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Figure 1 Assembly overview, front, exploded view Page 17

Solenoid Rail cover assembly


P/N: 210020000 Qty: 1

Sustain trapwork assy


P/N: 210080000 Qty: 1

Solenoid controller ECR1 V2 assembly


Power supply EPSU1B-US assembly P/N: 210030000 Qty: 1
P/N: 210040000 Qty: 1

Solenoid Rail Assembly - 80 Solenoids


P/N: 210010000 Qty: 1

CD Player model CDP MKII assembly


P/N: 210060000 Qty: 1

Soft shift narrow bracket-right


P/N: 280141500 Qty: 1
Soft shift narrow bracket-left
P/N: 280141600 Qty: 1

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 17


Page 18 Figure 2 Assembly overview, front, assembled view

Power supply EPSU1B-US assembly


P/N: 210040000 Qty: 1

Solenoid Rail cover assembly


P/N: 210020000 Qty: 1
Calibration sensor kit
P/N: 210090000 Qty: 1

CD Player model CDP MKII assembly


P/N: 210060000 Qty: 1
Sustain trapwork assy
P/N: 210080000 Qty: 1

Sustain solenoid assembly


P/N: 210050000 Qty: 1

Soft shift narrow bracket-right


P/N: 280141500 Qty: 1

Soft shift narrow bracket-left


P/N: 280141600 Qty: 1

Page 18 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 3 Assembly overview, front, semi-exploded view Page 19

Solenoid Rail cover assembly


P/N: 210020000 Qty: 1

Sustain trapwork assy


P/N: 210080000 Qty: 1

Solenoid Rail Assembly - 80 Solenoids


P/N: 210010000 Qty: 1

CD Player model CDP MKII assembly


P/N: 210060000 Qty: 1

Solenoid controller ECR1 V2 assembly


P/N: 210030000 Qty: 1

Soft shift narrow bracket-right


P/N: 280141500 Qty: 1
Soft shift narrow bracket-left
P/N: 280141600 Qty: 1

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 19


Page 20 Figure 4 Assembly overview, rear, exploded view

Sustain trapwork assy


P/N: 210080000 Qty: 1

Solenoid Rail cover assembly


P/N: 210020000 Qty: 1

Power supply EPSU1B-US assembly


P/N: 210040000 Qty: 1

Solenoid controller ECR1 V2 assembly


P/N: 210030000 Qty: 1

Solenoid Rail Assembly - 80 Solenoids


P/N: 210010000 Qty: 1
Note: Only first 5 solenoids shown

Sustain solenoid assembly


P/N: 210050000 Qty: 1

Calibration sensor kit


P/N: 210090000 Qty: 1

Page 20 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 5 Assembly overview, rear, assembled view Page 21

CD Player model CDP MKII assembly


P/N: 210060000 Qty: 1

Power supply EPSU1B-US assembly


P/N: 210040000 Qty: 1
Sustain trapwork assy
P/N: 210080000 Qty: 1

Solenoid Rail cover assembly


P/N: 210020000 Qty: 1

Sustain solenoid assembly


P/N: 210050000 Qty: 1

Calibration sensor kit


P/N: 210090000 Qty: 1

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 21


Page 22 Figure 6 Assembly overview, rear, semi-exploded view

Sustain trapwork assembly


P/N: 210080000 Qty: 1

Solenoid Rail cover assembly


P/N: 210020000 Qty: 1

Power supply EPSU1B-US assembly


P/N: 210040000 Qty: 1

Solenoid controller ECR1 V2 assembly


P/N: 210030000 Qty: 1

Solenoid Rail Assembly - 80 Solenoids


P/N: 210010000 Qty: 1

Sustain solenoid assembly


P/N: 210050000 Qty: 1

Calibration sensor kit


P/N: 210090000 Qty: 1

Page 22 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 7 OEM Assembly overview, front view Page 23

Power supply EPSU1B-US assembly


P/N: 210040000 Qty: 1

Solenoid Rail cover assembly


Calibration sensor kit P/N: OEM Custom part
P/N: 210090000 Qty: 1

Sustain trapwork - Two Part Lever assy CD Player model CDP MKII assembly
P/N: 210130000 Qty: 1 P/N: 210060000 Qty: 1

Sustain solenoid assembly


P/N: 210050000 Qty: 1

Soft shift narrow bracket-right


P/N: 280141500 Qty: 1

Soft shift narrow bracket-left


P/N: 280141600 Qty: 1

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 23


Page 24 Figure 8 OEM Assembly overview, rear view

CD Player model CDP MKII assembly


P/N: 210060000 Qty: 1

Power supply EPSU1B-US assembly Sustain trapwork - Two Part Lever assy
P/N: 210040000 Qty: 1 P/N: 210130000 Qty: 1

Solenoid Rail cover assembly


P/N: OEM Custom part

Sustain solenoid assembly


P/N: 210050000 Qty: 1

Calibration sensor kit


P/N: 210090000 Qty: 1

Page 24 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 9 OEM Assembly overview, front view, rail assembly Page 25

Solenoid Rail cover assembly


Sustain trapwork - Two Part Lever assy P/N: Custom OEM Part
P/N: 210130000 Qty: 1

Solenoid Rail Assembly - 80 Solenoids


P/N: Custom OEM Part

CD Player model CDP MKII assembly


P/N: 210060000 Qty: 1

Solenoid controller ECR1 V2 assembly


P/N: 210030000 Qty: 1

Soft shift narrow bracket-right


P/N: 280141500 Qty: 1

Soft shift narrow bracket-left


P/N: 280141600 Qty: 1

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 25


Page 26 Figure 10 OEM Assembly overview, rear view, rail assembly

Sustain trapwork - Two Part Lever assy


P/N: 210130000 Qty: 1

Solenoid Rail cover assembly


P/N: OEM Custom part

Power supply EPSU1B-US assembly


P/N: 210040000 Qty: 1

Solenoid controller ECR1 V2 assembly


P/N: 210030000 Qty: 1

Solenoid Rail Assembly - 80 Solenoids


Sustain solenoid assembly P/N: OEM Custom part
P/N: 210050000 Qty: 1

Calibration sensor kit


P/N: 210090000 Qty: 1

Page 26 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 11 OEM Assembly overview, front view, semi-exploded Page 27

Sustain trapwork - Two Part Lever assy


P/N: 210130000 Qty: 1

Solenoid Rail cover assembly


P/N: OEM Custom part
Power supply EPSU1B-US assembly
P/N: 210040000 Qty: 1

Solenoid Rail Assembly - 80 Solenoids


Calibration sensor kit P/N: Custom OEM Part
P/N: 210090000 Qty: 1

CD Player model CDP MKII assembly


P/N: 210060000 Qty: 1

Sustain solenoid assembly


P/N: 210050000 Qty: 1

Soft shift narrow bracket-right


P/N: 280141500 Qty: 1

Soft shift narrow bracket-left


P/N: 280141600 Qty: 1

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 27


Page 28 Figure 12 OEM Assembly overview, rear semi-exploded view

Sustain trapwork - Two Part Lever assy


P/N: 210130000 Qty: 1

Solenoid Rail cover assembly


P/N: OEM Custom part

Power supply EPSU1B-US assembly


P/N: 210040000 Qty: 1

Solenoid controller ECR1 V2 assembly


P/N: 210030000 Qty: 1

Solenoid Rail Assembly - 80 Solenoids


Sustain solenoid assembly P/N: OEM Custom part
P/N: 210050000 Qty: 1

Calibration sensor kit


P/N: 210090000 Qty: 1

Page 28 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 13 OEM Assembly overview, front exploded view Page 29

Solenoid Rail cover assembly


Sustain trapwork - Two Part Lever assy P/N: OEM Custom part
P/N: 210130000 Qty: 1

Solenoid Rail Assembly - 80 Solenoids


P/N: Custom OEM Part

CD Player model CDP MKII assembly


P/N: 210060000 Qty: 1

Soft shift narrow bracket-right


P/N: 280141500 Qty: 1

Soft shift narrow bracket-left


P/N: 280141600 Qty: 1

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 29


Page 30 Figure 14 OEM Assembly overview, rear exploded view

Sustain trapwork - Two Part Lever assy


P/N: 210130000 Qty: 1

Solenoid Rail cover assembly


P/N: OEM Custom part

Power supply EPSU1B-US assembly


P/N: 210040000 Qty: 1

Solenoid controller ECR1 V2 assembly


P/N: 210030000 Qty: 1

Solenoid Rail Assembly - 80 Solenoids


P/N: OEM Custom part
Sustain solenoid assembly
P/N: 210050000 Qty: 1

Calibration sensor kit


P/N: 210090000 Qty: 1

Page 30 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 15 Key frame cutouts Page 31

Key frame -Top view


Grey market areas to be cut out

Detail “A” Cut Key frame 6.5 mm (1/4”) to the bass side of the key #5 and 6.5mm (1/4”) to the treble side of the key #84
Cut away area Back rail felt
Leave 1.1/8” of the key tail exposed

Break

Break

Break
Key #5 Back Rail Felt Key #84

Detail “A”

6.5mm (1/4”)
Key tail

29mm (1.1/8”)

Key frame with finished cut outs

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 31


Page 32 Figure 16 Finished key frame cutouts

Key bed with finished slot

Key frame with finished cut outs

Page 32 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 17 Key bed slot positioning Page 33

9mm

9mm 9mm 9mm


46mm - Key bed slot width
Key #5 Key #84
Detail of mark #1 Detail of mark #2

Felt
Key bed slot cut line

Key bed slot cut line

Key bed
Note the keyframe is aligned in left-most position

Mark point #1 (left corner of the key #5 tail) position to the key bed Key frame with finished cut outs Mark point #2 (right corner of the key #84 tail) position to the key bed
Break

Break

Break
Felt

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 33


Page 34 Figure 18 Modification of the angled key tails

Action with angled key tails


Must be cut straight
C
A

30mm/1.25”
Properly modified straight key tail shown
Note: it is very important to maintain equal
key tail resting distance from key bed for
all keys. Do the modification precisely
with proper tools.
C
A

Page 34 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 19 Key Solenoid assembly Page 35

Solenoid plunger with rubber tip length 98mm


P/N: 280070100 Qty: 80

Solenoid - black wires P/N: 280060100 Qty: 1


Solenoid - white wires P/N: 280060200 Qty: 1
(2 spares + 80 rail mounted)

Locking washer - included with the solenoid


Note : must be used

Nut M12 - included with the solenoid

Foam insert, included with the solenoid


P/N: 280090100 Spare Qty: 10
NOTE : Plunger travel with one standard foam
insert is 11mm, use two inserts of different thickness
to reduce the travel as needed.

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 35


Page 36 Figure 20 Measuring of the key tail travel distance, parameters A,B,C

Key tail Resting distance above key bed


Dimension “B”

Key tail active distance above key bed


Dimension “C”

A
Key bed thickness
Dimension “A”

Page 36 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 21 Key Solenoid travel distance Page 37

Legend:
A: Key bed thickness
B: Resting distance of the key tail above key bed
C: Active distance of the key tail above key bed

C
B

0.75mm

Solenoid shown in resting state


Solenoid in energized state Note the bottom end of the plunger
resting on the foam insert.

Detail of the solenoid shown in the fully extended energized state


Note the position of the plunger top face 0.75mm above the solenoid
top. In order to avoid damage to the action jack pins, this position shall
correspond (shall be not higher) to the topmost position of the key tail.

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 37


Page 38 Figure 22 Solenoid rail assembly

Locking washer diam 5mm


P/N: 280032100 Qty: 8

Screw M5x16mm
P/N: 280012000 Qty: 8

Washer diam 6mm


Wood screw 5x30mm P/N: 280033100 Qty: 8
P/N: 280022100 Qty: 8

Solenoid rail mounting bracket


P/N: 280140100 Qty: 8

Page 38 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 23 Getting around key breaks Page 39

Key bed shown with the solenoid rail and extra space made for the key breaks
Note : extra spare solenoids brackets P/N: 210010200 are provided with the kit

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 39


Page 40 Figure 24 Getting around key breaks - spare brackets

Solenoid mounting bracket with single solenoid


mounted to get the space around the key breaks

Key bed shown with the solenoid rail and extra space made for the key breaks
Note : extra spare solenoids brackets P/N: 210010200 are provided with the kit

Spare Solenoid mounting bracket - Double


P/N: 210010200 Qty: 3

Page 40 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 25 Solenoid rail height adjustment Page 41

Formula to calculate the “D” offset:

D= 80 - A - B
where:
80mm is constant value for plungers P/N: 280070100
A=keybed thickness
B=resting height of the key tail above key bed

IMPORTANT NOTES :
Power ON/OFF

00.00
Inches/Millimeters switch Before precisely measuring the dimensions A,B,C it is
necessary to :

1. cut the key frame


The actual distance - offset “D” shall be Locking Screw

mm
2. relocate the back rail felt (thicker one may be needed to keep the level)
calculated as per formula shown to the right 3. level the keys
4. ensure the action is regulated and the working position of the keys wil
remain the same after final assembly
5. adjust the height of the soft shift sliders to proper level
6. always verify these dimensions across the width of the key bed, they
should be the same.
7. If it is not possible to ensure the equal key tails height across the keyboard
Digital Calipers, set and fixed with the locking
take several measurements across the keyboard and set the bracket height
Fine adjustment wheel screw to the offset “D” mm distance
separately for each section to ensure best results.
Note: you can switch the readout any time
from millimeters to inches and vice versa
(It is a part of the supplied installer’s toolkit)

Detail of the offset “D” adjustment

offset “D”

Align the bracket, measuring rod and


the rail precisely as marked, then tighten
the mounting screw.
Repeat the procedure for each mounting
bracket. Take care to align the bracket
perpendicularly to the solenoid rail.

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 41


Page 42 Figure 26 Lost motion check

Detail of the lost motion travel distance


observed with solenoid in resting position
IMPORTANT: For proper operation, lost motion
distance must be kept under 1mm for all keys
Observe the movement of the key
lost motion travel distance

Lost motion travel detail


with depth measuring rod inserted

Caliper’s depth measuring rod


To verify the lost motion travel (for standard grand):

1. Set and lock the caliper to 7.0 mm (lost motion of 1mm) Insert the depth measuring rod into

Ç
2. Fully Insert the depth rod to the plastic nut bottom opening the plastic nut bottom opening
3. Observe the front of the key movement
4. The front of the key shall move
5. Repeat the procedure for all keys
Digital Calipers, set and fixed with the locking
If the front of the key is not moving at all, the lost motion screw to the 7.0 mm
travel is longer than 1mm. Adjust the rail height to get Note: you can switch the readout any time
lost motion less then 1mm. from millimeters to inches and vice versa
(It is a part of the supplied installer’s toolkit)
Note: This measurement and the 7mm test value is
expecting to have one standard foam insert inside the
plastic nut, resulting in overall inside space of 6mm.
Adjust this value accordingly to any other insert or
basic height used. So if the inside height of used insert Fine adjustment wheel lost motion travel
and nut is 8mm and allowed lost motion is 0.5mm
resulting test value will be 8mm+0.5mm=8.5mm. Plunger bottom face observed via the depth measurement rod
mm

Locking Screw
Foam insert
7.00

Power ON/OFF
Inches/Millimeters switch

Page 42 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 27 Vertical alignment Page 43

Note: Plastic nuts shall be completely tighten to have


the travel 10.5mm-11mm matched for the most grands.
Allowed adjustment is max 1 turn from the fully
tighten position. For larger adjustment of the plunger
travel use foam inserts of spacers.These nuts ARE
NOT intended to adjust the rail height. See the manual
pages for details.

Detail of the Solenoid rail mounted in the Key bed slot


Solenoids shown in the released position

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 43


Page 44 Figure 28 Travel check

Observe the movement of the key


- it should just touch the aftertouch
felt with the measuring rod fully inserted

To verify the travel match (key depth):

1. Set and lock the caliper to 17.0mm (this is an example to be


Caliper’s depth measuring rod used with typical grand, actual value may vary)
2. Gradually insert the depth rod to the plastic nut bottom opening
3. Observe the movement of front of the key
Insert the depth measuring rod into 4. The front of the key shall just touch the aftertouch felt when

Ç
the plastic nut bottom opening the measuring rod is fully inserted.
5. Repeat the procedure for several keys along the rail

Note: Most of the modern English piano type grands


Digital Calipers, set and fixed with the locking have key tail travel around 11 mm not including the
screw to the 17.0mm aftertouch travel. Standard thickness foam and fully tighten
Note: you can switch the readout any time nut is perfect match for most of the modern grands.
from millimeters to inches and vice versa To calculate the proper distance: add the actual key
(It is a part of the supplied installer’s toolkit) travel and the inside height of the foam insert plus the plastic
nut. This is e.g. 6mm+11mm=17mm

Excessive key depth:


If the front of the key is moving beyond the line of the
Fine adjustment wheel after touch felt, the key tail travel is shorter than e.g 10.5mm
In this case you need to shorten the plunger travel by
using of the additional foam inserts.
NOTE: Never let the piano play in such condition, damage
to the action’s jack pins may occur.
mm

Locking Screw Not enough key depth:


17.00

If you cannot reach full key depth with standard parts:


Power ON/OFF - use thinner foam inserts
Inches/Millimeters switch - use spacer in between the plastic nut and the rail
- eventually you may release the plastic nut to obtain
required travel. After the adjustment fix the nuts in position
with the LOCTITE removable screw fastener, type 221.

Page 44 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 29 Solenoid controller assembly Page 45

Solenoid controller ECR1 V2 Assembled


Note: detail shown mounted on the Solenoid rail

Locking washer diam 5mm


P/N: 280032100 Qty: 4

Mounting bracket for Solenoid controller


horizontal/large P/N: 210030300 Qty: 2

Screw M4x6mm
P/N: 280011100 Qty: 8

Screw M5x16mm
P/N: 280012000 Qty: 4

Solenoid controller ECR1 V2


P/N: 211010000 Qty: 1
Mounting bracket for Solenoid controller
horizontal/small P/N: 210030200 Qty: 2
Solenoid controller ECR1 V2
P/N: 211010000 Qty: 1

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 45


Page 46 Figure 30 Solenoid controller service position

Solenoid Rail and Solenoid Controller in assembled position

Solenoid Controller released and rotated


into service position

To move the Solenoid Controller


into service position remove one
of the screw on each side of the rail
and rotate the rail by 90 degrees

Page 46 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 31 Soft shift - narrow brackets assembly Page 47

Wood screw 5x20mm Original soft shift lever


P/N: 280022000 Qty: 4

Screw M4x35mm
P/N: 280011300 Qty: 1

Soft shift narrow bracket-left


P/N: 280141600 Qty: 1

Washer 12-4.5
P/N: 280033000 Qty: 2
Soft shift narrow bracket-right
P/N: 280141500 Qty: 1

Self locking nut M4


P/N: 280031100 Qty: 1

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 47


Page 48 Figure 32 Sustain Solenoid assembly

Sustain Solenoid plunger


included with the Solenoid Assembly

Adjustment Hex Nut flat M5x2mm


P/N: 280032000 Qty: 1
NOTE: Fix with LOCTITE 221 Brake felt, included with the solenoid assembly
Screw sealant after final adjustment.

Wood screw 5x20mm


P/N: 280022000 Qty: 4

Sustain solenoid rubber tip


P/N: 280080100 Qty: 1 Sustain solenoid assembly
P/N: 210050000 Qty: 1

Threaded rod M5x25mm


P/N: 280013100 Qty: 1

Brass linear bearing - Lubrication is time to time


required. Remove the plunger and place drop
of thin oil in between two brass rings.

Page 48 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 33 Sustain trapwork assembly Page 49

Sustain solenoid assembly


P/N: 210050000 Qty: 1

Optional wood block

Threaded bar
P/N: 280014400 Qty: 1

Nut M4 self locking


P/N: 280031100 Qty: 4

Sustain lever mounting bracket-left


P/N: 280110800 Qty: 1 Wood screw 5x20mm
P/N: 280022000 Qty: 4

Plastic spacer 22mm


P/N: 280100200 Qty: 1
Screw M4x35
P/N: 280011300 Qty: 2

Sustain lever mounting bracket-right


P/N: 280110700 Qty: 1

Polyamid washer diam 4mm


Washer diam 4mm h2 P/N: 280031200 Qty: 2
Felt 2mm, square 20x20mm P/N: 280031300 Qty: 2
P/N: 280121000 Qty: 1
Felt 2mm, donut diam 10mm
P/N: 280121100 Qty: 2
Sustain trapwork angle bar
P/N: 280110600 Qty: 1

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 49


Page 50 Figure 34 Sustain trapwork -Two Part Lever type assembly

NOTE : Fix the screws with the Loctite Threadlocker type 221 or similar Nut M4 self locking Sustain solenoid assembly
P/N: 280031100 Qty: 1 P/N: 210050000 Qty: 1

Optional wood block

Threaded bar
P/N: 280014400 Qty: 1

Nut M4 height 2mm


P/N: 280031300 Qty: 2

Nut M4 height 2mm Washer diam 4mm h2


P/N: 280031300 Qty: 2 P/N: 280031300 Qty: 4

Plastic Bracket
Felt 2mm, Donut diam 10mm P/N: 280112300 Qty: 2
P/N: 280121100 Qty: 2

Sustain TPL Straight Bar


P/N: 280112200 Qty: 1
Screw M6x25
P/N: 280013100
Qty: 1

Sustain TPL Angle Bar


P/N: 280112000 Qty: 1

Felt 2mm, Square 20x20mm


P/N: 280121000 Qty: 1
Wood Screw 4,5x80mm
Sustain TPL Angle Bar short P/N: 280021500 Qty: 4
P/N: 280112100 Qty: 1

Screw M6x10
P/N: 280013000 Qty: 2

Page 50 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 35 Sustain solenoid - travel check Page 51

void Sustain Solenoid shown in resting position


Notice the void between the braking felt and the core.
It is necessary to keep this void under 6.35mm (1/4”)

Sustain Solenoid shown in active position


Notice the braking felt compressed between the
core and the plunger. Always check if the felt is
providing soft brake at the end of the plunger travel.

Choose the position of the tip touch point to get


just enough damper lift for the bass dameprs while
keeping the plunger travel under 6.35mm (1/4”)

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 51


Page 52 Figure 36 CD Player assembly

Note: adjust wood screws to leave


them floating in the grommet in order
to provide the vibrational isolation

Rubber Vibration isolator (Grommet)


P/N: 280100100 Qty: 4

Screw M3x6
P/N: 280010300 Qty: 4

Washer 12-4.5
P/N: 280033000 Qty: 4

CD Player model CDP MKII


Mounting bracket for CDP MKII player P/N: 214010100 Qty: 1
P/N: 214010400 Qty: 2

Wood screw 4x25


P/N: 280021100 Qty: 4

Page 52 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 37 PSU horizontal mounting brackets assembly Page 53

Optional Horizontal Mounting bracket set for Power Supply


P/N: 212010201

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 53


Page 54 Figure 38 Functional layouts

ECR1B V2 Solenoid Controller


connections and layout
Key #5..... Key #84

Key solenoids connectors key #5 - key #84

pianoforce
See the actual key # marking on the PCB WARNING : ALWAYS USE NON CONDUCTIVE TIP TO SET SWITCHES. BEFORE
CHANGING THE SETTINGS TURN THE UNIT OFF WITH THE MAIN SWITCH! While Firmware active:
ON OFF MODE - ON while Firmware running
LD0 - Short circuit detected, flashing x
PGM - MODE LD1 - Short circuit detected, flashing x
LD0 LD2 - Low power supply voltage
KMR - LD1 LD3 - OFF while Firmware running
LD2
This unit must be installed by the qualified FUN2 - LD3 While Bootloader active:
installer only and used with EPSU1B Power
www.pianoforce.com
PGFIL - MODE - OFF while Bootloader running
MODE - LD0 - ON start packet received
Supply. This appliance must be Earthed. LD1 - ON data packet received
FUN1 - LD2 - ON checking code integrity
Solenoid control rail model ECR1B/AP LD3 - ON while bootloader active

Sustain Solenoid connector MIDI / PSU CD Player Microphone Serial No: WARRANTY VOID IF REMOVED PGM - Default ON, OFF Disables Firmware updating
KMR - Default OFF, ON Mirror the keys mapping LD0 and LD1 gets x times dark when
FUN2 - Default OFF, ON Force Firmware updating short circuit is detected, e.g. 2 times LD0
PGFIL - Default OFF, ON MIDI filter enabled and 5 times LD1 means the Solenoid #25
MODE - Default OFF, ON Loads factory default settings has a short circuit.
ECR1BV2-2006-198798799 FUN1 - Default OFF, ON - Force loop Self Test

MIDI Input & Amplifier switch control output connector

CD player connector, provides both signals and supply voltage Calibration sensor connector

SECONDARY FUSE SWITCHED OUTPUT AC MAIN PRIMARY MAIN POWER 1 2 3 4 5 6 7 REAR VIEW
250V/15A SLOW BLOW 250VA Max.load! INPUT FUSE 250V/6.3A SWITCH

©2005 PianoForce Ltd. U.S.A.


SLOW BLOW FUSE Serial No:
250V/15A INPUT Power rating : 38V 0.2A DC
IR SENSOR AMI OUT RIGHT OUT LEFT RIGHT AUX LEFT POWER RAIL

ON OFF
CD Player CDP MKII connections and layout
FRONT VIEW

40 VOLTS DC SWITCHED POWER OUTPUT


OUTPUT SLOW BLOW FUSE 250V/6.3A
MAX 2.5A/250VA LOAD
120V AC 50-60Hz 400VA Max.

pianoforce
CONTROL INPUT
WARRANTY VOID IF REMOVED

EPSU1B-1980-1829182091

POWER
www.pianoforce.com POWER
EPSU1B-US Power Supply Unit
120V AC 400VA Input
40VDC Output
USE ONLY WITH APPROVED DEVICES
8 9 10 11 12

CD Player model CDP MKII legend:


OUTPUT TO THE CONTROL LINE TO THE POWER ON LIGHT
SOLENOID CONTROLLER SOLENOID CONTROLLER 1 - EXTERNAL IR SENSOR 5 & 6 - LINE INPUT LEFT AND RIGHT
External IR sensor connector. Used to connect an external audio source to the CDP MKII .

EPSU1B-US connections and layout 2 - ANALOG MIDI OUT 7 - POWER RAIL CONNECTOR
Used to send a special analog MIDI signal to external device. This Used to connect the ECR1 Solenoid Controller to the CDP MKII.
feature is not supported with current firmware v1.40
8 - STANDBY/POWER BUTTON
3 & 4 - LINE OUTPUT RIGHT AND LEFT Used to put the CDP MKII to the standby mode or wake it up from the
Used to connect external amplifier and/or powered speakers to the standby mode. If you would like to switch off the CDP MKII entirely, please
CDP MKII. use the Main Power switch located on the PSU panel.

Page 54 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 39 Wiring Page 55

WARNINGS :
DOUBLE CHECK ALL WIRING FOR PROPER
CONNECTION BEFORE TURNING ON THE MAIN
POWER SWITCH.
EPSU1B Power Supply
DOUBLE CHECK FOR ANY LOOSE WIRES OR
CONNECTORS

DOUBLE CHECK FOR TOOLS, DIRT, DUST, AND FOREIGN


PARTICLES ON OR IN THE SOLENOID CONTROLLER

ECR1B Solenoid Rail Controller


CLEAN UP WITH MEDIUM PRESSURE AIR IF NEEDED

NEVER CONNECT OR DISCONNECT


ANY DEVICES OR SOLENOIDS
WHILE THE MAIN POWER SWITCH
IS TURNED ON. SUSTAIN Solenoid
Doing this may results in device damage and will void the warranty.
Always turn the Main Power switch OFF then wait until the Power LED is completely off, only
then make required change and turn the system back ON with the Main Power switch.

NEVER EVER TRY TO CHECK THE SOLENOIDS


BY SWAPPING THEM IN A SYSTEM WITH
THE MAIN SWITCH TURNED ON.
Short circuit detection procedure do not expect to have the solenoids swapped within a live

Supply. This appliance must be Earthed.


installer only and used with EPSU1B Power
This unit must be installed by the qualified
CD Player

MIDI / PSU
system under voltage. Doing so may damage the output driver and void the warranty
Always turn the Main Power switch OFF then wait until the Power LED is completely off, only

CD Player
then make required change and turn the system back ON with the Main Power switch.

pianoforce
Microphone

www.pianoforce.com
NEVER DO ANY MECHANICAL ADJUSTMENTS

Serial No:
Solenoid control rail model ECR1B/AP
WHILE THE MAIN POWER SWITCH IS TURNED ON.

CHANGING THE SETTINGS TURN THE UNIT OFF WITH THE MAIN SWITCH!
WARNING : ALWAYS USE NON CONDUCTIVE TIP TO SET SWITCHES. BEFORE
There is always high risk that tool or loosen parts will cause shortcut.

FUN1 - Default OFF, ON - Force loop Self Test


MODE - Default OFF, ON Loads factory default settings
PGFIL - Default OFF, ON MIDI filter enabled
FUN2 - Default OFF, ON Force Firmware updating
KMR - Default OFF, ON Mirror the keys mapping
PGM - Default ON, OFF Disables Firmware updating

FUN1 -
MODE -
PGFIL -
FUN2 -
KMR -
PGM -
Always turn the Main Power switch OFF then wait until the Power LED is completely off, only

ON OFF
then make required change and turn the system back ON with the Main Power switch.

LD3
LD2
LD1
LD0
MODE LD1 - Short circuit detected, flashing x
has a short circuit.
and 5 times LD1 means the Solenoid #25
short circuit is detected, e.g. 2 times LD0
LD0 and LD1 gets x times dark when

LD3 - ON while bootloader active


LD2 - ON checking code integrity
LD1 - ON data packet received
LD0 - ON start packet received
MODE - OFF while Bootloader running
While Bootloader active:
LD3 - OFF while Firmware running
LD2 - Low power supply voltage

LD0 - Short circuit detected, flashing x


MODE - ON while Firmware running
While Firmware active:
NEVER USE ANY OTHER CABLES AND WIRING Calibration Strip

THAN THESE SUPPLIED BY THE FACTORY! Calibration Strip Amplifier


Using incompatible cables may lead to serious system damage not covered under the warranty.
Call us and we will gladly send you the replacement cable.

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 55


Page 56 Figure 40 Calibration sensor placement

Standard recommended placement of the Calibration Sensor strip

Calibration strip amplifier

Note: the connection cable must be


NOT touching anything nearby

Sensor Strip placed in


the center between the ribs

Page 56 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 41 Calibration sensor - alternative placement Page 57

Standard recommended placement of the Calibration Sensor strip Alternative placement of the Calibration Sensor strip, use this one if the pickup signal is too strong and you are getting error FA 02 01

Calibration strip amplifier

Calibration strip amplifier


Sensor Strip placed in
the center between the ribs

Sensor Strip placed in


the center between the ribs

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 57


Page 58 Figure 42 Remote controller layout

IR Remote controller layout in player mode IR Remote controller layout in setup mode

ORCHESTRA TREBLE
RANDOM PLAY
REPEAT PLAY STANDBY / POWER ON STANDBY / POWER ON
ORCHESTRA BASS

ORCHESTRA BALANCE
SOURCE SELECT CD
SELECT EXPRESSION
LOW VOL - press and hold
PRESET VOLUME LOW SOURCE SELECT AUX INPUT for 5 seconds to enter the setup MED VOL (M) - Reset of current parameter *2
HOLD TO ENTER SETUP then enter MMCCMC to enable*3 LOW VOL (L) - Decrease of current parameter *2
MEDIUM & CONCERT VOLUME CONCERT (C) - Increase of current paramter *2
PLAY PLAY - set/confirm setup
NEXT TRACK ADVANCE start calibration, play key NEXT - next setup function, next key
PREVIOUS TRACK MASTER VOLUME UP PREV - previous setup function VOLUME UP Increase the current
select the lower key parameter *1
PAUSE
MASTER VOLUME DOWN VOLUME DOWN - Decrease the current
STOP STOP - Exit setup mode
parameter *1

*Note 1 & 2: these parameters are adjustable only


in some configuration functions

* Note 3: See the following page on explanation


on how to enter and enable setup mode.

Page 58 Pianoforce RFK1 Grand piano retrofit kit installation guide


Figure 43 Setup quick sheet Page 59

Hold the LOW VOL button until the Cq


message will appear. Then enter the
IR Remote controller layout in setup mode MMCCMC sequence.
rC - (RC) Keys Release Brake
Set the keys release brake to soften the
keys return.

press NEXT button

Cq - (CQ) Quick Calibration SC - (SC) Sustain Drive Force


STANDBY / POWER ON
Quick, 3 minutes pianissimo re-calibration Set the Sustain Solenoid Driving Force.

press NEXT button press NEXT button


LOW VOL - press and hold
for 5 seconds to enter the setup MED VOL (M) - Reset of current parameter *2
then enter MMCCMC to enable*3 LOW VOL (L) - Decrease of current parameter *2 Ca - (CA) Advanced Calibration St - (ST) STORE the parameters to the
CONCERT (C) - Increase of current paramter *2 Recommended for standard high quality memory. Will memorize current settings.
PLAY - set/confirm setup
NEXT - next setup function, next key calibration
start calibration, play key
PREV - previous setup function VOLUME UP Increase the current
select the lower key parameter *1 press NEXT button press NEXT button
VOLUME DOWN - Decrease the current
STOP - Exit setup mode
parameter *1
Cb - (CB) Basic Calibration Sr - (SR) Sustain Release Brake Force
Only recommended for poor, or not Set the sustain release brake force in order
*Note 1 & 2: these parameters are adjustable only
regulated actions. to achieve smooth sustain pedal operation.
in some configuration functions

* Note 3: See the following page on explanation


on how to enter and enable setup mode. press NEXT button press NEXT button

hc - (HC) Keys Hold Force p2 - (P2) Sustain Release Brake Time


Set the hold force required for sustain Delay. Set the time delay to apply the
notes playback. sustain brake force.

press NEXT button press NEXT button

Pianoforce RFK1 Grand piano retrofit kit installation guide Page 59


Page 60 Figure 44 Rail Cover assembly

Plastic cable protection grommet


P/N: 210070100 Qty: 4 (in the cable bag)

Solenoid rail cover - short


P/N: 210020100 Qty: 1

Solenoid rail cover - long


P/N: 210020200 Qty: 1

Solenoid rail cover mounting bracket


P/N: 280140200 Qty: 8

Screw M4x6mm
P/N: 280011100 Qty: 8

Wood screw 4x16mm P/N: 280021000 Qty: 8

Page 60 Pianoforce RFK1 Grand piano retrofit kit installation guide

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