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Abstract
Bio-based polymers are defined as polymers made from biological sources. Some
of these polymers are formed directly in the polymeric form within the producing
organisms (eg, microorganisms, algae, or plants), while others are manufactured ex
vivo from bio-based monomers. The simplest bio-based polymers, such as cellulose
and starch, have been known and widely used for centuries. However, the use of
these pioneering compounds was restricted to a few applications such as packaging,
textiles, and construction. In the past few decades, advances in chemical process-
ing and biotechnology have allowed the production of novel bio-based polymers
such as polylactic acid and polyhydroxyalkanoate that have received much attention
from many industrial players. Many people have opined that these new bio-based
polymers have the potential to replace petroleum-based polymers and help solve
some of the most urgent problems caused by the overuse of petroleum-based
polymers, such as water and soil pollution, deleterious influence to human health,
and overdependence on petroleum. Yet others believe that the shortcomings of
bio-based polymers, both in the economic and technical aspects, preclude their rapid
adoption at least in the near future.
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Abstract
Bio-based polymer hybrid composites hold a unique position in the fast-growing
and active multidisciplinary world of biomaterials where engineers, scientists, and
biologists combine their knowledge. It is well known that advances in science and
engineering of biomaterials are crucial to solve complex medical and biomedical
problems involving replacement, repair, and regeneration of tissues. This chapter
covers the definition, importance, categorization, and application of polymer hybrid
composites in the biomedical field. It is presented into two main parts. The first
part includes the categorization of biomedical polymer hybrid composites, with
information about the compositions and specifications of nanocomposites on the
basis of hybridization of polymers with natural polymers, biopolymers, minerals,
and metals. The second covers biomedical uses of polymer hybrid composites,
considering their applications (i.e., drug delivery, tissue engineering, bioadhesion,
etc.), and composition.
Biobased Thermosets
Ana Dotan, in Handbook of Thermoset Plastics (Third Edition), 2014
CEN/TS 16137 specifies the calculation method for the determination of bio-based
carbon content in monomers, polymers, plastics materials and products using the
14C method based on three test methods: (a) Proportional scintillation-counter
method (PSM); (b) Beta-ionization (BI); and (c) Accelerator mass spectrometry (AMS).
The analytical test methods specified in this Technical Specification are compatible
with those described in ASTM D6866-11. The bio-based carbon content is expressed
by a fraction of sample mass, as a fraction of the total carbon content, or as a fraction
of the total organic carbon content. This calculation method is applicable to any
polymers containing organic carbon, including bio-composites [3]. Calculation of
percentage of bio-based content according to CN/TS 16137:2011 is based on the
calculation of carbon content as a fraction of the total organic carbon content (TOC)
expressed as a percentage, using Equation (15.1):
(15.1)
Here, XB=is the bio-based carbon content by mass, expressed as a percentage; and
XTOC=is the total organic carbon content, expressed as a percentage, of the sample.
Biopolymers
Alfred Rudin, Phillip Choi, in The Elements of Polymer Science & Engineering (Third
Edition), 2013
13.3.1.2 Starch
Starch, in its native form, is a granular structure. This form of starch is incorporated
into plastics as a type of filler [14]. Starch is heavily used in food processing, such as
cereal, snacks, canned goods, frozen food, dairy products, and much more. Starch is
also used in a variety of industries such as adhesives, mining, metal, paper, cosmetics
and pharmaceutical, construction, and textile in many products. In order to use
starch as the polymer for a bioplastic application, the polymer structures amylose
and amylopectin are extracted. Extraction occurs by disrupting the granular structure
by solubilization of the starch granules in water at elevated temperatures, called
gelatinization [4,15]. In the presence of water the granules swell and eventually burst,
leading to the release of polymer into the surrounding water. Products used for a
range of applications can be obtained depending on the level of destruction of the
granule caused by the water content, time, and temperature of the extraction. For
starch to be able to be classified as a plastic, usable interchangeably with traditional
plastics, it must undergo further processing before it is classified as thermoplastic
starch.
13.3.1.3 Cellulose
Cellulose can be harvested from many plant sources as it is the major part of the cell
wall. Also cellulose can be produced by fermentation of certain bacteria. Fermen-
tation occurs in a bioreactor and is the process of microorganisms metabolically
breaking down organic substances in the absence of oxygen, anaerobic metabolism.
Important parameters controlled during the process are temperature, pH, and sugar
content from the feedstock material. Fermentation can also be carried out with
genetically engineered microorganisms (GEMs). GEMs can be designed to break
down specific substrate materials during fermentation, as well as surviving the harsh
conditions [6]. Cellulose produced by bacteria can be obtained as a continuous film
by cultivating the bacteria in a glucose solution [5]. Cellulose is also secreted by
marine chordates such as the sea squirt [5].
Other products derived from cellulose include cellulose nitrate, cellulose ester, and
cellulose acetate. Work has been conducted on grafting cellulose as copolymer, as
well as the potential to cross-link cellulose. There is interest in cellulose chemistry
and polymerization due to the abundance of cellulose as a renewable resource.
Another factor that influences PLA’s properties is the degree of crystallinity. Depend-
ing on how PLA is synthesized, three stereochemical forms can exist: poly(L-lactide)
(PLLA), poly(D-lactide) (PDLA), and poly(DL-lactide) (PDLLA). PLLA and PDLA are
semicrystalline materials and are optically pure forms. A mixture of these stere-
ochemical configurations leads to the resulting material being more amorphous.
The crystallinity of the polymer has a noticeable impact on degradation rates for
both water and biodegradation [18]. Amorphous PLA degrades more easily than the
crystalline form [19,20]. Crystallinity is controlled by slow cooling or annealing it
above the glass transition temperature, Tg. PLA is the most abundant bioplastic on
the market, with trademark Ingeo (produced by NatureWorks LLC) having the largest
market share.
PHAs are the most widely studied types of polyesters that are produced by bacteria
[22]. The most common type of PHA is poly(hydroxybutyrate) (PHB) and poly(hy-
droxyvalerate) (PHV). PHAs are classified in terms of short chain length (PHAscl)
possessing thermoplastic properties and medium chain length (PHAmcl) with elas-
tomeric properties [22]. PHAs have the potential to be a competitive bioplastic due
to the range of possible monomers that can be polymerized by the microorganisms.
The range of material substrates allows the possibility of tailoring the mechanical
properties for a particular application. Types of PHAs that are produced commer-
cially include poly-(R)-3-hydroxybutyrate (PHB), copolymer of (R)-3-hydroxybutyrate
(3HB) and (R)-hydroxyvalerate (3HV) termed PHBV, copolymer of (R)-3-hydroxybu-
tyrate (3HB) and (R)-hydroxyhexanoate (3HHx) termed PHBHHx [21].
FUNDAMENTALS OF FRACTURE IN
BIO-BASED POLYMERS
Richard P. Wool, in Bio-Based Polymers and Composites, 2005
20.4 Conclusion
In replacing the conventional polymers, bio-based polymeric materials are closer
to the reality more than ever before. Algae-based biomaterials are promising candi-
dates for the replacement of conventional, nonrenewable, fossil fuel–based polymer-
ic materials. Owing to the advancements in biotechnology, algae-based polymers,
blends, and composites have found many applications in numerous fields of human
life, i.e., from food and medical to high-tech applications. However, in spite of these
innovative advancements, there are some hurdles to wider commercialization and
applications of these biomaterials. Among which most important challenges are
performance and cost compared to their conventional counterparts.
In 1996, during a new product research project, a blind comparative laboratory eval-
uation of a new corn hybrid starch polymer (CHP) media, along with other different
starch polymer candidates, was conducted. During the performance evaluation, it
was found that there were no significant differences between the candidate media
in terms of mechanical effects, productivity or consumption, and the standard wheat
starch product. However, it was discovered that this particular corn starch type was
more resistant to water than the standard wheat starch. Hydration capacity testing
by centrifuge confirmed that CHP had a higher water absorption resistance than
wheat starch.
When introduced in 1998, the majority of OEMs that had approved wheat starch
media found that there were no significant differences in mechanical effects
between the two media types. Tested for years in various industrial settings, CHP
was found to be more stable than the standard wheat starch in extremely high or
low relative humidity conditions. Compared with wheat starch, CHP was also found
to perform better when using less than ideal blast equipment.
CHP was also found to be very well suited for use as the backbone material to
manufacture Type VII plastic media. The typical operating pressure for the bio-based
media types is 1.0–3.0 bar. (15–45 psi).
Advantages
• Bio-based media is biodegradable and is made from a renewable resource.
Disadvantages
• Dust produced can contain toxic heavy metals (from coating), proper protec-
tion is required.
• Ingress of media in structures is possible if incorrect masking procedures are
used.
• Compared with aggressive plastic media, bio-based media may be slightly
slower to remove certain tenacious coating systems.
Suitable applications for biopolymers have been found in the field of packaging in-
dustries with lower strength requirements. The major disadvantages of biopolymers
are their high cost and performance limitations, however they are still considered
as a substitute for conventional polymers which are not biodegradable. It has been
observed that several biopolymers are costly in comparison to conventional plastics
because of their low volume of production and not because of their raw material
costs. The stability of biopolymers during storage and their disposal after their
intended life are major challenges for the development of biodegradable polymers.
Therefore, biopolymers are frequently used for the development of the novel com-
posite materials which can easily replace synthetic fiber-reinforced composites in
different applications [17].
1.2.1.2 Polyhydroxyalkanoates
PHAs belong to a family of polyhydroxy esters of 3-, 4-, 5-, and 6 hydroxyalkanoic
acids, and are developed from numerous bacterial species by the following nutri-
ent-limiting conditions with high carbon [19]. Polyhydroxybutyrate (PHB) polymers
are considered to be a fascinating option compared with synthetic polymers because
of their various advantages, such as biodegradability, biocompatibility, and their
ability to be developed by bacterial fermentation from renewable resources. How-
ever, PHBs are developed on an industrial level; and may not be considered to be
competitive compared with traditional thermoplastics, due to their high crystallinity
and brittleness. Additionally, PHBs show poor thermal stability at temperatures close
to their melting point (Fig. 1.1).
1.2.1.3 Starch
1.2.1.5 Chitin
Chitin is the most abundant biopolymer in nature after cellulose. Chitin is generally
found as ordered crystalline microfibrils in the structural component of crustaceans
and insects, and is also found in the cells of fungi and microorganisms. Chitin is
generally considered to be an acetylated polysaccharide made by N-acetyl-d-glu-
cosamine groups, which are linked by a (1 → 4) linkage. On the other side, chitosan
(poly- (1, 4)-2-amino-2-deoxy-d-glucose) can be obtained by the deacetylation
process of chitin. Free amine groups and hydroxyl groups are the chemically active
groups in chitin [18].
1.2.1.6 Protein