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LED TV
SERVICE MANUAL
CHASSIS : LD51H

MODEL : 50LF65** 50LF65*-Z*

CAUTION
BEFORE SERVICING THE CHASSIS,
READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL68679808 (1503-REV00) Printed in Korea


CONTENTS

CONTENTS ............................................................................................... 2

SAFETY PRECAUTIONS ......................................................................... 3

SERVICING PRECAUTIONS..................................................................... 4

SPECIFICATION........................................................................................ 6

ADJUSTMENT INSTRUCTION............................................................... 13

BLOCK DIAGRAM .................................................................................. 21

EXPLODED VIEW ................................................................................... 31

SCHEMATIC CIRCUIT DIAGRAM ............................................ APPENDIX

TROUBLE SHOOTING GUIDE ................................................. APPENDIX

Copyright © LG Electronics. Inc. All rights reserved. -2- LGE Internal Use Only
Only for training and service purposes
SAFETY PRECAUTIONS

IMPORTANT SAFETY NOTICE


Many electrical and mechanical parts in this chassis have special safety-related characteristics. These parts are identified by in the
Schematic Diagram and Exploded View.
It is essential that these special safety parts should be replaced with the same components as recommended in this manual to prevent
Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.

General Guidance Leakage Current Hot Check (See below Figure)


Plug the AC cord directly into the AC outlet.
An isolation Transformer should always be used during the
servicing of a receiver whose chassis is not isolated from the AC Do not use a line Isolation Transformer during this check.
power line. Use a transformer of adequate power rating as this Connect 1.5 K / 10 watt resistor in parallel with a 0.15 uF capacitor
protects the technician from accidents resulting in personal injury between a known good earth ground (Water Pipe, Conduit, etc.)
from electrical shocks. and the exposed metallic parts.
Measure the AC voltage across the resistor using AC voltmeter
It will also protect the receiver and it's components from being with 1000 ohms/volt or more sensitivity.
damaged by accidental shorts of the circuitry that may be Reverse plug the AC cord into the AC outlet and repeat AC voltage
inadvertently introduced during the service operation. measurements for each exposed metallic part. Any voltage
measured must not exceed 0.75 volt RMS which is corresponds to
If any fuse (or Fusible Resistor) in this TV receiver is blown, 0.5 mA.
replace it with the specified. In case any measurement is out of the limits specified, there is
possibility of shock hazard and the set must be checked and
When replacing a high wattage resistor (Oxide Metal Film Resistor, repaired before it is returned to the customer.
over 1 W), keep the resistor 10 mm away from PCB.
Leakage Current Hot Check circuit
Keep wires away from high voltage or high temperature parts.

Before returning the receiver to the customer,

always perform an AC leakage current check on the exposed


metallic parts of the cabinet, such as antennas, terminals, etc., to
be sure the set is safe to operate without damage of electrical
shock.

Leakage Current Cold Check(Antenna Cold Check)


With the instrument AC plug removed from AC source, connect an
electrical jumper across the two AC plug prongs. Place the AC
switch in the on position, connect one lead of ohm-meter to the AC
plug prongs tied together and touch other ohm-meter lead in turn to
each exposed metallic parts such as antenna terminals, phone
jacks, etc.
If the exposed metallic part has a return path to the chassis, the
measured resistance should be between 1 MΩ and 5.2 MΩ.
When the exposed metal has no return path to the chassis the
reading must be infinite.
An other abnormality exists that must be corrected before the
receiver is returned to the customer.

Copyright © LG Electronics. Inc. All rights reserved. -3- LGE Internal Use Only
Only for training and service purposes
SERVICING PRECAUTIONS
CAUTION: Before servicing receivers covered by this service 2. After removing an electrical assembly equipped with ES
manual and its supplements and addenda, read and follow the devices, place the assembly on a conductive surface such as
SAFETY PRECAUTIONS on page 3 of this publication. aluminum foil, to prevent electrostatic charge buildup or expo-
NOTE: If unforeseen circumstances create conflict between the sure of the assembly.
following servicing precautions and any of the safety precautions 3. Use only a grounded-tip soldering iron to solder or unsolder
on page 3 of this publication, always follow the safety precau- ES devices.
tions. Remember: Safety First. 4. Use only an anti-static type solder removal device. Some sol-
der removal devices not classified as “anti-static” can generate
General Servicing Precautions electrical charges sufficient to damage ES devices.
1. Always unplug the receiver AC power cord from the AC power 5. Do not use freon-propelled chemicals. These can generate
source before; electrical charges sufficient to damage ES devices.
a. Removing or reinstalling any component, circuit board 6. Do not remove a replacement ES device from its protective
module or any other receiver assembly. package until immediately before you are ready to install it.
b. Disconnecting or reconnecting any receiver electrical plug (Most replacement ES devices are packaged with leads elec-
or other electrical connection. trically shorted together by conductive foam, aluminum foil or
c. Connecting a test substitute in parallel with an electrolytic comparable conductive material).
capacitor in the receiver. 7. Immediately before removing the protective material from the
CAUTION: A wrong part substitution or incorrect polarity leads of a replacement ES device, touch the protective mate-
installation of electrolytic capacitors may result in an explo- rial to the chassis or circuit assembly into which the device will
sion hazard. be installed.
2. Test high voltage only by measuring it with an appropriate CAUTION: Be sure no power is applied to the chassis or cir-
high voltage meter or other voltage measuring device (DVM, cuit, and observe all other safety precautions.
FETVOM, etc) equipped with a suitable high voltage probe. 8. Minimize bodily motions when handling unpackaged replace-
Do not test high voltage by "drawing an arc". ment ES devices. (Otherwise harmless motion such as the
3. Do not spray chemicals on or near this receiver or any of its brushing together of your clothes fabric or the lifting of your
assemblies. foot from a carpeted floor can generate static electricity suf-
4. Unless specified otherwise in this service manual, clean ficient to damage an ES device.)
electrical contacts only by applying the following mixture to the
contacts with a pipe cleaner, cotton-tipped stick or comparable General Soldering Guidelines
non-abrasive applicator; 10 % (by volume) Acetone and 90 % 1. Use a grounded-tip, low-wattage soldering iron and appropri-
(by volume) isopropyl alcohol (90 % - 99 % strength) ate tip size and shape that will maintain tip temperature within
CAUTION: This is a flammable mixture. the range or 500 °F to 600 °F.
Unless specified otherwise in this service manual, lubrication 2. Use an appropriate gauge of RMA resin-core solder composed
of contacts in not required. of 60 parts tin/40 parts lead.
5. Do not defeat any plug/socket B+ voltage interlocks with which 3. Keep the soldering iron tip clean and well tinned.
receivers covered by this service manual might be equipped. 4. Thoroughly clean the surfaces to be soldered. Use a mall wire-
6. Do not apply AC power to this instrument and/or any of its bristle (0.5 inch, or 1.25 cm) brush with a metal handle.
electrical assemblies unless all solid-state device heat sinks Do not use freon-propelled spray-on cleaners.
are correctly installed. 5. Use the following unsoldering technique
7. Always connect the test receiver ground lead to the receiver a. Allow the soldering iron tip to reach normal temperature.
chassis ground before connecting the test receiver positive (500 °F to 600 °F)
lead. b. Heat the component lead until the solder melts.
Always remove the test receiver ground lead last. c. Quickly draw the melted solder with an anti-static, suction-
8. Use with this receiver only the test fixtures specified in this type solder removal device or with solder braid.
service manual. CAUTION: Work quickly to avoid overheating the circuit
CAUTION: Do not connect the test fixture ground strap to any board printed foil.
heat sink in this receiver. 6. Use the following soldering technique.
a. Allow the soldering iron tip to reach a normal temperature
Electrostatically Sensitive (ES) Devices (500 °F to 600 °F)
Some semiconductor (solid-state) devices can be damaged eas- b. First, hold the soldering iron tip and solder the strand
ily by static electricity. Such components commonly are called against the component lead until the solder melts.
Electrostatically Sensitive (ES) Devices. Examples of typical ES c. Quickly move the soldering iron tip to the junction of the
devices are integrated circuits and some field-effect transistors component lead and the printed circuit foil, and hold it there
and semiconductor “chip” components. The following techniques only until the solder flows onto and around both the compo-
should be used to help reduce the incidence of component dam- nent lead and the foil.
age caused by static by static electricity. CAUTION: Work quickly to avoid overheating the circuit
1. Immediately before handling any semiconductor component or board printed foil.
semiconductor-equipped assembly, drain off any electrostatic d. Closely inspect the solder area and remove any excess or
charge on your body by touching a known earth ground. Alter- splashed solder with a small wire-bristle brush.
natively, obtain and wear a commercially available discharg-
ing wrist strap device, which should be removed to prevent
potential shock reasons prior to applying power to the unit
under test.

Copyright © LG Electronics. Inc. All rights reserved. -4- LGE Internal Use Only
Only for training and service purposes
IC Remove/Replacement 3. Solder the connections.
Some chassis circuit boards have slotted holes (oblong) through CAUTION: Maintain original spacing between the replaced
which the IC leads are inserted and then bent flat against the cir- component and adjacent components and the circuit board to
cuit foil. When holes are the slotted type, the following technique prevent excessive component temperatures.
should be used to remove and replace the IC. When working with
boards using the familiar round hole, use the standard technique Circuit Board Foil Repair
as outlined in paragraphs 5 and 6 above. Excessive heat applied to the copper foil of any printed circuit
board will weaken the adhesive that bonds the foil to the circuit
Removal board causing the foil to separate from or "lift-off" the board. The
1. Desolder and straighten each IC lead in one operation by following guidelines and procedures should be followed when-
gently prying up on the lead with the soldering iron tip as the ever this condition is encountered.
solder melts.
2. Draw away the melted solder with an anti-static suction-type At IC Connections
solder removal device (or with solder braid) before removing To repair a defective copper pattern at IC connections use the
the IC. following procedure to install a jumper wire on the copper pattern
Replacement side of the circuit board. (Use this technique only on IC connec-
1. Carefully insert the replacement IC in the circuit board. tions).
2. Carefully bend each IC lead against the circuit foil pad and
solder it. 1. Carefully remove the damaged copper pattern with a sharp
3. Clean the soldered areas with a small wire-bristle brush. knife. (Remove only as much copper as absolutely necessary).
(It is not necessary to reapply acrylic coating to the areas). 2. carefully scratch away the solder resist and acrylic coating (if
used) from the end of the remaining copper pattern.
"Small-Signal" Discrete Transistor 3. Bend a small "U" in one end of a small gauge jumper wire and
Removal/Replacement carefully crimp it around the IC pin. Solder the IC connection.
1. Remove the defective transistor by clipping its leads as close 4. Route the jumper wire along the path of the out-away copper
as possible to the component body. pattern and let it overlap the previously scraped end of the
2. Bend into a "U" shape the end of each of three leads remain- good copper pattern. Solder the overlapped area and clip off
ing on the circuit board. any excess jumper wire.
3. Bend into a "U" shape the replacement transistor leads.
4. Connect the replacement transistor leads to the corresponding At Other Connections
leads extending from the circuit board and crimp the "U" with Use the following technique to repair the defective copper pattern
long nose pliers to insure metal to metal contact then solder at connections other than IC Pins. This technique involves the
each connection. installation of a jumper wire on the component side of the circuit
board.
Power Output, Transistor Device
Removal/Replacement 1. Remove the defective copper pattern with a sharp knife.
1. Heat and remove all solder from around the transistor leads. Remove at least 1/4 inch of copper, to ensure that a hazardous
2. Remove the heat sink mounting screw (if so equipped). condition will not exist if the jumper wire opens.
3. Carefully remove the transistor from the heat sink of the circuit 2. Trace along the copper pattern from both sides of the pattern
board. break and locate the nearest component that is directly con-
4. Insert new transistor in the circuit board. nected to the affected copper pattern.
5. Solder each transistor lead, and clip off excess lead. 3. Connect insulated 20-gauge jumper wire from the lead of the
6. Replace heat sink. nearest component on one side of the pattern break to the
lead of the nearest component on the other side.
Diode Removal/Replacement Carefully crimp and solder the connections.
1. Remove defective diode by clipping its leads as close as pos- CAUTION: Be sure the insulated jumper wire is dressed so the
sible to diode body. it does not touch components or sharp edges.
2. Bend the two remaining leads perpendicular y to the circuit
board.
3. Observing diode polarity, wrap each lead of the new diode
around the corresponding lead on the circuit board.
4. Securely crimp each connection and solder it.
5. Inspect (on the circuit board copper side) the solder joints of
the two "original" leads. If they are not shiny, reheat them and
if necessary, apply additional solder.

Fuse and Conventional Resistor


Removal/Replacement
1. Clip each fuse or resistor lead at top of the circuit board hollow
stake.
2. Securely crimp the leads of replacement component around
notch at stake top.

Copyright © LG Electronics. Inc. All rights reserved. -5- LGE Internal Use Only
Only for training and service purposes
SPECIFICATION
NOTE : Specifications and others are subject to change without notice for improvement.

1. Application range 3. Test method


This specification is applied to the LED TV used LD51H (1) Performance: LGE TV test method followed
chassis. (2) Demanded other specification
- Safety : CE, IEC specification
- EMC : CE, IEC
2. Requirement for Test
Each part is tested as below without special appointment.
(1) Operating Temperature: 0 °C to 40 °C
(2) Operating Humidity: Less than 80 %
(3) Storage Temperature : -20 °C to 60 °C
(4) Storage Humidity : Less than 85 %
(5) Power Voltage
: Standard input voltage (AC 100-240 V~, 50/60 Hz)
Standard Voltage of each products is marked by models.
(6) Specification and performance of each parts are followed
each drawing and specification by part number in
accordance with BOM.
(7) The receiver must be operated for about 5 minutes prior to
the adjustment.

4. Model General Specification


No. Item Specification Remarks
DTV & Analog (Total 37 countries)
DTV (MPEG2/4, DVB-T) : 26 countries
Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bul-
garia, France, Spain, Belgium, Luxemburg, Greece, Czech, Turkey,
Morocco, Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Roma-
nia, Albania, Bosnia, Slovakia, Belarus

DTV (MPEG2/4, DVB-T2): 11 countries


UK(Ireland), Sweden, Denmark, Finland, Norway, Ukraine, Kazakh-
stan, Russia, Italy, Croatia, Serbia

DTV (MPEG2/4, DVB-C): 37 countries


Germany, Netherland, Switzerland, Hungary, Austria, Slovenia,
Bulgaria, France, Spain, Italy, Belgium, Russia, Luxemburg, Greece,
Czech, Croatia, Turkey, Morocco, Ireland, Latvia, Estonia, Lithuania,
Poland, Portugal, Romania, Albania, Bosnia, Serbia, Slovakia, Belarus,
UK, Sweden, Denmark, Finland, Norway, Ukraine, Kazakhstan

1 Market EU(PAL Market-37Countries) DTV (MPEG2/4,DVB-S): 37 countries


Germany, Netherland, Switzerland, Hungary, Austria, Slovenia, Bulgar-
ia, France, Spain, Belgium, Luxemburg, Greece, Czech, Turkey, Mo-
rocco, Ireland, Latvia, Estonia, Lithuania, Poland, Portugal, Romania,
Albania, Bosnia, Slovakia, Belarus, UK(Ireland), Sweden, Denmark,
Finland, Norway, Ukraine, Kazakhstan, Russia, Italy, Croatia, Serbia

Supported satellite : 35 satellites


ABS1 75.0E, AMOS 4.0W, ASIASAT3S 105.5E, ASTRA 19.2E, ASTRA
23.5E, ASTRA 28.2E, ASTRA 4.8E, ATLANTIC BIRD2 8.0W, ATLAN-
TIC BIRD3 5.0W, BADR 26.0E, DIRECTV-1R 56.0E, EUROBIRD 9A
9.0E, EUROBIRD3 33.0E, EUTELSAT 36 A/B 36.0E, EUTELSAT W2A
10.0E, EUTELSAT W3A 7.0E, EUTELSAT7WA 7.3W, EUTELSAT
16.0E, EXPRESS AM1 40.0E, EXPRESS AM3 140.0E, EXPRESS
AM33 96.5E, HELLASSAT 39.0E, HISPASAT 1CDE 30.0W, HOTBIRD
13.0E, INTELSAT10&7 68.5E, INTELSAT15 85.2E, INTELSAT1R
50.0W, INTELSAT903 33.5W, INTELSAT904 60.0E, NILESAT 7.0W,
NSS12 57.0E, THOR 0.8W, TURKSAT 42.0E, YAMAL201 90.0E,
OTHER

Copyright © LG Electronics. Inc. All rights reserved. -6- LGE Internal Use Only
Only for training and service purposes
No. Item Specification Remarks
1) Digital TV
- DVB-T/T2
- DVB-C
2 Television system - DVB-S/S2
2) Analogue TV
- PAL/SECAM B/G/I/D/K
- SECAM L/L’
1) Digital TV
- VHF, UHF
- C-Band, Ku-Band
2) Analogue TV
3 Program coverage
- VHF : E2 to E12
- UHF : E21 to E69
- CATV : S1 to S20
- HYPER : S21 to S47
► DVB-T
- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32
- Modulation : Code Rate
QPSK : 1/2, 2/3, 3/4, 5/6, 7/8
16-QAM : 1/2, 2/3, 3/4, 5/6, 7/8
64-QAM : 1/2, 2/3, 3/4, 5/6, 7/8

► DVB-T2 (Model : *L*V*-Z* (T2 only Model))


- Guard Interval(Bitrate_Mbit/s)
1/4, 1/8, 1/16, 1/32, 1/128, 19/128, 19/256,
- Modulation : Code Rate
QPSK : 1/2, 2/5, 2/3, 3/4, 5/6
Analog : Upper Heterodyne 16-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
4 Receiving system
Digital : COFDM, QAM 64-QAM : 1/2, 2/5, 2/3, 3/4, 5/6
256-QAM : 1/2, 2/5, 2/3, 3/4, 5/6

► DVB-C
- Symbolrate : 4.0Msymbols/s to 7.2Msymbols/s
- Modulation : 16QAM, 64-QAM, 128-QAM and 256-QAM

► DVB-S/S2
- symbolrate
DVB-S2 (8PSK / QPSK) : 2 ~ 45 Msymbol/s
DVB-S (QPSK) : 2 ~ 45 Msymbol/s
- viterbi
DVB-S mode : 1/2, 2/3, 3/4, 5/6, 7/8
DVB-S2 mode : 1/2, 2/3, 3/4, 3/5, 4/5, 5/6, 8/9, 9/10
Scart 1 Jack is Full scart and support ATV/DTV-OUT
5 Scart (1EA) PAL, SECAM
(not support DTV Auto AV)
4 System : PAL, SECAM, NTSC4.43, PAL60
6 Video Input RCA (1EA) PAL, SECAM, NTSC4.43
Hybrid Type
Antenna, AV1, AV2, Component, HDMI1,
7 Head phone out
HDMI2, HDMI3, USB1, USB2, USB3
Y/Cb/Cr
8 Component Input (1EA) Hybrid Type
Y/Pb/Pr
HDMI1-DTV
HDMI1: PC support(HDMI version 1.3)
9 HDMI Input (3EA) HDMI2-DTV
Support HDCP
HDMI3-DTV
10 Audio Input (3EA) DVI Audio, Component/AV2, AV1 L/R Input.
11 SDPIF out (1EA) SPDIF out
12 USB (1EA) EMF, DivX HD, For SVC (download) JPEG, MP3, DivX HD
13 Ethernet Connect (1EA) Ethernet Connect
14 PCMCIA Card slot (1EA) PCMCIA slot

Copyright © LG Electronics. Inc. All rights reserved. -7- LGE Internal Use Only
Only for training and service purposes
5. Component Video Input (Y, Pb, Pr)
Specification
No.
Resolution H-freq(kHz) V-freq(Hz) Pixel clock
1. 720×480 15.73 60.00 SDTV, DVD 480i
2. 720×480 15.63 59.94 SDTV, DVD 480i
3. 720×480 31.47 59.94 480p
4. 720×480 31.50 60.00 480p
5. 720×576 15.625 50.00 SDTV, DVD 625 Line
6. 720×576 31.25 50.00 HDTV 576p
7. 1280×720 45.00 50.00 HDTV 720p
8. 1280×720 44.96 59.94 HDTV 720p
9. 1280×720 45.00 60.00 HDTV 720p
10. 1920×1080 31.25 50.00 HDTV 1080i
11. 1920×1080 33.75 60.00 HDTV 1080i
12. 1920×1080 33.72 59.94 HDTV 1080i
13. 1920×1080 56.250 50 HDTV 1080p
14. 1920×1080 67.5 60 HDTV 1080p

Copyright © LG Electronics. Inc. All rights reserved. -8- LGE Internal Use Only
Only for training and service purposes
6. HDMI Input
6.1. DTV mode
No. Resolution H-freq(kHz) V-freq.(Hz) Proposed Remarks
1. 640*480 31.469 59.94 SDTV 480P
2. 648*480 31.5 60.00 SDTV 480P
3. 720*480 15.73 59.97 SDTV, DVD 480I(525I)
4. 720*480 15.75 60 SDTV, DVD 480I(525I) Spec. out but display
5. 720*576 15.625 50 SDTV, DVD 576I(625I) 50Hz
6. 720*480 31.47 59.94 SDTV 480P
7. 720*480 31.5 60 SDTV 480P
8. 720*576 31.25 50 SDTV 576P
9. 1280*720 44.96 59.94 HDTV 720P
10. 1280*720 45 60 HDTV 720P
11. 1280*720 37.5 50 HDTV 720P
12. 1920*1080 28.125 50 HDTV 1080I
13. 1920*1080 33.72 59.94 HDTV 1080I
14. 1920*1080 33.75 60.00 HDTV 1080I
15. 1920*1080 26.97 23.976 HDTV 1080P
16. 1920*1080 27.00 24.000 HDTV 1080P
17. 1920*1080 33.71 29.97 HDTV 1080P
18. 1920*1080 33.75 30.00 HDTV 1080P
19. 1920*1080 56.25 50.00 HDTV 1080P
20. 1920*1080 67.432 59.94 HDTV 1080P
21. 1920*1080 67.5 60.00 HDTV 1080P

6.2. PC mode
No. Resolution H-freq(kHz) V-freq.(Hz) Proposed Remarks
1 640 x 350 @70Hz 31.468 70.09 EGA
2 720 x 400 @70Hz 31.469 70.08 DOS
3 640 x 480 @60Hz 31.469 59.94 VESA(VGA)
4 800 x 600 @60Hz 37.879 60.31 VESA(SVGA)
5 1024 x 768 @60Hz 48.363 60.00 VESA(XGA)
6 1152 x 864 @60Hz 54.348 60.053 VESA
7 1280 x 1024 @60Hz 63.981 60.020 VESA(SXGA) FHD only
8 1360 x 768 @60Hz 47.712 60.015 VESA(WXGA)
9 1920 x 1080 @60Hz 67.5 60.00 WUXGA(CEA 861D) FHD only

Copyright © LG Electronics. Inc. All rights reserved. -9- LGE Internal Use Only
Only for training and service purposes
7. 3D Mode
7.1. HDMI 1.4b (3D supported mode automatically)
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) VIC 3D input proposed mode Proposed
Top-and-Bottom Secondary(SDTV 480P)
1 31.469 / 31.5 59.94/ 60 25.125 1
Side-by-side(half) Secondary(SDTV 480P)
640*480 Frame packing Secondary(SDTV 480P)
2 62.938 / 63 59.94/ 60 50.35/50.4 1
Line alternative (SDTV 480P)
3 31.469 / 31.5 59.94/ 60 50.35/50.4 1 Side-by-side(Full) (SDTV 480P)
Top-and-Bottom Secondary(SDTV 480P)
4 31.469 / 31.5 59.94 / 60 27.00/27.03 2,3
Side-by-side(half) Secondary(SDTV 480P)
720*480 Frame packing Secondary(SDTV 480P)
5 62.938 / 63 59.94 / 60 54 / 54.06 2,3
Line alternative (SDTV 480P)
6 31.469 / 31.5 59.94 / 60 54 / 54.06 2,3 Side-by-side(Full) (SDTV 480P)
Top-and-Bottom Secondary(SDTV 576P)
7 31.25 50 27 17,18
Side-by-side(half) Secondary(SDTV 576P)
720*576 Frame packing Secondary(SDTV 576P)
8 62.5 50 54 17,18
Line alternative (SDTV 576P)
9 31.25 50 54 17,18 Side-by-side(Full) (SDTV 576P)
Top-and-Bottom Primary(HDTV 720P)
10 37.5 50 74.25 19
Side-by-side(half) Primary(HDTV 720P)
Frame packing Primary(HDTV 720P)
11 75 50 148.5 19
Line alternative (HDTV 720P)
12 37.500 50 148.5 19 Side-by-side(Full) (HDTV 720P)
1280*720
Top-and-Bottom Primary(HDTV 720P)
13 44.96 / 45 59.94 / 60 74.18 / 74.25 4
Side-by-side(half) Primary(HDTV 720P)
Frame packing Primary(HDTV 720P)
14 89.91 / 90 59.94 / 60 148.35 / 148.5 4
Line alternative (HDTV 720P)
15 44.96 / 45 59.94 / 60 148.35 / 148.5 4 Side-by-side(Full) (HDTV 720P)
Top-and-Bottom Secondary(HDTV 1080I)
16 33.72 / 33.75 59.94 / 60 74.18 / 74.25 5
Side-by-side(half) Primary(HDTV 1080I)
Frame packing Primary(HDTV 1080I)
17 67.432 / 67.50 59.94 / 60 148.35 / 148.5 5
Field alternative (HDTV 1080I)
18 33.72 / 33.75 59.94 / 60 148.35 / 148.5 5 Side-by-side(Full) (HDTV 1080I)
Top-and-Bottom Secondary(HDTV 1080I)
19 28.125 50.00 74.25 20
Side-by-side(half) Primary(HDTV 1080I)
Frame packing Primary(HDTV 1080I)
20 56.25 50.00 148.5 20
Field alternative (HDTV 1080I)
21 28.125 50.00 148.5 20 Side-by-side(Full) (HDTV 1080I)
Top-and-Bottom Primary(HDTV 1080P)
22 26.97 / 27 23.97 / 24 74.18 / 74.25 32
Side-by-side(half) Primary(HDTV 1080P)
Frame packing Primary(HDTV 1080P)
23 43.94 / 54 23.97 / 24 148.35 / 148.5 32
Line alternative (HDTV 1080P)
24 1920*1080 26.97 / 27 23.97 / 24 148.35 / 148.5 32 Side-by-side(Full) (HDTV 1080P)
Top-and-Bottom Secondary(HDTV 1080P)
25 28.125 25 74.25 33
Side-by-side(half) Secondary(HDTV 1080P)
Frame packing Secondary(HDTV 1080P)
26 56.24 25 148.5 33
Line alternative (HDTV 1080P)
27 28.12 25 148.5 33 Side-by-side(Full) (HDTV 1080P)
Top-and-Bottom Primary(HDTV 1080P)
28 33.716 / 33.75 29.976 / 30.00 74.18 / 74.25 34
Side-by-side(half) Secondary(HDTV 1080P)
Frame packing Primary(HDTV 1080P)
29 67.432 / 67.5 29.976 / 30.00 148.35 / 148.5 34
Line alternative (HDTV 1080P)
30 33.716 / 33.75 29.976 / 30.00 148.35 / 148.5 34 Side-by-side(Full) (HDTV 1080P)
Top-and-Bottom Primary(HDTV 1080P)
31 56.250 50 148.5 31
Side-by-side(half) Secondary(HDTV 1080P)
Top-and-Bottom Primary(HDTV 1080P)
32 67.43 / 67.5 59.94 / 60 148.35 / 148.50 16
Side-by-side(half) Secondary(HDTV 1080P)

Copyright © LG Electronics. Inc. All rights reserved. - 10 - LGE Internal Use Only
Only for training and service purposes
7.2. HDMI Input(1.3)
No. Resolution H-freq(kHz) V-freq.(kHz) Pixel clock(MHz) Proposed 3D input proposed mode
1 720*480 31.5 60 27.03 SDTV 480P
2 720*576 31.25 50 27 SDTV 576P 2D to 3D, Side by Side(Half), Top & Bottom,
Checker Board, Frame Sequential, Row
3 1280*720 45.00 60.00 74.25 HDTV 720P Interleaving, Column Interleaving
4 1280*720 37.500 50 74.25 HDTV 720P
5 1920*1080 33.75 60.00 74.25 HDTV 1080I
2D to 3D, Side by Side(Half), Top & Bottom
6 1920*1080 28.125 50.00 74.25 HDTV 1080I
7 1920*1080 27.00 24.00 74.25 HDTV 1080P 2D to 3D, Side by Side(Half), Top & Bottom,
8 1920*1080 28.12 25 74.25 HDTV 1080P Checker Board, Row Interleaving, Column
9 1920*1080 33.75 30.00 74.25 HDTV 1080P Interleaving

10 1920*1080 67.50 60.00 148.5 HDTV 1080P 2D to 3D, Side by Side(Half), Top & Bottom,
Checker Board, Single Frame Sequential,
11 1920*1080 56.250 50 148.5 HDTV 1080P Row Interleaving, Column Interleaving

7.3. RF Input(3D supported mode manually)


No. Resolution Proposed 3D input proposed mode
1 HD 1080I, 720P 2D to 3D
2 SD 576P, 576I Side by Side(Half)
3 SD (ATV : CVBS / SCART) - Top & Bottom

7.4. RF Input (3D supported mode automatically)


No. Signal 3D input proposed mode
1 Frame Compatible Side by Side(Half), Top & Bottom

7.5. USB Input (3D supported mode manually)


No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode
1 Under 704x480 - - - 2D to 3D
Over 704x480
2 Under 1080P - - - 2D to 3D, Side by Side(Half), Top & Bottom
interlaced
Over 704x480
2D to 3D, Side by Side(Half), Top & Bottom, Checker Board,
3 Under 1080P - 50 / 60 -
Row Interleaving, Column Interleaving, Frame Sequential
progressive
Over 704x480
2D to 3D, Side by Side(Half), Top & Bottom, Checker Board,
4 Under 7080P - others -
Row Interleaving, Column Interleaving
progressive

7.6. USB(Photo) Input (3D supported mode manually)


No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode
1 Under 320x240 - - - 2D to 3D
2 Over 320x240 - - - 2D to 3D, Side by Side(Half), Top & Bottom

* USB Input (3D supported mode automatically)


No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode
2D to 3D, Side by Side(Half),Top & Bottom, Checker Board,
1 1080P 33.75 30 74.25
MPO(Photo), JPS(Photo)

Copyright © LG Electronics. Inc. All rights reserved. - 11 - LGE Internal Use Only
Only for training and service purposes
7.7. HDMI-PC Input (3D supported mode manually)
No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode Proposed
1 1024*768 48.36 60 65 2D to 3D, Side by Side(half)
HDTV 768P
2 1360*768 47.71 60 85.5 Top & Bottom
2D to 3D, Side by Side(half), Top
& Bottom, Checker Board, Single
3 1920*1080 67.500 60 148.50 HDTV 1080P
Frame Sequential, Row Interleaving,
Column Interleaving
640*350
2D to 3D, 720*400
4 Others - - - Side by Side(half) 640*480
Top & Bottom 800*600
1152*864

7.8. Component Input(3D) (3D supported mode manually)


No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock Proposed 3D input proposed mode
1 1280*720 45.00 60.00 74.25 HDTV 720P
2 1280*720 37.500 50 74.25 HDTV 720P
3 1280*720 44.96 59.94 74.176 HDTV 720P
4 1920*1080 33.75 60.00 74.25 HDTV 1080I
5 1920*1080 33.72 59.94 74.176 HDTV 1080I
6 1920*1080 28.12 50 74.25 HDTV 1080I
7 1920*1080 67.500 60 148.50 HDTV 1080P
2D to 3D, Side by Side(Half), Top & Bottom
8 1920*1080 67.432 59.94 148.352 HDTV 1080P
9 1920*1080 27.000 24.000 74.25 HDTV 1080P
10 1920*1080 28.12 25 74.25 HDTV 1080P
11 1920*1080 56.25 50 74.25 HDTV 1080P
12 1920*1080 26.97 23.976 74.176 HDTV 1080P
13 1920*1080 33.75 30.000 74.25 HDTV 1080P
14 1920*1080 33.71 29.97 74.176 HDTV 1080P

7.9. Miracast, Widi (3D supported mode manually)


No. Resolution H-freq(kHz) V-freq.(Hz) Pixel clock(MHz) 3D input proposed mode
1 1024X768p - 30 / 60 -
2. 1280x720p - 30 / 60 - 2D to 3D, Side by Side(Half), Top & Bottom
3 1920X1080p 30 / 60
4 Others - 2D to 3D

7.10. 3D Input mode


Single Frame Frame
No. Side by Side Top & Bottom Checker board 2D to 3D
Sequential Packing

1
ii. iii. iv. v. vi.

Copyright © LG Electronics. Inc. All rights reserved. - 12 - LGE Internal Use Only
Only for training and service purposes
ADJUSTMENT INSTRUCTION
1. Application Range 3.2. LAN Inspection
This specification sheet is applied to all of the LED TV with 3.2.1. Equipment & Condition
LD51H chassis. ▪ Each other connection to LAN Port of IP Hub and Jig

2. Designation
(1) Because this is not a hot chassis, it is not necessary to
use an isolation transformer. However, the use of isolation
transformer will help protect test instrument.
(2) Adjustment must be done in the correct order.
(3) The adjustment must be performed in the circumstance of
25 °C ± 5 °C of temperature and 65 % ± 10 % of relative
humidity if there is no specific designation.
3.2.2. LAN inspection solution
▪ LAN Port connection with PCB
(4) The input voltage of the receiver must keep AC 100-240
▪ Setting automatic IP
V~, 50/60 Hz.
(5) The receiver must be operated for about 5 minutes prior to
the adjustment when module is in the circumstance of over
15.

In case of keeping module is in the circumstance of 0 °C, it


should be placed in the circumstance of above 15 °C for 2
hours.
▪ If you want manual connection, enter Network connection at
MENU Mode of TV. Press Start connection key, then
In case of keeping module is in the circumstance of below
Network will be connected.
-20 °C, it should be placed in the circumstance of above 15
°C for 3 hours.

[Caution]
When still image is displayed for a period of 20 minutes or
longer (Especially where W/B scale is strong. Digital pattern
13ch and/or Cross hatch pattern 09ch), there can some
afterimage in the black level area.

3. Automatic Adjustment
3.1. MAC address D/L, CI+ key D/L, Widevine
key D/L, ESN D/L, HDCP14/20 D/L, DTCP
Connect: USB port 3.2.3. WIDEVINE key Inspection
Communication Prot connection - Confirm key input data at the "IN START" MENU Mode.
▪ Com 1,2,3,4 and 115200(Baudrate)

Mode check: Online Only
▪ C heck the test process: DETECT → MAC → ESN →
Widevine → CI → HDCP14 → HDCP20
▪ Play: Press Enter key
▪ Result: Ready, Test, OK or NG
▪ Printer Out (MAC Address Label)

Copyright © LG Electronics. Inc. All rights reserved. - 13 - LGE Internal Use Only
Only for training and service purposes
3.3. LAN PORT INSPECTION(PING TEST) 3.5. CI+ Key checking method
Connect SET → LAN port == PC → LAN Port - Check the Section 3.1
Check whether the key was downloaded or not at ‘In Start’
SET PC menu. (Refer to below).

3.3.1. Equipment setting


(1) Play the LAN Port Test PROGRAM.
(2) Input IP set up for an inspection to Test Program. => Check the Download to CI+ Key value in LGset.
*IP Number : 12.12.2.2
3.5.1. Check the method of CI+ Key value
3.3.2. LAN PORT inspection(PING TEST) (1) Check the method on Instart menu
(1) Play the LAN Port Test Program. (2) Check the method of RS232C Command
(2) Connect each other LAN Port Jack. 1) Into the main ass’y mode(RS232: aa 00 00)
(3) Play Test (F9) button and confirm OK Message. CMD 1 CMD 2 Data 0
(4) Remove LAN cable. A A 0 0
2) Check the key download for transmitted command
(RS232: ci 00 10)
CMD 1 CMD 2 Data 0
C I 1 0
3) Result value
- Normally status for download : OKx
- Abnormally status for download : NGx

3.5.2. Check the method of CI+ key value(RS232)


1) Into the main ass’y mode(RS232: aa 00 00)
CMD 1 CMD 2 Data 0
3.4. Model name & Serial number Download A A 0 0
3.4.1. Model name & Serial number D/L 2) Check the mothed of CI+ key by command
▪ Press "P-ONLY" key of service remote control. (RS232: ci 00 20)
(Baud rate : 115200 bps)
▪ Connect RS-232C Signal to USB Cable to USB.
CMD 1 CMD 2 Data 0
▪ Write Serial number by use USB port. C I 2 0
▪ Must check the serial number at Instart menu.
3) Result value
i 01 OK 1d1852d21c1ed5dcx
3.4.2. Method & notice CI+ Key Value
(1) Serial number D/L is using of scan equipment.
(2) Setting of scan equipment operated by Manufacturing
Technology Group.
(3) Serial number D/L must be conformed when it is produced 3.6. WIFI MAC ADDRESS CHECK
in production line, because serial number D/L is mandatory (1) Using RS232 Command
by D-book 4.0. H-freq(kHz) V-freq.(Hz)
Transmission [A][I][][Set ID][][20][Cr] [O][K][X] or [NG]
* Manual Download (Model Name and Serial Number)
If the TV set is downloaded by OTA or service man, sometimes
model name or serial number is initialized.(Not always) (2) Check the menu on in-start
It is impossible to download by bar code scan, so It need
Manual download.
1) Press the "Instart" key of Adjustment remote control.
2) Go to the menu "7.Model Number D/L" like below photo.
3) Input the Factory model name(ex 55LF630V-ZA) or Serial
number like photo.

4) Check the model name Instart menu. → Factory name


displayed. (ex 55LF630V-ZA)
5) C heck the Diagnostics.(DTV country only) → Buyer
model displayed. (ex 55LF630V-ZA)

Copyright © LG Electronics. Inc. All rights reserved. - 14 - LGE Internal Use Only
Only for training and service purposes
4. Manual Adjustment 2) The Model supporting XvYcc
* ADC adjustment is not needed because of OTP(Auto ADC INPUT MODEL NAME(HEX)
adjustment) HDMI1 E3 05 03 01
HDMI2 E3 05 03 01

4.1. EDID DATA HDMI3 E3 05 03 01

4.1.1. 3D EDID
4.1.2. 2D EDID

▪ Reference
- HDMI1 ~ HDMI3 ▪ Reference
- In the data of EDID, bellows may be different by S/W or - HDMI1 ~ HDMI3
Input mode. - In the data of EDID, bellows may be different by S/W or
ⓐ Product ID Input mode.
HEX EDID Table DDC Function ⓐ Product ID
0001 0100 Analog HEX EDID Table DDC Function
0001 0100 Digital 0001 0100 Analog
0001 0100 Digital
ⓑ Serial No: Controlled on production line.
ⓒ Month, Year: Controlled on production line: ⓑ Serial No: Controlled on production line.
ex) Monthly : ‘01’ → ‘01’ ⓒ Month, Year: Controlled on production line:
Year : ‘2015’ → ‘19’ ex) Monthly : ‘01’ → ‘01’
ⓓ Model Name(Hex): LGTV Year : ‘2013’ → ‘17’
Chassis MODEL NAME(HEX) ⓓ Model Name(Hex): LGTV
LD51H 00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20 Chassis MODEL NAME(HEX)
LD51H 00 00 00 FC 00 4C 47 20 54 56 0A 20 20 20 20 20 20 20
ⓔ Checksum(LG TV): Changeable by total EDID data.
ⓔ2 ⓔ2 ⓔ Checksum(LG TV): Changeable by total EDID data.
ⓔ1 10bit 8bit ⓔ3 ⓔ2 ⓔ3
/ XvYcc / XvYcc ⓔ1
8 bit 10 bit
HDMI1 E6 81 C8 X HDMI1 40 1B D4
HDMI2 E6 71 B8 X HDMI2 40 0B C4
HDMI3 E6 61 A8 X HDMI3 40 FB B4

ⓕ Vendor Specific(HDMI) ⓕ Vendor Specific(HDMI)


1) Deep color (module 10bit) INPUT MODEL NAME(HEX)
INPUT MODEL NAME(HEX)
HDMI1 67 03 0C 00 10 00 80 1E
HDMI1 78 03 0C 00 10 00 B8 2D 20 C0 0E 01 4F 3F FC 08 10 18 10 06 10 16 10 28 10
HDMI2 67 03 0C 00 20 00 80 1E
HDMI2 78 03 0C 00 20 00 B8 2D 20 C0 0E 01 4F 3F FC 08 10 18 10 06 10 16 10 28 10
HDMI3 67 03 0C 00 30 00 80 1E
HDMI3 78 03 0C 00 30 00 B8 2D 20 C0 0E 01 4F 3F FC 08 10 18 10 06 10 16 10 28 10

2) None deep color (module 8bit)


INPUT MODEL NAME(HEX)
HDMI1 78 03 0C 00 10 00 80 1E 20 C0 0E 01 4F 3F FC 08 10 18 10 06 10 16 10 28 10
HDMI2 78 03 0C 00 20 00 80 1E 20 C0 0E 01 4F 3F FC 08 10 18 10 06 10 16 10 28 10
HDMI3 78 03 0C 00 30 00 80 1E 20 C0 0E 01 4F 3F FC 08 10 18 10 06 10 16 10 28 10

ⓖ Colorimetry Data Block(HDMI)


1) The Model not supporting XvYcc
INPUT MODEL NAME(HEX)
HDMI1 E3 05 00 00
HDMI2 E3 05 00 00
HDMI3 E3 05 00 00

Copyright © LG Electronics. Inc. All rights reserved. - 15 - LGE Internal Use Only
Only for training and service purposes
4.2. White Balance Adjustment 4.2.5. Adj. Command (Protocol)
4.2.1. Overview <Command Format>
▪ W/B adj. Objective & How-it-works START 6E A 50 A LEN A 03 A CMD A 00 A VAL A CS STOP

(1) Objective: To reduce each Panel's W/B deviation


(2) How-it-works : When R/G/B gain in the OSD is at 192, it - LEN: Number of Data Byte to be sent
means the panel is at its Full Dynamic Range. In order to - CMD: Command
prevent saturation of Full Dynamic range and data, one - VAL: FOS Data value
of R/G/B is fixed at 192, and the other two is lowered to - CS: Checksum of sent data
find the desired value. - A: Acknowledge
(3) Adjustment condition : normal temperature Ex) [Send: JA_00_DD] / [Ack: A_00_okDDX]
1) Surrounding Temperature : 25 °C ± 5 °C
2) Warm-up time: About 5 Min ▪ RS-232C Command used during auto-adjustment.
3) Surrounding Humidity : 20 % ~ 80 % RS-232C COMMAND
Explanation
[CMD ID DATA]
4) B efore White balance adjustment, Keep power on
wb 00 00 Begin White Balance adjustment
status, don’t power off
wb 00 10 Gain adjustment(internal white pattern)
wb 00 1f Gain adjustment completed
4.2.2. Adj. condition and cautionary items
wb 00 20 Offset adjustment(internal white pattern)
(1) Lighting condition in surrounding area surrounding lighting
wb 00 2f Offset adjustment completed
should be lower 10 lux., Try to isolate adj. area into dark
surrounding End White Balance adjustment
wb 00 ff
(internal pattern disappears )
(2) Probe location: Color Analyzer (CA-210) probe should be
within 10 cm and perpendicular of the module surface
Ex) wb 00 00 → Begin white balance auto-adj.
(80°~ 100°)
wb 00 10 → Gain adj.
(3) Aging time
ja 00 ff → Adj. data
1) After Aging Start, Keep the Power ON status during 5
jb 00 c0
Minutes.
...
2) In case of LCD, Back-light on should be checked using
...
no signal or Full-white pattern.
wb 00 1f → Gain adj. completed
*(wb 00 20(Start), wb 00 2f(end)) → Off-set adj.
4.2.3. Equipment wb 00 ff → End white balance auto-adj.
(1) Color Analyzer: CA-210 (NCG: CH 9 / WCG: CH12 / LED:
CH14) ▪ Adj. Map
(2) Adjustment Computer (During auto adj., RS-232C protocol Applied Model : LD51H Chassis ALL MODELS
is needed)
Command Data Range Default
(3) Adjustment Remote control Adj. item
(lower caseASCII) (Hex.) (Decimal)
(4) Video Signal Generator MSPG-925F 720p/204-Gray CMD1 CMD2 MIN MAX
(Model: 217, Pattern: 49) R Gain j g 00 C0
▪ Color Analyzer Matrix should be calibrated using CS-1000. G Gain j h 00 C0
B Gain j i 00 C0
Cool
4.2.4. Equipment connection MAP R Cut
G Cut
Color Analyzer
B Cut
RS-232C
R Gain j a 00 C0
Probe
G Gain j b 00 C0
Computer
USB to RS-232C B Gain j c 00 C0
RS-232C Medium
R Cut
* Pattern Generator
Signal Source
G Cut
B Cut
* If TV internal pattern is used, not needed
R Gain j d 00 C0
G Gain j e 00 C0
Warm B Gain j f 00 C0
R Cut
G Cut

Copyright © LG Electronics. Inc. All rights reserved. - 16 - LGE Internal Use Only
Only for training and service purposes
4.2.6. Adjustment method 4.2.8. LED White balance table
(1) Auto adjustment method - EDGE LED module change color coordinate because of
1) Set TV in adj. mode using P-Only key(or POWER ON key). aging time.
2) Place optical probe on the center of the display. - Apply under the color coordinate table, for compensated
- It need to check probe condition of zero calibration aging time.
before adjustment.
3) Connect RS-232C Cable. Only march to December & Global
4) Select mode in ADJ Program and begin a adjustment Model: (normal line)LGD
5) When WB adjustment is completed with OK message, Aging Cool Medium Warm
check adjustment status of pre-set mode(Cool, Medium, NC4.0 time x y x y x y
Warm) (Min) 271 270 286 289 313 329
6) Remove probe and RS-232C cable.
1 0-2 282 289 297 308 324 348
▪ W/B Adj. must begin as start command “wb 00 00” , and
finish as end command “wb 00 ff”, and Adj. offset if need. 2 3-5 281 287 296 306 323 346
3 6-9 279 284 294 303 321 333
(2) Manual adjustment method 4 10-19 277 280 292 299 319 339
1) Set TV in Adj. mode using POWER ON. 5 20-35 275 277 290 296 317 336
2) Zero Calibrate the probe of Color Analyzer, then place it 6 36-49 274 274 289 293 316 333
on the center of LCD module within 10 cm of the surface. 7 50-79 273 272 288 291 315 331
3) Press ADJ key → EZ adjust using adj. R/C → 11. White-
8 80-119 272 271 287 290 314 330
Balance then press the cursor to the right(key ►).
9 Over 120 271 270 286 289 313 329
(When right key(►) is pressed 206 Gray internal pattern
will be displayed)
4) Adjust Cool modes Only January to Febuary & Global
① Fix the one of R/G/B gain to 192 (default data) and Model: (normal line)LGD
decrease the others. Aging Cool Medium Warm
(If G gain is adjusted over 172 and R and B gain less NC4.0 time x y x y x y
than 192 , Adjust is O.K.) (Min) 271 270 286 289 313 329
② If G gain is less than 172, 1 0-5 286 295 301 314 328 354
Increase G gain by up to 172, and then increase R
2 6-10 284 290 299 309 326 349
gain and G gain same amount of increasing G gain.
③ If R gain or B gain is over 255, 3 11-20 282 287 297 306 324 346
Readjust G gain less than 172, Conform to R gain is 4 21-30 279 283 294 302 321 342
255 or B gain is 255 5 31-40 276 278 291 297 318 337
5) Adjust two modes (Medium/Warm) Fix the one of R/G/B 6 41-50 274 275 289 294 316 334
gain to 192 (default data) and decrease the others. 7 51-80 273 272 288 291 315 331
6) Adj. is completed, Exit adjust mode using “EXIT” key on 8 81-119 272 271 287 290 314 330
Remote control. 9 Over 120 271 270 286 289 313 329

4.2.7. Reference (White balance Adj. coordinate and


color temperature) O/S Module (AUO, INX, Sharp, CSOT, BOE) (Cool : 13000 K)
▪ Luminance : 204 Gray Cool Medium Warm
NC4.0
▪ Standard color coordinate and temperature using CS-1000 x y x y x y
(over 26 inch) spec 271 270 286 289 313 329
Coordinate target 278 280 293 299 320 339
Mode Temp ∆uv
x y
Cool 0.271 0.270 13000 K 0.0000 4.3. Local Dimming Inspection
Medium 0.286 0.289 9300 K 0.0000 Press “TILT” key of the Adj. Remote control and check moving
Warm 0.313 0.329 6500 K 0.0000 patern. The black bar patterns moves from top to bottom. If a
local dimming function does not work, a whole screen shows
▪ Standard color coordinate and temperature using CA-210(CH 14) full white.
Coordinate
Mode Temp ∆uv
x y
Cool 0.271 ± 0.002 0.270 ± 0.002 13000 K 0.0000
Medium 0.286 ± 0.002 0.289 ± 0.002 9300 K 0.0000
Warm 0.313 ± 0.002 0.329 ± 0.002 6500 K 0.0000

Copyright © LG Electronics. Inc. All rights reserved. - 17 - LGE Internal Use Only
Only for training and service purposes
4.4. Magic Remote control test 4.5.2. HDMI ARC Function Inspection
- R esults are automatically marked in Instart OSD after (1) Test equipment
through the AP/Magic Remocon Equipment on the line - Optic Receiver Speaker
- MSHG-600 (SW: 1220 ↑)
- HDMI Cable (for 1.4 version)

(2) Test method


1) Insert the HDMI Cable to the HDMI ARC port from the
master equipment (HDMI 1)

2) Check the sound from the TV Set

4.5. Function Inspect 3) Check the Sound from the Speaker or using AV & Optic
4.5.1. 3D function test(Except Non-3D product) TEST program. (It’s connected to MSHG-600)
(Pattern Generator MSHG-600, MSPG-6100[Support HDMI1.4])
* HDMI mode NO. 872 , pattern No.83
(1) Please input 3D test pattern like below.

(2) When 3D OSD appear automatically, then select Green key. * Remark: Inspect in Power Only Mode and check SW version
in a master equipment

(3) Don't wear a 3D Glasses, check the picture like below.

Copyright © LG Electronics. Inc. All rights reserved. - 18 - LGE Internal Use Only
Only for training and service purposes
4.5.3. EYE-Q Green Function Inspection Step 4) The system finds any AP like blow PIC.
Step 1) Turn on the TV.
Step 2) Press 'EYE' key on the adjustment remote-control.
Step 3) Cover 'Eye Q sensor' on the front of set with your
hands, hold it for 6 seconds.
Step 4) Check "the Sensor Data" on the screen, make certain
that Data is below 10. If Data isn’t below 10 in 6
seconds, Eye Q sensor would be bad. You should
change Eye Q sensor.
Step 5) Uncover your hands from Eye Q sensor, hold it for 6
seconds.
Step 6) Check "Back Light(xxx)" on the screen, check data
increase . You should change Eye Q sensor.
Step 5) Select the AP you want to connect.

4.7. LNB voltage and 22KHz tone check


4.6. Wi-Fi Test (only for DVB-S/S2 model)
Step 1) Turn on TV ▪ Test method
Step 2) Select Wi-Fi Connection option in Network Menu. (1) Set TV in Adj. mode using POWER ON.
(2) Connect cable between satellite ANT and test JIG.
(3) Press Yellow key(ETC+SWAP) in Adj Remote control to
make LNB on.
(4) Check LED light ‘ON’ at 18 V menu.
(5) Check LED light ‘ON’ at 22 KHz tone menu.
(6) Press Blue key(ETC+PIP INPUT) in Adj Remote control
to make LNB off.
(7) Check LED light ‘OFF’ at 18 V menu.
(8) Check LED light ‘OFF’ at 22 KHz tone menu.

▪ Test result
(1) After press LNB On key, ‘18 V LED’ and ‘22 KHz tone
Step 3) Click Off Button to On in Wi-Fi Connection. LED’ should be ON.
(2) After press LNB OFF key, ‘18 V LED’ and ‘22 KHz tone
LED’ should be OFF.

4.8. Option selection per country


4.8.1. Overview
- Option selection is only done for models in Non-EU

4.8.2. Method
(1) Press ADJ key on the Adj. R/C, then select Country Group
Meun.
(2) Select Country Group Code 04 or Country Group EU.

Copyright © LG Electronics. Inc. All rights reserved. - 19 - LGE Internal Use Only
Only for training and service purposes
5. Tool Option selection 9. USB S/W Download(Service only)
▪ Method : Press "ADJ" key on the Adjustment remote control, (1) Put the USB Stick to the USB socket.
then select Tool option. (2) Go to General menu then enter to About This TV.

6. Ship-out mode check(In-stop)


After final inspection, press "IN-STOP" key of the Adjustment
remote control and check that the unit goes to Stand-by mode.

7. GND and Internal Pressure check


7.1. Method (3) Enter the USB EXPERT MODE.
(1) GND & Internal Pressure auto-check preparation
- Check that Power cord is fully inserted to the SET.
(If loose, re-insert)
(2) Perform GND & Internal Pressure auto-check
- Unit fully inserted Power cord, Antenna cable and A/V
arrive to the auto-check process.
- Connect D-terminal to AV JACK TESTER
- Auto CONTROLLER(GWS103-4) ON
- Perform GND TEST
- If NG, Buzzer will sound to inform the operator.
- If OK, changeover to I/P check automatically.
(Remove CORD, A/V form AV JACK BOX.)
- Perform I/P test
- If NG, Buzzer will sound to inform the operator. (4) Updating is starting.
- If OK, Good lamp will lit up and the stopper will allow the (5) Updating completed, the TV will restart automatically
pallet to move on to next process. (6) If your TV is turned on, check your updated version and
Tool option. (explain the Tool option, next stage)
7.2. Checkpoint * If downloading version is more new than your TV have,
▪ TEST voltage TV can lost all channel data. In this case, you have to
(1) DQA Test channel recover. if all channel data is cleared, you didn’t
- GND: 1.5 KV / min at 100 mA have a DTV/ATV test on production line.
- SIGNAL: 3 KV / min at 100 mA
(2) Mass Production Line Test * After downloading, have to adjust Tool Option again.
- GND: AC 1.5 KV / sec, Cut off current not exceed 100 mA (1) Push "IN-START" key in service remote control.
▪ TEST time: DQA 1 min, Mass Production Line 1 sec (2) Select "Tool Option 1" and push "OK" key.
▪ TEST POINT (3) Punch in the number. (Each model has their number)
- GND TEST = POWER CORD GND & SIGNAL CABLE
METAL GND
- Internal Pressure TEST = POWER CORD GND & LIVE &
NEUTRAL
▪ LEAKAGE CURRENT: At 0.5 mArms

8. Audio
No. Item Min Typ Max Unit Remark
Audio practical 9 10 12 W
max Output, L/R
1. EQ Off
(Distortion=10%
8.10 10.8 Vrms AVL Off
max Output)
Clear Voice Off
Speaker (6Ω
2. 9 10 12 W
Impedance)

Measurement condition:
(1) RF input: Mono, 1 KHz sine wave signal, 100 % Modulation
(2) CVBS, Component: 1 KHz sine wave signal 0.5 Vrms

Copyright © LG Electronics. Inc. All rights reserved. - 20 - LGE Internal Use Only
Only for training and service purposes
Copyright ©
1. Over all

X_TAL DDR3 1600 X 16


24MHz (512MB X 2EA)

DVB T/C TUNER P_TS

CI Slot DDR3 1600 X 16


ATV / P_TS
SIF/CVBS (512MB X 2EA)

Only for training and service purposes


DVB-T/C A B
Si2178B
IF P_TS P_TS
CVBS / SIF SYSTEM EEPROM
I2C 5 (256Kb)
R Tuner : I2C 6 IF (+/-)
E Digital Demod(T/C)
A D-Demod : I2C 4 P_TS
DVB T2/C/S2 TUNER eMMC
R (4GB)
(H) ATV / SIF/CVBS
S

LG Electronics. Inc. All rights reserved.


DVB-T/C Si2178B USB1 OCP USB 2.0 51P
DIF I 1.5A LVDS 41P
DVB-S IQ TS_ [0:7] D USB2
RDA E OCP USB 2.0
Si2169C USB3 EPI 50P PM
5815M 1.5A
I2C 2 50P IC
HDMI1
S I2S Out Audio AMP
I (ARC) HDMI Rx. IC101 I2C 1 NTP7515

- 21 -
DVB-S : I2C 4 D HDMI2
M14+
E OCP HDMI / MHL Rx.
HDMI3 1A I2C 2 LOCAL DIMMING
LNB
H/P (Line Out) AMP UART_BT BLUETOOTH
(IR Bla Ready) TI USB_WIFI
AV/COMP CVBS/YPbPr WIFI
BLOCK DIAGRAM

R CVBS/RGB SUB
SCART
E ASSY
IR / KEY/EYE
A
R OPTIC SPDIF OUT IR
LAN LAN I2C(EYE)
ETHERNET
PHY KEY
X_TAL
25MHz I2C 3 Sub Micom
(RENESAS
R5F1000G)

X_TAL
32.768KHz

LGE Internal Use Only


2. I2C

Copyright ©
IC101 +3.3V_TUNER
+3.3V_NORMAL M14+
33Ω IC6900
3.3KΩ LNB
3.3KΩ

Only for training and service purposes


I2C_SDA0 I2C_SDA3
IC5600 0Ω 22Ω TUNER (T2 Demod )
NTP7533(AMP) I2C_SCL0 I2C_SCL3

+3.3V_NORMAL
+3.3V_NORMAL

LG Electronics. Inc. All rights reserved.


3.3KΩ
3.3KΩ

IC7700 I2C_SDA2 I2C_SDA4


33Ω 33Ω IC103

- 22 -
PMIC I2C_SCL2 I2C_SCL4 NVRAM

P7400 33Ω
Local dimming

+3.3V_TUNER
+3.3V_NORMAL

3.3KΩ
3.3KΩ

IC3000 I2C_SDA1 I2C_SDA5


33Ω 33Ω TUNER
Renesas MICOM I2C_SCL1 I2C_SCL5

EYE_I2C_SDA 3.3KΩ +3.5V_ST


EYE_I2C_SCL 100Ω

IR / KEY/EYE

LGE Internal Use Only


3. Power

Copyright © LG Electronics. Inc. All rights reserved. - 23 - LGE Internal Use Only
Only for training and service purposes
Copyright ©
4. Tuner
+3.3V_LNA_TU
+3.3V_Normal
+ 3.3V_DEMOD_TU
Tuner +D_Demod_Core
[B1[+3.3V]] 1
[B2[+3.3V]] 11
+3.3V_TU
[B3[+3.3V]] 26

Only for training and service purposes


[B4[+1.1V]] 28
1.2K Ω
+3.3V_TU

IC101
[SCL_DEMOD] 27 22 Ω AH22 [SCL3]
AJ22[SDA3]
M14+
[SDA_DEMOD] 30 I2C_SCL4
I2C_SDA4 3.3K Ω

LG Electronics. Inc. All rights reserved.


[SCL_RF] 4 AG23[SCL5]
33Ω
[SDA] 5 IC2_SCL6 AH24 [SDA5]
IC2_SDA6
[Error] 12 FE_DEMOD1_TS_ERROR AH33 [TP_DVB_ERR]
[MCLK] 14 FE_DEMOD1_TS_CLK AH30 [TP_DVB_CLK]
[SYNC] 15 FE_DEMOD1_TS_SYNC AH32 [TP_DVB_SOP]

- 24 -
[VALID] 16 FE_DEMOD1_TS_VAL AH31 [TP_DVB_VAL]
[D[0~7]] 17~24 FE_DEMOD1_TS_DATA[0~7] AJ31,AJ30, AK31,AK33,AK32,AL33,AL32,AL32,AM33 [TP_DVB_DATA0~7]
/TU_RESET1
[RESET_DEMOD] 25 AH19 [GPIO26]
[F22_OUTPUT] 29 LNB_TX
[LNB] 31 LNB_OUT
AK29 [AAD_ADC_SIF]
AL27 [CVBS_IN1]

IF_P AK28 [DMD_ADC_INP]


[AIF[P]] 6
IF_N
[AIF[N]] 7 AL28 [DMD_ADC_INN]

[AIF_AGC] 3 IF_AGC
AM29[IFAGC]

LGE Internal Use Only


5. CI

Copyright ©
PCM_5V_CTL +5V_CI_ON CI Slot
CI 5V VCC
Power detect
+5V_NORMAL
+5V_CI_ON

SoC CAM_VCCEN_N

Only for training and service purposes


10K Ω 10K Ω
IC101
/PCM_CE1 33 Ohm
CAM_CE1_N CARD_EN1
/PCM_CE2
CAM_CE2_N CARD_EN2
PCM_RST 33 Ohm
CAM_RESET CI_RESET

LG Electronics. Inc. All rights reserved.


EB_ADDR[0-14] CI_ADDR[0-14] ADDR[0-14]
EB_ADDR[0-14] 33 Ω
EB_DATA[0-7] CI_DATA[0-7]
EB_DATA[0-7] 33 Ω DAT[0-7]

CAM_CD1_N 100 Ohm /CI_CD1


CAM_CD1_N CI_DET1

- 25 -
CAM_CD2_N 100 Ohm /CI_CD2
CAM_CD2_N CI_DET2
100 Ω 33 Ohm /PCM_WAIT
CAM_WAIT_N
CAM_WAIT_N /CI_WAIT
CAM_IREQ_N 33 Ohm OPT /PCM_IRQA
CAM_IREQ_N /IRQA

CAM_REG_N /PCM_REG
CAM_REG_N 33 Ω REG
EB_BE_N0 /PCM_IOWR
EB_BE_N0 IOWD
EB_BE_N1 /PCM_IORD
EB_BE_N1 IORD
EB_OE_N 33 Ω /PCM_OE
EB_OE_N O_EN
EB_WE_N /PCM_WE
EB_WE_N WR_EN

CAM_INPACK_N 33 Ohm OPT PCM_INPACK


CAM_INPACK_N INPACK
TPI_CLK/SOP/VAL 100 Ω CI_TS_CLK/SYNC/VAL
TPI_CLK/SOP/VAL TS_OUT_CLK/SYNC/VAL
TPI_DATA[0-7] CI_TS_DATA[0-7]
TPI_DATA [0-7] 100 Ω TS_OUT[0-7]

TPO_DATA[0-7] CI_IN_TS_DATA[0-7]
TPIO_DATA [0-7] 33 Ω TS_IN[0-7]
TPO_CLK/SOP/VAL CI_IN_TS_CLK/SYNC/VAL
TPO_CLK/SOP/VAL 33 Ω TS_IN[0-7]

LGE Internal Use Only


Copyright ©
Jack Side SoC Side

AV1_CVBS_IN_SOC
JK3802 COMP2_Y_IN_SOC
COMP1_Y/AV1_CVBS COMP2_Y_IN_S0C_S0Y
6. Video/Audio In

[CVBS_IN3/Y2_IN/SOY2_IN]
COMP1_Pb COMP2_Pb__IN_SOC

Only for training and service purposes


[PB2_IN]

COMP1_Pr COMP2_Pr_IN_SOC
[PR2_IN]

COMP1/AV1/DVI_L_IN AUAD_L_CH3_IN
[AUDA_L_CH3_IN]

COMP1/AV1/DVI_R_IN AUAD_R_CH3_IN
[AUDA_R_CH3_IN]

LG Electronics. Inc. All rights reserved.


IC101
SCART
M14+
SC_CVBS_IN SC_CVBS_IN_SOC

- 26 -
[CVBS_IN2]
SC_ID_SOC
SC_ID/FB
SC_FB_SOC
[SC1_SID, SC1_FB]
COMP1_PB_IN_SOC
COMP1_Y_IN_SOC
SC_R/G/B COMP1_Y_IN_SOC_SOY
SC_CVBS_IN_SOY COMP1_PR_IN_SOC
[PB1_IN/Y1_IN/SOY1_IN/PR1_IN]

AUAD_L_CH2_IN
SC_L/R_IN AUAD_R_CH2_IN
[AUDA_L_CH2_IN/AUDA_R_CH2_IN]

JK4600

Tuner
TU_CVBS TU_CVBS_SOC
[CVBS_IN1]
TUNER_SIF
ADC_I_INP
TUNER_SIF/IF_P/N ADC_I_INN [AAD_ADC-SIF]
[DMD_ADC_INP/DMD_ADC_INN]

LGE Internal Use Only


Copyright ©
7. Audio Out

SCART

IC6000 DTV/MNT_L/R_OUT

Only for training and service purposes


[AUDA_SCART_OUTL] SCART_L/Rout
AZ4580MTR LPF
[AUDA_SCART_OUTR]
AUAD_L_CH3_IN OP AMP
AUAD_R_CH3_IN [AUDA_L_CH3_IN]
[AUDA_R_CH3_IN] Mute CTRL
JK4600
(TR)
JK3802 DVB only

SCART

LG Electronics. Inc. All rights reserved.


AUD_MASTER_CLK
[AUDCLK_OUT]
SC_L/R_IN [AUDA_L_CH2_IN] AUD_LRCH
[DAC_LRCH]
[AUDA_R_CH2_IN] AUD_LRCK
[DAC_SCK]
AUD_SCK 4P WAFER
[DAC_LRCK] IC5600 LPF SPEAKER_L
DVB only I2C_SDA1
Audio AMP
JK4600
[SDA0] NTP7515 LPF SPEAKER_R
I2C_SCL1

- 27 -
[SCL0]

AMP_RESET_N
[GPIO21] WOOFER

IC101 AMP_MUTE
M14+
IC3000
MICOM
TUNER_SIF
[AAD_ADC_SIF]

Tuner
SIDE_HP_MUTE

[AUDA_OUTL] HP_L/ROUT_MAIN IC6100 HP_L/ROUT_AMP


TPA6138A2PWR LPF HEAD PHONE
[AUDA-OUTR]
HP AMP JK3403

SPDIF_OUT
[IEC9580UT]

JK3401

LGE Internal Use Only


Copyright ©
8. HDMI

DDC_SCL_1

DDC_SDA_1
SPDIF_OUT_ARC

Only for training and service purposes


TMDS Link 8bits

HDMI_HPD
HDMI1

DDC_SCL_2

LG Electronics. Inc. All rights reserved.


DDC_SDA_2

TMDS Link 8bits


IC101
HDMI_HPD
M14+
CEC_REMOTE

HDMI2

- 28 -
DDC_SCL_4

DDC_SDA_4

TMDS Link 8bits


HDMI_HPD

HDMI3
Q3001

HDMI_CEC

X-tal RENESAS WOL_CTL


32.768kHz MICOM

LGE Internal Use Only


Copyright ©
PANEL_VCC (+12V)

I2C
VGH
9. Panel Interface

PMIC+L/S VGL
4 EO/GST/GCLK/MCLK

Only for training and service purposes


TPS65175
PVCOM
IC101
M14+
SWP

VDD
TR/
CTRLP

VCC1.8
H_VDD
Diode

4
6

6
SWN
CTRLN TR/

LG Electronics. Inc. All rights reserved.


Diode
50Pin X 2

8 EPI CH1/2/3/4+/-
EPI Tx 6

Block

- 29 -
6 GMA4/GMA5/GAM7/GMA12/GMA14/GMA15
LEFT

4 VGH_ODD/EVEN,VST,GIP_RST
VCOM 1/2 - Top/Bottom 6 CLK1~CLK6

VCOMLFB

2CH
OP AMP
EPI_LOCK4

VCOMRFB
6 CLK1~CLK6
4 VGH_ODD/EVEN,VST,GIP_RST
6 GMA4/GMA5/GAM7/GMA12/GMA14/GMA15
RIGHT
GMA1/GMA3/GAM9/GMA10/GMA16/GMA18

8 EPI CH5/6/7/8+/-
EPI_LOCK8 EPI_LOCK8

LGE Internal Use Only


10. USB 2.0 / WIFI-BT / IR-KEY-EYE

USB3_DM USB1
[USB3_DM0] +5V_USB_1
USB3_DP
[USB3_DP0] IC 4500
[HUB_PORT_OVER0]
/USB_OCD1 OCP
[HUB_VBUS_CTRL0] USB_CTL1

USB_DM2 USB2
[USB3_DM1] +5V_USB_2
USB_DP2
[USB3_DP1]
/USB_OCD2
[EB_CS3]
USB_CTL2
[EB_CS2]
IC 4306
USB3 OCP
USB_DM3 +5V_USB_3
[USB2_1_DM0]
USB_DP3
[USB2_1_DP0]
/USB_OCD3
[EB_CS1]
[EB_CS0] USB_CTL3

WIFI-BT_DM
[USB2_0_DP0]

[USB2_0_DM0]
WIFI-BT_DP WIFI-BT

EYY_SCL
EYE_SDA
[ I2C_SDA1] I2C LED
[ I2C_SCL1] IR-KEY
Micom IR
KEY1 -EYE
KEY2
IC101
M14+

Copyright © LG Electronics. Inc. All rights reserved. - 30 - LGE Internal Use Only
Only for training and service purposes
EXPLODED VIEW
IMPORTANT SAFETY NOTICE
Many electrical and mechanical parts in this chassis have special safety-related characteristics. These
parts are identified by in the Schematic Diagram and EXPLODED VIEW.
It is essential that these special safety parts should be replaced with the same components as
recommended in this manual to prevent Shock, Fire, or other Hazards.
Do not modify the original design without permission of manufacturer.
400
AG1

Stand Body Set + Stand


A10

410
Stand Base

(Option)
A9

570
A2

800

420

500
521

900
540
LV2

121
530
LV1

910
120
200

810

Copyright © LG Electronics. Inc. All rights reserved. - 31 - LGE Internal Use Only
Only for training and service purposes
Trouble shooting guide

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process
No. Error symptom (High category) Error symptom (Mid category) Page Remarks

1 No video/Normal audio 1

2 No video/No audio 2

3 A. Video error Picture broken/ Freezing 3

4 Color error 4

Vertical/Horizontal bar, residual image,


5 5
light spot, external device color error
6 No power 6
B. Power error Off when on, off while viewing, power
7 7
auto on/off
8 No audio/Normal video 8
C. Audio error
9 Wrecked audio/discontinuation/noise 9

10 Remote control & Local switch checking 10

11 MR15 operating checking 11

12 D. Function error Wifi operating checking 12


13 Camera operating checking 13

14 External device recognition error 14

15 E. Noise Circuit noise, mechanical noise 15

16 F. Exterior error Exterior defect 16

First of all, Check whether there is SVC Bulletin in GCSC System for these model.
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process
Established
Error A. Video error date
symptom
No video/ Normal audio Revised date 1/16

First of all, Check whether all of cables between board is inserted properly or not.
(Main B/D↔ Power B/D, LVDS Cable, Speaker Cable, IR B/D Cable,,,)

☞A1 ☞A18
No video Normal Y Check Back Light Y Check Power Normal Y Replace T-con/Main
Normal audio On Board or module
audio On with naked eye Board voltage
24V, 12V,3.5V etc. And Adjust VCOM
N N N
Move to No Check Power Board 24V output Repair Power
☞A18
video/No audio Board or parts

Replace Inverter
Normal Y
or module
voltage

End
N
Repair Power
Board or parts

※Precaution ☞A4 & A2


Always check & record S/W Version and White
Replace Main Board Re-enter White Balance value
Balance value before replacing the Main Board

1
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date
symptom
No video/ No audio Revised date 2/16

☞A18
Check various Check and
Y
No Video/ voltages of Power Normal
replace
No audio Board ( 3.5V,12V, voltage?
MAIN B/D
24V…)
N End

Replace Power
Board and repair
parts

2
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date
symptom
Picture broken/ Freezing Revised date 3/16

. By using Digital signal level meter


☞ A3
. By using Diagnostics menu on OSD
Check RF Signal level ( Advanced→ Channels→ Channel Tuning→ Manual Tuning → Check the Signal )
- Signal strength (Normal : over 50%)
- Signal Quality (Normal: over 50%)

Y Check whether other equipments have problem or not.


Normal
(By connecting RF Cable at other equipment)
Signal?
→ DVD Player ,Set-Top-Box, Different maker TV etc`

N
☞ A4
Check RF Cable
Normal Y Check SVC N Check Tuner Y
Connection Close
1. Reconnection Picture? S/W Version Bulletin? soldering
2. Install Booster
Y N
N
S/W Upgrade
N Contact with signal distributor
Normal
Picture? or broadcaster (Cable or Air)
Normal N
Y Picture? Replace
Main B/D
Y
Close
Close

3
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error A. Video error date
symptom
Color error Revised date 4/16

☞A6 ☞ A7
※ Check Y
Check color by input
and replace
-External Input Y Y
Color Link Cable Color Color
-COMPONENT Replace Main B/D Replace module
error? (V by one) error? error?
-AV
and contact
-HDMI N N N
condition

Check error End


color input
mode

☞A8 Check
External Input/ External Y
external
Check Test pattern Component device/Cable Replace Main/T-con B/D
device and
error normal
cable
N

Request repair
for external
device/cable

Check external External Y


HDMI
device and device/Cable Replace Main/T-con B/D
error
cable normal

4
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

A. Video error Established


Error date
symptom Vertical / Horizontal bar, residual image,
light spot, external device color error Revised date 5/16

Vertical/Horizontal bar, residual image, light spot Replace


Module
☞A6
☞ A7 N
Check color condition by input Check external
Check and
-External Input Screen Y device Y Screen N Screen
-Component Normal? replace Link Replace Main/T-con B/D
normal? connection normal? (adjust VCOM) normal?
-HDMI Cable
condition
N N For LGD panel Y
Y
Replace Main B/D
Replace Request repair End End
module for external
☞A8 device
Check Test pattern
For other panel

External device screen error-Color error


Check screen
N condition by input External
Check S/W Version Check
-External Input Input Connect other external N
version
-Component error device and cable Screen Replace
-HDMI/DVI (Check normal operation of normal? Main/T-con
Y External Input, Component, B/D
Component RGB and HDMI/DVI by
Y
S/W Upgrade error connecting Jig, pattern
Generator ,Set-top Box etc.
Request repair for
external device

Y
Connect other external
Normal N HDMI/
device and cable N
screen? DVI
(Check normal operation of Screen Replace
External Input, Component, normal? Main /T-con
Y RGB and HDMI/DVI by B/D
connecting Jig, pattern
Generator ,Set-top Box etc.
End
5
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error B. Power error date
symptom
No power Revised date 6/16

☞A17 ☞A18
DC Power on Replace
Check Power Y Normal N Check Power Y
by pressing Power Key OK? Power
Logo LED LED On? operation? On ‘”High”
On Remote control B/D
. Stand-By: Red or Turn On
N Y
. Operating: Turn Off
Check Power cord Replace Main B/D
was inserted properly
☞A18
N Measure voltage of each output of Power B/D
Normal?

Y
Y Y
Normal Replace Main B/D
voltage?
Close Normal
Check ST-BY 3.5V
Y
voltage? N
☞A18 Replace Power B/D
N

Replace Power
B/D

6
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error B. Power error date
symptom
Off when on, off while viewing, power auto on/off Revised date 7/16

Check outlet

☞A19
N Y
Check A/C cord Error? Check Power Off CPU
Replace Main B/D Normal? End
Mode Abnormal

N
Check for all 3- phase
power out Y Abnormal Replace Power B/D
1

Fix A/C cord & Outlet ☞A18


and check each 3
(If Power Off mode
phase out
is not displayed) Normal Y
Replace Main B/D
Check Power B/D voltage?
voltage
N
※ Caution
Check and fix exterior Replace Power B/D
of Power B/D Part

* Please refer to the all cases which Status Power off List Explanation
"POWEROFF_REMOTEKEY" Power off by REMOTE CONTROL
can be displayed on power off mode.
"POWEROFF_OFFTIMER" Power off by OFF TIMER
"POWEROFF_SLEEPTIMER" Power off by SLEEP TIMER
"POWEROFF_INSTOP" Power off by INSTOP KEY
"POWEROFF_AUTOOFF" Power off by AUTO OFF
Normal "POWEROFF_ONTIMER" Power off by ON TIMER
"POWEROFF_RS232C" Power off by RS232C
"POWEROFF_RESREC" Power off by Reservated Record
"POWEROFF_RECEND" Power off by End of Recording
"POWEROFF_SWDOWN" Power off by S/W Download
"POWEROFF_UNKNOWN" Power off by unknown status except listed case
"POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble
Abnormal
"POWEROFF_CPUABNORMAL" Power off by CPU Abnormal

7
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error C. Audio error date
symptom
No audio/ Normal video Revised date 8/16

☞A20 ☞A21+A18
No audio
Check user N Check audio B+
Normal Y
menu > Off 24V of Power
Screen normal voltage
Speaker off Board
Y N

Cancel OFF Replace Power Board and repair parts

Check N
Disconnection Replace MAIN Board End
Speaker
disconnection
Y

Replace Speaker

8
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error C. Audio error date
symptom
Wrecked audio/ discontinuation/noise Revised date 9/16

→ abnormal audio/discontinuation/noise is same after “Check input signal” compared to No audio

Wrecked audio/
☞A21+A18
Check and replace
Discontinuation/ Check audio
speaker and
Noise for B+ Voltage (24V)
connector
Check input all audio
signal Y Y
Signal
-RF
normal? Wrecked audio/
-External Input Normal
signal Discontinuation/
N Replace Main B/D voltage?
Noise only
for D-TV
N
Wrecked audio/
Discontinuation/
Replace Power B/D
Noise only
for Analog
(When RF signal is not
received)
Request repair to external Wrecked audio/ Replace Main B/D End
cable/ANT provider Discontinuation/
Noise only
for External Input
(In case of N
External Input Connect and check Normal
signal error) other external audio?
Check and fix device
external device Y

Check and fix external device

9
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

D. Function error Established


Error date
symptom
Remote control & Local switch checking Revised date 10/16

1. Remote control(R/C) operating error Replace


Main B/D
☞A22 ☞A22 ☞A22
Check & Repair N Check B+ Y Y
Check R/C itself Normal Y Normal Normal Check IR Normal
operating? Cable connection operating? 3.5V Voltage? Signal?
Operation Output signal
Connector solder On Main B/D
N
Y N N
☞A18
Check R/C Operating Check & Replace Close Check 3.5v on Power B/D Repair/Replace
When turn off light Baterry of R/C Replace Power B/D or IR B/D
in room Replace Main B/D
(Power B/D don’t have problem)
If R/C operate, Normal Y
operating? Close
Explain the customer
cause is interference
from light in room. N

Replace R/C

10
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

D. Function error Established


Error date
symptom
MR13 operating checking Revised date 11/16

2. MR15(Magic Remocon) operating error


☞A4
Check the N Check MR15
RF Receiver ver Normal Y Press the Is show ok N Turn off/on the
INSTART menu is “00.00”? itself Operation operating? wheel message? set and press
the wheel
N
Y
Y
☞A23
Check & Replace Close
Check & Repair Battery of MR15
RF assy
connection

Normal Y
☞A4 operating? Close
Is show ok N Press the back
RF Receiver ver N message? key about 5sec
Close N
is “00.00”?
Y
Replace
MR13
Y Close

Down load the Firmware


* If you conduct the loop at 3times, change the M4.
* INSTART MENU14.RF
Remocon Test3. Firmware
download

11
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

D. Function error Established


Error date
symptom
Wifi operating checking Revised date 12/16

3. Wifi operating error

☞A4 ☞A24
Check the Wi-Fi Mac value N Check the Wifi wafer Normal N Replace
INSTART menu is “NG”? Voltage?
1pin Main B/D

Y
☞A24 Y

Check & Repair Close


Wifi cable
connection

☞A4
Wi-Fi Mac value N
is “NG”? Close

Change the Wifi


assy

12
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

D. Function error Established


Error date
symptom
Camera operating checking Revised date 13/16

4. Camera operating error

☞A4 ☞A25
Check the Camera Ver. N Reconnect the Normal N Replace
INSTART menu is “NULL”? operation?
Camera module Main B/D

Y
Y

Close
Change the
Camera module

13
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error D. Function error date
symptom
External device recognition error Revised date 14/16

Y Check technical
Check External Input
Signal information Technical N
input And Component Replace Main B/D
input? - Fix information information?
Recognition error
signal
- S/W Version
N Y

HDMI/DVI,
Check and fix Fix in Optical Recognition Replace Main B/D
external device/cable accordance error
with technical
information

14
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error E. Noise date
symptom
Circuit noise, mechanical noise Revised date 15/16

Identify Check
Circuit
nose location of Replace PSU
noise
type noise

Mechanical Check location of


noise noise

※ When the nose is severe, replace the module


※ Mechanical noise is a natural (For models with fix information, upgrade the
phenomenon, and apply the 1st level S/W or provide the description)
description. When the customer does not OR
agree, apply the process by stage. ※ If there is a “Tak Tak” noise from the
※ Describe the basis of the description cabinet, refer to the KMS fix information and
in “Part related to nose” in the Owner’s then proceed as shown in the solution manual
Manual. (For models without any fix information,
provide the description)

15
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process

Established
Error F. Exterior defect date
symptom
Exterior defect Revised date 16/16

Zoom part with Module


Replace module
exterior damage damage

Cabinet
Replace cabinet
damage

Remote
controller Replace remote controller
damage

Stand
Replace stand
dent

16
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual

No. Error symptom Content Page Remarks


1 A. Video error_ No video/Normal Check LCD back light with naked eye A1
2 audio Check White Balance value A2

TUNER input signal strength checking


4 A3
method
A. Video error_ video error /Video
5 lag/stop LCD-TV Version checking method A4
6 Tuner Checking Part A5
A. Video error _Vertical/Horizontal bar,
7 LCD TV connection diagram A6
residual image, light spot
Check Link Cable (EPI) reconnection
8 A7
A. Video error_ Color error condition
9 Adjustment Test pattern - ADJ Key A8
10 Exchange Main Board (1) A-1/5
11 Exchange Main Board (2) A-2/5
<Appendix>
12 Defected Type caused by T-Con/ Exchange Power Board (PSU) A-3/5
Inverter/ Module
13 Exchange Module (1) A-4/5
14 Exchange Module (2) A-5/5

Continue to the next page

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Contents of Standard Repair Process Detail Technical Manual
Continued from previous page

No. Error symptom Content Page Remarks


16 Check front display LED A17
B. Power error_ No power
17 Check power input Voltage & ST-BY 3.5V A18
B. Power error_Off when on, off
18 POWER OFF MODE checking method A19
while viewing
Checking method in menu when there is
19 A20
C. Audio error_ No audio/Normal no audio
video Voltage and speaker checking method
20 A21
when there is no audio
Remote controller operation checking
21 A22
method
D. Function error Motion Remote operation checking
22 A23
method
23 Wifi operation checking method A24

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check LCD back light with naked eye A1
date

<65UF850V-ZB>

After turning on the power and disassembling the case, check with the naked eye,
whether you can see light from locations.
A1
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_No video/Normal audio date
Revised
Content Check White Balance value A2
date

<ALL MODELS>

Entry
Entrymethod
method

1.1.Press
Pressthe
theADJ
ADJbutton
buttonononthe
theremote
remotecontroller
controllerforforadjustment.
adjustment.

2.2.Enter
Enterinto
intoWhite
WhiteBalance
Balanceofofitem
item6.10.

3.3.After
Afterrecording
recordingthe
theR,R,G,G,B B(GAIN,
(GAIN,Cut)
Cut)value
valueofofColor
ColorTemp
Temp
(Cool/Medium/Warm),
(Cool/Medium/Warm),re-enterre-enterthe
thevalue
valueafter
afterreplacing
replacingthe
theMAIN
MAINBOARD.
BOARD.

A2
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
TUNER input signal strength checking method Revised
Content date A3

<ALL MODELS>

Advanced Channels  Channel Tuning


Manual Tuning

When the signal is strong,


use the attenuator (-10dB, -
15dB, -20dB etc.)

A3
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Video error, video lag/stop date
Version checking method Revised
Content date A4

<ALL MODELS> 1. Checking method for remote controller for adjustment

Version

Press the IN-START with the remote


controller for adjustment

A4
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Video error, video lag/stop
date
Revised
Content TUNER checking part A5
date

<ALL MODELS>

Checking method:
1. Check the signal strength or check whether the screen is normal when the external device is connected.
2. After measuring each voltage from power supply, finally replace the MAIN BOARD.
3. If you can`t see the UHD live TV, please connect signal at left side of jack. (Korea model only)

A5
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error A. Video error _Vertical/Horizontal bar, Established
symptom residual image, light spot date
Revised
Content Connection diagram (1) date A6

<ALL MODELS>

As the part connecting to the external input, check


the screen condition by signal

A6
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom A. Video error_Color error date
Revised
Content Check Link Cable(VX1) reconnection condition date A7

<ALL MODELS>

Check the contact condition of the Link Cable, especially dust or mis insertion.

A7
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
A. Video error_Color error
date
Adjustment Test pattern - ADJ Key Revised
Content date A8

You can view 6 types of patterns using the ADJ Key

Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..)
4.Video error (Classification of MODULE or Main-B/D!)

A8
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange Main Board (1)

Solder defect, CNT Broken Solder defect, CNT Broken Solder defect, CNT Broken

Solder defect, CNT Broken T-Con


T-Con Defect,
Defect,
Solder
T-Con CNT
CNT
defect,CNT
Defect, Broken
Broken
CNTBroken
Broken Abnormal Power Section

Solder defect, Short/Crack Abnormal Power Section Solder defect, Short/Crack

A - 1/5

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange Main Board (2)

Abnormal Power Section Abnormal Power Section Solder defect, Short/Crack

Solder defect, Short/Crack Fuse Open, Abnormal power section Abnormal Display

GRADATION Noise GRADATION

A - 2/5

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange Power Board (PSU)

No Light Dim Light

Dim Light Dim Light

No picture/Sound Ok

A - 3/5

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (1)

Panel Mura, Light leakage Panel Mura, Light leakage Press damage

Crosstalk Press damage Crosstalk

Un-repairable Cases
In this case please exchange the module.

Press damage
A - 4/5

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Appendix : Exchange the Module (2)

Vertical Block Vertical Line Vertical Block


Source TAB IC Defect Source TAB IC Defect Source TAB IC Defect

Horizontal
TAB ICBlock
Horizontal Block Horizontal line
Gate Defect Gate TAB IC Defect
Gate TAB IC Defect Gate TAB IC Defect Gate TAB IC Defect

Un-repairable Cases
In this case please exchange the module.

Horizontal Block
Gate TAB IC Defect
Gate TAB IC Defect

A - 5/5

Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom B. Power error _No power date
Revised
Content Check front Power Indicator date A17

<65UF850V-ZB>

ST-BY condition: On or Off


Power ON condition: Turn Off

A17
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom
B. Power error _No power
date
Revised
Content Check power input voltage and ST-BY 3.5V A18
date

Check the DC 24V, 12V, 3.5V.

A18
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error
symptom B. Power error _Off when on, off whiling viewing Established
date
Revised
Content POWER OFF MODE checking method date A19

<ALL MODELS>

Entry method

1. Press the IN-START button of the remote


controller for adjustment

2. Check the entry into adjustment item 3

A19
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Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video
date
Revised
Content Checking method in menu when there is no audio date A20

Checking method
1. Press the Setting button on the remote controller
2. Select the Sound function of the Menu
3. Select the Sound Out
4. Select TV Speaker

A20
Copyright © 2015 LG Electronics. Inc. All rights reserved. LGE Internal Use Only
Only for training and service purposes
Standard Repair Process Detail Technical Manual
Error Established
symptom C. Audio error_No audio/Normal video date
Voltage and speaker checking method Revised
Content date A21
when there is no audio

1 PWR ON 2 DVR_ON

3 P_DIM #1 4 PDIM #2

5 3.5V 6 GND
7 3.5V 8 3.5V
9 GND 10 GND

11 12V 12 12V
13 12V 14 12V
15 12V 16 GND

17 GND 18 24V
19 24V 20 24V
21 24V 22 GND
23 GND 24 NC

1 SPK_R-
2 SPK_R+
Checking order when there is no audio 3 SPK_L-
4 SPK_L+
1.Check the contact condition of or 24V connector of Main Board

2. Measure the 24V input voltage supplied from Power Board


(If there is no input voltage, remove and check the connector)

3.Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the
GND and output terminal, the speaker is normal.
A21
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Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Remote controller operation checking method date A22

1 GND
① 2 +3.5V WOL
IR & LOGO light front 3 BT_RESET
4 USB_DM
5 NC
6 USB_DP
7 WOL
8 GND
IR & LOGO light Rear 9 SDA
10 GND
11 SCL
12 KEY1
13 GND
14 KEY2

③ 15 IR
Eye IR 16 +3.5V_ST
17 LED_R
② 18 GND

Checking order to check remote controller

Checking order
1.Check IR cable condition between IR & Main board.( Check picture number① and ②)
2.Check the standby 3.5V on the terminal 16 pin (③)
3.AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester
needle should move slowly, otherwise, it’s defective.

A22
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Standard Repair Process Detail Technical Manual
Error Established
symptom D. Function error date
Revised
Content Remote controller operation checking method date A23/A24

1 GND
① Wifi & BT Front 2 +3.5V WOL
3 BT_RESET
4 USB_DM
5 NC
6 USB_DP
7 WOL
8 GND
9 SDA
10 GND
Wifi & BT Rear
11 SCL
12 KEY1
13 GND
14 KEY2

③ 15 IR
16 +3.5V_ST
17 LED_R
② 18 GND

Checking order to check motion remote/wifi


Checking order
1.Check BT/Wifi cable condition between BT/Wifi assy & Main board.
2.Check the 3.5V on the terminal 16

A23/A24
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Only for training and service purposes

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