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    © All Rights Reserved
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    16 views14 pages

    20180926145217

    Uploaded by

    Emmanuel Ramos

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 14
    “he sera toisercathe arts ‘emt ena Signer Metal stamping or starpig Gage} is ese thedeandpureh dung operation The nk saad et te el and stamped mages) sarap rcs nea pa ater ony afew sends {ocomplete Te pat remered om ‘beste image. tans and ona aspinnng amp araling ete ‘wed mage Thefomed part ee stad upinpepartonfeonery peratons mage) tise, eadet weird inthe prer eat ge iy Pte redicethe pug of et se ——————<— ss ‘ect scr ‘Secondary Pressing Processes ‘condary pressing operations ope apes nant vege! pit tou otk wo a eames te ecoserwod fle dnote ah reins ta sac orion povenedefornna “he samp ptr cdr Ser maye demons a) tanga deting eri pea po oe Bee acto spate spy ean mages There aveunce reac dmogesrncas soya whine etn Fe ence oeraniomng maprhne ba bburrg mar Hand ‘henge ting age Theraedlge eet sts of separ antmenns omer gage ste can everdtimage 8 tmp f es i i@ ,@ 1S | tT Be) In this cold metal forming process, the partis made by a punch that forces a sheet metal blank into a closely matched die to produce sheet geometries. Very deep parts can be formed using progressive dies. INTRODUCTION ovary restricted RELATED PROCESSES shape a stage 3h pune acest Deep Drawing Process Deep drawing the Cribbi This recently developed hot forming process is used to produce sheet metal parts following simitar principles to thermotormng _a metal blank is heated to softening point and formed onto a single-sided toot using air pressure. techni of superfrming aluminium byminimaing fabrication operations andrequied wal hese. thermoforming pasts (page 30) ‘Ashetof alunintunisheated to 450-500% (40-02 and then forces spe of supeforming cay bbe backpressure and phragm Ech of Cty orming god erage and emmpen parts such av automotive body panes and exellent for shaping 5083 Bubblormirg issuable for deep constant Te procescante ved tomanufacturegeometries that ate Imporsibleto achiev using ay other forming proms The backpressure forming process wa developed produce structural aica fers by ung apes fomboth Sidesoftbe sheet Nisgradualy ples ‘ntegrtyfthesheet and means that Diaphragm forming seo shape | = superpastcallay such as 201, 2024 gand 661 making the process eal ferproducingstcturalcomponents riteelement arabs FEA) ow simuationsofwarehepstoredace the eneeced toget om CAD design to perormed product TYPICAL APPLICATIONS piece of mater hasbeen apy ‘rowinginm ny aplestonsncuding RELATED PROCESSES feastarping(pige s) anddeep raning page Bate useatomake motoring age 30) and composite aminatng (age 208) prodace ilar geometries thermoplastics and gas ‘enforced paste CR composts aunty Tres frishonthe too nth | ethernet eset rola the ight ay ‘yea tesa / Strength and surface ish Te alloys tat are stable forsuperorming have “fering characteristics whi rae | themaseulforavarey of applaton DESIGN OPPORTUNITIES mponentscan undergo range] poet foningopeation aches the Snal deed partorasseby re diapvagr forming prcesscan eset form prt that ate generaly darted ae non superlate Ts suchas 204, 2024.229 and 66, t0be performed Inmany aes daphragm \ forming the ony pracal ay oF scesfly shaping such materia ard Sethe benefits thal the supetrming ‘of such aly brings tothe design and thine conti fabrcation wok by arg pats oma single shet, thetly enhancing structural neg while educing costs ad improving repeatblity another advantage fh sperorning proces the range Engineering problema rmagnesiumand manganese Misused for appiationsrequring x wedabe cranes using say sheet are supled inthe tmpe and fer many abvantages ove part fabricated 000 eres Simpleacompien 0 Sheet geometries can be anfactured a asingle pce forming wth igh at surface ish mating 08) teen formality and coeion revtance combined th moderate feng Typ apleations of 083 theca or bubble forming technique 508s performed sing eatreatable aly processed 6 ive excelent superplaetic forming roperties with component sans in ompexdtal tobe achive. peal aerospacecomponents 3nd sraler tomes ormconponentsUnrotectt isnecessarytohave some format surface protection, lading wth purealumintum common ued fnhance te corosonesstaceet these ‘loys with Clad 2004 bsg designed ‘ve enhanced corsionesietance. ine magnestim and eappets suitable forappcaons equtng the ighstrength of rorsandinceasad fracture toughness The sheet'stength qorscombined with toughnessimlar highstengthto weight raoallons Resistance tstesscorononcrcking ors The 16 type temper prowestor ‘Superforming Process ny rma je aegessre tring ved imurn specie ytd strength canbe forms deren foreach oftheliniting denon canter be pening on pare geometry produce 27992) andro mm hie bubble formingean be ee yy NM Pu oom (rox63 424i Different alloys have dierent rmechancalan ysl poperties and thismust be taken ntaconsideraton ‘onproces tay weil be potetotormacompexshapein sy not hae the tally but tata properties equi Inpiace snd ested obotwaen "Cand Inca laren thot aa sae slepressarest 1-30 (165-405 pa The treat capri andstorms sy ver capes dint sages. Ts process a generalised tomenlctare ater camplex30 ties by Primary str appeations forthe aerospace nkstyequeigh strength withthe aly 475. forexample orlets demanding aeteynamic stings andstitenes Compaen shoe. “The ual forming seuene stows now Inthetormed condition he aoyhas wchasikng pate COMPATIBLE MATERIALS ie metalsthatanbe shaped nner ude surnam most comma formed um Sheet materi nlide 5083 2004 ‘emett bub ony iat imag ot costs. hough olng costs canbe qutelow {aboureots are moderate Each part strimmedand cleaned postorming ENVIRONMENTAL IMPACTS. Serapandofete are rexel produce canberevace imag. Theparicnow ferme ares fr trimming sony ) y ‘Strong fibres and rigid plastics can be amalgamated to form ultra INTRODUCTION t _are used to apply heat and pressu Lightweight and rebust product, using composite laminating Competing an etn Srngieciipie ‘range of material combinations is used to produce parts that, roaerpl J] compostearinating proceso are suitable for the demands of high performance applications. ype ofaminating: where prformanceis critical itismade a resin inf i r chlayer of the lamination provides: ‘structural framewe 2 : typ thermosettngand sow cu ‘ptimum performance Thsreuces the satelite shes heat shige g pon ‘mold. For precision products, autoclav TMs used for larger volume REI PROCESSES: theaeepae ns DESION OPPORTUNITIES ereylimtedtohghpearmance Tremechancal popertesofthepodut for genet proce ga roid thigh ce aredcerminedbytheconbinaonct rth perfomance appar wh eglatsmucheheaperandefenthe arate Thyarealtemosetingand fora "igh petoranc applet Stuur Ths means theyre gh ence tpl as eathullandsating equipme asveryhigh atiquestengy impact wearesareavalabletorondeditrent _ rwcmca ose Ree ee eee pore see eee eta Lay Up Proce ‘he dinan per clones ong taersiabeaeraceereet GCHIOriiec areas eeu alemtunitre one ae Sa See eee een eee ee eee 2s mm ee ee timate coed Ale a oeeen we ert eae ceeiaaae canes ee a ae erica eee oe cease ae ee _ pa ae ee Sear ees Seeewearsderath SSeS SSS rs eee ea eee aa ee arate eve Secktvenanmen te Speperoartanmemree” iwainlwagatcan’ vestry ct gay ee Ticernecrna toot ae ea UE careas me seal ee a eee aaa Scar terete berg eee ee aa oe oo oe ctntiyescietea ewe Teme 2 ores eeratel eee eee eae ae caused avacuma appleguner | (ort amination, Oe at are aserbi Inet word they are when atin toe a de layer oftin nous soda peas % ts of woven ference wos et hing arc te glean then The pre-re u-upisplace tan thermesting resin i psig or serares stot men ieracedte apressre aveas that eed deny of materal uch wsdvershead sin assuroundinga ee Iaiger pect n morta piece, onoceuboat al for example, arernadeinstages-exch tea baing laminated andeaned one at time strengthcharacterstcsThedection _Dufont*Norex*honeycomb(theit__intensve and expensv-Fach pout imeconsuningprocessTomaxinie Incude plan nowmaso-g0) wil traderarknamekear® Aris ‘of weve wl tet the macharical trademarkforstamidsheet}foamand—rayhave Between and o ayes of trent eachlayerof fhe laminations andspecsht(vrimage above nigh). aallbleonlyasspen Resor sheet | poversot ne part oxhigh hminunmongyomb[seeimages be renfrerentandeach ye Crerappedatadiferert point toceate Forlangesurfaceaeaschoppingand material because thereisnoother Performance producsthsisclcuated pigezoy.Coresmakestepchangesin applied byhand.Acomplexproduct may _saggered pion SprayngthesiassRbvesdiecty onto. practalway tomate thas ery igh i thing finteckmentanayeis FEA prior wallthikressposbe beconsiuced mm rosof parts hich themoldssuracepoducesasiniiy —tesstanetoabrasbmand ting ery tomanufacture Certain weaveshave makes very expense. COMPATIBLE MATERIALS. material tochop strand mat highstrengthtoweght and pevior betterdrapeandsocanbeformedinto DESIGN CONSIDERATIONS Hols should beradefrom hasame Fberenfrcementmateriainchde Carbone hashes eat temperature resitince. Aeepe profiles Howevexfbreagnment Carbonara bres are very raters a5 the prt tobelarinatd, resistance tensestrengt ard. duabilty Since compostelaminating teerta st of moment el capenshesoeveyeffrtshouldbetaten Thswiensure thatthe molshave ‘ae fbve ea general purpose ‘hinglass be Whencombinedivth a Aasbecame mateimportantin the rece stengny 208 tominmize matevalconsumption while thesamecoefcient of expansion as laminating mate that chest reise amourt of thermosetting plastic avtomotveindusty thee hae ben Coremateararewsedtoinceaie maiming strength Wall thkness theaters. al thickness yc reistantduabeandhasgoodtensie —ihasanevcetionalsrengdhtowelght mary significant improvements in thedepthotthepartsandthusincease — slimitedtooa5-iomm(act-a4in) —_mmtoBmm (0236-0395. "tengthitistelatvelyinespensveand ratawhichssuperortostel Carton matevalssuchasarmateril that smade torsonalsttengthandbendingstifness.@rythicerantheexothermiceacton When the maldpartsarejoned Cnbeusedforarangeo! apleatons.fbretwii(ae image beowlet)sthe _upofalassRbvesardpalyeronyene TetleoFthecorematralisto fanbetoodangerounhCarbonfbeis together he Re enforcement s rwovenmtentlsae the least rmostcommon wea (Priwevertogethe The compose att manta theintegiyofthecomposte general betweenasmmandars mm ovelapped The case studies strate ‘ipensiveandknownaschopstrand franve(eeimage belowright) loaded ito a este mol andpesed, nat ee mage above let) weave Iscommontytefenedtoby theDufort™ —whichcuses ther in xarplsofcoremateralincade [oc2-a3inJandisonlyevebultupin methods fordoing tisha ei and ow Racing car design with carbon fibre Powder Coating lossy protective coating, This dry finishing process is used to coat a range of metalwork by either spray ora fluidized bed. The powder adheres tothe workpiece electrostatically and is cured in an oven to produce a IntRooUCTION Fer coatngsprariyusedto protect etalverk rom coreton and

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