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Process Analytics Solutions - Oil, Gas, Petrochemicals & Chemicals PDF
Process Analytics Solutions - Oil, Gas, Petrochemicals & Chemicals PDF
BENKE SYSTEMS 44
ORB SYSTEMS 45
4
BARTEC. Innovative measurement technologies and
reliable industrial solutions for the process industries.
5
BARTEC — BENKE — Flash Point Process Analyzer FPA-4
The well established BENKE Flash Point Process Benefit for your application
Analyzer FPA-4 remains the best continuously
–– Catalytic combustion technique
measuring flash point analyzer for kerosene, diesel
and other low sulphur refinery products. The improved –– Rapid continuous measuring
concept offers an extended measuring range up to
180 °C (356 °F). The catalytic oxidation technique –– Lag time < 30s
significantly reduces maintenance requirements by –– No sample recovery required
eliminating carbonization of the sample on the cell.
–– Measurement range of up to 180 °C
Explosion protection
Marking ATEX: II 2G Ex h IIC T4 Gb X –– Coolant depends on flash point temperature
IECEx: Ex h IIC T4 Gb X
NEC 500: Class I, Div. 2, Groups B, C and D Consumption sample as coolant: 30 to 60 l/h or
NEC 505: Class I, Zone 1 plant cooling water: 10 to 40 l/h
TR CU certification available
Temperature 5 to 40 °C (41 to 104 °F)
The ORB Flash Point of mid-distillate products is one Benefit for your application
of the properties that must be maintained and controlled
–– High sulphur applications possible
in order to produce and sell products to the market.
The ORB P-500 is a state-of-the-art analyzer that –– Spark ignition
implements the newest of electronics and detection
principles for a low cost means of monitoring the Flash –– Rapid measuring cycle
Point of a product during the refining process. –– Ex-d technology
–– IP 65 (rugged design)
–– ASTM compliant
Explosion protection
Ex protection marking ATEX: Ex db IIB+H2 T6 Gb Signal outputs and inputs
IECEx: Ex db IIB+H2 T6 Gb
CSA/CUS Class I Div 1 Group B, C + D Analog outputs Flash Point, sample temperature
0518
Digital outputs sample FP alarm, analyzer maintenance
warning, analyzer fault alarm
Utilities
–– Instrument air
Consumption
The BARTEC BENKE Freeze/Cloud Point Process Benefit for your application
Analyzer FRP-4/CPA-4 is a system for the fully auto-
–– Determination of both cloud point
matic determination of the freezing point tempera-
and freezing point temperatures
ture of aviation fuels. The FRP-4/CPA-4 can be used
of sample
for both determination of cloud point temperature
and freezing point temperature of the sample. –– Rugged design of measuring cell
Explosion protection
Marking ATEX: II 2G Ex h IIC T4 Gb X Quality humidity class 2 or better acc. to ISO 8573.1
IECEx: Ex h IIC T4 Gb X
NEC 500: Class I, Div. 2, Groups B, C and D –– Coolant
NEC 505: Class I, Zone 1
Consumption* 60 to 100 l/h
TR CU certification available
Temperature 20 to 40 °C (68 to 104 °F)
Technical data Pressure at inlet 1 to 3 bar (15 to 44 psi)
Technology optical turbidity detection Quality filtered 50 μm
Method compliant with: Signal outputs and inputs
ASTM D2386, ASTM D1015, DIN ISO 3013,
ASTM D7153-05, ASTM D7154-05, ASTM D2500 Analog outputs freezing point temperature,
cloud point temperature, (others on request)
Measuring range down to -40 °C (-40 °F)*
down to -70 °C (-94 °F)* Digital outputs Alarm, Ready signal, see options
optional: down to -80 °C (-112 °F)*
Digital inputs Stream Selection, Validation Request, Reset
Repeatability ≤ DIN EN/ASTM
e.g. kerosene typ. 0.2 °C at -50 °C (-58 °F) Electrical data of signal outputs and inputs
Ambient temperature operation 5 to 40 °C (41 to 104 °F) Display TFT display with touch function
storage 0 to 60 °C (32 to 140 °F) 1024 x 768 pixel
Ambient humidity operation 5 to 80 % relative humidity, Keyboard virtual keyboard, controlled via
non-corrosive TFT display with touch function
storage 5 to 85 % relative humidity, Connections
non-corrosive
Tube fittings Swagelok® 6 mm/12 mm/18 mm
Sample
other fittings on request
Quality filtered 50 μm, Vent/Drain open to atmosphere
free of suspended water backpressure on request
(≤ 37 cSt at inlet temperature)
Weight and dimensions
Consumption approx. 5 to 30 l/h
Weight approx. 250 kg
Pressure at inlet 2 to 3 bar (29 to 43.5 psi)
Dimensions (W x H x D) approx. 1140 x 1900 x 710 mm
Temperature at inlet 5 to 15 °C (41 to 59 °F)
min. 15 K above expected cloud point* Space requirements right: 500 mm/left: 500 mm
Utilities Optional interfaces
–– Instrument air Analog outputs on request
Consumption
MODBUS interface MODBUS/RTU via RS485 or RS422
Purge 8 Nm³/h while purging (~12 min) or FOC is, MODBUS/TCP via FOC is
Operation approx. 1 Nm³/h Remote access via Ethernet (VDSL or FOC is)
Given today’s highly competitive environment, oil refin- Benefit for your application
ers are demanding instrumentation that aids in the
–– Determination of both cloud and
optimization of the refi ning process. Therefore, refin-
freezing point temperatures of
eries require a reliable and accurate analysis system
sample
of the Freeze Point temperature to meet the required
specifications. This analysis will allow the operators –– Automatic optical detection,
to optimize the refi ning process and therefore lower absorbance or refl ectance
production costs while improving product quality.
–– Internal cryo cooler cools to -125 °C
–– IP 65
Explosion protection
Ex protection marking ATEX: Ex db IIB T6 Gb –– Coolant None required
IECEX: Ex db IIB+H2 T6 Gb
CSA/CUS Class I Div 1 Group B, C + D Consumption if liquid cooled cyro then 240 l/h
0518 (air cooled/no coolant)
Connections
Ambient humidity up to 90 %
Sample inlet 1/4" FNPT(37" x 71" x 30" in)
Sample
Sample outlet 1/4" FNPT
Quality clean and filtered,
less than 10 μm Weight and dimensions
Consumption 60 to 120 l/h; 2 bar (29 psi) Weight approx. 340 kg (750 Ibs)
Pressure at inlet 2 to 24 bar (29 to 348 psi) Dimensions (W x H x D) approx. 940 x 1803 x 762 mm
Temperature at inlet 15 to 85 °C (59 to 185 °F) (37" x 71" x 30" in)
Optional interfaces
Utilities
Analog outputs optional (Sig0, Sig90, cell temperature)
–– Instrument air If air cooled cyro then 25 CFM
Consumption MODBUS TCP IP/Serial RTU
Vortec Purge 12 l/h
Given today’s highly competitive environment, oil Benefit for your application
refiners are demanding instrumentation that aids in
–– Measuring range (-100 to 25 °C)
the optimization of the refining process. Therefore,
refineries require a reliable and accurate analysis –– Rapid measuring cycles of 8 minutes
system of the Cloud Point temperature to meet the
required specifications. This analysis will allow the –– Internal Cryo chiller cools to -125 °C
operators to optimize the refining process and therefore without an external cooling system
lower production costs while improving product quality. –– No Sample Recovery System needed,
can return directly to process
–– Stream switching and validation
option
–– Correlates with ASTM D2500
Explosion protection
Ex protection marking ATEX: Ex db IIB T6 Gb –– Coolant
IECEX: Ex db IIB+H2 T6 Gb
CSA/CUS Class I Div 1 Group B, C + D Consumption if liquid cooled cyro then 240 l/h
0518 (air cooled/no coolant)
Product streams diesel, kerosene Electrical data of signal outputs and inputs
Connections
Ambient humidity up to 90 %
Sample inlet 1/4" FNPT
Sample
Sample outlet 1/4" FNPT
Quality clean and filtered,
less than 10 μm Weight and dimensions
Consumption 60 to 120 l/h
Weight approx. 340 kg (750 Ibs)
Pressure at inlet 2 to 24 bar (29 to 348 psi)
Dimensions (W x H x D) approx. 940 x 1803 x 762 mm
Temperature at inlet 15 to 85 °C (59 to 185 °F) (37" x 71" x 30" in)
Optional interfaces
Utilities
Analog outputs optional (Sig0, Sig90, cell temperature)
–– Instrument air If air cooled cyro then 25 CFM
Consumption MODBUS TCP IP/Serial RTU
Vortec Purge 12 l/h
The BARTEC BENKE Pour Point Process Analyzer PPA-4 Benefit for your application
is a system for the fully automatic determination of the
–– ASTM D97 compliant measurement
pour point of a variety of products. The PPA-4 is used by
based on tilting mechanism
lube oil producers to optimize the production processes
and the use of cold flow additives. It is also used by –– Low and high temperature
fuel oil producers to meet market demands. The PPA-4 applications
is the only process analyzer that is compliant with the –– Opacity independent measurement
applicable norm using a tilting device.
–– Compliant with ASTM D97, DIN ISO
3016, IP 15
–– Easy and low maintenance approach
Explosion protection
Marking ATEX: II 2G Ex h IIC T4 Gb X Signal outputs and inputs
IECEx: Ex h IIC T4 Gb X
NEC 500: Class I, Div. 2, Groups B, C and D Analog outputs pour point temperature (others on request)
NEC 505: Class I, Zone 1
Digital outputs Alarm, Ready/Valid
TR CU certification available
Digital inputs Stream Selection, Validation Request, Reset
Technical data Electrical data of signal outputs and inputs
Technology Automatic tilting measuring cell Analog outputs max. 8 (4 to 20 mA; 1000 Ω)
Method compliant with: active isolated on request
ASTM D97, DIN EN ISO 3016, IP 15 Analog intputs 4 to 20 mA; 160 Ω
correlates with:
ASTM D5949 Digital outputs 24 V DC; max. 0.5 A
Automatic Tilt Method similar to ASTM D5950
Digital inputs high: 15 to 28 V DC
Measuring range -30 to 33 °C (-22 to 91.4 °F) low: 0 to 4 V DC
Nominal voltage 230 V AC ± 10 %, 1 phase; 50 Hz; Display TFT display with touch function
other ratings on request 1024 x 768 pixel
Quality filtered 50 µm, free of suspended water Space requirements right: 500 mm/left: 500 mm
(≤ 37 cSt at inlet temperature)
Optional interfaces
Consumption approx. 20 to 40 l/h
Analog outputs on request
Pressure at inlet 1 to 3 bar (14.5 to 43.5 psi)
MODBUS interface MODBUS/RTU via RS485 or RS422
Temperature at inlet normal: 30 to 50 °C (86 to 133 °F) or FOC is, MODBUS/TCP via FOC is
min. 20 K above pour point temperature
Remote access via Ethernet (VDSL or FOC is)
Utilities
–– Instrument air
Consumption
Given today’s highly competitive environment, oil Benefit for your application
refiners are demanding instrumentation that aids in
–– Differential pressure sensing system
the optimization of the refining process. Therefore,
refineries require a reliable and accurate analysis –– Operating range -100 to 25 °C (-148
system of the No Flow (Pour Point) temperature to meet to 77 °F)
the required specifications. This analysis will allow the
–– Rapid analysis cycle of 10 to 45
operators to optimize the refining process and therefore
minutes
lower production costs while improving product quality.
–– High pressure sample detection cell
eliminates the need for atmospheric
recovery
Explosion protection
Ex protection marking ATEX: Ex db IIB T6 Gb Signal outputs and inputs
IECEX: Ex db IIB+H2 T6 Gb
CSA/CUS Class I Div 1 Group B, C + D Analog outputs Pour Point/No Flow Point, cell
0518 temperature, pressure signal
Utilities
–– Coolant
The BARTEC BENKE Vapor Pressure Process Analyzer Benefit for your application
RVP-4 measures the vapor pressure of various
–– ASTM compliant cylinder piston
petroleum products. Due to its design it can be used
design with 4:1 expansion (ASTM
for gasoline applications as well as for high pressure
D5191)
applications on natural gas liquids. It is also a very
good choice for applications for viscous samples such –– Wide range of applications (fuel,
as crude oil without the necessity of implementing crude oil, LPG)
additional wash cycles. It is also possible to measure
–– For high viscous samples without
the vapor pressure at different temperatures e.g.
additional wash cycles (e.g. crude)
True Vapor Pressure (TVP) for storage tank application.
–– No maintenance approach; rugged
design of measuring cell
–– Wide range of inlet temperatures
–– Measurement at different
temperatures for e.g. tank storage
–– Sample recovery not necessarily
required
22 Technical data subject to change without notice.
BENKE
Explosion protection
Marking ATEX: II 2 G Ex h IIC T4 Gb –– Coolant controlled and supplied by chiller
NEC 500: Class I, Div. 2, Groups B, C, D, T4
NEC 505: Class I, Zone 1, Consumption sample as coolant: 20 to 40 l/h or
TR CU Certification available plant cooling water: 10 to 30 l/h for
re-cooling of peltier device
Technology expansion with piston Pressure at inlet 2 to 7 bar (29 to 101.5 psi)
Quality filtered 10 µm, moisture content max. 500 Vent/Drain open to atmosphere
ppm, ≤ 200 cSt at inlet temperature backpressure on request
Consumption approx. 2 to 10 l/h (depends on product) Dimensions (W x H x D) approx. 1191 x 1930 x 710 mm
approx. 30 l/h for re-cooling of peltier device
Space requirements right: 150 mm/left: 100 mm
(not required if suitable coolant is available)
Pressure at inlet min. 2 bar (29 psi) above measuring range Optional interfaces
standard: up to 8 bar (116 psi) Analog outputs on request
optional: up to 18 bar (261 psi)
MODBUS interface MODBUS/RTU via RS485 or RS422 or
Temperature at inlet Standard: TM**< 45°C: TM**-40 K< TINLET ***<
FOC is, MODBUS/TCP via FOC is
max. 45°C(113°F)
Optional: TM**> 45°C: TM**-30 K< TINLET ***< Remote access via Ethernet (VDSL or FOC is)
TM**+5K variation of temperature should not
exceed 0.2 K/min
Technical data subject to change without notice. – *Calculation of DVPE is standardized in ASTM D5191 / **TM = Measuring Temperature / ***TINLET = Sample Inlet Temperature 23
BARTEC — ORB — Reid Vapor Pressre Analyzer Model P-700
With the introduction of the Clean Air Act and its Benefit for your application
amendments in 1990 by the Environmental Protection
–– Digitally controlled syringe sample
Agency under Title II Emission Standards for Moving
handling system
Sources, Part A – Motor Vehicle Emission and Fuel
Standards, Section 211 Regulation of Fuels – (h) Reid –– Micro samples 0.5 ml/cycle
Vapor Pressure Requirements, it has become unlawful
–– Sample temperature of up to 75 °C
to sell, offer for sale, dispense, supply, offer for supply,
transport, or introduce into commerce gasoline with a –– Stream switching possible
Reid Vapor Pressure in excess of 9.0 pounds per square
inch (psi) during the high ozone season (as defined by –– IP 65
the Administrator). –– Less than 5 min cycle times
Therefore, refineries, pipeline terminals and blending stations require a
reliable and accurate analysis system of Reid Vapor Pressure to comply
with this regulation. In addition, the very same analysis system will allow
the operator to run the blending process in an optimized range, lowering
production cost and improving product quality.
Explosion protection
Ex protection marking ATEX: Ex db IIB+H2 T6 Gb Signal outputs and inputs
IECEX: Ex db IIB+H2 T6 Gb
CSA/CUS: Class I Div 1 Group B, C + D Analog outputs RVP values, analyzer system/
0518 maintenance warning, RVP1, RVP2, TVP
(with option) cell temperature, 2 outputs
standard analysis measurement indication
Method correlates with: Digital inputs customer alarm, remote standby, stream
ASTM D323, ASTM D4953, ASTM D5482, switch, validation (dry contact)
ASTM D5191, ASTM D6377
Electrical data of signal outputs and inputs
Measuring range 0 to 2.4 bar (0 to 35 psi)
Analog outputs 3 x 4 to 20 mA, self powered and isolated
Repeatability 3.4 mbar (0.05 psi)
Digital outputs 250 V AC, max. 3A, 3 dry contacts
Reproducibility ≤ ASTM
Digital inputs dry contact
Measuring cycle Less than 5 min
User interfaces
–– Electrical data
Display 7" color graphics
Nominal voltage 100 to 120 V AC, 1 phase; 50/60 Hz
200 to 240 V AC, 1 phase; 50/60 Hz Keyboard 5 button magnetic,
no hot work permit required
Maximum power less than 500 W
consumption Connections
Ambient temperature operation -20 up to 40 °C (-4 to 104 °F) Vent/Drain 1/4" FNPT
Quality clean dry, filtered less than 10 µm, no free Dimensions (W x H x D) approx. 940 x 1803 x 762 mm
water (37" x 71" x 30" in)
Temperature at inlet 2 to 75 °C (35 to 167 °F) MODBUS TCP/IP or Serial/RTU MODBUS output
available
Viscosity max. 15 cST
Utilities
–– Instrument air
Consumption
The BARTEC BENKE Viscosity Process Analyzer VISC-4 Benefit for your application
continuously measures the kinematic viscosity of
–– The only ASTM D445 compliant
a product via the capillary method.
capillary type viscometer
–– Kinematic viscosity directly and
Due to the outstanding performance and sample
continuously measured
temperature stability of ± 0.02 K the VISC-4 is a very
good choice for highly accurate viscosity measurements –– Integral measurement of density
e.g. lube oil production and fuel oil blending. This
–– Calculation of dynamic viscosity
high level of accuracy results in cost reduction while
improving product quality. The VISC-4 is suitable to –– Unparalleled temperature stability
handle samples with a viscosity of up to 1000 cSt at of ± 0.02K
measurement temperatures of up to 100 °C.
–– Hagenbach correction not necessary
–– No maintenance approach
Explosion protection
Marking ATEX: II 2G Ex h IIC T4 or T3 Gb X Pressure at inlet 3 to 7 bar (43.5 to 101.5 psi)
IECEx: Ex h IIC T4 or T3 Gb X
NEC 500: Class I, Div. 2, Groups B, C, D, T4 or T3 Quality humidity class 2 or better acc. to ISO 8573.1
NEC 505: Class I, Zone 1
–– Coolant
TR CU certification available
Consumption sample as coolant: 20 to 40 l/h or
plant cooling water: 20 to 40 l/h for
Technical data
re-cooling of peltier device
Technology continuously analyzing kinematic viscosity,
Temperature 5 to 50 °C (41 to 122°F)
capillary-type
temperature stability ± 0,02K Pressure at inlet 2 to 7 bar (29 to 101.5 psi)
Method compliant with:
Quality filtered 50 µm
ASTM D445, DIN EN ISO 3104, IP 71
Signal outputs and inputs
Measuring range L TM*: 20 to 60°C (68 to 140°F)
and temperatures M TM*: 40 to 60°C (106 to 140°F) Analog outputs kinematic viscosity (others on request)
H TM*: 50 to 100°C (122 to 212°F)
t viscosity 0.7 to 30 cSt Digital outputs Alarm, Ready/Valid
v viscosity 10 to 500 cSt/200 to 1000 cSt
Digital inputs Stream Selection, Validation Request, Reset
Repeatability ≤ DIN EN/ASTM
formulated oils typ. 0.03 cSt at 100 °C (212 Electrical data of signal outputs and inputs
°F)
Analog outputs max. 8 (4 to 20 mA; 1000 Ω)
Reproducibility ≤ DIN EN/ASTM active isolated on request
Technical data subject to change without notice. – *TM = Measuring Temperature / ** TINLET= Sample Inlet Temperature 27
BARTEC — BENKE — Viscosity Index Process Analyzer VI-4
The BARTEC BENKE Viscosity Index Process Analyzer Benefit for your application
VI-4 consists of two viscosity process analyzer units.
–– Continuously analyzing kinematic
One analyzer unit measures the kinematic viscosity at a
viscosities at different measuring
temperature of 40 °C and the other at a temperature of
temperatures, capillary type
typically 100 °C. These two values are used to calculate
the VI according to ASTM D2270. –– Only ASTM D2270 compliant
viscosity index analyzer
Due to the outstanding performance and sample temperature stability of
± 0.02 K the VI-4 is a very good choice for highly accurate viscosity index –– Integral calculation of viscosity
measurements e.g. lube oil production and fuel oil blending. This high level index
of accuracy results in cost reduction while improving product quality. The
VI-4 is suitable to handle samples with a viscosity of up to 800 cSt at mea- –– Integral measurement of density
surement temperatures of up to 100 °C.
–– Unparalleled temperature stability
of ± 0.02 K
–– Hagenbach correction not necessary
–– No maintenance approach
Explosion protection
Marking ATEX: II 2G Ex h IIC T4 or T3 Gb X Consumption sample as coolant: 20 to 40 l/h or
IECEx: Ex h IIC T4 or T3 Gb X plant cooling water: 20 to 40 l/h for
NEC 500: Class I, Div. 2, Groups B, C, D, T4 or T3 re-cooling of peltier device
NEC 505: Class I, Zone 1
TR CU certification available Temperature 5 to 50 °C (41 to 122°F)
Pressure at inlet 3 to 14 bar (43.5 to 203 psi) Dimensions (W x H x D) approx. 1190 x 1930 x 710 mm
Temperature at inlet 50 to 60 °C; changes ≤ 0,1 K/min Space requirements right: 150 mm/left: 100 mm
Operation approx. 1 Nm³/h Remote access via Ethernet (VDSL or FOC is)
–– Coolant
The BARTEC BENKE Cold Filter Plugging Point Process Benefit for your application
Analyzer CFPP-4 is a system for the fully automatic
–– The only ASTM compliant CFPP
determination of the cold filter plugging point of diesel
progress analyzer
and domestic fuels. The CFPP-4 allows diesel fuel
producers to optimize the use of cold flow additives –– Identical test mesh filter as used
that allows spreading the usage of winter grade diesel in the laboratory
at temperatures below the cloud point. Besides the –– Stepped and linear cooling
step-cooling procedure the CFPP-4 also offers linear
sample cooling.
Explosion protection
Marking ATEX: II 2G Ex h IIC T4 Gb X Signal outputs and inputs
IECEx: Ex h IIC T4 Gb X
NEC 500: Class I, Div. 2, Groups B, C and D Analog outputs Cold Filter Plugging Point
NEC 505: Class I, Zone 1 (others on request)
TR CU certification available
Digital outputs Alarm, Ready/Valid
Ambient temperature operation 5 to 35 °C (41 to 95 °F) Tube fittings Swagelok® 6 mm/12 mm/18 mm
storage 0 to 60 °C (32 to 140 °F) other fittings on request
–– Instrument air
Consumption
The BARTEC BENKE Distillation Process Analyzer DPA-4 Benefit for your application
is the only distillation analyzer that is compliant with
–– The only ASTM D86 compliant design
the master norm ASTM D86. Apart from measurement
with flask – condenser – receiver
cycles fully compliant with the norm, the DPA-4 can be
operated in the so called Rapid Analizer Mode (RAM) –– Capability to reduce cycle time by
in which the cycle time can be reduced to approx. 60%. Rapid Analysis Mode (RAM)
It therefore serves to enhance automatic control of –– Complete boiling curve can be
blending processes. measured from IBP to FBP
–– Suitable for operation at pressure
The DPA-4 offers to run the distillation process below
below atmospheric pressure
atmospheric pressure which prevents samples that
are sensitive to temperature (e.g. palm oils) from de- –– De-coking feature
gradation. It also allows extending the measurement
range to higher boiling points.
Explosion protection
Marking ATEX: II 2G Ex h IIC T4 Gb X Quality humidity class 2 or better acc. to ISO 8573.1
IECEx: Ex h IIC T4 Gb X
NEC 500: Class I, Div. 2, Groups B, C and D –– Coolant
NEC 505: Class I, Zone 1
Consumption max. 60 l/h
TR CU certification available
Temperature -10 to 55 °C (14 to 131 °F)
Technical data Pressure at inlet 2 to 7 bar (29 to 101.5 psi)
Technology batch distillation
Quality filtered 50 μm
Method SAM compliant with:
Signal outputs and inputs
ASTM D86, DIN EN ISO 3405, IP 123
Correlates with: Analog outputs temperature at specific distillation batch
ASTM D4814 (calculation of TV/L)
ASTM D4737 (Calculated Cetane Index) Digital outputs Alarm, Ready/Valid
RAM correlates with:
ASTM D86, DIN EN ISO 3405, IP 123 Digital inputs Stream Selection, Validation Request, Reset
Temperature at inlet depends on application, max. 55 °C (131 °F) Analog outputs on request
Purge 8 Nm³/h while purging (~12 min) Remote access via Ethernet (VDSL or FOC is)
The BARTEC BENKE rapiDist-4 Analyzer is designed Benefit for your application
for fast process control of atmospheric distillation
–– Measurement from IBP to FBP
columns, blending processes as for all types of middle
possible
distillates, feedstock for petrochemical processes
(naphtha), jet fuels, fuel oils, diesel fuels, similar petro- –– Measuring points can be freely
leum products and liquid hydrocarbons. No matter selected by software
if refinery or remote terminal sites for blending, the –– Cycle time 10 – 15 min depending
rapiDist-4 provides results correlating to ASTM D86 in on matrix
the shortest time possible for physical property meas-
urement. Changes in sample recipes or matrix will be –– Automated de-coking
visible and allow for optimizing the profit within cycle. –– Integrated failure diagnosis and self
monitoring
Explosion protection
Marking ATEX: II 2G Ex h IIC T4 Gb X Purge 8 Nm³/h while purging Ex p (12 mins)
IECEx: Ex h IIC T4 Gb X approx. 1 Nm³/h (normal operation)
NEC 500: Class I, Div. 2, Groups B, C and D approx. 1.5 Nm³/h at 6 bar,
NEC 505: Class I, Zone 1 optional nitrogen generator is used
TR CU certification available approx. 0.1 Nm³/h for purging Ex d (for
gasoline application)
Method correlates with: –– Coolant Plant water or integrated FKS 1.4 KWS
ASTM D86, DIN EN ISO 3405, IP 123
Consumption use of plant water: 20 to 40 l/h
Measuring range +20 °C to +400 °C (+68 °F to +752 °F)
Pressure at inlet plant water: 1 to 3 bar
Repeatability ≤ DIN EN/ASTM D86
Temperature plant water: -5 °C to +40 °C; ± 0.5 K
Reproducibility ≤ DIN EN/ASTM D86
Quality filtered 50 μm, pH 6 to 8
Measuring cycle discontinuous,
cycle time approx. 10 min for diesel Electrical data of signal
cycle time approx. 15 min for gasoline outputs and inputs
Product streams 2 x sample, 1 x validation Analog outputs max. 8 outputs 4 to 20 mA, (max. resistance
1000 Ω), active isolated on request
–– Electrical data
Analog inputs 4 to 20 mA, 160 Ω
Nominal voltage 230 VAC ± 10 %, 1 phase; 50 Hz/60 Hz
or 110 VAC +/- 10 %, 1 phase; 50 Hz/60 Hz Digital outputs DC 24 V; max. 0.5 A; sum alarm
with FKS 1,4-KWS Ready/Come-Read, Power identification
400 VAC +/- 10 %; 3 phase; 50 Hz/60 Hz Validation identification, Analysis Cycle Active
other ratings on request
Digital inputs high: DC 15 to 28 V; low: DC 0 to 4 V
Maximum approx. 700 W (analyzer only) (max. 3 configurable Reset, Inhibit, Stream request, Validation
power consumption incl. chiller for liquids: approx. 1600 W inputs) request, Decoking request, Automatic stream
switching, Electrical data of signal outputs
–– Protection class IP 54 and inputs
Optional interfaces
In certain areas of the world, crude oils with high level Benefit for your application
of salts exist. This crude oil must still be transported
–– Variable measurement ranges of up
and refined and the high levels of salt pose problems
to 0 – 400 PTB (0-1000 mg/L)
if left untreated. De-Salting technology is well estab-
lished but to be utilized effectively the need for quick –– Rapid analysis cycle of 6 minutes
and accurate measurements of the level of salt con-
–– Superior repeatability of 2 % of scale
centration is necessary. The immediate response of an
on-line analyzer allows the operator to use De-Salters –– Repeatability better than 99 %
as efficiently as possible. uptime
–– Micro sample analysis reduces
solvent consumption
–– Precise bi-directional cell
temperature control
–– Incorporated rinse/flush system
Explosion protection
Marking ATEX: Ex db IIB+H2 T6 Gb Signal outputs and inputs
IECEX: Ex db IIB+H2 T6 Gb
CSA/CUS Class I Div 1 Group B, C + D Analog outputs 1 standard, 1 optional
0518
Digital outputs 3 dry contacts programmable
Measuring cycle 6 min typical Digital inputs up to 4 dry contact inputs, (customer alarm,
remote standby, stream switch, validation
Measuring programmable, typical 50 °C (122 °F) request)
temperature
User interfaces
–– Electrical data
Display 7" color graphics
Nominal voltage 110 or 220 V AC, 1phase; 50/60 Hz
Keyboard 5 button magnetic, no hot work permit
Maximum power 600 W required
consumption
Connections
–– Protection class IP 65
Sample inlet 1/4" FNPT
–– Ambient conditions
Sample outlet 1/4" FNPT
Ambient temperature operation -20 to 40 °C (-4 to 104 °F)
Vent/Drain 1/4" FNPT
Ambient humidity up to 90 %
Weight and dimensions
Sample
Weight 340 kg (750 Ibs)
Quality filtered 100 µm, without water
Dimensions (W x H x D) 940 x 1803 x 762 mm (37" x 71" x 30" in)
Consumption 3.0 to 6.0 l/h
Optional interfaces
Pressure at inlet 2 to 10 bar (29 to 145 psi)
Analog outputs optional, conductivity, cell temperature
Temperature at inlet 10 to 60 °C (50 to 140 °F)
MODBUS interface TCP/FP or Serial/RTU MODBUS output
Utilities available
The very innovative BENKE Near Infrared Process Benefit for your application
Analyzer 4.1/4.2 can be used for applications such as
–– Real-time analysis of liquid naphtha
Naphtha Steam Cracking Optimization, Gasoline
feed to steam-cracking units
Blending and Diesel blending, Catalytic Reforming
Optimization and Terminal Pipeline Blending –– Ability to keep control on the
Monitoring. The NIR can be operated in Ex (NIR-4.2) reformate cracker
or non-Ex (NIR-4.1) zones. –– Yield optimization of high-quality
reformate
–– Real time blending operations
Explosion protection
Marking NIR 4.2 (Ex) Temperature ≤ 20 °C (≤ 68 °F)
ATEX: II 2 G Ex h IIC T4 Gb
NEC 500/NEC 505: on request Pressure at inlet 2 to 7 bar (29 to 101.5 psi)
TR CU: on request
Quality filtered 50 µm, pH value 6 to 8
NIR 4.1 (general purpose)
Electrical data of signal outputs and inputs
Technical data Analog outputs
Device type NIR-4.2 (operation in potentially explosive
Signal 4 to 20 mA (max. 8)
atmospheres)
Apparent ohmic 1000 Ω
Method NIR spectroscopy
resistance, maximum
Measuring range 1,000 to 2,200 nm
Reference potential 0 V/ground
Measuring cycle Cyclical
Anolog inputs
Sample volume of NIR ≤10 ml Signal 4 to 20 mA
measuring cell
Apparent ohmic 160 Ω
–– Electrical data
resistance, maximum
Rated voltage 230 VAC ± 10 % 1 phase, 50 Hz (others upon
Reference potential 0 V/ground
request)
Digital outputs
Rated current See data sheet/type plate
Voltage 24 VDC
Power rating Typically 275 W
max. 450 W Current 0.5 A
Pre-fuse 20 A Total signal currents, 0.8 A
max.
–– Protection class Europe (IEC 60529): IP 54 (splash water
protected) Reference potential 0 V/ground
–– Ambient conditions Voltage High 15 to 28 VDC
Low 0 to 4 VDC
Ambient temperature Operation 5 to 40 °C (41 to 104 °F)
Storage -20 to 60 °C (-4 to 140 °F) Digital inputs
Ambient humidity 5 to 80 % relative at 25 °C (77°F), non-corrosive Voltage High 15 to 28 VDC
(operation and storage) Low 0 to 4 VDC
Emissions Noise ≤ 70 dB(A) Reference potential 0 V/ground
Sample Auxiliary voltage
Quality filtered 5 µm, without suspended water, Voltage 24 VDC
bubble-free
Current, max. 3.75 A
Consumption approx. 20 l/h
Weight and dimensions
Pressure at inlet min. 1 bar (14.5 psi) above the pressure at the
outlet of the measuring cell Weight approx. 350 kg without options
max. 10 bar (145 psi)
Dimensions (W x H x D) Ex d housing: approx. 860 x 1,890 x 830 mm
Temperature at inlet 20 to 30 °C (68 to 86 °F) (W x H x D )
NIR measuring cell: approx. 150 x 100 x 120
Utilities
mm (L x W x H)
–– Instrument air
Space requirements approx. 0.5 m space on the left and right
Consumption (chiller)
Purge approx. 6.4 Nm3
920 l/h leakage rate
–– Coolant
BENKE Hygrophil
F 5673
Marking CRN Registration no. 0F10620.2 Certifi cates ATEX, IECEx, CSA, EAC (TRCU)
Degree of protection IP 65
–– Working
temperature
BENKE Hygrophil
HCDT
Hygrophil HCDT combines the established water dew- Benefit for your application
point measurement and the hydrocarbon dewpoint
–– High measuring certainty including
sensor to detect the moisture content, the temperature
precision, reproducibility and low
and the hydrocarbon dewpoint of the measured medium.
hysteresis
The HCDT sensor type 1510-11 works according to the
dewpoint mirror principle, based on the new method –– Long-term stability of sensors
of total internal reflection. The technical design of the
sample conditioning system is following the technical –– Measurement of HCDT at the
code of the DVGW (German technical and scientifitc cricondentherm point (pressure
association for gas and water) G488 (A) and is in com- reduction
pliance with sound engineering practice according –– Measurement of DT on high pressure
to PED 2014/68/EG article 4, section 3. side (pressure dewpoint!)
Explosion protection
Marking ATEX ATEX: II 2G Ex h IIC T4 Gb X
IECEx: Ex h IIC T4 Gb X
NEC 500: Class I, Div. 2, Groups B, C and D
NEC 505: Class I, Zone 1
TR CU certification available
Technical data
Technology Combined methods
Moisture: Fiber optic Fabry-Pérot-
Interferometer
HCDT: Chilled Mirror
Precision ±1 K (HCDT)
Degree of protection IP 54
Electrical data
Working temperature 5 °C to 40 °C
Connections
BENKE Systems
ORB Systems
The Orb Sampling Systems are designed and built to the customer’s
specification, providing uninterrupted operation and consistent sample
handling to and from the physical properties analyzer
Contact data
Below you will find the contacts for our key markets. For any questions you might have on BARTEC
process analytics solutions please contact us.
OOO “BARTEC Rus” 5A, bld. 1 Volkovskoe Shosse Telefon +7 495 24905 42
Volkvovsky Business Center, office 401 mail@bartec-russia.ru
141006, Mytischi, Moscow Region www.bartec-russia.ru
Russia
BARTEC Electric (Shanghai) Co., Ltd. New Building 7 Telefon +86 21 346372 88
No. 188 Xinjun Ring Road Fax +86 21 346372 82
Caohejing Pujiang Hi-tech Park info@bartec.com.cn
(Pudong Area), Minhang District www.bartec.com.cn
201114 Shanghai
China
BARTEC Pte. Ltd. 63 Hillview Ave #07-20/21 Telefon +65 6762 5030
Lam Soon Building Fax +65 6762 5031
SGP-669569 info@bartecasia.com
Singapore www.bartecasia.com
BARTEC US Corp. 650 Century Plaza Drive Telefon +1 281 214 8542
Suite D120 Fax +1 281 214 8547
Houston, TX 77073 sales@bartec.us
USA www.bartec.us
BARTEC Middle East FZE RA-08 , HB-01 Telefon +971 4 8876 162
Jebel Ali Free Zone Fax +971 4 8876 182
P.O. Box 17830 daniel.eichert@bartec.de
UAE - Dubai www.bartec-group.com
46
BARTEC
Business Unit
Technology Systems
bartec.com
UK-D-BBS27042016-05/2019-BARTEC-400787