= ba! sopir=r00|_ so stera9s1909 i Assembly of Super Heater CollsBOILER OPERATION ENGINEERS EXAMINATIONS, MARCH - 2010 READING BOILER DRAWING ‘Time : 1 Hour Marks : 50 Note: 1) Answer all the questions 2) Answer the questions in English only L__Name the pipe supports shown in Fig. 1 4 12, Name the parts of Junction vaive shown in Fig. 2 10 HI. Name the steampipe fittings which are symbols of singleline piping showninFig.3 8 IV. Read the assembly drawing of typical water tube super heater coils and answer the following questions 14x2=28 9) What is the distance between secondary super heater inlet header and secondary super heater outlet header ? ) To what angle the water wall rear pane! tubes are bent to form goose neck area ? ©) How many primary super heater colls are provided ? J What are higher design metal temparatures considered for primary super heater and ‘secondary super heater coils ? 8) What is the angle of inclination of front wall roof tubes with refernce to boller rear water wall tubes ? f) What is the gap between primary super heater inlet header and primary super heater outlet header If the OD of both headers is 219.1 mm? 9) What is the gap between super heater coll top bents and front water wall roof tubes if the OD of front water wall roof tube Is 50.8 mm ? hh) At what elevation side wall top header is located ? \/ What isthe material specification and size of tube of secondary super heater coll ? 5) Atwhat elevation type T and type II spacers are located in secondary super heater coils ? K) What is the size of tubes used for primary super heater and how many loops are provided ? 1) What is the gap between secondary super heater and primary super heater ? ‘m) Describe to which type this super heater belongs ? 1) At what height, Front water wall header central axis is located with reference to side wall top header central axis?a) What is meant by a Supetheater? Give the classification of super heaters. 1b) What factors are responsible for the superheater fouling? ‘¢) What precautions should be taken to prevent Air preheater fires? a) Discuss about De-mineralisation plant with sketch. b) What are the advantages of Boiler feed water treatment with Reverse ‘Osmosis plant when compared with D. M. plant a) What are the Precautions to be taken while entering in to a Electro-static Precipitator? b) Discuss about Island protection in power plants . What happens if it fails? ) How do you conclude that bank tube of a water tube is punctured? How do you get it repaired? Answer any FOUR of the following. a) What is meant by Volatile matter and state it’s role in CFBC boiler. ) Define Boiler as per Indian Boilers Act. ¢) Discuss briefly about Post weld treatment. d) Name some of the NDT methods useful in Boiler maintenance. e) Write about Stress Relieving. £) Distinguish between Permanent Hardness and Temporary Hardness. 2) Discuss briefly about principle on which ESP works. h) Write short notes on Dolochar. 16 (4x4)BOILER OPERATION ENGINEERS EXAMINATIONS, + BOILERS -1 Time: 3 Hours Marks: 100 Note:1) Candidates should attempt Six(6) questions subject to alternative or limitations, if any, mentioned herein, or in each question. If more are answered, the last extra answers will be ignored. 2) Parts of the same question must be answered together and must not be interposed by answer(s) to other question(s). 3) Question No. ONE is compulsory. 4) Candidates should answer the paper in English only. 1, a) What are the causes of fluctuations in working pressure of a boiler? 5 ») Is it possible to reduce feed pump capacity with the oversized existing 5 pump? If so, how? ¢) Describe soot blowing procedures, 5 4) What is meant by Bio-mass fuel? Name some of Bio-mass fuels and = 5 mention their Net Calorific Values. 2. a) Explain the principle of CO-GENERATION with a neat sketch. 12 bb) What are the advantages of Co-generation. A @) What is an Air heater? Discuss briefly about types and their working. 10 'b) What are the advantages and disadvantages of Air pre-heating. 6 4. 8) What is the total upward force on a valve disc 3” in dia. when the boiler 6 steam pressure is 120 kg./sq. cms. b) A hollow steel column of extemal dia. 250 mm has to support an axial 10, load of 3000 KN .The ultimate stress for steel is 460 N/sq. mm. Find the ID of column if factor of safety is four. 5. _ a) Define the words Combustion , Ignition temperature and Teritiary air. 6 b) Calculate the stochiometric amount of air required for liquid fuel with 10 following constituents when and G.C.V. of fuel is 10,880 Keal/Kg. Constituents. % by weight Carbon 85.9 Hydrogen 120 Oxygen 0.7 Nitrogen os Sulphur 0.5 0 0.35 Ash 0.05 PTO2 a) Explain the procedure to be adopted to conduct Hydraulic Test of a boiler 10 which is connected with other 3 nos. of boilers (steaming) connected in a battery. b) Deseribe the maintenance schedule of automatic control system. 6 a) What do you understand by internal treatment for a boiler? What are the 8 chemicals used for this purpose and why they are used? b) Describe the solid wall Boiler setting. 8 ‘Answer any FOUR of the following. 18 ) Discuss about Flame Safety System (FSS). oe ») How can it be concluded that steam is contaminated? ) How the combustion control can be upgraded economically? d) What are ECR and MCR of a boiler? What is the relation between ECR and MCR? €) Briefly discuss about Atomisation of Furnace Oil. ) How oil enters a feed water system? 8) What does pH value mean in water chemistry?Peace eeeee BOILER OPERATION ENGINEERS EXAMINATIONS, BOILERS —II Time: Hours ‘Marks: 100 Note:1) Candidates should attempt Six(6) questions subject to alternative or limitations, if any, mentioned herein, or in each question. If more are answered, the last extra answers will be ignored. 2) Parts of the same question must be answered together and must not be interposed by answer(s) to other question(s). 3) Question No. ONE is compulsory. 4) Candidates should answer the paper in English only. 1. a) what are the factors which affect circulation in Boiler? 5 b) Write about ‘Boiling Mechanism’, 5 ) Discuss about the role of Boiler Operation Engineer while steam turbine is 5 rolling. 4) Why chimneys are made of round sections? 5 2, a) What is steam Attemperator and how it works? 6 'b) What are the mainly used materials for super heater coils and what are 5 their limitations? ©) What are the causes of super heater tubes failure? | 5 3. a) What is meant by purging? What is the procedure of purging? 8 ) Estimate the mass of air to be supplied for the combustion of a fuel 8 containing 83% Carbon, 5% Hydrogen , 0.2% Sulphur, 2% Oxygen, and rest being uncombustibles. Assume 35 % of excess air is to be used. 4, a) What is low water and high water casualty? 8 1b) What are the causes of high power consumption ofan Induced Draft fan? 8 5. a) What steps do you take to ensure maximum efficiency in the operation of 10 ‘a water tube boiler ? ') Emimerate the locations where energy conservation is possible in the g power plant you are working, 6. a) What is meant by Soot blowing? Explain the mechanism of Sonic Soot 8 blowing. ) Differentiate between Sonic soot blowing and Steam soot blowing. 8 P.T.ODESIGN DATA, j 7 DESIGN te CONSTRUCTION. CODE. —————__—_1aR, F OMIDRIING PRESSURE = DESIGN PRESSURE. “104 Kat/or? (g) = BvD Pi AT_SE | 156 kaf/em? (a) » DESIGN METAL TEMPERATURE FOR PRL SH COUS: = A TO & A TOB 426%¢ B10 ¢ ———____ sxe ‘topes sre FOR SEC. SH COLS: EE TOEN& EI TO F 4a5c ‘= STRESS _ RELIEVING 9 (a ____ AS PER LR. + RADIOGRAPHY, 0S PER IRR, ‘sae aa an. | ALLOW STRESS | Ka/em2 aS 00x 08 TR | SA HO RAT Of Te eS] 4445 00 x 408 Tae | A713 GR TTP 18 ROS Tonge 4445 00 x 406 THK | SA2I3 oR Tea cf 1B NOS | “Hoe 445 00 x 4.06 WK | SA TOR AT | 15 NOS F445 00 4,08 WHR] SAIS ORT 1S NOS | “TORT 4445 00 = 406 THK | SA 715 GR Taz tT NOS] “those BAAS 00 x 4.06 TK] SA 20 GHAI fT NOS $445 00 x 406 THK | SAAS GR TT | 17 NOS | Te 4445 OO = 4.06 1K | SARS GR 122 ob17 NOS | Toes 4445 00 x 806 THK | SA 210 GR AT} TONGS AES OO a nis | SALTS Ge TA v0_NOS_| ToT | 4445 00 x 4.06 THK | Sh Zi3 GR T2210 NOS] “Hime ee S05 GO x 406 Ti [SA 213 RTH] 28 NOS | gon Se 5/2 [COU Ei 10 F | 50.8 60 x 406 THK | SA ai oR TH of 8 HOS] oe © -—® tht rit | ‘Steam ® Figure-3 (symbols for Figure-2 (Junction Valve) Single Line Piping Drawing)