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Speed

Simulation
& Innovation
welcome
High Performance
Simulation

S
IMULATION and
computing advances
are enabling new
approaches to how
products are designed.
As more engineering
teams gain access to
high-performance
contents computing resources and simulation
software that can take advantage of
them, product design and development
Speed Simulation and Innovation 3 is being elevated.
Parallel processing provides incredible increases in Access to more computing power
means design engineers and analysts no
simulation performance. longer have to choose between running
more simulations or meeting deadlines.
Unlimited Compute Capacity at Your Desktop 8 Design exploration and optimization
efforts can take more variables into
account, leading engineers down the
ANSYS 18 Redefines Simulation Performance 10 right path. More complex models and
systems can now be simulated without
ANSYS 18 builds on the incredible performance gains compromising on details that would
benchmarked in the previous releases. choke most workstations.
We’re entering the sweet spot for
the combination of high-performance
computing and simulation. The hard-
ware is becoming ubiquitous thanks to
the many forms it can take—power-
Editorial Staff ful workstations, on-site clusters and
Tom Cooney cloud-based resources. The software is
Publisher
Jamie Gooch
now built to take advantage of all that
Editorial Director available processing power. The final
Darlene Sweeney hurdle to cross is for engineering teams
Art Director
to understand the possibilities and how
Kelly Jones
Production Manager to determine what implementation will
speed their workflow.
Peerless Media, LLC
Brian Ceraolo Jamie Gooch, Editorial Director,
President and Group Publisher Digital Engineering
Kenneth Moyes Peerless Media
President and CEO Comments? E-mail me at
EH Publishing, Inc.
jgooch@digitaleng.news
Editorial Office
111 Speen Street, Suite 200
Framingham, MA 01701-2000
Phone: 1-800-375-8015

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Speed Simulation & Innovation

Speed Simulation and Innovation


Parallel processing provides incredible increases
in simulation performance.

H
igh-performance computing (HPC) capabili- non-linear simulations, or spend their valuable time
ties were once the domain of the few compa- removing details from the models they run to simpli-
nies that could afford it, but that is no longer fy them. In fact, in a recent survey conducted by Intel
the case. HPC options are now available to all and ANSYS, 68% of respondents said they are forced
engineers, and the technology is having a revolu- to limit the size and detail of simulation models at
tionary effect on design processes. least half the time due to run time constraints.

HPC hardware is more powerful and affordable than Simulation users are not taking advantage of the
ever before, and thanks to cloud computing options, powerful hardware and software tools available today
even small- and mid-sized firms are regularly using that can save them time, so tight deadlines force them
HPC to power their simulation work—and reaping to compromise rather than create the best products.
the benefits in efficiency and faster iterations. Benchmark testing conducted by ANSYS, for exam-
ple, has shown that mechanical simulations can be
This transition couldn’t have come at a better time, conducted over eight-times faster on new hardware
given the challenges faced by modern design engi- that leverages parallel processing. (For more on the
neers, both in their design processes and in main- benchmark study, see “ANSYS 18 Redefines Simula-
taining competitive differentiation for their designs. tion Performance” on page 10.)

Product development times have tightened signifi- Simulation—empowered by HPC capabilities and
cantly as companies race to keep up with consumer new, more powerful processors—is needed now more
demand and technological advancements. Products are than ever. In fact, simulation is becoming pervasive by
more complex and connected, and their design often expanding upstream in product development process
requires collaboration across engineering disciplines. and downstream in operations. Engineers are lever-
These products also operate in varying and complex aging simulation during early phases of their designs
environments, adding complexity and uncertainty to to accelerate iterations, all the way through the use of
the simulation process. Robust design requires engi- digital prototyping to optimize those designs.
neers to take into account thousands of mulitphysics
inputs that a product may be subjected to. Simulation software that can take full advantage of
modern multi-core computing allows design engineers
Larger models and system simulations are required to simulate more, with higher fidelity in less time.
for achieving higher fidelity and designing with more
confidence. Engineers regularly limit their work How to Unlock Simulation Efficiencies
based on their compute capacity, avoiding larger or Workstations with multiple multi-core processors
are now common in engineering. The hardware
Parallel processing is the simultaneous use of more than has not only become more affordable, but invest-
one CPU core to execute a software program, allowing the ing in these types of advanced workstations can
system to run faster. Different parts of the computing task are provide a fast return on investment (ROI) through
handled by different microprocessors. improved productivity.

Multi-core processors (which include multiple independent With access to multi-core processors and parallel
processing units) can split this work over individual cores, fur- processing capabilities, designers can experience sig-
ther accelerating performance. nificant speed-ups in their engineering and simulation
software programs, as shown in this ANSYS webinar.

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Speed Simulation & Innovation

If your mechanical simulations – for example – are active data). Adding RAM for I/O bound simu-
bogging down, the end-user can be advised about lations is an easy way to improve performance.
achieving better performance through a so-called yel- I/O bound simulations can also significantly
low alert to consider upgrading hardware that can take benefit from the use of solid-state drives (SSDs).
advantage of new capabilities in the software. Particularly in RAID 0 configuration SSDs
provide higher bandwidth, lower seek times and
If the elapsed time for a simulation is greater than higher speed.
the main thread CPU time, the job is I/O (input/
output) bound, and you should consider adding more More processor cores can have a significant impact
RAM or upgrading to a faster hard drive configu- on speeds if the problem stems from your simula-
ration. However, if elapsed time and main thread tions being compute-bound. Newer CPU archi-
CPU time are roughly the same, the job is compute tectures with advanced vector instructions exposed
bound. In that case, you should consider using newer, through Intel MKL, more memory channels for
faster processors in conjunction with the distributed higher memory bandwidth, as well as more cores
ANSYS deployment. In this case, adding cores or for parallel computing will improve performance,
possibly using GPUs will improve performance. particularly if you take advantage of parallel pro-
cessing. In fact, ANSYS Mechanical 18.0 showed
You should have enough RAM to avoid swap as much as a 59% performance improvement
(borrowing hard drive space to store and retrieve running on the most recent Intel Xeon processors*
with additional cores.
ANSYS Mechanical 18.0 Performance Comparison for two Intel Xeon Processors
For more on specifying a work-
700 station for simulation, check
out the “How to Evaluate and
Improve the Performance of
600 ANSYS Mechanical”webinar
and “Where to Buy Powerful
Workstations?” site.
500

59% HPC Cluster and Cloud


Computing Options
Core Solver Rating

400 For larger simulation runs that


require even more power, the use
of cluster computing can further
300 increase the number of processing
cores available. Clusters are often
used for simulating complex com-
putational fluid dynamics (CFD)
200
phenomena, meshing especially
• Intel® Xeon® E5-2697 v3 (Haswell-EP with 14 cores per socket) large CAD files in high fidelity,
simulating complete mechanical
100
• Intel® Xeon® E5-2697 v4 (Broadwell-EP with 18 cores per socket) assemblies and solving mulitphys-
ics problems, such as coupling
temperature, structural deforma-
0 tions and fluid flow effects with
0 4 8 12 16 20 24 28 32 36
electromagnetic wave propagation
Number of Cores
and resonant behavior when
ANSYS Mechanical 18.0 showed as much as a 59% performance improvement designing antennas and circuits.
running on the most recent Intel Xeon processors* with additional cores.
However, HPC clusters require
* For ANSYS Mechanical 18.0 comparing Intel® Xeon® E5-2697 v3 to Intel Xeon E5-2697 v4, fourth IT expertise to setup and ongo-
and fifth generation Intel Xeon core architectures.

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Speed Simulation & Innovation

ing administration. Not every company has the


IT resources needed to provision nodes, manage
the workloads and monitor cluster performance. Cloud Computing Best Practices
To simplify HPC cluster deployment and manage-
ment, a number of vendors (including HP Enter- When it comes to simulation resources in the cloud,
prise, Lenovo, and Fujitsu) have created HPC there are some unique challenges faced by designers
Appliances. and engineers. Following a few basic best practices
can help make these initiatives more successful. They
HPE, for example, released its HPC Software Stack include:
and HPE Insight Cluster Management Utility v8.0
to simplify deployment and management of HPC Minimize data transfer: Simulation result files are huge.
solutions. In addition, the company’s HPE ANSYS The cloud solution should be both a storage and com-
Solution for CAE makes it easier and faster to com- pute resource.
plete simulations (in days rather than weeks) with
higher resource utilization via an HPC cluster. Utilize remote graphics servers: This will allow users
to perform interactive graphical user interface (GUI) pro-
Lenovo, OCF, and ANSYS also built an HPC cesses and graphical post-processing, as well as work-
appliance preconfigured for CFD simulations that ing with 3D graphics in the cloud. Not all cloud back-
offers up to six-times improvement in productivity ends support this.
compared to a workstation.
Make security paramount: Ensure that data can be
Likewise, the ANSYS Fujitsu Appliance is a pack- encrypted both at rest and in motion.
aged HPC cluster preconfigured for ANSYS CFD
users that provides a simplified end-to-end process Navigate the user interface easily: End users should
from acquisition to production use. For example, be able to easily submit and monitor jobs, as well as find
it features an intuitive web interface and preset and retrieve data. ANSYS Enterprise Cloud, for example,
application installation and setup so little to no IT provides a web-based, customizable interface.
expertise is needed to get up and running.
Use on-premise licenses: Optimally, companies should
Cloud computing options can further enable access be able to use existing on-premise software licenses,
to virtually unlimited processing cores. The cloud which allows them to migrate to the cloud and use the
has made it easier than ever to access processing licenses interchangeably.
power when and where it’s needed. There are a
variety of options for businesses of all sizes and use Consider a mixed business model: Using a mix of pay-
cases—on-demand cloud resources, private cloud as-you-go resources, leasing, and on-premise hardware
services (which are dedicated to a single organiza- and cloud computing resources.
tion), as well as software-as-a-service (SaaS) and
infrastructure-as-a-service (IaaS) scenarios. Match the service to your workload: Different types of
workloads and simulation applications will have different
Given the increased pervasiveness of simulation compute requirements. The technology should match
across the design process, this flexibility is para- the application.
mount. Engineering teams may need to quickly
expand compute power but often lack the time, Start small: If you aren’t already using cloud resources,
capital budget and/or IT support to do so. The start with a targeted project or application that will benefit
cloud can make it easier to overcome those con- the most from that model. From there, you can expand
straints by providing virtually unlimited access to the cloud initiative organically based on your needs.
processing cores without the upfront investment in
new workstations or HPC appliances or clusters. For more information, download the “Cloud Computing
Best Practices for Engineering Simulation” white paper
Having access to on-demand/burst capacity from ANSYS.
allows engineers to use exactly the resources they

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Speed Simulation & Innovation

locations and facilities, which can drive additional


cost savings via improved efficiency. See “Unlimit-
ed Compute Capacity at Your Desktop” on page 8
for more information.

Simulation Software
Optimized for Modern Hardware
Simply throwing more cores at your simulations
(whether they are on premise or in the cloud) will
not generate any improvements if your simulation
software isn’t designed to take advantage of these
new technologies and more powerful processors.

Intel HPC Orchestrator simplifies the installation, management and ANSYS simulation solutions have been optimized
ongoing maintenance of an HPC system by reducing the amount for modern workstations with multi-core proces-
of integration and validation effort required for the HPC system soft- sors and for HPC environments, providing massive
ware stack. To learn more, watch the “HPC Simplified” video. productivity improvements and increases in simu-
lation speed.

need when they need them, and only pay for the The ANSYS HPC solver architecture harnesses
resources they actually use. They can access the the latest processor technologies to deliver unpar-
simulation data from any location, while the cloud alleled simulation performance. These capabilities
infrastructure also provides back-up and archiving are scalable, returning results faster whether the
capabilities. This can provide a productivity benefit software is running on a workstation, an HPC
for companies with geographically dispersed teams cluster or in a cloud environment.
by enabling faster collaboration.
ANSYS also offers licensing options to fit the varying
With turnkey solutions like ANSYS Enterprise needs of engineering firms with different resource
Cloud, the cloud also enables the standardization constraints, such as ANSYS Elastic Licensing, a pay-
of design and simulation tools and processes across per-use simulation business model.

What You’re Missing


According to a survey by the Council on Competitiveness, two-thirds of U.S.-based companies that use HPC say that
“increasing performance of computational models is a matter of competitive survival.” They need software designed to
take advantage of more computing resources.

With scalable simulation paired with HPC, you can more easily meet last-minute deadlines. Your design team can also
more easily multi-task, because their workstations aren’t tied up with lengthy simulations. Designers will also spend
less time lowering model fidelities, removing details or finding other workarounds to make their simulations run at
acceptable speeds. The entire unaltered model can be used, and engineers can achieve more accurate results.

With the ability to run more simulations, designers can iterate more and find the best solution faster. You can consider
more design ideas and avoid the cost of moving forward in the process with flawed concepts. Designers have more
flexibility to explore and pursue (or discard) additional variations on a design. That means our organization can gener-
ate better designs more quickly, easily collaborate with team members and clients, and go to market faster with more
competitive designs.

Learn more by downloading “The Value of High-Performance Computing for Simulation” and “Debunking Six Myths of
High-Performance Computing” white papers.

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Speed Simulation & Innovation

Proving Scalable Simulation’s Benefits


n If a CFD software can only scale down to
1000,000 cells per core, then a 2 million cell model
could only run efficiently on 20 cores. ANSYS Fluent
can scale down to 5,500 cells per core, meaning the
same model could run on 360 cores with an 18-fold Simulating a stone crushing
improvement in speed. load. Image courtesy of Metso
Minerals Oy
n In 2016, ANSYS set a record by scaling to
172,032 cores on the Cray® XC40™ supercom-
puter. HPC performance of the structures suite also
improved significantly, scaling up to 1,000 cores.

n Benchmarks show that time spent on mechani-


cal simulations can be slashed more than 8X with
ANSYS used in combination with the latest worksta-
tion technology using 20 cores, compared to previous
8-core machines. Download the benchmark report.

n Aavid Thermalloy uses cloud-based access to


ANSYS so that its 60 simulation experts around
the globe can access the software, data, and HPC
Refrigeration simulation. Image
resources they need from any location, any time of day courtesy of EPTA S.p.A
or night. As a result, the simulation team’s output has
increased by 200 to 300%.

n Metso Minerals Oy used ANSYS tools to design a


higher capacity—but not heavier—jaw crusher while
reducing design iteration time by 94%.

n Refrigeration specialist EPTA has used ANSYS


Fluent on a hosted HPC cluster to improve engineering Vertical wind tunnel simulation.
productivity and increase flexibility in allocating com- Image courtesy of KeelWit
puting resources, capacity, and simulation speed. Technology

n KeelWit Technology used ANSYS Fluent on a cloud-


based cluster from Gompute in the design of a mas-
sive vertical wind tunnel. The company performed
simulations of over 50 different operating conditions
and reduced development times by a factor of four.

n Rolls-Royce used an HPC cloud approach, coupling


a structural solver with ANSYS Fluent to provide heat
flux predictions for the component walls of jet engines. Contours of total temperature
Running the simulation on an HPC cluster in the cloud for the interstage cavity as
output of the CFD calculation.
provided a five-times increase in speed.
Image courtesy of Rolls-Royce
Deutschland

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Speed Simulation & Innovation

Unlimited Compute Capacity at Your Desktop

By Wim Slagter

Images: Thinkstock /
Wavebreakmedia Ltd
and Zoonar RF

W
hat if you could experience boundless com- ing more geometric detail, larger systems and more
pute capacity for your engineering simula- complex physics. When applied to design exploration
tions? The possibility to easily connect your that enables a product development organization to
desktop computer from anywhere to cloud resources, explore how a design will behave across a range of real-
makes it easier and more affordable to put the power world operating conditions, HPC can lead to robust
of high-performance computing (HPC) within reach product performance, and reduced maintenance costs.
of more designers and engineers.
HPC on the Cloud
Increasing Demand for Compute Capacity So more and more customers are looking for ways
If you’ve ever seen a rocket launch, flown on an air- to scale up HPC for faster, bigger and more simula-
plane, driven a car, used a computer, touched a mobile tions. Some of them clearly lack internal IT support
device, or crossed a bridge, chances are you’ve used a or expertise to scale up HPC for which outsourcing
product where ANSYS software played a critical role to cloud computing providers could be an option.
in its creation. By providing engineering simulation Customers with significant internal HPC resources
software, we help the most innovative companies deliv- may face urgent unexpected or unplanned projects,
er radically better products to their customers. arising in response to product performance issues
with deployed products (equipment shutdowns,
For example, customers use our computational fluid product failures or warranty issues, for example).
dynamics (CFD) applications to optimize the efficien- Others may have occasional needs for high simu-
cy of combustion of gases in an automobile engine, lation throughput, to support robust design prac-
the passage of air through a jet turbine engine, and the tices and/or extreme fidelity models that are part
transfer of heat among components on a circuit board. of short-term project needs. We have developed a
global ecosystem of cloud-hosting partners (which
As products and processes increase in complexity, include Nimbix and Rescale in North America, and
and have to be more robust with even shorter design Atos/Bull, CPU 24/7 and Gompute in Europe, and
cycles, customers bump up against the limits of their Fujitsu TC in Japan) who provide HPC infrastruc-
workstations and servers. Many set their sights on ture and IT services to all of these customers for
HPC as a way to better accommodate their increasing burst or steady-state extension of in-house comput-
demands for our simulation software. ing capacity.

HPC allows our customers to gain high-fidelity When I visit customers who are deploying ANSYS at
insight into product behavior, insight that cannot be an enterprise level, I often hear a common set of busi-
obtained without detailed simulation models—includ- ness concerns. These customers are looking to make

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Speed Simulation & Innovation

simulation assets—hardware and software—available viding a pool of “ANSYS Elastic Units,” which you
consistently across the globe. They are struggling to consume at a specified hourly rate that varies by the
maintain separate deployments in each office that type of activity (pre- and post-processing, solving, etc.).
needs access to the tools, and as the scale of use (and Usage reports provide a breakdown of the products
the scale of HPC) increases, this is increasingly ineffi- used to enable department chargeback as well as to
cient from an IT operations perspective. So consolida- guide future license purchasing decisions.
tion, or moving simulation to the data center, can be
considered as a paradigm shift with much appeal. Add I also believe that Elastic Licensing makes sense for
to that the desire for business agility—with simulation larger organizations who want a better way to use
assets that scale as needed—and cloud begins to make license sharing across geographically distributed teams
a lot of sense to these global enterprises as well. in different time zones and allocate the associated
license costs. The ANSYS Elastic Reporter, installed in
Here I can best refer to our ANSYS Enterprise the cloud, will provide full insights into license usage
Cloud™ solution which is a turn-key, end-to-end sim- and can help them track usage and cost by department
ulation platform—including remote graphics, HPC so that internal charge-backs can be arranged.
job orchestration and remote session management—
for global deployment. It basically comes along with a Watch this webinar, “Pay-per-Use Licensing for
web interface that enables users to monitor and make Cloud Computing,” for more information.
changes to their simulations virtually anywhere and at
any time. This solution also makes sense for enterprise Advantages of Cloud Computing
accounts because it can be designed as a direct exten- Cloud computing is increasingly being explored by
sion of a company’s enterprise IT infrastructure and our customers as a cost-effective alternative and addi-
resources while leveraging the public cloud platform tion to on-premises computing resources. We see that
of Amazon Web Services (AWS). Designed and imple- the small enterprises are primarily interested because
mented as a Single Tenant Cloud (STC), I can say that they can avoid/reduce in-house investment in IT staff
it is essentially a virtual data center on the cloud that or hardware for setting up and maintaining HPC.
addresses one of the market concerns with cloud com- Within larger enterprises, we see a clear focus on a
puting, i.e., data security and intellectual property (IP) (private or hosted cloud) environment that minimizes
protection. Watch this webinar “Secure Engineering operational and capital costs, while enhancing produc-
Simulation Workflows in the Cloud.” tivity. They are looking for a cloud solution that will
also protect their simulation IP, while enabling collab-
Pay-per-Use Licensing on the Cloud oration among geographically distributed teams.
While considering the cloud, customers may wonder
how flexible, compatible licensing models—including ANSYS is pursuing the ANSYS Open Cloud Strate-
on-demand, pay-per-use licensing, in the cloud—will gy™ that is open to multiple cloud platform and ven-
work. I have good news for them. Along with their dors, from an ecosystem of ANSYS partners. But it is
existing licenses, they can now also use our ANSYS also open to multiple cloud solutions, from cloud host-
Elastic Licensing™, which is a new pay-per-use sim- ing services, internal private clouds to virtual private
ulation business model where you use what you need, cloud on the public cloud. And, it is open to multiple
when you need it and only pay for what you use. cloud business models from traditional lease/paid-up
to pay-per-use licensing. With the latter, we are also in
Elastic Licensing provides pay-per-use access to vir- sync with what our customers want in terms of elastic
tually every ANSYS product, ensuring you will never computing: use the compute and license capacity they
run out of licenses when you need them. It’s important need, when they need it, and pay for what they use.
to mention that we support the combination of tra-
ditional licensing (lease & paid-up) with pay-per-use ANSYS Cloud Case Studies
licensing to obtain the optimal value for the company n Zitron
investment in simulation; you can, for example, use n Chiyoda
traditional licensing for average workloads and use n DNV-GL
Elastic Licensing for peak demands or for products — Wim Slagter is Marketing Director
used infrequently. Elastic Licensing works by pro- of HPC & Cloud at ANSYS.

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Speed Simulation & Innovation

ANSYS 18 Redefines Simulation Performance

A
NSYS has increased mechanical simulation speeds traditional “MESH” based domain decomposition ap-
once again with ANSYS 18. It includes a number of proach. (See Figure 1.)
features to get the most out of your hardware.
With ANSYS Mechanical 18.0, users can also now restart static
New Parallel Features or transient analyses with a different number of cores. The core
ANSYS Mechanical 18.0 contains some major new parallel count can be increased or decreased. Note that users can even
processing features such as a completely new, frequency run the base analysis in shared-memory parallel and restart in
(“FREQ”) based domain decomposition approach for har- distributed-memory parallel processing mode, and vice versa.
monic analyses and cyclic symmetry modal analyses, which
can lead to significantly faster performance than using the Last, the nonlinear adaptivity feature now supports DMP

Parallel Scaling Comparison


Solver rating measuring the number of jobs per day (higher is better) per number of cores.

Figure 1 Figure 2

Figure 3 Figure 4

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Speed Simulation & Innovation

processing which leads to significantly faster performance than


using SMP. (See Figure 2.) Because DMP is generally faster than
SMP, DMP has become the default setting since ANSYS 17.0. ANSYS Mechanical 18
Improved Parallel Performance and Scaling Updates At a Glance
In ANSYS 18, the program was further improved by
reducing the number of orderings as well as speeding up
the contact calculations. (See Figure 3.) New Parallel Features:
• New domain decomposition algorithms for harmonic
Second, improvements were made to speed-up the sym- analyses and cyclic symmetry modal analyses;
bolic assembly calculations when for example constraint • restarts with changing core counts; and
equations are present. (See Figure 4.) • support for mesh nonlinear adaptivity.

In ANSYS 18, numerous changes were made to improve Improved Parallel Performance and Scaling:
the robustness and quality of the DMP version of the • Improved performance for Sparse solver & Block
Block Lanczos eigensolver. This includes performance Lanczos method;
improvements that particularly help the scaling of this • improved scaling when CE/CP’s exist across domain
eigensolver at higher core counts. (See Figure 5.) boundaries; and
• improved performance for QRDAMP method with
Reduced Memory Requirements many modes.
Last, the memory requirements for DMP have been
greatly reduced, particularly at higher core counts. This Reduced Memory Requirements
allows users with a fixed hardware system to run larger • Significantly reduced the memory required by
simulations than were previously possible. (See Figure 6.) sparse solver.

“Emerging technologies and changing customer ex-


pectations are spurring a major transformation in the the product lifecycle to analyze real-time operational
way products are manufactured and brought to market. data—providing companies with game-changing data
Simulation is playing a critical role giving engineers that in turn furthers innovation, operational efficiency,
the necessary tools to innovate and transform products product quality, as well as cut costs and time to market.”
across their entire lifecycle,” says Ajei Gopal, president
and CEO of ANSYS. “With ANSYS 18, customers can More Info
use simulation upfront in the development process to n ANSYS 18 Pervasive Engineering Webinar Series
quickly evaluate changes in design and downstream of n Engineering Simulation: The Future is Already Here

Memory Usage Comparison

Figure 6

Figure 5

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