PROPERTY OF 28 Jul42 X-0270344 7 02 ——— - MN OR NUMN PHOSPHATE CONVERSION COATINGS FOR STEELS Page 1 of 2 26 Jul12 1.0 SCOPE: “This specification defines the requirements for the application of a Mn or Ni/Mn phosphate conversion coating with or witnout @ supplementary oil treatment on to non-stainless ferrous materials having a hardness less than 35 HRC. 2.0 GENERAL “The purpose of the phosphate coating processes described in this specification is to provide atmospheric corrosion protection te carbon, low alloy and medium alloy stee's. It is not suitable for immersion service unless suitably top coated. Dash 02 should be specified whenever phosphated parts are going to receive a protective ‘coating. Dash 01 should be specified when parts will not be top coated or will be painted with an alkyd paint for cosmetic purposes. This specification describes specific phosphating processes and references specific brand names of chemicals. ‘Substitutions will only be allowed after completing a successful qualification program and when specifically approved by Cameron Metallurgy. TABLE 1 DASH NUMBERS 3 “Dash No. | Rev a _ Description » V/__-01__|_ 02 _| Mor Nin Phosphate with supplerfentary oll treeiment | | Giftco itiemeehiieneepmnme 3.0 COATING MATERIALS: AEROCOTE Corporation P.O. Box87 Houston, Texas 77001 > Tel: (713) 224.6185 = Henkel Surface Technologies * Singapore Pte LTD 19 Jurong Port Road Singapore 619083 Tel: (65) 2660100 Fax(65) 2661161ts, [ PROPERTYOF ——— Qrextecgap 26 Jul 12 X-027034-(]) i ET 02 a Pe 26 Jul 12 - age 2 of 2 4.0 APPLICATION: 4.4 Surface Preparation 44.1 Remove rust and scale (i present) by blast cleaning or picking, Pickling shall be followed by a thorough water rinse, 41.2 Heavy oils and greases (if present) may be removed by vapor degreasing or by hot alkaline cleaning followed by a thorough, hot water rinse, 41.3 Asaminimum, all parts to be phosphated shall be cleaned with a hot detergent solution and then water rinsed 4.2 Phosphating ‘Only parts that are free from all dirt, ol, grease, rust, and scale shall be phosphated, Phosphated parts shall be processed in accordance with Aerccote's #4 Nun, Henkel's Manganophos 576, or Atlantic Phos Md, 4.3 Rinse Cold water rinse after phosphating 4.4 Passivate Passivate phosphated parts in accordance with the vendors specified process and procedures. 45 Dy Blow dry with clean, compressed air 4.6 Supplementary Treatment (-01 only) Immerse phosphated part in ol in accordance with the vendors specified process and procedures, 5.0 REQUIREMENTS: 8.1 The phosphate coating shall be evenly deposited, have a uniform crystal structure, and shall be gray or black in colar. A yellowish or chalky white color shall be cause for rejection 5.2 The phosphate coating shall show no signs of smut when rubbed with @ pencil eraser 5.3 Coating weight (excluding the supplementary oil treatment shall be 25.9 g/m?—37.7 gim?. Coating thickness shall be 0.2—0.6 mils (6.1 ~ 12.7 microns). Coating weight shall be determined in accordance with MIL-DTL-16232G 5.4 The coating shall be adherent, continuous, homogenous, and free from injurious defects, 0 REFERENCE: MIL-DTL-16282G, ‘Miltary Specification ~ Phosphate Ci Metals)’ 198, Heavy Manganese or Zinc Base (For Ferrous1o-0s660—% WG guyale-99, "shZ) WIT ee Ca