MAKE, MODEL, YEAR FREIGHTLINER CENTURY CLASS: CORONADO, COLUMBIA, LATE 200I-PRESENT We Truck. THERVISTOR PANEL IS SHOWN AS VIEWED FROM BEHIND FUSE 208 SPLICE, ‘528 is the yellow control wire — for the AUX POWER RELAY. Located between the fuse pone! Thermostat, included in instoll Y howe toe vy tnermostot ‘and the dosh, farthest away /2" below factory thermostct probe. ™ from the windshielé Iécetion is open on a Columbia. The location is 1e core on th SW4 Schematic Century. DON'T DRILL TOO DEEP. 38F to 42°F PONY PACK, INC.} No. 1-3. Wat.SH Albuquerque, NM auera REV EIDATE 6-107MAKE, MODEL, YEAR FREIGHTLINER CENTURY CLASS, 1998 TO PRESENT PONY PACK (CAS HARNESS. le i lu NuseD Posr SINGLE RELAY HARNESS NOTE THERMOSTAT NEW wine: PREVIOUS WiRE BEFORE removing the freon, identify which thermostat wire is the output to the clutch. T #971 AFTER MAY HAVE TO LENGTHEN WIRE 72 vor MAIN/AUX Switch POWER This switch controls which A/C System, Pony Pack (AUX) or truck (MAIN) will provide cooling when the L_, EXISTING TRUCK WIRING SW4 Schematic river turns on the A/C from the truck's PONY PACK, INC.1 No. 1—1 dashboard controls. Albuquerque, NM auera REV BIDATE 07-31-03MAKE, MODEL, FREIGHTLINER FLD 120 FREIGHTLINER CLASSIC O Jeuss sare | vexmo 1 cm. wa el NOTE BEFORE REMOVING THE FREON, If you do not locate a 71 wire thot activates the bunk blowers, the 98S wire must IDENTIFY WHICH THERMOSTAT WIRE be locoted, IS THE OUTPUT TO THE CLUTCH. MAIN/AUX Switch - Pony Pack SW4 Schematic (AUX) or truck (MAIN) i g when the PONY PACK, INC.]No, 1-2 driver turns on the A/C from the truck’s Albuquerque, NM dashboard controls. REV CIDATE 4~25-01MAKE, MODEL, YEAR FREIGHTLINER CENTURY CLASS: CORONADO, COLUMBIA, LATE 200I-PRESENT Wo TRUCK. ‘THERMISTOR PANEL IS SHOWN AS VIEWED FROM BEHIND FUSE 208 SPLICE 528 i the yellow control wire for the AUX’ POWER RELAY. then , [Seated ‘between the tuse pane! Thermostat, Included in install and the dash, farthest awdy 1/2” below factory thermostat probe. The from the windshield. mis open on 0 Columbia’ The nis in-line with the core on the SW4 Schematic Century. DON'T DRILL TOO DEEP. 38F to 42°F PONY PACK, INC.) No, 1-3 Albuquerque, NM auera REV EIDATE 6-107MAKE, MODEL, YEAR EARLY INTERNATIONAL Post PROTONS wie INTERNATIONAL — ATTACH | _) torte TERwosrar IN THe DASH Ls ge ‘Ruck. wRING NeW wie ° NOTE BEFORE REMOVING THE FREON, IDENTIFY WHICH THERMOSTAT WIRE IS THE OUTPUT TO THE CLUTCH. MAIN/AUX Switch This switch controls which A/C System, Pony Pack (AUX) or truck (MAIN) will provide cooling when the SW4 Schematic driver turns on the A/C from the truck's PONY PACK, INC.1 No, 2-1 dashboard controls. Albuquerque, NM auera REV BIDATE 08-17-04MAKE, MODEL, YEAR INTERNATIONAL, 1995 To PRESENT W/APADS LOAD CENTER, LOCATED BEHIND THE GLOVE 80x THE. ADAPTERS ARE UNDER THE LOAD. CENTER. INSTALL RELAY 1 (suPPt RELAY ro HEATER Iconreo. RELAY" ia \ (AT THIS TIME WIRE DESIGNATION. NOT KNOWN. TIE INTO WIRE FROM 86 POST ON THE AUX BUNK RELAY, OTE Do not switch between MAIN and AUX on the Pony Pack : control panel without turning ‘TRUCK. COMPRESSOR dash truck controls off first MAIN/AUX Switch This switch controls which A/C System, Pony Pack SW4 Schematic (AUX) or truck (MAIN) will provide cooling when the PONY PACK, INC.]No, 2-2 driver turns on the A/C from the truck's dashboard controls. Albuquerque, NM REV AJDATE 06-14-00MAKE, MODEL, YEAR LOAD CENTER, LOCATED BEHIND THE GLOVE BOX INTERNATIONAL, 1995 TO PRESENT w/o APADS SHE ADAPTERS ARE UNDER THE LOAD CENTER INSTALL RELAY HARNESS HERE (SUPPLIED BY PONY PACK) Sire (2) i [Ai THis TME WRE NATION. NOT. KNOWN, Te INTO WIRE FROM. 96 POST ON THE AUX BUNK RELAY. MAIN/AUX Switch This switch controls which A/C System, Pony Pack SW4 Schematic (AUX) or truck (MAIN) will provide cooling when the PONY PACK, INC.]No, 2-3 driver turns on the A/C from the truck's Albuquerque, NM dashboard controls. , REV B|DATE 07-24-00LOAD CENTER, LOCATED a MAKE, MODEL, YEAR 2000 INTERNATIONAL EAGLE, 99001x, w/o APADS EHIND THE GLOVE BOX UPPER SCREW IS ATTACHED TO FIREWALL INSTALL SINGLE RELAY (SUPPLIED BY PONY PACK) PREVIOUS WIRE nee [l 1 rome 72 Sr (GEHND) 7500 11 GRN INTO MIRE Remove the bracket ct the top of the load center ond two screws ot the lower Post Faaness MAIN/AUX. Switch This switch controls which A/C System, Pony Pack (AUX) or truck (MAIN) will provide cooling when the driver turns on the A/C from the truck's dashboard controls. BUNDLE SW4 Schematic PONY PACK, INC.} No, 2-4 Albuquerque, NM auera REV AJDATE 02-15-01MAKE, MODEL, KENWORTH, BEFORE 1995, UNITS WITH RIZ PREVIOUS WIRE ADDED FOR INSTALL, SINGLE RELAY HARNESS Remove wire from "splice 1S Blue wire from trinary ewiteh EXISTING TRUCK wiRING TRINARY SWITCH ON THE PASSENGER FIREWALL MAIN/AUX Switch POWER This switch controls which A/C System, Pony Pack - (AUX) or truck (MAIN) will provide cooling when the SW4 Schematic on the A/C from the truc PONY PACK, INC.} No, 3-1 Albuquerque, NMPREVIOUS WiRE MAIN/AUX Switch POWER This switch controls which A/C System, Pony Pack (AUX) or truck (MAIN) will provide cooling when the driver turns on the A/C from the truck's dashboard controls. MAKE, MODEL, YEAR KENWORTH, T600, 1995-PRESENT KENWORTH, W900, 1995-PRESENT KENWORTH, T2000 (wiTHoUT APADS), 1999-PRESENT PONY PACK (CAB HARNESS: UNUSED Post LT GRN/war, FROM THERMOSTAT reo] | ¢ [ro aLower (+ Located g {TO BLOWER (— behind glove box. getoanswet| | |ro THERWosTaT ¢ Truck wiring harness connector located behind center panel with truck & trailer cir broke push/pull knobs. Towards back on the bottom near the right hand side. SW4 Schematic PONY PACK, INC.] No, 3-2 Albuquerque, NM REV DJDATE 8-17-04MAKE, MODEL, YEAR KENWoRTH, T2000 WITH APADS, 197-1999 use Post NOTE Do not switch between MAIN and AUX on the Pony Pack control panel without turning dash truck controls off first TRUCK COMPRESSOR MAIN/AUX Switch This switch controls which A/C System, Pony Pack (AUX) or truck (MAIN) will provide cooling when the SW4 Schematic driver turns on the A/C from the truck's PONY PACK, INC.1 No, 3-3 dashboard controls. Albuquerque, NM REV BIDATE 08-17-04MAKE, MODEL, YEAR KENWORTH, 72000, 1997-1999 ‘SPLICE PROMOS Wik MAIN/AUX Switch ‘TRUCK COMPRESSOR This switch controls which A/C System, Pony Pack (AUX) or truck (MAIN) will provide cooling when the SW4 Schematic driver turns on the A/C from the truck's PONY PACK, INC.1 No, 3-3 dashboard controls. Albuquerque, NM auera [rev cfpare 007PREVIGUS WIRE SINGLE RELAY. HARNESS | U | no 12 woo MAIN/AUX Switch ‘OWeR This switch controls which A/C System, Pony Pack (AUX) or truck (MAIN) will provide cooling when the driver turns on the A/C from the truck's dashboard controls, MAKE, MODEL, YEAR KENWORTH, W900, 2002-PRESENT PONY PACK (CAB HARNESS ie |s |e lu fo vNuseo Post From THERMOSTAT Ur GRN/wHT| | ° ICT GRN/WHT lro Blower (+1 RED] © | © fauueux lro pLower (~ aux] ° | ° faux a) a ff THERMostaAT Tor ean/wer] “| Jur cRN/wer Truck wiring horness connector located behind center panel with truck & troller ir brake push/pull knobs. Towards back on the bottom near the right hond side. SW4 Schematic PONY PACK, INC.] No, 3-4 Albuquerque, NM REV CJDATE 8-22-07MAIN /AUX Switch MAKE, MODEL, YEAR This switch controls which A/C System, Pony Pack Mack, 1994 AND LATER (AUX) or truck (MAIN) will provide cooling when the driver turns on the A/C from the truck's dashboard controls. DOUBLE RELAY HARNESS 12v LEADS AND ‘SUPPLIED BY PONY PACK TERMINAL SUPPLIED BY INSTALL THE HARNESS AT THE FUSE INSTALLER, DISTRIBUTION PANEL LOCATED oe BEHIND THE GLOVE BOX LK ‘SPLICE EXOMER waRE PRETOUS wire oa. WINES lb |e IL |e Wire #2-B-0.8 to CB posts and je rear heat A/C systems. Wire $2—B-0.8 from the 85 terminel fon the CB post relay. Rear system gets power from here, unuseo. Wire #23-A-3.0 to cab A/C Post ——— system. Wire #23-A-3.0 from heat A/C Existing wire in harness. THERNOSTAT Cc D B eww “ ED BEFORE REMOVING THE FREON, A DENTIFY WHICH THERMOSTAT WIRE AC CONNECTOR S THE OUTPUT TO THE CLUTC| Use the white wire for the clutch split. SW4 Schematic PONY PACK, INC.] No, 4-2 TRUCK COMPRESSOR Albuquerque, NM REV AIDATE 06-14-00MAIN/AUX Switch MAKE, MODEL, YEAR This switch controls which A/C System, Pony Pack Mack, 2001 CX VISION (AUX) or truck (MAIN) will provide cooling when the driver turns on the A/C from the truck's dashboard controls. DOUBLE RELAY HARNESS 12v LEADS AND ‘SUPPLIED BY PONY PACK TERMINAL SUPPLIED BY INSTALL THE HARNESS AT THE FUSE INSTALLER, === RED DISTRIBUTION PANEL LOCATED oe BEHIND THE GLOVE BOX LK ‘SPLICE EXOMER waRE PRETOUS wire oa. WINES Wire #7-2-0.8 Wire #7-B-0.8 (clso_ 2-8-2.0) CB Post Relay lb |e IL |e Ib fo from ignition Switch, ‘minal 30, unuseo. Wire #25-A-3.0 from fuse 25 to Post Scab VAG ‘system Wire #25-A-3.0 to cab HVAC system, Lu/WH THERWOSTAT, Gehind Genter kick pone eww pe “ RED BEFORE REMOVING THE FREON, A DENTIFY WHICH THERMOSTAT WIRE AC CONNECTOR S THE OUTPUT TO THE CLUTC| Located above the throttle pedal Use the white wire for SW4 Schematic the clutch spit. PONY PACK, INC.1No. 4-3 TRUCK COMPRESSOR Albuquerque, NM Cc D B REV 8]DATE 03-14-02MAIN/AUX Switch This switch controls which A/C System, Pony Pack (AUX) or truck (MAIN) will provide cooling when the driver turns on the A/C from the truck's dashboard controls. 12V LEADS AND TERMINAL SUPPLIED BY INSTALLER. == wo ‘SPLICE EXOMER waRE MAKE, MODEL, YEAR DOUBLE RELAY HARNESS ‘SUPPLIED BY PONY PACK INSTALL THE HARNESS AT THE FUSE re DISTRIBUTION PANEL LOCATED BEHIND THE GLOVE BOX LK PRETOUS wire oa. WINES lb |e IL |e Ib fo unuseo. Post Wire #7-2-0.8 Wire #7-B-0.8 (clso_ 2-8-2.0) CB Post Relay from ignition Switch, ‘minal 30, Wire #25-A-3.0 from fuse 25 to cob HVAC system. Wire #25-A-3.0 to cab HVAC system, Lu/WH eww Cc D B eo 5 A ‘AC CONNECTOR Located above the throttle pedal Use the white wire for the clutch split. TRUCK COMPRESSOR THERWOSTAT, Gehind Genter kick pone BEFORE REMOVING THE FREON, DENTIFY WHICH THERMOSTAT WIRE S THE OUTPUT TO THE CLUTC| SW4 Schematic PONY PACK, INC.] No, 4—4 Albuquerque, NMMAKE, MODEL, YEAR PETERBILT 359 AND 362 MAIN/AUX Switch This switch controls which A/C System, Pony Pack SW4 Schematic (AUX) or truck (MAIN) will provide cooling when the PONY PACK, INC.} No. 5-0 driver turns on the A/C from the truck's Albuquerque, NM dashboard controls. auera [Rev a]oate 07-07-05MAKE, MODEL, YEAR PETERBILT, OCTOBER 1994 AND EARLIER DOUBLE. RELAY. HARNESS. 12V LEADS AND TERMINAL SUPPLIED BY PONY PACK SUPPLIED BY INSTALLER e fp) INSTALL THE RELAY HARNESS, BEHIND THE FUSE PANEL PREMOUS Wik LK J] de b cas HARNESS: 4 1 Wire $248 to sleeper blower system. Wire #248 from sleeper blower use. Wire #45 to cab blower reloy. Wire #45 from cob blower fuse. S From A/C Control Panel THERMOSTAT Behind passenger side kick panel BEFORE REMOVING THE FREON, IDENTIFY WHICH THERMOSTAT WIRE IS THE OUTPUT TO THE CLUTCH. TRUCK COMPRESSOR MAIN/AUX Switch - This switch controls which A/C System, Pony Pack SW4 Schematic (AUX) or truck (MAIN) will provide cooling when the PONY PACK, INC.] No. 5-1 ( driver turns on the A/C from the truck's Albuquerque, NM dashboard controls. auera [Rev a]oate 06-14-00MAKE, MODEL, YEAR #42, TO A/c SYSTEM i SW4 Schematic PONY PACK, INC.1 No, 5-2 Albuquerque, NM auers [Rev c[oate 1-19-05MAKE, MODEL, YEAR HARNESS. PETERBILT 379, 1999 To PRESENT, REQUIRES AUXILIARY EVAPORATOR UNIT jumper wire (#248) between the FAN LOW relay ond RHR fuse. Wire the ends to the relay harness as LEADS AND TERMINAL SUPPLED eY INSTALLER #342, TO A/C SYSTEM SW4 Schematic place switch four in the AUX PONY PACK, INC.] No, 5-3 ‘ature and fan speed with Albuquerque, NM auers [Rev c[oate 1-19-05MAKE, MODEL, YEAR PETERBILT 387, 2000 TO PRESENT TRIPLE RELAY HARNESS. SUPPLIED 8Y PONY PACK PLUG WITH PIGTAILS INCLUDED WITH FS TRUCK OR ACQUIRED FROM PETERBILT PLUG INTO A_SPARE PWR/GND re a LOCATION IN THE DASH LOAD CENTER Loe. BLU/BLK$——— to 4—PIN PLUG BEHIND RADIO/STEREO DASH PANEL. PONY PACK 45-1, BLU/BLK$————— into HARNESS LEG BEHIND ASHTRAY SINGLE RELAY HARNESS (+5286; ——____— to BUNK IGN RELAY, 85 POST 286; into HARNESS. 342-1, YEL/WHT§——— into. HARNESS (__53 40-1, vetywit}———— to HVAC PLUG in CAB LOAD CENTER 2 sw; PONY PACK CAB. HARNESS cos ‘and Blowers (Gouges) S26 Eas ‘AUXILIARY EVAPORATOR MAIN/AUX Switch h controls which A/C System, Pony Pack (AUX) or truck (MAIN) will provide cooling when the PONY PACK, driver turns on the A/C from the truck’s dashboard controls. SW4 Schematic INC.1 No, 5-4 Albuquerque, NMMAKE, MODEL, YEAR EARLY VoLvo ‘SPLICE FARNESS Volvo — ATTACH TO THE THERMOSTAT (NEAR THE. EVAPORATOR). q naw {| ci New me —S pasrine ‘ruce WRN NEW wiRE 4 PRETOUT Wie NOTE BEFORE REMOVING THE FREON, IDENTIFY WHICH THERMOSTAT WIRE IS THE OUTPUT TO THE CLUTCH. MAIN/AUX Switch This switch controls which A/C System, Pony Pack (AUX) or truck (MAIN) will provide cooling when the driver turns on the A/C from the truck's dashboard controls. SW4 Schematic PONY PACK, INC.I No. 7—1 Albuquerque, NM auera REV BIDATE 08-17-04MAKE, MODEL, YEAR DOUBLE RELAY HARNESS VoLvo, 1997 To PRESENT, APADS SYSTEM SUPPLIED BY PONY PACK PONY PACK CAB_HARNESS REVO WE i fo mes NOTE APADS remoins incctive for 736 five seconds after switching WIRES 195, 196, 243 ARE LOCATED Between MAIN ond AUX. IN THE STEERING COLUMN. + To TRUCK CAUTION RARNESS ; 307 307 __, POWER FROM HARNESS ¢ ‘APADS There are two 196 won wires. One has an R ocate the thermostot signal wire, number 307, behind the lower passenger side ponel along the dash support brace. There ore after it, the other three connectors in this location: (2) 4-woy, ond (1) 3—way. The does not. 307 wire is in pin location D on one of the 4—way connectors. Cut this wire ond install it to the Pony Pock control pone! os shown SCLUTCH RELAY MAIN/AUX Switch This switch controls which A/C System, Pony Pack (AUX) or truck (MAIN) wil 7 provide cooling when the driver turns on PONY PACK, INC. ue poematic the A/C from the truck's dashboord controls. Albuquerque, NM auera REV BIDATE 11-07-01MAKE, MODEL, YEAR VoLvo 780 DOUBLE RELAY HARNESS (Goward winced) of £23 PANEL IS SHOWN AS VIEWED FROM BEHIND NOTES: The Vovo blower motor Krab ‘thle the Pony Pack is in AUX: mode, {ert Sore string tse fo it power signal Seid 0 “Grok CNATE, CONTRO Under hood NOt Stop" cove on the computer truck by compressor. sereen COMPRESSOF SW4 Schematic PONY PACK, Pea Io te tone soe < Albuquerque, 4 q REV CJDATE 11-21-05 two wires throoghMAKE, MODEL, YEAR WESTERN STAR, UP TO 1999 NEW WIRE PONY PACK CAB HARNESS NEW WIRE CONNECT THE REMOVED WIRES FROM THE IGNITION BUS HERE USE A 10-32 ‘SCREW AND NUT ‘THERMOSTAT TAPE OR OTHERWISE NEW WIRE INSULATE THIS. JUNCTION 1 \ \ LOCATE THE WIRES THAT ACTIVATE THE CAB AND 5 EXISTING TRUCK SLEEPER BLOWER MOTORS. REMOVE THEM FROM MAY_HAVE WIRING 4 THE ACCESSORY BUSS. TO OSH G, LENGTHEN WIRE “ACCESSORY BUSS. NOTE BEFORE REMOVING THE FREON, IDENTIFY WHICH THERMOSTAT WIRE IS THE OUTPUT TO THE CLUTCH. MAIN/AUX Switch This switch controls which A/C System, Pony Pack (AUX) or truck (MAIN) will provide cooling when the SW4 Schematic driver turns on the A/C from the truck's PONY PACK, INC.) No, 8-1 dashboard controls Albuquerque, NM REV BJDATE 09-21-00MAKE, MODEL, YEAR WESTERN STAR, CONSTELLATION NOTE BEFORE REMOVING THE FREON, IDENTIFY WHICH THERMOSTAT WIRE IS THE OUTPUT TO THE CLUTCH. FROM A/c. og ns_ comP RELAYS —— Locate the A/C compressor clutch activation wire in the cab (preferred) or in the engine compartment. In the cab, the wire number is HTO2A and it is under the dash. In the engine compartment, the wire number is HTO2B. It the middle of the firewall, above the engine, ond is pin number 5 in a black 12-pin connector. MAIN/AUX Switch This switch controls which A/C System, Pony Pack (AUX) or truck (MAIN) will provide cooling when the SW4 Schematic driver turns on the A/C from the truck's PONY PACK, INC.}No, 8-2 dashboard controls. Albuquerque, NM auera [Rev oJpate 6-17-00