deletion Guide Display Language....................................... 2-10 Part Replacement.................................................................. 8-3
Digital Input and Output......................................................... 3-1 Password............................................................................. 4-13
Direct Input............................................................................ 5-1 PID Control with Reset Bias............................................... 1-112
Display Data on the TREND 3 Display.................................. 4-5 Power-on initial display.......................................................... 4-8
Display Function.................................................................... 4-1 Preset MV.............................................................................. 2-8
During Power Failures........................................................... 6-1 Preset MV switching.............................................................. 3-5
Preset PID......................................................................... 1-127
E Process Variable Tracking..................................................... 2-6
Programmable Mode......................................................... 1-103
EMC standards.................................................................... 9-10
Proportional (PD) Control.................................................. 1-109
Event Display........................................................................ 2-9
PV Derivative Type PID..................................................... 1-107
Event flag............................................................................ 2-10
PV Proportional Type......................................................... 1-106
F R
Feedforward Control.......................................................... 1-121
Ratio Operation..................................................................... 2-3
First-order Lag Operation...................................................... 2-1
REMOTE and LOCAL......................................................... 1-63
Remote/local........................................................................ 3-11
H Repair.................................................................................... 8-4
Hazardous location usage certification................................. 9-11 Reset windup........................................................... 1-108,1-112
Hysteresis............................................................................ 2-14
IM 01B08B02-02EN Index-1
Index
S
Safety Standards................................................................. 9-10
Sample-and-hold PI Control.............................................. 1-124
Scale..................................................................................... 4-7
Scale Divisions................................................................ 4-6,4-7
Security Function................................................................. 4-12
Selector Mode..................................................................... 1-51
Selector selection.................................................................. 3-6
Self-tuning............................................................................. 7-1
Self-tuning Alarms............................................................... 7-20
Self-tuning switching............................................................. 3-6
Sensor Type.......................................................................... 5-4
Simulation Display............................................................... 2-10
Simulation Test.................................................................... 7-22
Single-loop Mode.................................................................. 1-3
Span Adjustment................................................................... 5-6
SPC mode........................................................... 1-11,1-34,1-62
Specifications........................................................................ 9-1
Square Root Extraction......................................................... 2-1
Status output................................................................. 3-9,3-11
Step Response................................................................... 1-114
T
Time Span............................................................................. 4-4
Tracking................................................................................. 2-4
TREND Display............................................................... 4-3,4-4
V
Valve Direction....................................................................... 2-7
Z
Zero Adjustment.................................................................... 5-6
Index-2 IM 01B08B02-02EN
i
Revision Information
Title : YS1500 Indicating Controller/YS1700 Programmable Indicating Controller
User’s Manual
Manual No. : IM 01B08B02-02EN
n Written by Yokogawa Electric Corporation
n Published by Yokogawa Electric Corporation
2-9-32 Nakacho, Musashino-shi, Tokyo 180-8750, JAPAN
Blank Page
YOKOGAWA ELECTRIC CORPORATION
Headquarters
9-32, Nakacho, 2-chome, Musashino-shi, Tokyo, 180-8750 JAPAN
Phone : 81-422-52-5555
Branch Sales Offices
Osaka, Nagoya, Kurashiki, Hiroshima, Fukuoka, Kitakyusyu
YOKOGAWA EUROPE B. V.
Euroweg 2, 3825 HD Amersfoort, THE NETHERLANDS
Phone : 31-88-4641000 Fax : 31-88-4641111