Code and Name of Course: CHI3A Selenee of Materials Paper: Dye sad Tine: Thurway, May 1, 2003 9.90 wea Duntion: 3 Hours" INSTRUCTIONS TO CANDIDATES: Ths paper bas 4 pagesamd = 7 questions ‘THE USE OF NON-PROGRAMMABLE CALCULATORS IS PERMITTED ANSWER ANY FIVE (5) QUESTIONS 1. a, Indicate the following positions: i 0,00 ana a fi Ll ong | L252 Drew a'line joining the two positions in (i) and then also in (ii) above and give the indices for the directions of each of these two lines, b. Draw the following planes: i 100) i @in Give the direction ofthe lino along which these two planes intersect. ©. Draw the following planes: i (00H i «210 ‘©-me University of the West ities ‘Over Cole CHISA4. Give the direction of the line along which these two planes intersect, : (7 marks) A 15 kg samplo/specimen of a 1040 steel is slowly cooled from 1209°C to room temperature, At each of the follawing temperninres: 950°C 728°C mvc soc establish the following: : 2, Thephases present, 6, The composition of exch phase present. s. The amount of cach phase present 4. The miero structure, ‘The iron-iron carbide phase diagram (Data Sheet 1) is provided, Give two engineering applications for each of the following alloys, Explain why the riateriah was suitable for your cholces in each esee. a 1040 b. 10L00 ce. Nodular oast iron d.— Martensitic stzinless stee! e Brass £ Nickel Draw and lobet diagrams showing: a, The major welding zones in a typical ferrous alloy fusion weld. &. —Thoresulting microstructure of the fusion weld and its surrounding area, ©. Manual metal arc welding process, 4, Thrce welding defects, Identify the type of corrosion that could occur in each of the examples below. Draw diagrams/eketches showing how each of these types of corrosion takes place. Indicate and explain how to minimize or prevent corrosion in each case, 2 Toe University of the West Iadies ‘Coase Code CHI3AWater spots on a stainless steel pot. A mag wheel for an automobile corrodes between the aluminium hub and the steel rim. Brass pipes. Brino heated in a heat exchanger by steam on the outside of the tube, 6. With the aid of labetled sketches, compare the following: Stip vs Twinning Hardness vs Hardenability Hardness vs Toughness Yield strength vs 0.2% offset yield strength . Bage dislocation vs screw dislocation 7. Polyvinyl chloride polymer has a molecular weight distribution as follows: ‘Moleeuiar Weight Range w 5,000 — 10,000 a2 10,000 15,000 9.10. 15,000 = 20,000, ‘9.18 20,000~ 25,000, 0.29 25,000 ~ 20,000, 026 [30,000 = 35,000. 0.13, 35,000 = 40,000 0.02, ‘Where: xi fraction of the molecules within the comesponding size range Yi Weight fraction the molecules within the corresponding size range ‘Caloulate: 2 The polydispersity index. b. The degree of polymerization. Note: Molecular Weight of PVC ia 62.50 g mol". END OF QUESTION PAPER {The Ualsesiy ofthe West Ines Course Code CISA.4 DATA SHEEY 1) THR IRON-TRON CARBIOR & TRON-GHAPHITE EQUILISAIUM (DEA Bo oe Hn i 2. 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